JVC KS-LH60R Service Manual

SERVICE MANUAL
CASSETTE RECEIVER
4985520036
KS-LH60R
SOUND
ATT
U
SOURCE
F
R
D
VOL
VOL
Area Suffix
E ----------- Continental Europe
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
5 TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
6 DESCRIPTION OF MAJOR ICs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED
No.49855
2003/6
SPECIFICATION
AUDIO AMPLIFIER SECTION Maximum Power Output: Front 50 W per channel
Rear 50 W per channel
Continuous Power Output (RMS):
Load Impedance 4 (4 to 8 allowance) Tone Control Range Bass ±10 dB at 100 Hz
Frequency Response 40 Hz to 20 000 Hz Signal-to-Noise Ratio 70 Db Line-Out Level/Impedance 2.0 V/20 k load (250 nWb/m) Output Impedance 1 k
TUNER SECTION Frequency Range FM 87.5 MHz to 108.0 MHz
[FM Tuner] Usable Sensitivity 11.3 dBf (1.0 ΩV/75 Ω) 50 dB Quieting Sensitivity 16.3 dBf (1.8 ΩV/75 Ω) Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 30 dB Capture Ratio 1.5 dB [MW Tuner] Sensitivity 20 µV
[LW Tuner] Sensitivity 50 µV
CASSETTE DECK SECTION Wow & Flutter 0.11% (WRMS)
Fast-Wind Time 100 sec. (C-60) Frequency Response (Dolby B NR OFF) 30 Hz to 16 000 Hz (Normal tape) Signal-to-Noise Ratio 56 dB (Normal tape) (Dolby B NR ON) 65 dB (Dolby B NR OFF) 56 dB Stereo Separation 40 dB
GENERAL Power Requirement Operating Voltage DC 14.4 V
Grounding System Negative ground Allowable Operating Temperature 0ºC to +40ºC Dimensions (W × H × D): Installation Size (approx.) 182 mm ×52 mm × 150 mm
Front 19 W per channel into 4 40 Hz to 20 000 Hz
at no more than 0.8% total harmonic distortion.
Rear 19 W per channel into 4 40 Hz to 20 000 Hz
at no more than 0.8% total harmonic distortion.
Treble ±10 dB at 10 kHz
AM (MW) 522 kHz to 1 620 kHz
(LW) 144 kHz to 279 kHz
Selectivity 35 dB
(11 V to 16 V allowance)
Panel Size (approx.) 188 mm × 58 mm × 12 mm Mass (approx.) 1.5 kg (excluding accessories)
Design and specifications are subject to change without notice.
1-2 (No.49855)

1.1 Safety Precautions

SECTION 1
PRECAUTION
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
(No.49855)1-3
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SEVICE INSTRUCTIONS.
1-4 (No.49855)
SECTION 3
DISASSEMBLY

3.1 Main body

3.1.1 Removing the front panel assembly (See Fig.1)
(1) Press the release button and remove the front panel as-
sembly.
3.1.2 Removing the bottom cover (See Fig.2)
• Prior to performing the following procedures, remove the front
panel assembly. (1) Turn the main body upside down. (2) Insert a screwdriver under the joints to release the two
joints a on th e left side, two joints b on the right side and joint c on the back side of the main body, then remove the bottom cover from the main body.
CAUTION:
When releasing the joints using a screwdriver, do not damage the main board.
Front panel assembly
Release button
Fig.1
Bottom cover
Joint b
Joint a
3.1.3 Removing the front chassis assembly (See Figs.3 and 4)
• Prior to performing the following procedures, remove the front
panel assembly and bottom cover. (1) Remove the two screws A on the both sides of the main
body. (See Fig.3.)
(2) Remove the two screws B on the front side of the main
body. (See Fig.4.)
(3) Release the two joints d and two joints e on the both sides
of the main body, then remove the front chassis assembly toward the front. (See Fig.3.)
Joint a
Joint d
Joint d
Joint c
Fig.2
A
Front chassis assembly
A
Fig.3
Front chassis assembly
Joint b
Joint e
Joint e
B
Fig.4
(No.49855)1-5
3.1.4 Removing the heat sink (See Fig.5)
• Prior to performing the following procedure, remove the front
panel assembly. (1) Remove the two screws C and screw D attaching the heat
sink on the left side of the main body, and remove the heat sink.
C
3.1.5 Removing the rear panel (See Fig.6)
• Prior to performing the following procedure, remove the front
panel assembly and bottom cover. (1) Remove the two screws E, one screws F and three screws
G attaching the rear panel on the back side of the main body.
Reference:
During reassembly, before fixing the rear bracket onto the main body, insert the STEERING cable into the slot.
3.1.6 Removing the main board (See Fig.7)
• Prior to performing the following procedures, remove the front
panel assembly, bottom cover, front chassis assembly, heat sink and rear panel. (1) Remove the two screws H attaching the main board on the
top chassis.
(2) Disconnect the connector CP401 on the main board from
the cassette mechanism assembly.
H
E
D
Rear bracket
Heat sink
Fig.5
G
F
G
E
Insert steering cables into the slots.
Fig.6
Main board
H
1-6 (No.49855)
CP401
Fig.7
3.1.7 Removing the cassette mechanism assembly
(See Fig.8)
• Prior to performing the following procedures, remove the front
panel assembly, bottom cover, front chassis assembly, heat sink, rear panel and main board. (1) Disconnect the wire from the connector CN402 on the
mecha board.
(2) Disconnect the card wire from the connector CN403 on the
mecha board.
(3) Remove the four screws J attaching th e cassette mecha-
nism assembly to the top chassis, take out the cassette mechanism assembly.
Cassette mechanism assembly
J
J
3.1.8 Removing the mecha board
(See Fig.9)
• Prior to performing the following procedures, remove the front
panel assembly, bottom cover, front chassis assembly, heat sink, rear panel and main board. (1) Disconnect the wire from the connector CN402 on the
mecha board.
(2) Disconnect the card wire from the connector CN403 on the
mecha board. (3) Remove the screw K attaching the mecha board. (4) Bend the hook f in the direction of the arrow 1 and move
the mecha board in the direction of the arrow 2. (5) Remove the mecha board from the mecha bracket (L) of
the top chassis.
J J
CN402
Top chassis
K
CN401
Fig.8
Mecha board
CN403
Fig.9
hook f
1
2
(No.49855)1-7
3.1.9 Removing the front board (See Figs.10 to 12)
• Prior to performing the following procedures, remove the front
panel assembly. (1) Remove the four screws L attaching the rear cover on the
back side of the front panel assembly. (See Fig.10.)
(2) Release the nine joints g, the front panel assembly and
rear cover become separate. (See Fig.11.)
(3) Remove the front board from the front panel assembly.
(See Fig.12.)
L
L
Joint g
Rear cover
Front board
L
Rear cover
Fig.10
Front panel assembly
Joints g
Joint g
Joints g
Fig.11
Front panel assembly
Fig.12
1-8 (No.49855)

3.2 Cassette mechanism assembly

r
REFERENCE:
Prior to performing the following procedures, turn the mode gear on the bottom of the body until the respective part comes to the EJECT position (Refer to Fig.1).
3.2.1 Removing the cassette guide
(See Fig.2)
(1) Turn the mode gear to set to RVS play or subsequent
mode.
(2) Remove the cassette guide from the main chassis while re-
leasing each two joint tabs a in the direction of the arrow.
Mode gea
Fig.1
Cassette guide
3.2.2 Removing the load arm
(See Fig.3)
(1) Remove the E-washer attaching the load arm. (2) Move the load arm in the direction of the arrow and release
the joint b on the cassette catch.
Load arm
E-washer
Tab a
Tab a
Fig.2
Joint b
Fig.3
(No.49855)1-9
3.2.3 Removing the cassette hanger assembly / cassette holder
r
(See Fig.4 to 7)
(1) Check the mode is set to EJECT. Push down the front part
of the cassette holder and move in the direction of the ar­row to release the joint c.
(2) Move the rear part of the cassette hanger assembly in the
direction of the arrow to release it from the two joint bosses d.
(3) Release the holder stabilizer spring fro m the hooks e and
f, then pull out from the cassette hanger assembly.
(4) Bring up the rear side of the cassette hanger asse mbly to
release the joint g and h.
(5) Pull out the cassette catch from the cassette hanger as-
sembly.
Cassette holder assembly
Side bracket
Joints c
Cassette holder assembly
Fig.4
Boss d
Cassette hanger assembly
Boss d
Cassette stabilizer spring
Hook e
Cassette holder assembly
Hook g
Cassette hange
assembly
Hook f
Fig.5
Cassette hanger assembly
Hook h
Fig.6
Cassette hanger assembly
1-10 (No.49855)
Cassette catch
Cassette holder assembly
Fig.7
3.2.4 Removing the side bracket assembly
(See Fig.8 to 10)
(1) Remove the screw A attaching the side bracket assembly. (2) Detach the front side of the side bracket assembly upward
and pull out forward to release the joint i and j in the rear.
CAUTION:
When reassembling, make sure that the boss k of the main chassis is set in the notch of the load rack under the side bracket assembly. Do not reattach the load rack on the boss k.
CAUTION:
After reattaching the side bracket assembly, confirm op­eration.
Side bracket assembly
Joint i
Joint j
A
Side bracket assembly
Fig.8
Side bracket assembly
Joint i
Joint j
Load rack
Load rack
Boss k
Fig.9
Boss k
Fig.10
(No.49855)1-11
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