JVC KD-G440 Service Manual

PARTS LIST
KD-G351E,KD-G351EX,KD-G351EY,KD-G351EU
KD-G357EE,KD-G440J,KD-G441E,KD-G441EX
KD-G441EY,KD-G441EU,KD-G447EE,KD-G644UI
KD-G645U,KD-G645UN,KD-G645UT,KD-G645UH KD-G646U,KD-G646UN,KD-G646UT,KD-G646UH
KD-G648UF,KD-G352EY,KD-S45J,KD-G645SUI
KD-G442E,KD-G442EX,KD-G442EY,KD-G499UR
KD-G357EE2,KD-G645TUH
* All printed circuit boards and its assemblies are not available as service parts.
- Contents -
Exploded view of general assembly and parts list (Block No.M1) CD mechanism assembly and parts list (Block No.MB) Electrical parts list (Block No.01~02) Packing materials and accessories parts list (Block No.M3)
MA377PAR<Rev.004>
3- 2 3- 6 3-11 3-26
3-1

Exploded view of general assembly and parts list

Block No.
Only
UT ver.
Only
57
15
14
5
a
e
a
c
e
16
12
UF ver.
M
M
1
M
56
1
6
6
37
6
34
29
25
31
30
36
28
27
32
b
A
42
41
53
KD-G351, KD-G357,KD-G440, KD-G447,KD-G646, KD-G352,KD-S45J, KD-G442,KD-G499
58
19
18
20
Switch board
21
42
43
3-2
38
40
39
24
35
23
26
33
46
47
45
56
22
49
d
51
b
c
Main board
7
4
52
50
KD-G440, KD-G441, KD-S45J, KD-G442
54
KD-G351, KD-G357, KD-G447, KD-G352
7
2
21
ard
3
42
47
46
48
44
55
17
A
3
Only
KD-G440
13
55
Except KD-G351, KD-G357, KD-G447, KD-G352
11
8
9
8
10
8
d
2
KD-G440, KD-G441, KD-S45J, KD-G442
2
The parts without symbol number are not service.
3-3

General Assembly

Block No. [M][1][M][M]
Symbol No. Part No. Part Name Description Local
1 GE10216-006A TOP CHASSIS 2 GE32823-006A HEAT SINK G351E,G351EX,G351EY,G351EU,G357EE,G447EE,G352EY,G357EE2 2 GE32823-001A HEAT SINK G440J,G441E,G441EX,G441EY,G441EU,S45J,G442E,G442EX,G442EY 2 GE32823-004A HEAT SINK G644UI,G645U,G645UN,G645UT,G645UH,G646U,G646UN,G646UT,G646UH,G648UF,
2 GE32823-002A HEAT SINK G499UR 3 GE20228-001A BOTTOM COVER 4 GE32830-002A INSULATOR 5 GE40395-001A SIDE PANEL 6 QYSDST2604ZA TAP SCREW M2.6 x 4mm(x3) 7 GE40377-002A SCREW (x2) 8 GE40377-001A SCREW (x3) 9 QYSDST2610ZA TAP SCREW M2.6 x 10mm 10 QYSDST2610ZA TAP SCREW M2.6 x 10mm 11 QYSDSF2606ZA TAP SCREW M2.6 x 6mm G440J,G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,
12 QYSDSF2606ZA TAP SCREW M2.6 x 6mm(x2) 13 QYSDST2608ZA TAP SCREW M2.6 x 8mm 14 GE40377-002A SCREW (x2) 15 QYSDST2608ZA TAP SCREW M2.6 x 8mm 16 QYSDST2604ZA TAP SCREW M2.6 x 4mm 17 GE10215-001A FRONT CHASSIS 18 GE32350-002A LOCK LEVER 19 GE40368-002A TORSION SPRING 20 GE32810-001A RELEASE LEVER 21 GE30999-004A COMP.SPRING 22 GE40400-001A BLIND 23 GE32864-006A F.PANEL HI ASSY G351E,G351EX,G351EY,G351EU,G442E,G442EX,G442EY 23 GE32864-003A F.PANEL HI ASSY G357EE,G447EE,G357EE2 23 GE32864-001A F.PANEL HI ASSY G440J,G646U,G646UN,G646UT,G646UH,S45J,G499UR 23 GE32864-008A F.PANEL HI ASSY G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G352EY,
23 GE32864-002A F.PANEL HI ASSY G648UF 24 GE32811-012A FINDER ASSY G351E,G351EX,G351EY,G351EU 24 GE32811-014A FINDER ASSY G357EE,G357EE2 24 GE32811-009A FINDER ASSY G440J 24 GE32811-011A FINDER ASSY G441E,G441EX,G441EY,G441EU 24 GE32811-005A FINDER ASSY G447EE 24 GE32811-002A FINDER ASSY G644UI 24 GE32811-010A FINDER ASSY G645U,G645UN,G645UT,G645UH 24 GE32811-008A FINDER ASSY G646U,G646UN,G646UT,G646UH 24 GE32811-003A FINDER ASSY G648UF 24 GE33247-013A FINDER ASSY G352EY 24 GE33247-014A FINDER ASSY S45J 24 GE33247-008A FINDER ASSY G645SUI 24 GE33247-015A FINDER ASSY G442E,G442EX,G442EY 24 GE32811-013A FINDER ASSY G499UR 24 GE33247-016A FINDER ASSY G645TUH 25 GE32812-011A I BTN G351E,G351EX,G351EY,G351EU,G357EE,G440J,G441E,G441EX,G441EY,G441EU,
25 GE32812-021A I BTN G645TUH 26 GE32814-001A BAND EQ BTN 27 GE32815-001A PUSH BTN 28 GE32816-001A POWER BTN G351E,G351EX,G351EY,G351EU,G442E,G442EX,G442EY 28 GE32816-003A POWER BTN G357EE,G440J,G447EE,G646U,G646UN,G646UT,G646UH,S45J,G499UR,G357EE2 28 GE32816-002A POWER BTN G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G648UF,
29 GE32817-001A DETACH BTN G351E,G351EX,G351EY,G351EU,G440J,G646U,G646UN,G646UT,G646UH,S45J,
29 GE32817-003A DETACH BTN G357EE,G447EE,G357EE2 29 GE32817-005A DETACH BTN G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G352EY,
29 GE32817-002A DETACH BTN G648UF 30 GE30999-006A COMP.SPRING 31 GE32818-001A EJECT BTN 32 GE32824-004A SRC BTN G351E,G351EX,G351EY,G351EU,G442E,G442EX,G442EY 32 GE32824-006A SRC BTN G357EE,G440J,G447EE,G646U,G646UN,G646UT,G646UH,S45J,G499UR,G357EE2 32 GE32824-005A SRC BTN G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G648UF,
33 GE20233-001A PRESET BTN LOW G351E,G351EX,G351EY,G351EU,G357EE,G440J,G447EE,G646U,G646UN,G646UT,
33 GE20227-001A PRESET BTN HI G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G648UF,
34 GE40218-083A SHEET
G645SUI,G645TUH
G646U,G646UN,G646UT,G646UH,G648UF,S45J,G645SUI,G442E,G442EX,G442EY, G499UR,G645TUH
G645SUI,G645TUH
G447EE,G644UI,G645U,G645UN,G645UT,G645UH,G646U,G646UN,G646UT,G646UH, G648UF,G352EY,S45J,G645SUI,G442E,G442EX,G442EY,G499UR,G357EE2
G352EY,G645SUI,G645TUH
G442E,G442EX,G442EY,G499UR
G645SUI,G645TUH
G352EY,G645SUI,G645TUH
G646UH,G352EY,S45J,G442E,G442EX,G442EY,G499UR,G357EE2
G645SUI,G645TUH
3-4
Symbol No. Part No. Part Name Description Local
35 GE33046-001A USB RUBBER CAP 36 GE40399-001A NAVI BTN ASSY G351E,G351EX,G351EY,G351EU,G442E,G442EX,G442EY 36 GE40399-004A NAVI BTN ASSY G357EE,G447EE,G357EE2 36 GE40399-003A NAVI BTN ASSY G440J,G646U,G646UN,G646UT,G646UH,S45J,G499UR 36 GE40399-002A NAVI BTN ASSY G441E,G441EX,G441EY,G441EU,G644UI,G645U,G645UN,G645UT,G645UH,G648UF,
37 FSYH4036-069 SHEET 38 GE40347-001A JVC BADGE 39 GE32822-001A VOL KNOB LOW G351E,G351EX,G351EY,G351EU 39 GE32822-002A VOL KNOB LOW G357EE,G352EY,G357EE2 39 GE32822-003A VOL KNOB LOW G440J,S45J,G499UR 39 GE40398-002A VOL KNOB ASSY G441E,G441EX,G441EY,G441EU,G447EE,G644UI,G645U,G645UN,G645UT,G645UH,
39 GE40398-003A VOL KNOB ASSY G646U,G646UN,G646UT,G646UH 39 GE40398-001A VOL KNOB ASSY G442E,G442EX,G442EY 40 GE40127-005A KNOB SPRING 41 GE10214-001A REAR COVER 42 VKZ4777-010 MINI SCREW (x4) 43 GE32819-001A LCD LENS 44 GE32820-002A LENS CASE 45 GE32821-001A LCD CASE 46 GE40397-002A LIGHTING SHEET 47 QLD0543-001 LCD MODULE G351E,G351EX,G351EY,G351EU,G357EE,G352EY 47 QLD0531-001 LCD MODULE G440J,G441E,G441EX,G441EY,G441EU,G447EE,G644UI,G645U,G645UN,G645UT,
47 QLD0549-001 LCD MODULE G499UR,G357EE2 48 QNZ0950-001 RUBBER CONNECTO
49 QMFZ063-150-J1 FUSE 15A 50 GE40354-001A IC BRACKET 51 GE40396-002A REG BRACKET 52 GE40310-002A REG BRACKET 53 GE30854-001A LED HOLDER 54 GE40424-001A OE HOLDING BKT G440J,G441E,G441EX,G441EY,G441EU,S45J,G442E,G442EX,G442EY 55 GE33121-001A NAME PLATE G351E,G351EX,G351EY,G351EU 55 GE33211-001A NAME PLATE G357EE 55 GE33137-002A NAME PLATE G440J 55 GE32948-001A NAME PLATE G441E,G441EX,G441EY,G441EU 55 GE32951-001A NAME PLATE G447EE 55 GE32972-001A NAME PLATE G644UI 55 GE32969-001A NAME PLATE G645U,G645UN,G645UT,G645UH 55 GE33043-001A NAME PLATE G646U,G646UN,G646UT,G646UH 55 GE33202-001A NAME PLATE G648UF 55 GE33252-001A NAME PLATE G352EY 55 GE33279-001A NAME PLATE S45J 55 GE33259-001A NAME PLATE G645SUI 55 GE33339-001A NAME PLATE G442E,G442EX,G442EY 55 GE33409-001A NAME PLATE G357EE2 55 GE33664-001A NAME PLATE G645TUH 56 GE33135-001A TOP SHEET G648UF 57 GE31574-080A UT LABEL G645UT 57 GE31574-081A UT LABEL G646UT 58 FSYH4036-069 SHEET (x2) G351E,G351EX,G351EY,G351EU,G357EE,G440J,G447EE,G646U,G646UN,G646UT,
G352EY,G645SUI,G645TUH
G648UF,G645SUI,G645TUH
G645UH,G646U,G646UN,G646UT,G646UH,G648UF,S45J,G645SUI,G442E,G442EX, G442EY,G645TUH
G646UH,G352EY,S45J,G499UR,G357EE2
3-5

CD mechanism assembly and parts list

TN2007-1026
120
Block No.
M
M
B
M
42
A
124
44
52
127
15
33
24
102
36
50
62
51
123
25
26
10
63
14
13
16
112
122
4
120
48
47
12
20
27
79
105
101
43
61
11
35
125
B
64
99
104
45
11
46
106
21
111
121
12
49
59
A
B
80
32
28
86
23
93
87
81
3-6
78
76
130
74
75
71
64
a
62
126
63
22
88
2
110
124
120
92
90
91
77
108
58
a
100
72
120
89
1
3
120

CD mechanism

Symbol No. Part No. Part Name Description Local
1 30350101T FRAME 2 30350103T DAMPER F (x2) 3 30350104T DAMPER R 4 30350107T TOP COVER 10 30320513T CLAMPER SUB SPG 11 30350505T FRONT SUS SPG (x2) 12 30350506T REAR SUS SPRING (x2) 13 30350508T FEED NUT SPP 14 30350509T FEED SCREW HLDR 15 30350525T PU SHAFT HLDR B 16 30350528T LOCK LEVER 20 30350529T LOCK PLATE 21 30350581T CHANGE GEAR2 22 30350582T CHANGE GEAR 3A 23 30350583T CHANGE GEAR 3B 24 30350535T FEED SUB HOLDER 25 30350536T PU SHAFT HLDR A 26 30350539T FD THRUST SPP 27 30350542T CHANGE ARM 28 30350580T FEED GEAR 1 32 30350554T LOCK LEVER SP 33 30350555T PU SHAFT 35 64010418T PUSH SW P389-01 36 69011629T PICK UP OPTIMA-727AD 42 30350801T TOP PLATE 43 30350802T SELECT ARM R 44 30350803T MODE SWICH 45 30350806T SELECT LOCK ARM 46 30350807T SPRING 47 30350808T TRIGGER ARM 48 30350809T TRG ARM BASE 49 30350810T TRIGGER ARM SPR 50 30350811T LINK GEAR L 51 30350812T LINK GEAR R 52 30350813T LINK GEAR SPR 58 19501403T WIRE CLUMPER 59 30321013T WIRE CLAMPER 61 30351001T WIRE CLAMPER 62 30351008T MODE SW WIRE 63 30351003T REST SW WIRE 64 30351004T LD WIRE 71 30321137T LDG ROLLER (x2) 72 30321143T COLLAR SCREW 74 30351101T LOCK ARM 75 30351102T LD ROLLER SPR R 76 30351103T LD ROLLER SPR L 77 30351105T ROLLER GUIDE R 78 30351106T ROLLER GUIDE L 79 30351116T CAM PLATE R (N) 80 30351111T TR CONTROL SPR 81 30351113T SPRING 86 30351122T LOADING GEAR 1 87 30351123T LOADING GEAR 2 88 30351128T LOADING GEAR 3 89 30351129T LOADING GEAR 4 90 30351140T LOADING GEAR 5 91 30351131T LOADING GEAR 6 92 30351133T LD GEAR BRACKET 93 30351135T PLATE 99 303505309T MORTER ASSY 100 303505302T SPINDLE MOTOR 101 303505303T CLAMPER ASSY 102 303505304T FEED SCREW ASSY 104 303505501T CHASSIS RIVET 105 303505502T CLAMPER ARM RVT 106 303505503T RIVET ASSY 108 303510304T BASE BOARD ASSY 110 303511301T ROLLER SHAFT 111 303511302T CAM PLATE L 112 303511501T SLIDE HOOK RVT 120 9P0420037T SCREW (x5) 121 9C0117187T SCREW (x2) 122 9C0120207T SCREW 123 9C4517506T SCREW
Block No. [M][B][M][M]
3-7
Symbol No. Part No. Part Name Description Local
124 9P0420047T SCREW (x2) 125 9P0420067T SCREW 126 9P0420087T SCREW 127 9C0420257T SCREW 130 9W0513060T HL WASHER
3-8

Grease point 1/2

3-9
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