JVC HR-XVC28BUC, HR-XVC28BUS, HR-XVC29SUC, HR-XVC29SUS Service Manual

SERVICE MANUAL
DVD PLAYER & VIDEO CASSETTE RECORDER
YD05220053
HR-XVC28BUC, HR-XVC28BUS, HR-XVC29SUC, HR-XVC29SUS
HR-XVC28BUC, HR-XVC28BUS, HR-XVC29SUC, HR-XVC29SUS [D5PV1]
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
COPYRIGHT © 2005 Victor Company of Japan, Limited
No.YD052
2005/3
SPECIFICATION
GENERAL
Power requirement AC 120 V, 60 Hz
Power consumption
Power on 25 W
Power off
Temperature
Operating 5
Storage -20
Operating position Horizontal only
Dimensions (W
Maximum recording time
VIDEO/AUDIO (VCR deck)
Recording system DA4 (Double Azimuth) head helical scan system
Signal-to-noise ratio 45 dB
Horizontal resolution 230 lines
VIDEO/AUDIO (DVD deck)
Audio characteristics DVD:4 Hz - 22 KHz
Frequency response CD:4 Hz - 20 KHz
Harmonic distortion 0.1%
Output
Component-PB/PR (RCA) 0.7 Vp-p/75
TUNER
Channel coverage VHF: Channels 2 - 13, UHF: Channels 14 - 69, CATV: 113 Channels
TIMER
Program capacity 1-year programmable timer/8 programs
ACCESSORIES
Provided accessories RF cable, Infrared remote control unit, "AA" battery
× H × D) 435 mm x 93 mm x 272 mm
Weight
Format VHS NTSC standard
(SP) 210 min. with T-210 video cassette
(EP) 630 min. with T-210 video cassette
Signal system NTSC color signal and EIA monochrome signal, 525 lines/60 fields
Frequency range 70 Hz to 10,000 Hz (Normal audio) 20 Hz to 20,000 Hz (Hi-Fi audio)
Input/Output RCA connectors: IN
Signal system NTSC
Applicable disc DVD (12 cm, 8 cm), CD (12 cm, 8 cm)
S/N Ratio 90 dB
Wow and flutter Below Measurable Level
Dynamic range 90 dB
Component-Y (RCA) 1.0 Vp-p/75
Audio (RCA) 2 Vrms, 1 K
Digital Audio (COAXIAL) 0.5 Vp-p/75
Tuning system Frequency synthesized tuner
RF output Channel 3 or 4 (switchable; preset to Channel 3 when shipped) 75 , unbalanced
Clock reference Quartz
°C to 40°C (41°F to 104°F)
°C to 60°C (-4°F to140°F)
• Specifications shown are for SP mode unless otherwise specified.
• E.& O.E. Design and specifications subject to change without notice.
• Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories.
• "DTS" and "DTS 2.0 + Digital Out" are trademarks of Digital Theater Systems, Inc.
2.0 W
4.1 kg (9.1Ibs)
× 1, OUT × 1
× 2
1-2 (No.YD052)
SECTION 1
r
PRECAUTION

1.1 SAFTY PRECAUTIONS

Prior to shipment from the factory, JVC products are strictly in­spected to conform with the recognized product safety and elec­trical codes of the countries in which they are to be sold.However,in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
1.1.1 Precautions during Servicing
(1) Locations requiring special caution are denoted by labels
and inscriptions on the cabinet, chassis and certain parts of the product.When performing service, be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals.
(2) Parts identified by the symbol and shaded ( ) parts
are critical for safety. Replace only with specified part numbers.
NOTE :
Parts in this category also include those specified to comply with X-ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spu­rious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard. Replace only with same type and rated fuse(s) as speci­fied.
(4) Use specified internal wiring. Note especially:
• Wires covered with PVC tubing
• Double insulated wires
• High voltage leads
(5) Use specified insulating materials for hazardous live parts.
Note especially:
• Insulation Tape
• PVC tubing
•Spacers
• Insulation sheets for transistors
•Barrier
(6) When replacing AC primary side components (transformers,
power cords, noise blocking capacitors, etc.) wrap ends of wires securely about the terminals before soldering.
Consequently, when servicing these products, replace the cathode ray tubes and other parts with only the specified parts. Under no circumstances attempt to modify these cir­cuits.Unauthorized modification can increase the high volt­age value and cause X-ray emission from the cathode ray tube.
(12) Crimp type wire connectorIn such cases as when replacing
the power transformer in sets where the connections be­tween the power cord and power trans former primary lead wires are performed using crimp type connectors, if replac­ing the connectors is unavoidable, in order to prevent safe­ty hazards, perform carefully and precisely according to the following steps.
Connector part number :E03830-001
Required tool : Connector crimping tool of the proper type which will not damage insulated parts.
Replacement procedure
a) Remove the old connector by cutting the wires at a
point close to the connector.Important : Do not re­use a connector (discard it).
cut close to connector
Fig.1-1-3
b) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
15 mm
Fig.1-1-4
c) Align the lengths of the wires to be connected. In-
sert the wires fully into the connector.
Metal sleeve
Fig.1-1-1
(7) Observe that wires do not contact heat producing parts
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15
kg of force in any direction will not loosen it.
Power cord
Fig.1-1-2 (10) Also check areas surrounding repaired locations. (11) Products using cathode ray tubes (CRTs)In regard to such
products, the cathode ray tubes themselves, the high volt­age circuits, and related circuits are specified for compli­ance with recognized codes pertaining to X-ray emission.
Connector
Fig.1-1-5
d) As shown in Fig.1-1-6, use the crimping tool to crimp
the metal sleeve at the center position. Be sure to crimp fully to the complete closure of the tool.
1.2 5
2.0
5.5
Crimping tool
Fig.1-1-6
e) Check the four points noted in Fig.1-1-7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Crimped at approx. cente
of metal sleeve
Conductors extended
Fig.1-1-7
(No.YD052)1-3
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compli­ance with safety standards.
(1) Insulation resistance test
Confirm the specified insulation resistance or greater be­tween power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, ear­phone jacks, etc.).See table 1 below.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See Fig.1-1-11 below.
(3) Clearance distance
When replacing primary circuit components, confirm spec­ified clearance distance (d), (d') between soldered termi­nals, and between terminals and surrounding metallic parts. See Fig.1-1-11 below.
d
Chassis
d'
Power cord primary wire
Fig.1-1-8
(4) Leakage current test
Confirm specified or lower leakage current between earth ground/power cord plug prongs and externally exposed ac­cessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, ear­phone jacks, etc.). Measuring Method : (Power ON)Insert load Z between earth ground/power cord plug prongs and externally ex­posed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See Fig.1-1-9 and follow­ing Fig.1-1-12.
ab
Externally exposed accessible part
Z
V
c
A
Fig.1-1-9
(5) Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out, Audio in, Audio out or Fixing screw etc.).Measuring Method: Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See Fig.1-1-10 and grounding specifications.
AC inlet
Earth pin
Exposed accessible part
MIlli ohm meter
Grounding Specifications
Region
USA & Canada
Europe & Australia
Grounding Impedance (Z
Z 0.1 ohm
Z 0.5 ohm
)
Fig.1-1-10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Insulation Resistance (R
R 1 M /500 V DC
1 M R 12 M /500 V DC
R 10 M /500 V DC
)
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 minute
AC 1 kV 1 minute AC 3 kV 1 minute
AC 1.5 kV 1 minute
(
Class
(
Class
Clearance Distance (d), (d'
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 m m
)
d' 8 m m (Power cord d' 6 m m (Primary wire
)
Fig.1-1-11
AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Load Z
1
0.15
1.5
2
50
Leakage Current (i)
i 1 mA rms
i 0.5 mA rms
i 0.7 mA peak i 2 mA dc
i 0.7 mA peak i 2 mA dc
a, b, c
Exposed accessible parts
Exposed accessible parts
Antenna earth terminals
Other terminals
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
)
)
)
1-4 (No.YD052)

1.2 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.2.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
(No.YD052)1-5

1.3 Precautions for Service

1.3.1 Handling of Traverse Unit and Laser Pickup
(1) Do not touch any peripheral element of the pickup or the actuator. (2) The traverse unit and the pickup are precision devices and therefore must not be subjected to strong shock. (3) Do not use a tester to examine the laser diode. (The diode can easily be destroyed by the internal power supply of the tester.) (4) To replace the traverse unit, pull out the metal short pin for protection from charging. (5) When replacing the pickup, after mounting a new pickup, remove the solder on the short land which is provided at the center of
the flexible wire to open the circuit.
(6) Half-fixed resistors for laser power adjustment are adjusted in pairs at shipment to match the characteristics of the optical block.
Do not change the setting of these half-fixed resistors for laser power adjustment.
1.3.2 Destruction of Traverse Unit and Laser Pickup by Static Electricity
Laser diodes are easily destroyed by static electricity charged on clothingor the human body. Before repairing peripheral elements of the traverse unit or pickup, be sure to take the following electrostatic protection:
(1) Wear an antistatic wrist wrap. (2) With a conductive sheet or a steel plate on the workbench on which the traverse unit or the pick up is to be repaired, ground the
sheet or the plate. (3) It solders to two short circuit sections on the substrate of a pick-up. (4) After removing the flexible wire from the connector (CN101 (5) Short-circuit the laser diode by soldering the land which is provided at the center of the flexible wire for the pickup.
After completing the repair, remove the solder to open the circuit.
), short-circuit the flexible wire by the metal clip.
Pick-up
Short circuit
* Please refer to the SECTION3 DISASSEMBLY method for details.
CN101
DVD SERVO CONTROL BOARD
1-6 (No.YD052)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS

2.1 Different table of feature

The following table indicates main different points between models HR-XVC28BUC, HR-XVC28BUS, HR-XVC29SUC and HR­XVC29SUS.
HR-XVC28BUC HR-XVC28BUS HR-XVC29SUC HR-XVC29SUS
BODY COLOR BLACK PURE SILVER
MP3 PLAYBACK USED NOT USED USED NOT USED
NOTE :
Mark is same as left.

2.2 Service position

This unit has been designed so that the Mechanism and Main board assemblies can be removed together from the bottom chassis. Before diagnosing or servicing the circuit boards, take out the major parts from the bottom chassis.
2.2.1 How to set the "Service position"
(1) Refer to the disassembly procedure and perform the disas-
sembly of the major parts before removing the Mechanism assembly.
(2) Remove the screws that fix the Mechanism, Main board as-
sembly to the bottom chassis. If any other screws are used to fix the boards, remove them also.
(3) Remove the combined Mechanism and Main board assem-
blies. (4) If any other major parts are used, remove them also. (5) Connect the wires and connectors of the major parts that
have been removed in steps (1) to (4). (Refer to Fig. 2-2a.) (6) Place the combined Mechanism, Main board and other
board assemblies upside down. (7) Insert the power cord plug into the power outlet and then
proceed with the diagnostics and servicing of the board as-
sembly.
Notes:
Before inserting the power cord plug into the power out-
let, make sure that none of the electrical parts are able to short-circuit between the workbench and the board assembly.
For the disassembly procedure of the major parts and
details of the precautions to be taken, see "Removing the major parts".
If there are wire connections from the Main board and
Mechanism assemblies to the other major parts, be sure to remove them (including wires connected to the major parts) first before performing step (2).
When carrying out diagnosis and repair of the Main
board assembly in the "Service position", be sure to ground both the Main board and Mechanism assem­blies. If they are improperly grounded, there may be noise on the playback picture or FDP counter display may move even when the mechanism is kept in an inop­erative status.
In order to diagnose the playback or recording of the
cassette tape, set the Mechanism assembly to the re­quired mode before placing it upside down. If the mech­anism mode is changed (including ejection) while it is in an upside down position the tape inside may be dam­aged.
For some models, the mechanism and board assem-
blies are attached by connectors only. When carrying out a diagnosis or repair of the boards in the "Service position", make sure that the connectors are not dis­connected.
TP111 D.FF
TP4001 CTL.P
TP106 PB FM
TP2253 A.PB FM
Display board assembly
Fig.2-2a

2.3 Jig RCU mode

This unit uses the following two modes for receiving remote con­trol codes.
(1) User RCU mode:Ordinary mode for use by the user.
(2) Jig RCU mode: Mode for use in production and servicing. When using the Jig RCU, it is required to set the VCR to the Jig RCU mode (the mode in which codes from the Jig RCU can be received). As both of the above two modes are stored in the EE­PROM, it is required to set the VCR back to the User RCU mode each time that an adjustment is made or to check that the neces­sary operations have been completed.These modes can be set by the operations described below.
Note:
Confirm the RCU mode when exchanged parts. Since
some SERVICE PARTS sets the VCR to the Jig RCU mode as initial setting. Therefore please set the VCR to the user RCU mode after replacing the EEPROM.
Main board assembly
Switch/jack board assembly
(No.YD052)1-7
User RCU mode
Jig RCU mode
(3) After cleaning, make sure that the cleaned parts are com-
pletely dry before using the cassette tape.
( not displayed)
Fig.2-3a User/Jig RCU mode
2.3.1 Setting the Jig RCU mode
(1) Turn on the power. (2) Press the following remocon keys continuously within 2
seconds " SET UP " " 2 " " 8 " " ENTER ".
When the VCR is set to the Jig RCU mode, the symbols ( " : " ) in the time display of the FDP are turned off. (Refer to Fig.2-3a)
2.3.2 Setting the User RCU mode
(1) Turn off the power. (2) Press the "REC" and "PAUSE" buttons of the VCR simul-
taneously. Alternatively, transmit the code "43-80" from the Jig RCU.

2.4 Mechanism service mode

This model has a unique function to enter the mechanism into ev­ery operation mode without loading of any cassette tape. This function is called the "Mechanism service mode".
2.4.1 How to set the "Mechanism service mode"
(1) Set the VCR to the Jig RCU mode (the mode in which
codes from the Jig RCU can be received) (2) Transmit the code "43-E5" from the Jig RCU. (3) Release the lug of the Cassette holder and then slide the
Cassette holder toward the direction where the Cassette
holder is loaded by manually. (4) The cassette holder lowers and, when the loading has
completed, the mechanism enters the desired mode.
When the VCR is set to the Mechanism service mode, the
symbols ("Timer") in the FDP (LED) are blinked.
2.4.2 How to exit from the "Mechanism service mode"
(1) Unplug the power cord plug from the power outlet.

2.5 Maintenance and inspection

2.5.1 Cleaning
Regular cleaning of the transport system parts is desirable but practically impossible. So make it a rule to carry out cleaning of the tape transport system whenever the machine is serviced. When the video head, tape guide and/or brush get soiled, the playback picture may appear inferior or at worst disappear, re­sulting in possible tape damage.
Note:
Absolutely avoid sweeping the upper drum vertically as
this will cause damage to the video head.
(1) When cleaning the upper drum (especially the video head),
soak a piece of closely woven cloth with alcohol and while
holding the cloth onto the upper drum by the fingers, turn
the upper drum counterclockwise. (2) To clean the parts of the tape transport system other than
the upper drum, use a piece of closely woven cloth or a cot-
ton swab soaked with alcohol.
A/C head
Fig.2-5a
2.5.2 Lubrication
With no need for periodical lubrication, you have only to lubricate new parts after replacement. If any oil or grease on contact parts is soiled, wipe it off and newly lubricate the parts.
Note:
See the "mechanism assembly" diagram of the "parts
list" for the lubricating or greasing spots, and for the types of oil or grease to be used.
2.5.3 Suggested servicing schedule for main components
The following table indicates the suggested period for such ser­vice measures as cleaning, lubrication and replacement. In prac­tice, the indicated periods will vary widely according to environmental and usage conditions. However, the indicated components should be inspected when a set is brought for ser­vice and the maintenance work performed if necessary. Also note that rubber parts may deform in time, even if the set is not used.
System Parts name
Drum assembly C,X X
A/C head C,X C,X
Tape transport
Drive
Other Rotary encoder X
C : Cleaning X : Inspection or Replacement if necessary
Pinch roller arm assembly C C
Full erase head C C
Tension arm assembly C C
Capstan motor (Shaft) C C
Guide arm assembly C C
Capstan motor X
Capstan brake assembly X
Main brake assembly X
Belt (Capstan) X X
Loading motor X
Clutch unit X
Worm gear X
Control plate X
Video heads
Operation hours
1000H 2000H
1-8 (No.YD052)
SECTION 3
DISASSEMBLY

3.1 Removing the major parts

3.1.1 Destination of connectors
Two kinds of double-arrows in connection tables respectively
show kinds of connector/wires.
: The connector of the side to remove
CONN. No. PIN No.CONNECTOR
WR2a
WR2b
Main CN101
Main CN103
Destination of connectors
CONN. No. PIN No.CONNECTOR
WR2a
WR2b
WR3a
WR3b
WR4a
WR4b
WR4c
Main
Main
Main
Drum assembly
Main
Main
Main
3.1.2 How to read the procedure table
This table shows the steps for disassembly of the externally fur­nished parts and board assemblies. Reverse these steps when re-assembling them.
Step/
Loc No.
[1] Top cover 3-1a
(1) (2) (3) (4) (5)
Part Name
Bracket 2(S1c)
(1) Order of steps in Procedure
When reassembling, perform the step(s) in the reverse or­der. These numbers are also used as the identification (loca-
tion) No. of parts Figures. (2) Part name to be removed or installed. (3) Fig. No. showing procedure or part location. (4) Identification of part to be removed, unhooked, unlocked,
released, unplugged, unclamped or unsoldered.
P= Spring, W= Washer, S= Screw, L= Locking tab, SD=
Solder, CN**(WR**)= Remove the wire (WR**) from the
connector (CN**).
Note:
The bracketed ( ) WR of the connector symbol are
assigned nos. in priority order and do not corre­spond to those on the spare parts list.
(5) Adjustment information for installation
: Wire: Flat wire : Board to board (B-B)
Digital CN761
Digital CN762
CN7103
CN3102
CN2001
CN7302
CN7301
CN3301
Switch/jack
Display
A/C head
Main
DVD servo control
DVD servo control
DVD servo control
Fig. No.
4(S1a),(S1b),3(L1a), <Note 1a> 2(SD1a),(P1a),(W1a), CN1(WR1a),
----------------------------------------
CN7191
CN7003
CN503
CN501
Point Note
CN1
CN1
40
10
10
22
6
9
17
19
5
3.1.3 Disassembly procedure
Step/
Loc No.
[1] [2]
[3]
[4]
[5] [6]
Part Name
Top cover Front panel assembly (Display board assembly) (
Switch/jack board assembly
Mechanism assembly
(Drum assembly)
DVD unit (Bracket)
Rear cover Main board assembly
Fig. No.
3-1d
8(S1a)
3-1a
4(L2a),5(L2b),2(S2a)
3-1d
)
CN7103(WR2a), CN3102(WR2b)
3-1b
CN2001(WR3a)
3-1c
3(S3a),(S3b)
--------------------------
3-1d
CN(WR3b) (S3c),(S3d),(S3e)
3-1d
3(S4a),3(S4b), CN7302(WR4a), CN7301(WR46), CN3301(WR4c)
3-1d
5(S5a),5(L5a)
3-1d
3(S6a)
Point Note
<Note 2a> <Note 2b>
<Note 2a> <Note 3a> <Note 3b> <Note 3c>
<Note 2a>
• Be careful not to damage the connector and wire etc. during connection and disconnection.
• When connecting the flat wire to the connector, be careful with the flat wire direction.
<Note 2b>
• When reattaching the Front panel assembly, make sure that the door opener of the Side frame (R) is lowered in position pri­or to the reinstallation.
• When reattaching the Front panel assembly, pay careful attention to the switch lever of the Front panel assembly not to make it touch the switch knob of the Main board assembly from the side.
• When reattaching the Front panel assembly, lift the Cassette door slightly.
Door opener
Side frame(R)
Switch knob
Switch lever
Fig.3-1a
<Note 3a>
• When reattaching the Mechanism assembly, secure the screws (S3a to S3b) in the order of 1,2,3.
<Note 3b>
• When reattaching the Mechanism assembly, be sure to align the phase of the Rotary encoder on the Main board assembly.
• When reattaching the Mechanism assembly, set the "Mecha­nism assembling mode". [See "MECHANISM ASSEMBLY SERVICE MANUAL (No. 86700)".]
• When reattaching the Mechanism assembly to the Main board assembly, take care not to damage the sensors and switch on the Main board assembly.
(No.YD052)1-9
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