DVD BOARD ASSEMBLY<50>.............................................. 3-12
1-15
1-15
REFERENCE
GENERAL SPECIFICATIONS[HR-XVC21UJ] ......................... 4-1
1-18
1-19
1-21
1-21
1-22
Page 3
Important Safety Precautions
Connector
Metal sleeve
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes
of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the
following precautions when a set is being serviced.
v
Precautions during Servicing
1. Locations requiring special caution are denoted by labels and
inscriptions on the cabinet, chassis and certain parts of the
product. When performing service, be sure to read and comply with these and other cautionary notices appearing in the
operation and service manuals.
2. Parts identified by the symbol and shaded ( ) parts are
critical for safety.
Replace only with specified part numbers.
Note: Parts in this category also include those specified to com-
ply with X-ray emission standards for products using
cathode ray tubes and those specified for compliance
with various regulations regarding spurious radiation
emission.
3. Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as specified.
4. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
5. Use specified insulating materials for hazardous live parts.
Note especially:
1) Insulation Tape3) Spacers5) Barrier
2) PVC tubing4) Insulation sheets for transistors
6. When replacing AC primary side components (transformers,
power cords, noise blocking capacitors, etc.) wrap ends of
wires securely about the terminals before soldering.
12. Crimp type wire connector
In such cases as when replacing the power transformer in sets
where the connections between the power cord and power
transformer primary lead wires are performed using crimp type
connectors, if replacing the connectors is unavoidable, in order to prevent safety hazards, perform carefully and precisely
according to the following steps.
1) Connector part number : E03830-001
2) Required tool : Connector crimping tool of the proper type
which will not damage insulated parts.
3) Replacement procedure
(1) Remove the old connector by cutting the wires at a point
close to the connector.
Important : Do not reuse a connector (discard it).
cut close to connector
Fig.3
(2) Strip about 15 mm of the insulation from the ends of
the wires. If the wires are stranded, twist the strands to
avoid frayed conductors.
15 mm
Fig.1
7. Observe that wires do not contact heat producing parts
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
8. Check that replaced wires do not contact sharp edged or
pointed parts.
9. When a power cord has been replaced, check that 10-15 kg of
force in any direction will not loosen it.
Power cord
Fig.2
10. Also check areas surrounding repaired locations.
11. Products using cathode ray tubes (CRTs)
In regard to such products, the cathode ray tubes themselves,
the high voltage circuits, and related circuits are specified for
compliance with recognized codes pertaining to X-ray emission.
Consequently, when servicing these products, replace the cathode ray tubes and other parts with only the specified parts.
Under no circumstances attempt to modify these circuits.
Unauthorized modification can increase the high voltage value
and cause X-ray emission from the cathode ray tube.
Fig.4
(3) Align the lengths of the wires to be connected. Insert
the wires fully into the connector.
Fig.5
(4) As shown in Fig.6, use the crimping tool to crimp the
metal sleeve at the center position. Be sure to crimp fully
to the complete closure of the tool.
1.25
2.0
5.5
Fig.6
(5) Check the four points noted in Fig.7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Fig.7
Crimping tool
Crimped at approx. center
of metal sleeve
Conductors extended
1
S40888-01
Page 4
v
d'
d
Chassis
Power cord,
primary wire
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been
returned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety standards.
1. Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs and
externally exposed parts of the set (RF terminals, antenna terminals, video and audio input
and output terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
2. Dielectric strength test
Confirm specified dielectric strength or greater between power cord plug prongs and exposed
accessible parts of the set (RF terminals, antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
3. Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d’) between soldered terminals, and between terminals and surrounding metallic parts. See table 1
below.
Fig. 8
4. Leakage current test
Confirm specified or lower leakage current between earth ground/power cord plug prongs
and externally exposed accessible parts (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone jacks, etc.).
Measuring Method : (Power ON)
Insert load Z between earth ground/power cord plug prongs and externally exposed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and
following table 2.
Externally
exposed
accessible part
Z
V
Fig. 9
ab
c
5. Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in,
Video out, Audio in, Audio out or Fixing screw etc.).
Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.
AC inlet
Earth pin
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Exposed accessible part
Milli ohm meter
Fig. 10
Region
Japan
USA & Canada
Europe & AustraliaR 10 MΩ/500 V DC
RegionLoad Z
Insulation Resistance (R)
≤
R 1 MΩ/500 V DC
≥≥
1 MΩ R 12 MΩ/500 V DC
≤
Table 1 Specifications for each region
Grounding Specifications
Region
USA & Canada
Europe & Australia
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 miute
AC 1 kV 1 minute
AC 3 kV 1 minute
AC 1.5 kV 1 minute
(Class 2)
(Class 1)
Grounding Impedance (Z)
≤
Z 0.1 ohm
≤
Z 0.5 ohm
Clearance Distance (d), (d')
≤
d, d' 3 mm
≤
d, d' 4 mm
≤
d, d' 3.2 mm
≤
d 4 mm
≤
d' 8 mm (Power cord)
≤
d' 6 mm (Primary wire)
a, b, cLeakage Current (i)AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
Japan
USA & Canada
Europe & Australia
Table 2 Leakage current specifications for each region
1 kΩ
0.15 µF
1.5 kΩ
2 kΩ
50 kΩ
2
≤
i1 mA rmsExposed accessible parts
≤
i0.5 mA rms
≤
i0.7 mA peak
≤
i2 mA dc
≤
i0.7 mA peak
≤
i2 mA dc
Exposed accessible parts
Antenna earth terminals
Other terminals
S40888-01
Page 5
DISASSEMBLY INSTRUCTIONS
1.
REMOVAL OF MECHANICAL PARTS
AND P.C. BOARDS
1-1:
TOP CABINET AND FRONT CABINET
(Refer to Fig. 1-1)
1.
Remove the 5 screws 1.
2.
Remove the Top Cabinet in the direction of arrow (A).
3.
Disconnect the following connector: (CP651).
4.
Unlock the 8 supports 2.
5.
Remove the Front Cabinet in the direction of arrow (B).
6.
Remove the 2 screws 3.
7.
Remove the Operation PCB in the direction of arrow (C).
Top Cabinet
1
(A)
Front Cabinet
(B)
2
2
2
2
2
2
3
3
2
2
(C)
CP651
Operation PCB
1-2: FLAP (Refer to Fig. 1-2)
1.2.Open Flap to 90˚ and flex in direction of arrow (A), at the
same time slide in direction of arrow (B).
Then lift in direction of arrow (C).
1
1
1
1
Fig. 1-1
(A)
1-3: DVD DECK (Refer to Fig. 1-3)
1.
Make the short circuit on the position as shown Fig. 1-3
using a soldering. If you remove the DVD Deck with no
soldering, the Laser may be damaged.
2.
Unlock the support 1 and remove the Deck Top Holder
in the direction of arrow (A).
3.
Remove the 2 screws 2.
4.
Remove the screw 3.
5.
Remove the screw 4.
6.
Disconnect the following connectors: (CP2601, CP2602,
CP2603).
7.
Remove the DVD Deck in the direction of arrow (B).
8.
Remove the 3 screws 5.
9.
Remove the Front Angle in the direction of arrow (C).
10.
Remove the screw 6.
11.
Remove the DVD Angle.
Pick Up PCB
3
2
Make the sort circuit
using a soldering.
DVD Angle
6
Fig. 1-3
5
5
Deck Top Holder
1
(A)
5
(C)
Front Angle
DVD Deck
2
CP2602
4
(B)
CP2601
CP2603
NOTE
When the installation of the DVD Deck, remove all the
soldering on the short circuit position after the connection of
Pick Up PCB and DVD PCB connector.
(C)
(B)
Flap
Fig. 1-2
1-1
Page 6
DISASSEMBLY INSTRUCTIONS
1-4: DVD PCB (Refer to Fig. 1-4)
1.
Remove the 3 screws 1.
2.
Remove the 4 screws 2.
3.
Disconnect the following connectors: (CP4002 and
CP8102).
4.
Remove the DVD PCB in the direction of arrow.
CP8102
CP4002
1
1
1
DVD PCB
2
2
2
2
Fig. 1-4
1-5: VCR DECK (Refer to Fig. 1-5)
NOTE
Do not remove the cable at the FE Head section. The FE
Head may be damaged if you remove the cable by force.
1.
Move the Cassette Holder Ass’y to the back side.
2.
Remove the screw 1.
3.
Remove the FE Head.
4.
Remove the 3 screws 2.
5.
Disconnect the following connectors: (CP101, CP102,
and CP3001).
6.
Remove the AC Head Cover and VCR Deck in the
direction of arrow.
1-6: VCR PCB (Refer to Fig. 1-6)
1.
Remove the screw 1.
2.
Remove the screw 2.
3.
Remove the screw 3.
4.
Remove the 3 Pin Shield.
5.
Remove the VCR PCB in the direction of arrow.
3
3 Pin Shield
VCR PCB
1
2
Fig. 1-6
1-2
VCR Deck
FE Head
2
2
1
2
AC Head Cover
CP101
CP102
CP3001
Fig. 1-5
Page 7
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF VCR DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
Extend the 2 supports 1.
1.
Slide the 2 supports 2 and remove the Top Bracket.
2.
NOTE
After the installation of the Top Bracket, bend the support
1.
1 so that the Top Bracket is fixed.
Top Bracket
1
Top Bracket
2
Main Chassis
2
Main Chassis
2-2: CASSETTE HOLDER ASS'Y (Refer to Fig. 2-2)
1.
Move the Cassette Holder Ass'y to the front side.
2.
Push the Locker R to remove the Cassette Side R.
3.
Remove the Cassette Side L.
Cassette Side R
Main Chassis
1
Locker R
Fig. 2-1
NOTE
In case of the Locker R installation, check if the one
1.
position of Fig. 2-3-B are correctly locked.
When you install the Cassette Side R, be sure to move
2.
the Locker R after installing.
Locker R
Check if this position
Cassette Side R
is locked.
Fig. 2-3-B
2-4: LINK UNIT (Refer to Fig. 2-4)
1.
Set the Link Unit to the Eject position.
2.
Unlock the support 1.
3.
Remove the (A) side of the Link Unit first, then remove
the (B) side.
Main Chassis
Link Unit
Link Unit
Cassette Side L
Main Chassis
2-3: CASSETTE SIDE L/R (Refer to Fig. 2-3-A)
1.
Remove the Locker Spring.
2.
Unlock the 4 supports 1 and then remove the Cassette
Side L/R.
3.
Unlock the support 2 and then remove the Locker R.
Locker Spring
1
1
2
Cassette Side R
Cassette Holder
Locker R
1
1
Cassette Side L
Fig. 2-2
(A)
(B)
Link Unit
Main Chassis
2-5: LINK LEVER/FLAP LEVER (Refer to Fig. 2-5)
1.
Extend the support 1.
2.
Remove the Link Lever.
3.
Remove the Flap Lever.
1
Flap Lever
Link Lever
Fig. 2-4
Fig. 2-5
Fig. 2-3-A
1-3
Page 8
DISASSEMBLY INSTRUCTIONS
2-6: LOADING MOTOR/WORM (Refer to Fig. 2-6-A)
1.
Remove the screw 1.
2.
Remove the Loading Motor.
3.
Remove the Worm.
Loading Motor
Worm
Main Chassis
• Screw Torque: 3 ± 0.5kgf•cm
1
Fig. 2-6-A
NOTE
1.
In case of the Worm installation, check if the value of the
Fig. 2-6-B is correct.
2.
In case of the Loading Motor installation, hook the wire on
the Cassette Opener as shown Fig. 2-6-C.
3.
When installing the wires between Capstan DD Unit and
Loading Motor, connect them correctly as shown Fig. 2-6-D.
19.2 ± 0.1mm
2-7: TENSION ASS’Y (Refer to Fig. 2-7-B)
1.
Turn the Pinch Roller Cam clockwise so that the Tension
Holder hook is set to the position of Fig. 2-7-A to move
the Tension Arm Ass’y .
2.
Remove the Tension Spring.
3.
Unlock the 2 supports 1 and remove the Tension Band.
4.
Unlock the support 2 and remove the Tension Arm Ass’y.
5.
Unlock the support 3 and remove the Tension Connect.
6.
Float the hook 4 and turn it clockwise then remove the
Tension Holder.
Tension Arm Ass’y
Fig. 2-7-A
1
Tension Connect
Tension Spring
2
4
1
3
Tension Holder
Tension Band
Tension Arm Ass’y
Loading Motor
-
+
Safety surface for pressing
of the insert.
Pink
White
Fig. 2-6-B
Loading Motor
Cassette Opener
Fig. 2-6-C
Capstan DD Unit
L2
L1
Fig. 2-6-D
Fig. 2-7-B
NOTE
1.
In case of the Tension Band installation, note the direction of the installation. (Refer to Fig. 2-7-C)
2.
In case of the Tension Band installation, install correctly
as Fig. 2-7-D.
3.
In case of the Tension Connect installation, install as the
circled section of Fig. 2-7-E.
Tension Connect
Tension Band
Fig. 2-7-C
1-4
Page 9
[OK]
[NG]
Tension Connect
Tension Connect
Tension Connect
DISASSEMBLY INSTRUCTIONS
NOTE
1.
Take care not to damage the gears of the S Reel and T
Tension Band
Tension Band
Fig. 2-7-D
Reel.
2.
The Polyslider Washer may be remained on the back of
the reel.
3.
Take care not to damage the shaft.
4.
Do not touch the section “A” of S Reel and T Reel. (Use
gloves.) (Refer to Fig. 2-9-A) Do not adhere the stains
on it.
5.
When you install the reel, clean the shaft and grease it
(FG-84M). (If you do not grease, noise may be heard in
FF/REW mode.)
6.
After installing the reel, adjust the height of the reel.
(Refer to MECHANICAL ADJUSTMENT)
Main Chassis
Fig. 2-7-E
2-8: T BRAKE ARM/T BRAKE BAND (Refer to Fig. 2-8-A)
Remove the T Brake Spring.
1.
Turn the T Brake Arm clockwise and bend the hook
2.
section to remove it.
Unlock the 2 supports 1 and remove the T Brake Band.
3.
T Brake Band
Hook section
1
1
T Brake Arm
T Brake Spring
Fig. 2-8-A
NOTE
1. In case of the T Brake Band installation, install correctly
as Fig. 2-8-B.
Idler Gear
Idler Arm Ass’y
S Reel
(A)
(B)
T Reel
1
(A)
1
Fig. 2-9-A
NOTE
1.2.In case of the S Reel and T Reel installation, check if the
correct parts are installed. (Refer to Fig. 2-9-B)
In case of the Idler Arm Ass’y installation, install correctly
as Fig. 2-9-C. And also set it so that the section “B” of
Fig. 2-9-A is placed under the Main Chassis tab.
[OK]
T Brake Band
[NG]
T Brake Band
T Brake Arm
T Brake Arm
Fig. 2-8-B
2-9: S REEL/T REEL/IDLER ARM ASS’Y/IDLER GEAR
(Refer to Fig. 2-9-A)
1.
Remove the S Reel and T Reel.
2.
Remove the 2 Polyslider Washers 1.
3.
Remove the Idler Arm Ass’y and Idler Gear.
[OK]
[NG]
Clutch Gear
Clutch Gear
Big Hole
(S Reel)
Small Hole
(T Reel)
Fig. 2-9-B
Idler Arm Ass’y
Idler Arm Ass’y
Fig. 2-9-C
1-5
Page 10
DISASSEMBLY INSTRUCTIONS
2-10: CASSETTE OPENER/PINCH ROLLER BLOCK/P5
ARM ASS’Y (Refer to Fig. 2-10-A)
1.2.Unlock the support 1 and remove the Cassette Opener.
Remove the Pinch Roller Block and P5 Arm Ass’y.
1
Cassette Opener
Pinch Roller Block
P5 Arm Ass’y
Main Chassis
Fig. 2-10-A
NOTE
1.2.Do not touch the Pinch Roller. (Use gloves.)
In case of the Pinch Roller Block and the Pinch Roller
Cam installation, install correctly as Fig. 2-10-B.
Pinch Roller Block
P5 Arm Ass’y
Can be seen the hole of the
Main Cam.
Can be seen the hole of
the Pinch Roller Cam.
Fig. 2-10-B
2-11: A/C HEAD (Refer to Fig. 2-11-A)
1.
Remove the screw 1.
2.
Remove the A/C Head Base.
3.
Remove the 3 screws 2.
4.
Remove the A/C Head and A/C Head Spring.
NOTE
1.
Do not touch the A/C Head. (Use gloves.)
2.
When you install the A/C Head Spring, install as shown in
Fig. 2-11-B.
3.
When you install the A/C Head, tighten the screw (1) first,
then tighten the screw (2), finally tighten the screw (3).
(3)
(1)
2
2
(2)
2
A/C Head
Spring Position
Fig. 2-11-B
2-12: FE HEAD (RECORDER ONLY) (Refer to Fig. 2-12)
1.2.Remove the screw 1.
Remove the FE Head.
1
FE Head
• Screw Torque: 5 ± 0.5kgf•cm
• The FE Head is not installed on the Video Cassette Player.
Fig. 2-12
2-13: CYLINDER UNIT ASS’Y (Refer to Fig. 2-13)
1.
Disconnect the following connector:
(CD2001)
2.
Remove the 3 screws 1.
3.
Remove the Cylinder Unit Ass’y.
NOTE
1. When you install the Cylinder Unit Ass’y, tighten the
screws from (1) to (3) in order while pulling the Ass’y
toward the left front direction.
CD2001
Cylinder Unit Ass’y
• Screw Torque: 5 ± 0.5kgf•cm (Screw 1)
1-6
A/C Head Spring
1
A/C Head Base
• Screw Torque: 3 ± 0.5kgf•cm
(2)
(1)
1
(3)
1
1
Fig. 2-13
Fig. 2-11-A
Page 11
DISASSEMBLY INSTRUCTIONS
2-14: CAPSTAN DD UNIT (Refer to Fig. 2-14-A)
1.
Remove the Capstan Belt.
2.
Remove the 3 screws 1.
3.
Remove the Capstan DD Unit.
Capstan Belt
Capstan DD Unit
1
1
1
• Screw Torque: 4 ± 0.5kgf•cm
Fig. 2-14-A
NOTE
1. In case of the Capstan DD Unit installation, apply the
silicon bond (TSE3843-W) on the position Fig. 2-14-B
correctly. (If no silicon bond applied, abnormal noise will
be heard on the deck operation.)
(Refer to Fig. 2-14-B, C)
Applied position of
silicon bond
2-15: MAIN CAM/PINCH ROLLER CAM/JOINT GEAR
(Refer to Fig. 2-15-A)
1.2.Remove the E-Ring 1, then remove the Main Cam.
Remove the E-Ring 2, then remove the Pinch Roller
Cam and Joint Gear.
1
Main Cam
2
Pinch Roller Cam
Joint Gear
Fig. 2-15-A
NOTE
1. In case of the Pinch Roller Cam and Main Cam installation, install them as the circled section of Fig. 2-15-B so
that the each markers are met. (Refer to Fig. 2-15-B)
And also can be seen the Main Chassis hole through the
Main Cam maker hole.
Pinch Roller Cam
Marker
Main Cam
Be careful not to apply the silicon
bond to the Pinch Roller.
Capstan DD Unit
Silicon Bond
Main Chassis
Fig. 2-14-B
Fig. 2-14-C
Fig. 2-15-B
2-16: LOADING GEAR S/T UNIT (Refer to Fig. 2-16-A)
1.2.Remove the E-Ring 1 and remove the Main Loading
Gear.
Remove the Main Rod, Tension Lever, Loading Arm S
Unit and Loading Arm T Unit.
1
Main Rod
Tension Lever
Main Loading Gear
Loading Arm T Unit
Loading Arm S Unit
Fig. 2-16-A
1-7
Page 12
DISASSEMBLY INSTRUCTIONS
NOTE
1. When you install the Loading Arm S Unit, Loading Arm T
Unit and Main Loading Gear, align each marker. (Refer to
Fig. 2-16-B)
Marker
Main Loading Gear
Marker
Loading Arm T UnitLoading Arm S Unit
Fig. 2-16-B
2-17: CLUTCH ASS’Y/RING SPRING/CLUTCH LEVER/
CLUTCH GEAR (Refer to Fig. 2-17-A)
1.
Remove the Polyslider Washer 1.
2.
Remove the Clutch Ass’y and Ring Spring.
3.
Remove the Clutch Lever.
4.
Remove the Coupling Gear, Coupling Spring and Clutch
Gear.
1
Clutch Ass’y
Ring Spring
Coupling Gear
Coupling Spring
Clutch Gear
Clutch Lever
2-18: CASSETTE GUIDE POST/INCLINED BASE S/T
UNIT/P4 CAP (Refer to Fig. 2-18-A)
1.
Remove the P4 Cap.
2.
Unlock the support 1 and remove the Cassette Guide
Post.
3.
Remove the Inclined Base S/T Unit.
4.
Remove the screw 2.
5.
Remove the LED Reflector.
Cassette Guide Post
Inclined Base T
Unit
P4 Cap
2
Fig. 2-18-A
Inclined Base S
Unit
LED Reflector
1
NOTE
1.
Do not touch the roller of Guide Roller.
2.
In case of the P4 Cap installation, install it with parallel
for “A” and “B” of Fig. 2-18-B.
3.
In case of the Cassette Guide Post installation, install
correctly as the circled section of Fig. 2-18-C.
“A”“B”
Fig. 2-17-A
NOTE
1. In case of the Clutch Ass’y installation, install it with
inserting the spring of the Clutch Ass’y into the dent of the
Coupling Gear. (Refer to Fig. 2-17-B)
Clutch Ass’y
Coupling Gear
Fig. 2-17-B
1-8
P4 Cap
[OK]
Cassette Guide Post
[NG]
Cassette Guide Post
Cassette Opener
Fig. 2-18-B
Fig. 2-18-C
Page 13
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF DVD DECK PARTS
NOTE
1. Do not disassemble the DVD DECK PARTS except listed
parts here. Minute adjustments are needed if the disassemble is done. If the repair is needed except listed parts,
replace the DVD MECHA ASS’Y.
3-1: TRAY (Refer to Fig. 3-1-A)
1.2.Set the Tray opened. (Refer to the DISC REMOVAL
METHOD AT NO POWER SUPPLY)
Unlock the support 1 and remove the Tray.
1
Tray
NOTE
1. In case of the Tray installation, install them as the circled
section of Fig. 3-1-B so that the each markers are met.
Tray
Main Frame Ass’y
Fig. 3-1-A
Main Chassis Ass’y
Rack Loading
Move it to the direction
of the arrow.
1
Main Frame Ass’y
2
3
5
6
4
6
Check Lock
4
Fig. 3-2-B
3-3: RACK LOADING/MAIN GEAR/ RACK LOADING
SPRING/ RACK L SPRING (Refer to Fig. 3-3)
1.
Remove the Rack L Spring.
2.
Press down the catcher 1 and slide the Rack Loading.
3.
Remove the Rack Loading, Rack Loading Spring and
Main Gear.
Rack Loading
Rack Loading Spring
Rack L Spring
Main Gear
5
Main Frame Ass’y
Fig. 3-1-B
3-2: MAIN CHASSIS ASS’Y (Refer to Fig. 3-2-A)
1.
Remove the Main Chassis Ass’y from the Insulator (R).
2.
Unlock the support 1.
3.
Remove the Main Chassis Ass’y.
Insulator (R)
(Green)
Main Frame Ass’y
Main Chassis Ass’y
1
Fig. 3-2-A
NOTE
1. In case of the Main Chassis Ass’y, install it from (1) to (6)
in order. (Refer to Fig. 3-2-B)
Main Frame Ass’y
1
Fig. 3-3
3-4: CLAMPER ASS’Y/INSULATOR(R)/LEVER SWITCH
(Refer to Fig. 3-4-A)
1.
Remove the screw 1.
2.
Remove the Lever Switch.
3.
Remove the 2 Insulator (R).
4.
Press the Clamper and rotate the Clamper Plate clockwise,
then unlock the 3 supports 2.
5.
Remove the Clamper Plate, Clamper Magnet and Clamper.
Insulator (R)
Clamper Plate
Clamper Magnet
Lever Switch
(Green)
2
1
2
2
Insulator (R)
(Green)
Clamper
Main Frame
Fig. 3-4-A
1-9
Page 14
DISASSEMBLY INSTRUCTIONS
NOTE
1.
When installing the Clamper Magnet, install it with the
green face up.
2.
When installing the wire of the Lever Switch, install it
correctly as Fig. 3-4-B.
3.
When installing the Lever Switch, install it correctly as
Fig. 3-4-C.
4.
In case of the Lever Switch installation, hook the wire on
the Main Frame as shown Fig. 3-4-D.
Lever Switch
Red
White
Blue
From DVD PCB
Fig. 3-4-B
The Lever should be position
between A and B.
Rack Loading
A
B
Fig. 3-4-C
Main Chassis Ass’y
Traverse Holder
Fig. 3-5-B
3-6: SWITCH PCB ASS’Y (Refer to Fig. 3-6-A)
1.2.Remove the screw 1.
Remove the Switch PCB Ass’y.
1
Switch PCB Ass’y
Main Chassis Ass’y
• Screw Torque: 4 ± 0.5kgf•cm
Fig. 3-6-A
NOTE
1.2.When installing the wire of the Switch PCB, install it
correctly as Fig. 3-6-B.
When installing the wire of the Switch PCB, while pressing it in the direction of the arrow as shown Fig. 3-6-B.
3-5: TRAVERSE HOLDER/INSULATOR (F)
(Refer to Fig. 3-5-A)
1.2.Remove the Traverse Holder.
Remove the 2 Insulator (F).
Main Chassis Ass’y
Insulator (F)
(Black)
Traverse Holder
Insulator (F)
(Black)
Lever Switch
Fig. 3-4-D
Fig. 3-5-A
Switch PCB Ass’y
Black
From Relay PCB
White
Main Chassis Ass’y
Fig. 3-6-B
3-7: RACK FEED ASS’Y (Refer to Fig. 3-7-A)
1.2.Remove the screw 1.
Remove the Rack Feed 1/2 Spring, Rack Feed 1/2 and
Rack Feed Lever.
1
Rack Feed 2
Rack Feed 1 Spring
Rack Feed 2 Spring
Rack Feed Lever
Rack Feed 1
Main Chassis Ass’y
NOTE
1. After the installing of the Traverse Holder, check if the
wire is like Fig. 3-5-B.
1-10
• Screw Torque: 3.5 ± 0.5kgf•cm
Fig. 3-7-A
Page 15
DISASSEMBLY INSTRUCTIONS
NOTE
1.2.After the assembly of the Rack Feed, check if the Rack
Feed 1/2 is moving smoothly. (Refer to Fig. 3-7-B)
In case of the Rack Feed Ass’y installation, install correctly as Fig. 3-7-C.
Moving smoothly
Moving smoothly
Check the position of
the Rack Feed Lever.
Should not be engaged.
Fig. 3-7-B
Fig. 3-7-C
3-8: RELAY PCB ASS’Y (Refer to Fig. 3-8-A)
1.2.Remove the screw 1.
Remove the Relay PCB Ass’y.
3-9: GEAR (Refer to Fig. 3-9-A)
1.2.Unlock the support 1.
Remove the Middle Gear 1/2/3, Idler Gear and Feed Gear.
Middle Gear 2
Middle Gear 1
Middle Gear 3
Idler Gear
Main Chassis Ass’y
Feed Gear
Fig. 3-9-A
NOTE
1.2.In case of the Idler Gear installation, install correctly as
Fig. 3-9-B.
When installing the Middle Gear 2, check if the Middle
Gear 2 is locked correctly as Fig. 3-9-C.
[OK]
Idler Gear
[NG]
Idler Gear
Main Chassis Ass’y
Relay PCB Ass’y
• Screw Torque: 4 ± 0.5kgf•cm1
Fig. 3-8-A
NOTE
1. When installing the wire of the Relay PCB, install it
correctly as Fig. 3-8-B.
Idler Arm
Check Lock
Middle Gear 2
Idler Arm
3-10: IDLER ARM (Refer to Fig. 3-10-A)
1.
Remove the Idler Arm Spring.
2.
Remove the Chassis Spring.
3.
Remove the Idler Arm.
Idler Arm Spring
Idler Arm
Fig. 3-9-B
Fig. 3-9-C
Fig. 3-8-B
Main Chassis Ass’y
Chassis Spring
Fig. 3-10-A
1-11
Page 16
DISASSEMBLY INSTRUCTIONS
NOTE
1.
In case of the Idler Arm installation, install as the circled
section of Fig. 3-10-B.
2.
In case of the Idler Arm Spring installation, install as the
circled section of Fig. 3-10-C.
3.
In case of the Chassis Spring installation, install as the
circled section of Fig. 3-10-D.
Idler Arm
Main Chassis Ass’y
Fig. 3-10-B
Idler Arm Spring
11
Main Chassis Ass’y
Motor Gear
Feed Motor
• Screw Torque: 1 ± 0.5kgf•cm
Fig. 3-11-A
NOTE
1.2.In case of the Motor Gear installation, check if the value
of the Fig. 3-11-B is correct.
When installing the Feed Motor, check if the cable is
positioned as Fig. 3-11-C.
Motor Gear
Feed Motor
6.1 ± 0.1mm
Main Chassis Ass’y
Main Chassis Ass’y
3-11: FEED MOTOR (Refer to Fig. 3-11-A)
1.
Remove the 2 screws 1.
2.
Remove the Feed Motor.
3.
Remove the Motor Gear.
Fig. 3-10-C
Chassis Spring
Fig. 3-10-D
Safety surface for pressing
of the insert.
Main Chassis Ass’y
Pass the cable
between 2 pins.
Fig. 3-11-B
Feed Motor
Fig. 3-11-C
1-12
Page 17
A
A/C
ACC
AE
AFC
AFT
AFT DET
AGC
AMP
ANT
A.PB
APC
ASS’Y
AT
AUTO
A/V
B
BGP
BOT
BPF
BRAKE SOL
BUFF
B/W
C
C
CASE
CAP
CARR
CH
CLK
CLOCK (SY-SE)
COMB
CONV
CPM
CTL
CYL
CYL-M
CYL SENS
D
DATA (SY-CE)
dB
DC
DD Unit
DEMOD
DET
DEV
E
E
EF
EMPH
ENC
ENV
EOT
EQ
EXT
F
F
FBC
FE
FF
FG
FL SW
FM
FSC
FWD
G
GEN
GND
H
H.P.F
KEY TO ABBREVIATIONS
:
Audio/Control
:
Automatic Color Control
:
Audio Erase
:
Automatic Frequency Control
:
Automatic Fine Tuning
:
Automatic Fine Tuning Detect
:
Automatic Gain Control
:
Amplifier
:
Antenna
:
Audio Playback
:
Automatic Phase Control
:
Assembly
:
All Time
:
Automatic
:
Audio/Video
:
Burst Gate Pulse
:
Beginning of Tape
:
Bandpass Filter
:
Brake Solenoid
:
Buffer
:
Black and White
:
Capacitance, Collector
:
Cassette
:
Capstan
:
Carrier
:
Channel
:
Clock
:
Clock (Syscon to Servo)
:
Combination, Comb Filter
:
Converter
:
Capstan Motor
:
Control
:
Cylinder
:
Cylinder-Motor
:
Cylinder-Sensor
:
Data (Syscon to Servo)
:
Decibel
:
Direct Current
:
Direct Drive Motor Unit
:
Demodulator
:
Detector
:
Deviation
:
Emitter
:
Emitter Follower
:
Emphasis
:
Encoder
:
Envelope
:
End of Tape
:
Equalizer
:
External
:
Fuse
:
Feed Back Clamp
:
Full Erase
:
Fast Forward, Flipflop
:
Frequency Generator
:
Front Loading Switch
:
Frequency Modulation
:
Frequency Sub Carrier
:
Forward
:
Generator
:
Ground
:
High Pass Filter
H.SW
Hz
I
IC
IF
IND
INV
K
KIL
L
L
LED
LIMIT AMP
LM, LDM
LP
L.P.F
LUMI.
M
M
MAX
MINI
MIX
MM
MOD
MPX
MS SW
N
NC
NR
O
OSC
OPE
P
PB
PB CTL
PB-C
PB-Y
PCB
P. CON
PD
PG
P-P
R
R
REC
REC-C
REC-Y
REEL BRK
REEL S
REF
REG
REW
REV, RVS
RF
RMC
RY
S
S. CLK
S. COM
S. DATA
SEG
SEL
SENS
SER
SI
SIF
SO
SOL
SP
STB
SW
:
Head Switch
:
Hertz
:
Integrated Circuit
:
Intermediate Frequency
:
Indicator
:
Inverter
:
Killer
:
Left
:
Light Emitting Diode
:
Limiter Amplifier
:
Loading Motor
:
Long Play
:
Low Pass Filter
:
Luminance
:
Motor
:
Maximum
:
Minimum
:
Mixer, mixing
:
Monostable Multivibrator
:
Modulator, Modulation
:
Multiplexer, Multiplex
:
Mecha State Switch
:
Non Connection
:
Noise Reduction
:
Oscillator
:
Operation
:
Playback
:
Playback Control
:
Playback-Chrominance
:
Playback-Luminance
:
Printed Circuit Board
:
Power Control
:
Phase Detector
:
Pulse Generator
:
Peak-to Peak
:
Right
:
Recording
:
Recording-Chrominance
:
Recording-Luminance
:
Reel Brake
:
Reel Sensor
:
Reference
:
Regulated, Regulator
:
Rewind
:
Reverse
:
Radio Frequency
:
Remote Control
:
Relay
:
Serial Clock
:
Sensor Common
:
Serial Data
:
Segment
:
Select, Selector
:
Sensor
:
Search Mode
:
Serial Input
:
Sound Intermediate Frequency
:
Serial Output
:
Solenoid
:
Standard Play
:
Serial Strobe
:
Switch
1-13
Page 18
S
SYNC
SYNC SEP
T
TR
TRAC
TRICK PB
TP
U
UNREG
V
V
VCO
VIF
VP
V.PB
VR
V.REC
VSF
VSR
VSS
V-SYNC
VT
X
X’TAL
Y
Y/C
KEY TO ABBREVIATIONS
:
Synchronization
:
Sync Separator, Separation
:
Transistor
:
Tracking
:
Trick Playback
:
Test Point
:
Unregulated
:
Volt
:
Voltage Controlled Oscillator
:
Video Intermediate Frequency
:
Vertical Pulse, Voltage Display
:
Video Playback
:
Variable Resistor
:
Video Recording
:
Visual Search Fast Forward
:
Visual Search Rewind
:
Voltage Super Source
:
Vertical-Synchronization
:
Voltage Tuning
:
Crystal
:
Luminance/Chrominance
1-14
Page 19
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit or on the main unit and on
the remote control for more than a standard time (second).
Set Key
CH UP
CH UPSTOP2
CH UPPLAY2
CH DOWNPOWER2
Set Key
REC42
STOP73
Set Key
FF2
Standard Time
(seconds)
Standard Time
(seconds)
Operations
PLAY/REC total hours are displayed on the TV Monitor.
Refer to the “PREVENTIVE CHECKS AND SERVICE INTERVALS”
(CONFIRMATION OF HOURS USED).
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the “WHEN REPLACING EEPROM (MEMORY) IC”.
Adjust the SWITHCHING POINT automatically.
Refer to the “ELECTRICAL ADJUSTMENT” (SWITHCHING POINT).
Initialization of the factory on VCR.
NOTE: Do not use this for the normal servicing.
If you set a factory initialization, the memories are reset such as
the clock setting, the channel setting, and PLAY/REC total hours.
VCR operation mode at no connection of DVD.
Refer to the “PREPARATION FOR SERVICING”
NOTE: Although the DVD is connected, the DVD mode cannot be selected.
OperationsRemocon Key
Initialization of the factory on DVD.
NOTE: The function will only work without the setting of DVD disc at DVD
mode.
Do not use this for the normal servicing.
Releasing of PARENTAL LOCK.
Refer to the “PARENTAL CONTROL - RATING LEVEL”.
NOTE:
The function will only work without the setting of DVD disc at DVD
mode.
<NOTE> WHEN "N" IS ALWAYS BEING DISPLAYED ON THE TV MONITOR.
(REMOTE CONTROLLER FORMAT)
This product is usable the remote controller which is used by DVD+VHS of the other brand.
If "N" is always being displayed on the TV monitor, can not control from provided remote controller since this product is other
brand format.
• How to return a JVC format.
Turn off the power of the set and push the CHANNEL+ button and the REC button of the set simultaneously.
PARENTAL CONTROL - RATING LEVEL (4 DIGIT PASSWORD CANCELLATION)
If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.
Turn Unit ON.
1.
Press and hold the '7' key on the remote control unit.
2.
Simultaneously press and hold the 'STOP' key on the front panel.
3.
Hold both keys for more than 3 seconds.
4.
The On Screen Display message 'PASSWORD CLEAR' will appear.
5.
The 4 digit password has now been cleared.
6.
1-15
Page 20
WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTE: No need setting for after INI 2E.
INI
+0+1+2+3+4+5+6+7+8+9+A+B +C+D+E +F
00
0EB0BE6064644A860B2B86328A080A0F
10
AF97958AA090310488A59F3A
20
3A112270612A3A000B000085A2B000---
10BF00
00
ADDRESS
INIT 00 0E
PLAY/REC 0003
DATA
1.
Connect the set to TV Monitor.
2.
Turn on the POWER.
3.
Press both CH UP button on the set and the FF button on the set for more than 2 seconds.
Table 1
ADDRESS and DATA will appear on TV Monitor as Fig 1.
4.
ADDRESS is now selected and should “blink”. Using the SET + or - button on the remote,
step through the ADDRESS until required ADDRESS to be changed is reached.
5.
Press ENTER to select DATA. When DATA is selected, it will “blink”.
6.
Again, step through the DATA using SET + or - button until required DATA value has been selected.
7.
Pressing ENTER will take you back to ADDRESS for further selection if necessary.
8.
Repeat steps 4 to 7 until all data has been checked.
9.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
After the data input, set to the initializing of shipping.
10.
Turn on the POWER.
11.
Press both CH UP button on the set and the PLAY button on the set for more than 2 seconds.
12.
After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.
Fig. 1
1-16
Page 21
PREVENTIVE CHECKS AND SERVICE INTERVALS
The following standard table depends on environmental conditions and usage.
Parts replacing time does not mean the life span for individual parts.
Also, long term storage or misuse may cause transformation and aging of rubber parts.
The following list means standard hours, so the checking hours depends on the conditions.
Time
Parts Name
Audio Control Head
Full Erase Head
(Recorder only)
Capstan Belt
Pinch Roller
Capstan DD Unit
Loading Motor
Tension Band
T Brake Band
Clutch Ass’y
Idler Arm Ass’y
Capstan Shaft
Tape Running
Guide Post
Cylinder Unit
500
hours
1,000
hours
1,500
hours
2,000
hours
2,500
hours
CONFIRMATION OF HOURS USED
PLAY/REC total hours can be checked on the FIP.
Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to “0”.
1.
Connect the set to TV Monitor.
2.
Turn on the POWER.
3.
Press both CH UP button on the set and the FF button on
the set for more than 2 seconds.
4.
After the confirmation of using hours, turn off the power.
INIT 00 0E
PLAY/REC 0003
Notes
Clean those parts in
contact with the tape.
Clean the rubber, and parts
which the rubber touches.
Replace when rolling
becomes abnormal.
Clean the Head
Initial setting content of MEMORY IC.
PLAY/REC total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
: Clean
: Check it and if
necessary, replace it.
CLEANING
NOTE
After cleaning the heads with isopropyl alcohol, do not
run a tape until the heads dry completely. If the heads are
not completely dry and alcohol gets on the tape, damage
may occur.
1. AUDIO CONTROL HEAD
Clean the Audio Control Head with the cotton stick
soaked by alcohol. Clean the full erase head in the same
manner. (Refer to the figure below.)
Audio Control Head
2. TAPE RUNNING SYSTEM
When cleaning the tape transport system, use the gauze
moistened with isopropyl alcohol.
3. CYLINDER
Wrap a piece of chamois around your finger. Dip it in
isopropyl alcohol. Hold it to the cylinder head softly.
Turn the cylinder head counterclockwise to clean it (in the
direction of the arrow). (Refer to the figure below.)
NOTE
Do not exert force against the cylinder head. Do not move
the chamois upward or downward on the head.
Use the chamois one by one.
Cylinder Head
1-17
Page 22
SERVICING FIXTURES AND TOOLS
(4 heads model)
VHS Alignment Tape
MHP
Torque Tape
PUJ48076-2
Torque Gauge
PUJ48075-2
Short Jumper
Roller Driver
PTU94002-2
X-JG153 X Value Adjustment
MECHANISM ADJUSTMENT PARTS LOCATION GUIDE
4
Screwdriver
5
6
3
2
1
8910
Tension Connect
1.
T ension Arm
2.
Guide Roller
3.
Audio/Control Head
4.
X value adjustment driver hole
5.
P4 Post
6.
T Brake Spring
7.
T Reel
8.
S Reel
9.
Adjusting section for the Tension Arm position
10.
7
1-18
Page 23
MECHANICAL ADJUSTMENTS
TAPE REMOVAL METHOD AT NO POWER
SUPPLY
1.
Remove the Top Cabinet, Front Cabinet and DVD Block.
(Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.)
2.
Remove the screw 1 of the Deck Chassis and remove the
Loading Motor. (Refer to Fig. 2)
3.
Rotate the Pinch Roller Cam in the direction of the arrow by
hand to slacken the Video Tape.
4.
Rotate the Clutch Ass'y either of the derections to wind the
Video Tape in the Cassette Case.
5.
Repeat the above step 3~4. Then take out the Video
Cassette from the Deck Chassis.
Be careful not to scratch on the tape.
Screw 1
Fig. 1
1. CONFIRMATION AND ADJUSTMENT
Read the following NOTES before starting work.
• Place an object which weighs between 450g~500g on the
Cassette Tape to keep it steady when you want to make
the tape run without the Cassette Holder. (Do not place
an object which weighs over 500g.)
1-1: CONFIRMATION AND ADJUSTMENT OF TENSION
POST POSITION
1.
Set to the PLAY mode.
2.
Adjust the adjusting section for the Tension Arm position
so that the Tension Arm top is within the standard line of
Main Chassis.
3.
While turning the S Reel clockwise, confirm that the edge
of the Tension Arm is located in the position described
above.
Standard line of Main Chassis
Tension Arm
0.5mm (Adjusting range)
Fig. 1-1-A
Loading Motor
Screw 1
Capstan DD Unit
Pinch Roller Cam
Main Cam
Main Chassis (Front Side)
Clutch Ass'y
Fig. 2
DISC REMOVAL METHOD AT NO POWER
SUPPLY
Remove the Top Cabinet and Front Cabinet. (Refer to
1.
item 1 of the DISASSEMBLY INSTRUCTIONS.)
Slide the Rack Loading (White) toward the arrow
2.
direction by using a minus driver to release the lock.
(Refer to Fig. 1)
Draw the Tray.
3.
Rack Loading
(White)
DVD Deck
Adjusting section for the
Tension Arm position
Tension Band
The Tension Arm top will
move to the inside direction
of the Main Chassis.
Bend
The Tension Arm top will
move to the outside direction
of the Main Chassis.
Fig. 1-1-B
1-2: CONFIRMATION OF PLAYBACK TORQUE AND
BACK TENSION TORQUE DURING PLAYBACK
1.
After confirmation and adjustment of Tension Post
position (Refer to item 1-1), load the cassette type
torque tape and set to the PLAY mode.
2.
Confirm that the right meter of the torque tape indicates
50~90gf•cm during playback in SP mode.
3.
Confirm that the left meter of the torque tape indicates
25~40gf•cm during playback in SP mode.
1-3: CONFIRMATION OF VSR TORQUE
1.2.Install the Torque Gauge on the S Reel. Set to the Picture
Search (Rewind) mode. (Refer to Fig.1-2-B)
Then, confirm that it indicates 120~180gf•cm.
NOTE
Install the Torque Gauge on the reel disk firmly. Press the
REW button to turn the reel disk.
1-19
Page 24
MECHANICAL ADJUSTMENTS
1-4: CONFIRMATION OF REEL BRAKE TORQUE
(S Reel Brake) (Refer to Fig. 1-2-B)
1.
Once set to the Fast Forward mode then set to the Stop
mode. While, unplug the AC cord when the Pinch Roller
Block is on the position of Fig. 1-2-A.
2.
Move the Idler Ass’y from the S Reel.
3.
Install the Torque Gauge on the S Reel. Turn the Torque
Gauge clockwise.
4.
Then, confirm that it indicates 60~100gf•cm.
(T Reel Brake) (Refer to Fig. 1-2-B)
1.
Once set to the Fast Forward mode then set to the Stop
mode. While, unplug the AC cord when the Pinch Roller
Block is on the position of Fig. 1-2-A.
2.
Move the Idler Ass’y from the T Reel.
3.
Install the Torque Gauge on the T reel. Turn the Torque
Gauge counterclockwise.
4.
Then, confirm that it indicates 30~50gf•cm.
Stop at this position.
The position at
STOP mode.
Capstan DD Unit
The position at FF mode.
Cassette Holder Ass’y
Pinch Roller Block
Cassette Opener
Fig. 1-2-A
2. CONFIRMATION AND ADJUSTMENT OF
TAPE RUNNING MECHANISM
Tape Running Mechanism is adjusted precisely at the
factory. Adjustment is not necessary as usual. When you
replace the parts of the tape running mechanism because of
long term usage or failure, the confirmation and adjustment
are necessary.
2-1: GUIDE ROLLER
1.
Playback the VHS Alignment Tape (MHP).
2.
Connect CH-1 of the oscilloscope to TP101(Envelope)
and CH-2 to TP3002(SW Pulse).
3.
Press and hold the Tracking-Auto button on the remote
control more than 2 seconds to set tracking to center.
4.
Trigger with SW Pulse and observe the envelope. (Refer
to Fig. 2-1-A)
5.
When observing the envelope, adjust the Roller Driver
(PTU94002-2) slightly until the envelope will be flat.
Even if you press the Tracking Button, adjust so that
flatness is not moved so much. (Refer to Fig. 2-1-B)
6.
Adjust so that the A : B ratio is better than 3 : 2 as shown
in Fig. 2-1-C, even if you press the Tracking Button to
move the envelope (The envelope waveform will begin to
decrease when you press the Tracking Button).
7.
Adjust the PG shifter during playback.
(Refer to the ELECTRICAL ADJUSTMENTS)
NOTE
After adjustment, confirm and adjust A/C head.
(Refer to item 2-2)
Torque Gauge
Torque Gauge
S Reel
T Reel
Fig. 1-2-B
NOTE
If the torque is out of the range, replace the following parts.
Check item
1-3
1-4
S Reel side:
Replacement Part
Idler Ass’y/Clutch Ass’y
S Reel/Tension Band/Tension
Connect/T ension Arm Ass’y
T Reel side:
T Reel/T Brake Band//T Brake
Spring/T Brake Arm
CH-1
Envelope
(TP101)
CH-2
SW Pulse (TP3002)
Improper
(a) Guide roller
(b) P4 Cap
Entrance
Max
CH-1
CH-2
Track
Track
A : B ≥ 3 : 2
Fig. 2-1-A
Proper
Fig. 2-1-B
Exit
MaxAB
Fig. 2-1-C
1-20
Page 25
MECHANICAL ADJUSTMENTS
2-2: CONFIRMATION AND ADJUSTMENT OF AUDIO/
CONTROL HEAD
When the Tape Running Mechanism does not work well,
adjust the following items.
1.
Playback the VHS Alignment Tape (MHP).
2.
Confirm that the reflected picture of stamp mark is
appeared on the tape prior to P4 Post as shown in Fig. 2-2-A.
a)
When the reflected picture is distorted, turn the screw
1 clockwise until the distortion is disappeared.
b)
When the reflected picture is not distorted, turn the
screw 1 counterclockwise until little distortion is
appeared, then adjust the a).
3.
Turn the screw 2 to set the audio level to maximum.
4.
Confirm that the bottom of the Audio/ Control Head and
the bottom of the tape is shown in Fig. 2-2-C.
c)
When the height is not correct, turn the screw 3 to
adjust the height. Then, adjust the 1~3 again.
Audio/Control Head
Reflected picture of
Stamp Mark
P4 Cap
2-3: TAPE RUNNING ADJUSTMENT
(X VALUE ADJUSTMENT)
1.
Confirm and adjust the position of the Tension Post.
(Refer to item 1-1)
2.
Adjust the Guide Roller. (Refer to item 2-1)
3.
Confirm and adjust the Audio/Control Head.
(Refer to item 2-2)
4.
Connect CH-1 of the oscilloscope to TP3002, CH-2 to
TP101 and CH-3 to AudioOut.
5.
Playback the VHS Alignment Tape (MHP).
6.
Press and hold the Tracking-Auto button on the remote
control more than 2 seconds to set tracking to center.
7.
Set the X Value adjustment driver (X-JG153) to the 4 of
Fig. 2-2-B. At first, turn the Audio/Control Head position
fully toward the capstan side. Then adjust X Value to turn
it back gradually toward the cylinder side and stop on the
second peak point position of the envelope.
Play MHP
Waveform output
X-value adjustment point
Drum sideControl head positionCapstan side
Audio/Control Head
3
2
Audio/Control Head
Tape
Stamp Mark
1
4
Fig. 2-2-A
Fig. 2-2-B
0.25±0.05mm
Fig. 2-2-C
Maximum
8.
Perform tracking operation and confirm the envelope is
maximum on the tracking center position.
9.
Playback the VHS Alignment Tape (MHP-L).
10.
Perform tracking operation and confirm the envelope is
maximum on the tracking center position. If envelope is
not maximum, should be fine-tune the X-VALUE.
Fig. 2-3
1-21
Page 26
ELECTRICAL ADJUSTMENTS
Read and perform this adjustment when repairing the
circuits or replacing electrical parts or PCB assemblies.
1. BASIC ADJUSTMENT
CAUTION
When you exchange IC and Transistor for a heat sink,
apply the silicon grease (YG6260M) on the contact section
of the heat sink. Before applying new silicon grease,
remove all the old silicon grease. (Old grease may cause
damages to the IC and Transistor.)
1-1: SWITCHING POINT
CONDITIONS
MODE-PLAYBACK
Input Signal-Alignment Tape (MHP)
INSTRUCTIONS
Connect CH-1 on the oscilloscope to TP3002 and CH-2
1.
to TP8001.
Playback the alignment tape. (MHP)
2.
Press and hold the Tracking-Auto button on the remote
3.
control more than 2 seconds to set tracking to center.
Press both CH UP button on the set and the STOP button
4.
on the set for more than 2 seconds.
CH-2
6.5H
CH-1
Fig. 1-1-A
CH-2
CH-1
6.5H
Fig. 1-1-B
ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (Connector Connections)
TU3001
CP103
TP101
TP3002
J8003
J8001
FE HEAD
J8004
J8005
TP8001
VCR PCB
CP102
CD102
AC HEAD
OS651
OPERATION PCB
TP3001
V651
CP681
AC IN
CD681
CD501
CP8002
CP501
CP651
CD8002
DVD DECK
J8101
CP8102
CP4002
J8103
OS8101
DVD PCB
SW8101
J8102
CP2601
CP2603
CP2602
CD2001
CD2301
CD2302
1-22
TP101
TP3001
TP3002
TP8001
:
Envelope
:
Service Mode
:
Switching Pulse
:
Switching Point
Page 27
VCR PCB IC3001 (OEC0138A)
DPG 104 PIN
DFG 104 PIN
SERVO TIMING CHART
24 Cycle
H. SW. P 105 PIN
V-SYNC (E-E) 111 PIN
REC CTL (REC)
7 PIN
V-SYNC (TRICK PB)
109 PIN
• WAVEFORM CHANGES DEPENDED ON THE TAPE SPEED
CH 1
CH 2
1-23
Page 28
O
C
Y
MECHANISM TIMING CHART
Please see the list below for the operational timing and the mode sensor output of the main parts on each mechanism modes.
MECHANISM MODEUNLOADSTOP3
Mode Dealing
Directions
Revolutional Angle of
MAIN CAM
Moving Quantity of
MAIN ROD (mm)
MS-2
HIGH
LOW
HIGH
MODEMS-1
SENSOR
utput
EJECT
0
STBY
15
3
206.3100
180
LOW
INCLINED BASE S/T UNIT
PINCH ROLLER BLOCK
P5 ARM ASS'Y
(T BRAKE:LOW)
TENSION LEVER
TENSION ARM ASS'
(S REEL BRAKE)
VSR
S BRAKE:LOW
255
26.5
PRESS
PRESS
P5-ON (T BRAKE HIGH)
BRAKE-ON
PBF.SLOW
S BRAKE:HIGH
FF/REWSTOP2
323.8303.7272.2226.4
38.53529.521.5
TENSION CONNECT
(S REEL BRAKE)
T BRAKE ARM
(T REEL BRAKE)
LUTCH LEVER
LINK UNIT
FLAP LEVER
BRAKE-ON
BRAKE-ON
CLUTCH-ON
UP
BRAKE-ON
DIRECT
PRESS
1-24
Page 29
IC DESCRIPTIONS
OEC0138A (IC3001)
No.PORTPIN NAMEI/ODESCRIPRION
1SVSSSVSS-Ground.
2CTL_REFCTL_REFOutput terminal for CTL amp REF (1/2 SVCC)
3CTL-H(+)CTL-H(+)Input and output terminal of Control Head.
4CTL-H(-)CTL-H(-)Input terminal of Control Head.
5CTL_BIASCTL_BIASOutput terminal for bias.
6CTL_FBCTL_FBInput terminal for CTL feedback
7CTL_AMP(O)CTL_AMP(O)Output terminal for amp out.
8CTL_AMP(I)CTL_AMP(I)Input terminal for CTL shumit amp .
9CFGCFGInput terminal for CAPSTAN FG signal detection.
10SVCCSVCC+ 5V (Servo)
11AFC_PCAFC_PC AFC oscilator (external circuit).
12AFC_OSCAFC_OSC AFC oscilator (external circuit).
13AFC_LPFAFC_LPFLPF connection for AFC OSC.
14CSYN/HSYNCSYNCOUT Output terminal for composite SYNC.
15VLPF/VSYNVSYNCIN Input terminal for composite SYNC.(from 14pin)
16CV_IN2CV_IN2IN Composite Video input terminal.(for data slicer)
17CV_IN1CV_IN1IN Composite Video input terminal.(for OSD)
18OSD VCCOSDVCC-+ 5V
19CV_OUTCV_OUTOUT Composite Video output.(with OSD)
20OSD_VSSOSD_VSS-Ground.
214/2 FSC_OUT4/2 FSC_OUTOUT 4 FSC pulse.
224/2 FSC_IN4/2 FSC_ININ4 FSC pulse.
23AVSSAVSS-Ground.
24AN-BVIDEO_ENVINInput terminal of video RF envelope.
25AN-ABOT-HIN Tape start sensor input signal.
26AN-9EOT-HIN Tape end sensor input signal.
27AN8MS_SEN-BINInput terminal of mecha state sensor.
28P07/AN7MS_SEN-AIN
29P06/AN6KEY-BINMain unit key input.
30P05/AN5KEY-AIN
31P04/AN4STEREO_SELINInput terminal for the judgement of voice reception condition.
32P03/AN3HI-FI_ENVIN Input terminal of HiFi RF envelope.
33P02/AN2AFT-S_CURVEIN AFT S CURVE input for tuner.
34P01/AN1SERVICEIN Input terminal for Service Mode.
35P00/AN0TAB SWINInput terminal for judge the tape if it has TAB or not.
36AVCCAVCC-ON/OFF control Micon AD section.
37P10/IRQ0POWER_FAILINInput terminal of Power fail signal.
38P11/IRQ1REEL-SIN Input terminal of reel sensor supply.
39P12/IRQ2REEL-TINInput terminal of reel sensor take up.
1-25
Page 30
IC DESCRIPTIONS
OEC0138A (IC3001)
40P13/IRQ3VIDEO MUTE HOUT H for at AUTO_CLOCK in POWER OFF.
41P14/IRQ4POWER ON LOUT For control the user power switch ON/OFF.
42P15/IRQ5POWER ON-HOUT For control the user power switch ON/OFF.
43P16/ICREM_ININ Receive the remote control signal.
44P17/TMOWDVD RESETOUT For control the DVD RESET.
45P67/RP7/TMBDVD POWER CTLOUT Output terminal for DVD power CTL.(3.3V/9V)
46P66/RP6/ADTRGDVD LEDOUT The DVD LED light-up/put-off control output.
47P65/RP5VCR LEDOUT The VCR LED light-up/put-off control output.
48P64/RP41G/T-REC LEDOUT LEM(LED Module) control terminal.
49P63/RP32G/REC LEDOUT LEM(LED Module) control terminal.
50P62/RP23G/TV/VCR LEDOUT LEM(LED Module) control terminal.
51P61/RP14GOUT LEM(LED Module) control terminal.
52P60/RP05GOUT LEM(LED Module) control terminal.
53P37/TM0Y/C CLOCKOUT Control terminal for Y/C. (CLOCK).
54P36/BUZZY/C DATAOUT Control terminal for Y/C.(DATA).
55
56VCCVCC-Power of CPU.
57VSSVSS-Ground.
58
59
60P25SEG4OUT LEM(LED Module) control terminal.
61P24/SCL1IIC CLKOUT CLOCK terminal for IIC BUS communication.
62P23/SDA1IIC DATAOUT DATA terminal for IIC BUS communication.
63P22/SCK1SEG5OUT LEM(LED Module) control terminal.
64P21/SO1SO1/TXOUT Input terminal for DVD communication.(asynchronous)
65P20/SI1SI1/RXIN Output terminal for DVD communication.(asynchronous)
66P47/RPTRGSEG6OUT LEM(LED Module) control terminal.
67P46/FTOBSEG7OUT LEM(LED Module) control terminal.
68P45/FTOASEG8OUT LEM(LED Module) control terminal.
69P44/FTIDNCOUT Not used.
70P43/FTICNCOUT Not used.
71P42/FTIBSEG9OUT LEM(LED Module) control terminal.
72P41/FTIANCOUT Not used.
73P40/PWM14SEG10OUT LEM(LED Module) control terminal.
74FEWFEWINFZTAT Write protect.
75X2X2OUT Subclock pulse(32.768KHz)
76X1X1IN
77/RESET/RESETIN RESET will be done when the voltage goes to HIGH after the
78OSC1OSC1IN Connect the main crystal(10MHz)
P35SEG1OUT
P27SEG2OUT
P26SEG3OUT
LEM(LED Module) control terminal.
LEM(LED Module) control terminal.
LEM(LED Module) control terminal.
reset signal.
1-26
Page 31
IC DESCRIPTIONS
OEC0138A (IC3001)
79VSSVSS-Ground.
80OSC2OSC2OUT Connect the main crystal(10MHz)
81VCLVCLIN Connect the capacitor
82MD0MD0IN FZTAT Write MODE.
83P34/PWM2NCOUT not used.
84P33/PWM1CAP_LIMITOUT Switch the maximum output current of the Capstan Motor.
85P32/PWM0TUNER AUDIO MUTE-H OUT Output low at tuner and output high at external input/play.
86P31/SV2VCR-HOUT H for at PLAY in VCR MODE. L for except above case.
87P30/SV1POWER_MUTEOUT audio mute at POWER ON/OFF.
88P70/PPG0SYS_MUTEOUT audio mute for DVD at POWER ON/OFF.
89P71/PPG1NCOUT Not used.
90P72/PPG2NCOUT Not used.
91P73/PPG3AV SW_2OUT Control rear/front video signal.(at AV X 2)
92P74/PPG4/RP8AV SW_1OUT Control DVD/VCR video/audio signal.
93P75/PPG5/RP9Y/C CSOUT Control terminal for Y/C. (CHIP SELECT).
94P76/PPG6/RPARF CH SWOUT 3/4 ch Selection for the RF CH.
95P77/RPG7/RPBAUDIO_MUTE-HOUT L for at AUDIO MUTE and POWER OFF. H for except above case.
96P80/YCOV_REC_ST-HOUT On control of A/V recording(Whole width erase) circuit.
97P81/EXCAP/YBOLDM CTLOUT Loading motor control terminal.
98P82/EXCTLCAP_FWD-HOUT Capstan forward and backward command.
99P83/C,ROT/RC.ROTARYOUT Color Rotary Control output.
100 P84/H.AMP/SW/GH.AMP.SWOUT Switching output of Head Amp SW.
101P85/COMP/BCOMPIN Comparison results input of Playback Envelope level on SP/LP
heads (4 heads).
102P85/EZTTRGCAP_FULLOUT Output the HIGH during the acceleration force of capstan motor at
SLOW mode.
103P87/DPGCYL_SPEED_UPOUT Output terminal for correct cylinder during SLOW.
104DFGD FG/PGINInput terminal for DRUM FG signal detection.
105VIDEO_FFVIDEO_H.SWOUT Output terminal of Video Head SW.
106AUDIO_FFHI-FI H.SWOUT Output terminal of HI-FI Head SW.
107DRUM_PWMDRUM_PWMOUT PWM output of Cylinder control.
108CAP_PWMCAP_PWMOUT PWM output of Capastan control.
109V-PULSEDUMMY_V-SYNCOUT Virtual V Pulse output.
110SV VSSSV VSS-Ground.
111C.SYNC_INSYNCINInput terminal for composite SYNC.
112VCCVCC(SV)-+ 5V
1-27
Page 32
(VCR SECTION)
POWER DOES NOT TURN ON
TROUBLESHOOTING GUIDE
Does display light?
YES
Is the voltage at
pin 30 of IC 3001
0V?
YES
Check of T501
and peripheral circuit.
NO
NO
Is the voltage
linked to L506?
YES
Check of V651
and peripheral circuit.
NO
Check of T501
and peripheral circuit.
Check IC3001.
1-28
Page 33
THE POWER SUPPLY CUT
Inserting a casette
and push play button.
TROUBLESHOOTING GUIDE
Does the power cut
after 3 seconds?
NO
Does the power cut
after about 6 seconds?
NO
Check the POWER BLOCK.
YES
YES
Check CAPSTAN DD UNIT
and CYLINDER UNIT.
Check Q3006,Q3008
and CAPSTAN BELT.
1-29
Page 34
AUDIO SHAKES
TROUBLESHOOTING GUIDE
Is AUDIO HEAD
scratched?
NO
At playback,is input about
4.5Vp-p of a rectangular
wave at pin 9 of IC3001?
YES
At playback,is pin 32 of
IC3001 3.5V?
YES
Check AUDIO BLOCK.
YES
NO
NO
Change AUDIO HEAD.
Change CAPSTAN DD UNIT.
Check IC3001.
1-30
Page 35
The CASSETTE TAPE
CAN NOT BE INSERTED
TROUBLESHOOTING GUIDE
Does WORM GEAR of
cassette loading block
move?
YES
When a CASSETTE can
not inserted, is pin 25 of
IC3001 5V ?
YES
When a CASSETTE is
inserted, is pin 8 of
CP3001 12.6V ?
NO
Check circuit of POWER BLOCK.
NO
NO
YES
Check WORM GEAR
of cassette loading block.
Check LED of DECK,
PHOTO SENSOR.
Change
LOADING MOTOR.
1-31
Page 36
CAN NOT FF/REW
TROUBLESHOOTING GUIDE
At FF/REW, does voltage
at pin 98 of IC3001
change?
YES
Check DECK MECHANISM.
WHEN INSERTING A CASSETTE,
IT EJECTS IMMEDIATELY
Does another CASSETTE
insert?
YES
NO
NO
Check of IC3001.
Defective CASSETTE
or cassette loading block.
1-32
Does SW3001 and
REC LEVER
correctly set ?
YES
After inserting
CASSETTE, is pin 35
of IC3001 0V ?
YES
Check IC3001.
NO
NO
Correctly SW3001
and REC LEVER set.
Check SW3001.
Page 37
TAPE LOADING IS OK, BUT
UNLOADS IMMEDIATELY
TROUBLESHOOTING GUIDE
Does CYLINDER
rotate?
YES
Is there HEAD SW
PULSE at TP3002.
YES
NO
NO
Is the voltage
at pin 2 of CP3001
12V ?
YES
At play, is the voltage
at pin 12 of CP3001 2.6V ?
YES
Change CYLINDER unit.
NO
Is PG PULSE signal
inputted to pin 104
of IC3001 ?
YES
NO
NO
Check POWER BLOCK.
Check Q3006 and Q3008.
Change IC3001.
1-33
Page 38
AT PLAY, THE PICTURE
JITTERS VERTICAL MINUTELY
TROUBLESHOOTING GUIDE
Is FG wave of CP3001
at pin 11 5V ?
5V
YES
Is pin 12 of CP3001 2.6V ?
YES
Change CYLINDER MOTOR.
AUTO TRACKING
DOES NOT OPERATE
In auto tracking, is the
voltage at pin 24 of IC3001
more than DC 0.2V?
NO
NO
NO
Does the CTL pulse
signal (about 2.5Vp-p)
appear at pin 7 of IC3001.
2.5Vp-p
NO
Change
CYLINDER MOTOR.
Change IC3001.
Check CONTROL HEAD.
1-34
YES
Change IC3001.
YES
Page 39
WHEN PLAYBACK, FF OR REW
MODE IS ACTIVE, UNIT STOPS
IMMEDIATELY
TROUBLESHOOTING GUIDE
Does CAPSTAN DD
MOTOR rotate?
YES
Is there REEL SENSOR
PULSE signal at pin 38
and pin 39 of IC3001.
YES
Change IC3001.
NO
NO
Refer to section "CAPSTAN
DD MOTOR NOT
ROTAING".
Check Q3001 and Q3002.
1-35
Page 40
TROUBLESHOOTING GUIDE
AT PLAY, PICTURE JITTERS
HORIZONTALLY
NO
Does a noise on the picture
appear?
YES
By adjusting the MANUAL
TRACKING UP/DOWN
BUTTONS, will the line
disappear?
YES
Is a height of GUIDE POST
maximum?
YES
Is PG SHIFTER
adjustment 6.5H?
NO
NO
NO
Check P/B ENVELOPE.
The height of GUIDE POST
readjust.
Adjust PG SHIFTER.
1-36
YES
Is a wave of PB-Y unusual?
YES
Change IC101.
NO
Change IC101
and peripheral circuit.
Page 41
AT PLAYBACK, THE PICTUER
DOES NOT APPEAR
TROUBLESHOOTING GUIDE
Does E-E picture
appear?
YES
Is there video signal
of IC101 at pin 26?
YES
Is there video signal
of IC8005 at pin 2?
YES
Is there video signal of
IC101 at pin 26?
NO
NO
NO
NO
Is the voltage of IC101 at
pin 44, 45, 52 and 68 5V?
YES
NO
Check POWER BLOCK.
Change IC101.
Change IC8005.
Change IC101.
YES
Check J8001.
1-37
Page 42
AT PLAYBACK, THE COLER DOES
NOT APPEAR
TROUBLESHOOTING GUIDE
Is there color signal in
video signal at pin 26 of
IC101.
YES
NO COLOR DURING SELF
RECORDING AND PLAYBACK
Is there CHROMA signal at
pin 30, 32 of IC101.
YES
NO
NO
Is there video signal at pin
26 of IC101.
YES
Change IC101.
NO
Check TU301, J8003,
circuit around it.
Change X'tal.
Is there CHROMA signal at
pin 26 of IC101.
YES
Check circuit around of J8001.
1-38
NO
Change IC101.
Page 43
PLAYBACK PICTURE IS NOISY
(EVEN AFTER CLEANING HEADS)
TROUBLESHOOTING GUIDE
Is noisy a wave of video
signal at pin 26 of IC101?
YES
Is noisy a wave of video signal
of EMITTER of Q8004
NO
Check J8001.
AT PLAYBACK AND RECORDING,
CYLINDER MOTOR UNLOAD
NO
YES
Check CYLINDER.
Check Q8004.
Is the voltage at pin 8 of
CP3001 about DC12.6V?
YES
In playback,is at pin 12 of
CP3001 about DC2.6V?
YES
Check the DECK BLOCK.
NO
NO
Check IC502.
Check IC3001.
1-39
Page 44
AT PLAY, AUDIO DOES NOT
APPEAR
TROUBLESHOOTING GUIDE
At E-E, does audio appear?
YES
Is the voltage at pin 6 of
IC101 about 2.5V?
YES
Is there audio signal at pin
10 of IC101?
YES
Is there audio signal at pin
22, 24 of IC701?
NO
NO
NO
YES
Refer to section"E-E DOES
NOT APPEAR".
Check A/C HEAD.
Check circuit around at pin
10 of IC101.
Check circuit around at pin
22, 24 of IC701.
NO
Check whether there are not a
damage, dirt in AUDIO HEAD.
1-40
Page 45
THE AUDIO CAN NOT
RECORD
TROUBLESHOOTING GUIDE
Is bias level at L101 OK?
YES
Is there audio signal at
pin 76, 78 and 80 of IC101?
NO
NO
In startinAg recording,
is there sine wave at
pin 11 of IC101?
YES
Check disconnection
and short of L101.
NO
Check POWER BLOCK and
voltage of base of Q103.
Check IC701 and
the circuit from TUNER
or audio input juck to IC701 .
YES
Is there voltage
of base of Q103
about 5V?
YES
Is there a sine wave
at pin 5 of L101?
YES
Check lead wire of A/C HEAD
and CONNECTOR.
NO
NO
Change Q103.
Change L101.
1-41
Page 46
THE CASSETTE INSERT, BUT
THE TAPE DOES NOT MOVE
TROUBLESHOOTING GUIDE
Does the mode
appear at display?
YES
Does operate with
remote control?
YES
Check operation PCB.
CAPSTAN DD MOTOR NOT
ROTATING
NO
NO
Check LOADING MOTOR and
MODE SENSOR
RELATION DEPARTMENT.
Check IC3001.
In playback,is there voltage at
pin 2 of CP3001 12V?
In playback,is there voltage at
pin 78 of IC3001 2.5V?
DD MOTOR rotate now?
If not, replace it.
1-42
YES
YES
NO
NO
Check POWER BLOCK.
Change IC3001.
Page 47
RECORDING MECHANISM WORKS,
BUT NO VIDEO RECORD FROM
INPUT JACK OR TUNER
TROUBLESHOOTING GUIDE
Is there video signal at
pin 30, 32 of IC 101?
YES
Is the BASE of
Q103 5V?
YES
Is there video signal
at pin 26 of IC101?
NO
NO
NO
Is the voltage at pin 96
of IC3001 5V?
YES
NO
Check cricuit of video signal from
VIDEO IN or
TUNER to IC101.
Change IC3001.
Change IC101.
YES
Check CYLINDER UNIT and
circuit around of CP101.
1-43
Page 48
E-E DOES NOT APPEAR
(THE PICTURE DOES NOT
APPEAR FROM TUNER)
TROUBLESHOOTING GUIDE
Does normality AUDIO JACK
CONNECT?
YES
Are there thevoltage
of +B(5V),TU(32V)
of TU301?
YES
Check the picture.
Is there video signal at
pin 17 of TU301?
NO
NO
NO
Connection is done over again.
Check POWER BLOCK.
Change TU301.
YES
Is there video signal
at pin 26 of IC101?
YES
Is there video signal at
pin 19 of IC3001?
YES
Check J8001.
NO
NO
Change IC101.
Change IC3001.
1-44
Page 49
E-E AUDIO (MONO)
DOES NOT APPEAR
TROUBLESHOOTING GUIDE
Does E-E AUDIO
(STEREO) appear?
YES
Is the voltage at pin 77
of IC101 5V?
YES
Is the voltage at pin 95 of
IC3001 5V?
NO
Is there audio signal at
pin 10, 15 of IC701?
NO
NO
YES
NO
Refer to section "E-E AUDIO
(STEREO) DOES NOT APPEAR".
Check POWER BLOCK.
Change IC3001.
Check J8004, J8005.
YES
Is there audio signal at
pin 61 of IC701?
YES
Check circuit around of J8001.
NO
Change IC701.
1-45
Page 50
E-E AUDIO (STEREO)
DOES NOT APPEAR
TROUBLESHOOTING GUIDE
Is the voltage at pin
25,40,51 of IC701 5V?
YES
Is the voltage at pin
58 of IC701 12V?
YES
Is there Audio signal at
pin 10, 15 of IC701?
YES
Is there Audio signal at
pin 53, 57 of IC701.
NO
NO
NO
NO
Check POWER BLOCK.
Check POWER BLOCK.
Check J8004, J8005.
Change IC701.
YES
Check circuit around of J8001.
1-46
Page 51
TUNER AUDIO (MONO)
DOES NOT APPEAR
TROUBLESHOOTING GUIDE
Does E-E AUDIO
(MONO) appear?
YES
Is there signal at pin
48 of IC701?
YES
Is there audio signal at
pin 53, 57 of IC701?
YES
Is there audio signal
a collector of Q8005
and Q8006?
NO
NO
NO
NO
Refer to section "E-E AUDIO
(MONO) DOES NOT APPEAR".
Check circuit around of TU301
at pin 14.
.
Change IC701.
Check IC701.
YES
Check circuit around of J8001.
1-47
Page 52
TUNER AUDIO (STEREO)
DOES NOT APPEAR
TROUBLESHOOTING GUIDE
Does TUNER AUDIO
(MONO) appear?
YES
Does E-E AUDIO
(STEREO) appear?
YES
At the time of channel
change,does the display of a
stereo come out to the screen?
YES
Is there audio signal at
pin 48 of IC701?
NO
NO
NO
NO
Refer to section "TUNER AUDIO
(MONO) DOES NOT APPEAR".
Refer to section "E-E AUDIO
(STEREO) DOES NOT APPEAR".
Change IC701.
Check ciruit around of TU301.
YES
Is there audio signal at
pin53, 57 of IC701?
YES
Is there audio signal
a collector of
Q8005 and Q8006.
YES
Check circuit around of J8001.
NO
NO
Change IC701.
Check IC701.
1-48
Page 53
PB AUDIO (Hi-Fi)
DOES NOT APPEAR
TROUBLESHOOTING GUIDE
Does E-E AUDIO
(STEREO) appear?
YES
Does NORMAL PB
AUDIO appear?
YES
Is there audio signal at
pin 22, 24 of IC701?
YES
Is there audio signal at
pin 53, 57 of IC701?
NO
NO
NO
NO
Refer to section "E-E AUDIO
(STEREO) DOES NOT APPEAR".
Refer to section "AT PLAY,
AUDIO DOES NOT APPEAR".
Check circuit of HEAD AMP
and CYLINDER UNIT.
Change IC701.
YES
Check circuit around of J8001.
1-49
Page 54
Hi-Fi AUDIO
CAN NOT RECORD
TROUBLESHOOTING GUIDE
Does E-E AUDIO appear?
YES
AT state of video recording,
is there audio signal at
pin 10 and 15 of IC701?
YES
Is there audio signal at
pin 53, 57 of IC701?
YES
At recording and play,is
there signal at pin 7, 8
and 9 of CP101?
NO
NO
NO
NO
Refer to section "E-E AUDIO
(MONO) DOES NOT APPEAR".
Check circuit arounf of J8004,
J8005 and TU301.
Change IC701.
Check CYLINDER UNIT.
YES
Check IC701.
1-50
Page 55
(DVD SECTION)
DECK DOES NOT ACCEPT
OPEN/CLOSE
TROUBLESHOOTING GUIDE
Is the voltage at pin 3 and
14 of IC2301 about DC9V ?
Yes
Is the lose connection
at CD2602 & CD2603 to
DECK ?
No
Check loader block.
No
Yes
Check P.CON 9V line of
POWER BLOCK.
Check CD2602 & CD2603
connection to DECK.
1-51
Page 56
NO PLAYBACK PICTURE
OF AV JACK
TROUBLESHOOTING GUIDE
Is there a oltage
(beam current) at
TP40 and TP42?
No
Is there a signal at
pin 9,10,11 and 12
of IC2601?
No
Is there a signal at
pin 9,10,11 and 12 of
IC2601?
No
Yes
Yes
Yes
Check loader block.
Check CP2601
and peripheral circuit.
Check IC2601
and peripheral circuit.
1-52
Is there video signal
at pin 159 of IC4001?
No
Change IC4001.
Yes
Check IC8005
and peripheral circuit.
Page 57
NO PLAYBACK PICTURE OF
S-VIDEO JACK
TROUBLESHOOTING GUIDE
Is there Y signal at
pin 161 of IC4001 ?
No
Is there VIDEO signal
at pin 162 of IC4001 ?
Yes
Change IC4001.
Yes
No
Check J8013 and peripheral
circuit.
REFER TO "NO PLAYBACK
PICTURE OF AV JACK ".
1-53
Page 58
NO COLOR PLAYBACK PICTURE
OF S-VIDEO JACK
TROUBLESHOOTING GUIDE
Is there C signal at
pin 162 of IC4001 ?
No
Is there Y signal at
pin 161 of IC4001?
Yes
Is there VIDEO signal
at pin 162 of IC4001?
No
Is the voltage at pin 25,
64, 93,123,140 and 192
of IC4001 about 1.8V?
Yes
No
Yes
No
Check J8013 and peripheral
circuit.
REFER TO "NO PLAYBACK
PICTURE OF S-VIDEO JACK".
REFER TO "NO PLAYBACK
PICTURE OF AV JACK" .
Check P.CON+3.3V line on
POWER BLOCK.
1-54
Yes
Change IC4001.
Page 59
NO AUDIO ON PLAYBACK
TROUBLESHOOTING GUIDE
Is there AUDIO signal at
pin 1 and 7 of IC8101 ?
No
Is there waveform at pin
7 and 8 of IC7301?
No
Change IC4001.
Yes
Yes
Check IC8101 and
peripheral circuit.
Check IC7301 and
peripheral circuit.
1-55
Page 60
<Reference>
GENERAL SPECIFICATIONS [HR-XVC21UJ]
G-1Outline of the productDVD VIDEO PLAYER & VHS Player / Recorder
G-2DVD SystemColor SystemNTSC
G-3VCRSystemVHS Player / Recorder
SystemVideo SystemNTSC
DiscDVD, CD-DA, CD-R/RW, VIDEO CD
Disc Diameter120 mm , 80 mm
DeckDisc Loading SystemFront Disc Loading
Motor2 Motors
Pick up1-Lens 2-Beams System
Playback time (Max) DVD 1-Layer135min (4.7GB)
DVD 2-Layer245min (8.5GB)
CD 74min
VIDEO CD 74min
Search speedFwd 2-20 times / 4 step
Actual 2-45 times (DVD, VIDEO CD)
4-40 times (CD)
Rev 2-20 times / 4 step
Actual 2-45 times (DVD, VIDEO CD)
4-40 times (CD)
Slow speedFwd 1/7-1/2 times
Actual --
Rev --
Actual --
Hi-Fi STEREOYes
NTSC PB(PAL60Hz)No
DeckDECKOVD-7
Loading SystemFront
Motor3
HeadsVideo Head4Head
FM Audio Head2Head
Audio /ControlMono/Yes
TapeRecPALSpeedNTSCSP/SLP(EP)
Fast Forward / Rewind Time (Approx.) at 25oCFF:1'48"/REW:1'48"
Forward/ReverseNTSC or PAL-MSP/SLP(EP) = 3x,5x / 9x,15x
Picture SearchPAL or SECAMFrame AdvanceYes
Slow Speed1/10
Input Level Line -8 dBm/ 50k ohm(VCR)
Output Level Line
Digital Output Level0.5 V p-p / 75 ohm(DVD)
S/N Ratio at (Weighted) 90dB(DVD), 42dB(VCR at SP)
Harmonic Distortion (1KHz) Typical0.02% (DVD), 1.5% (VCR at SP)
Frequency Response : DVD Mode at DVD 4 Hz - 22 KHz
DVD Mode at VIDEO CD 4 Hz - 20 KHz
DVD Mode at CD 4 Hz - 20 KHz
VCR Mode at SP 100Hz - 10kHz
VCR Mode at LP -
VCR Mode at SLP 100Hz - 4kHz
Frequency Response20Hz ~20kHz
Wow And Flutter : Less than0.01 %Wrms
Channel Separation : More than60 dB
Harmonic Distortion : Less than0.01
-8 dBm/ 1k ohm
(VCR)
4-2
Page 62
<Reference>
G-10On Screen
Display (DVD)Menu TypeCharacter
GENERAL SPECIFICATIONS [HR-XVC21UJ]
Menu
LanguageYes
MenuYes
Sub TitleYes
AudioYes
PictureYes
TV Screen SizeYes
OSD Display On/OffYes
JPEG IntervalYes
Select FilesYes
SoundYes
DRC (Dynamic Range Control)Yes
dts DecodeNo
Output (5.1ch/2ch)No
Surround On/OffNo
Center On/OffNo
Sub Woofer On/OffNo
ParentalYes
Password Lock/UnlockYes
Rating LevelYes
OtherYes
OSD Language (Set up Language)Yes
Output (RGB/Composite)No
OpenYes
CloseYes
No discYes
ReadingYes
PlayYes
Still/PauseYes
StopYes
Prohibit MarkYes
StepYes
Skip (>>|)Yes
Skip (|<<)Yes
RandomYes (CD, VIDEO CD, MP3, WMA, JPEG )
RepeatYes
Slow+ ##Yes
Slow- ##No
Search+ ##Yes
Search- ##Yes
JumpYes
ResumeYes
Title No.Yes
Chapter No.Yes
Track No.Yes
TimeYes
Sub Title No.Yes
Angle No.Yes
Vocal On/OffYes
Audio No.Yes
Audio Stereo L/RYes (VIDEO CD)
ZoomYes
Marker No.Yes
Spatializer (N-2-2)Yes
Program Play BackYes (CD, VIDEO CD, MP3, WMA, JPEG )
MP3/WMA/JPEG Folder Name Yes
FeaturesAuto Head CleaningNo
(VCR)Auto TrackingYes
HQ (VHS Standard High Quality)Yes
Auto Power On, Auto Play, Auto Rewind, Auto EjectYes
Auto Power OffNo
Forward/Reverse Picture SearchYes
VIDEO PLUS+ (SHOWVIEW, G-CODE)No
One Touch PlaybackNo
Auto CH MemoryYes
AREA CODENo
Auto Clock SetYes
Index SearchYes
SQPB (Option)Yes
CATVYes
Energy StarNo
MTS (SAP)Yes
CM Skip (30sec x 6 Times)Yes
Copy Disc to TapeYes (by Conditioning)
w/Guarantee CardNo
Remote Control UnitYes
Guarantee CardYES
Product Registration CardNo
Warning SheetNo
Service Station ListNo
Important TagNo
AC Plug AdapterYes (SASO -> VDE Type)
Quick Set-up SheetNo
BatteryYes
UM size x pcsUM-3 x 2 pcs
AC CordNo
AV Cord (1.2m)Yes
75 Ohm Coaxial Cable (0.9m)Yes
S-Video CableNo
21pin cableNo
800 No StickerNo
Toll Free Insert SheetNo
Safety TipNo
4-6
Page 66
<Reference>
GENERAL SPECIFICATIONS [HR-XVC21UJ]
G-17InterfaceSwitchFrontPowerYes
RearAttenuatorNo
VolumePhones VolumeNo
TerminalsFrontVideo InRCA x 1 (Black)
RearVideo OutputRCA x1 (Yellow)
IndicatorLEDPowerNo
G-18Set SizeApprox. W x D x H (mm)430 x 249 x 99
G-19WeightNet (Approx.) 3.6kg (7.9lbs)
G-20CartonMaster CartonNo
Gift BoxYes
Drop TestNatural Dropping At
Container Stuffing1,985 Sets/40' container
G-21Cabinet MaterialCabinet FrontPS 94V2 or More / DECABROM
S-Video/Component Video SelectorYes
RF Out (Slide SW)No
Main Power SWNo
Mic VolumeNo
Echo VolumeNo
Rec/OTRNo
Audio InRCA x 2 (Stereo, Black)
S-Video x 1 (DVD Signal Only)
Component x1 (RCA 3pin, DVD Signal Only)
Audio OutputRCA x 4(Stereo, Red/White)
Coaxial x 1 (Digital Audio, DVD Signal Only)
Optical Out (Option)Yes (Digital Audio, DVD Signal Only)
Video Input (Option)No
Audio Input (Option)No
RF Input / OutputYes
Euro ScartNo
AC InletNo
L4001 10F
L8101 3D
L8102 2D
L8103 2D
L8104 2E
L8105 1B
L8106 1B
TRANSISTOR
Q2601 8B
Q2602 7B
Q2603 10A
Q2604 10B
Q2605 10B
Q8101 3F
Q8102 4E
Q8103 3E
Q8104 3E
Q8105 4E
Q8106 4F
Q8107 2F
RESISTOR
R2301 13D
R2303 12C
R2304 12C
R2305 12E
R2306 11F
R2307 12F
R2308 12E
R2309 13E
R2310 13F
R2312 13F
R2313 12E
R2314 12E
R2316 12E
R2318 11F
R2319 12E
R2321 11E
R2322 11E
R2323 10E
R2324 11E
R2325 11D
R2326 11E
R2327 11E
R2328 11D
R2329 11D
R2330 11D
R2331 11D
R2334 11E
R2337 11D
R2601 9C
R2602 10C
R2603 10C
R2604 10C
R2605 10D
AUDIO SIGNAL(REC)
AUDIO SIGNAL (PB)
PLAYBACK COLOR SIGNAL
PLAYBACK LUMINANCE SIGNAL
RECORD COLOR SIGNAL
RECORD LUMINANCE SIGNAL
TUNER VIDEO SIGNAL
4FSC
Y/C_CS
Y/C_DATA
Y/C_CLK
H. AMP_SW
C. ROTARY
H. SW
AUDIO_MUTE-H
ENV. DET
COMP
DUMMY_V. SYNC
C.SYNC
Y/C_VIDEO_OUT
FRONT_V_IN
TU_V_OUT
TO_NORMAL_A
FROM_NORMAL_A
FSC
DVD V OUT
P. CON + 5V
V.REC_ST-H
CTL+
CTL-
SYSCON
SYSCON
TUNER/JACK
HI-FI/
DEMODULATOR
DVD
POWER
SYSCON
2-352-36
Page 86
PLAYBACK COLOR SIGNAL
PLAYBACK LUMINANCE SIGNAL
RECORD COLOR SIGNAL
RECORD LUMINANCE SIGNAL
DVD_POWER_CTL
VCR_POWER_ON-L
POWER_FAIL
POWER
TUNER/JACK
DVD RESET
1G/VCR/T-REC_LED
SEG_5
SEG_1
OPERATION/
DISPLAY
BOT SENSOR
Q3008
VCR_LED
DVD_LED
2G/DUB/REC_LED
REM_IN
CP3001
11
CYL FG/PG
12
CYL DRIVE
10
LDM CTL
5
CAPSTAN
DD UNIT
I LIMIT
9
CAP CTL
1
CAP FG
4
CAP.M F/R
2 CAP VCO
LD/CY_VCO
8
AT+12.6V
POWER
P.CON +5V
RX
TX
KEY-B
KEY-A
D3001
EOT SENSOR
Q3006
REEL SENS
Q3001
MS_SEN B
Q3004
AT 5.2V
2
3
1
4
21
43
POWER
2
3
21
43
1
MS_SEN A
Q3005
4
X3001
10MHz
P.CON+5V
REEL SENS
Q3002
SYSCON BLOCK DIAGRAM
SYSCON/TIMER/SERVO IC
IC3001 OEC0138A
DVD_POWER_CTL
45
POWER ON-L
41
37
POWER FAIL
65
RX
OSC 2
80
OSC 1
78
TX64
DVD/RESET44
1G/VCR/T-REC LED48
63
SEG5
SEG1
55
VCR LED
47
DVD LED
46
49
2G/DUB/REC LED
29
KEY-B
KEY-A
30
43
REM IN
25
BOT-H
26
EOT-H
REEL-T
39
REEL-S
38
103
CYL SPEED UP
DFG/PG
104
DRUM PWM
107
LD M CTL
97
CAP FULL
102
CAP PWM
108
CAP LIMIT
84
CAP FG
9
CAP FWD-L
98
28
MS SEN-A
27
MS SEN-B
4G/TIME SHIFT LED
HIFI ENV
HIFI H.SW
ST SELECT
4 FSC IN
C.SYNC
DUMMY V.SYNC
VIDEO H.SW
C.ROTARY
Y/C CS
AUDIO MUTE-H
H.AMP SW
V.REC ST-H
V ENV
CTL(+)
CTL(-)
Y/C DATA
Y/C CLK
COMP
AV SW1
CV IN1
CV IN2
POWER MUTE L
AFT S.CURVE
CV OUT
VCR-H
IIC CLK
IIC SDA
VIDEO MUTE H
SYS_MUTE
RF_CH_SW
TAB SW
RESET
SEG 10
SEG 9
SEG 8
SEG 7 67
SEG 6
3G/TV/VCR LED
5G/CB/BS LED
SEG 2
SEG 3
SEG 4
32
106
31
22
111
109
105
99
93
95
100
96
24
3
4
54
53
101
92
16
17
87
33
19
86
61
62
40
88
94
35
77
73
71
68
66
50
51
52
58
59
60
SW3001
IC3003
PST3231NR
SYSTEM
1
RESET
V.REC_ST-H
AUDIO_MUTE-H
SCL
SDA
HI-FI/
DEMODULATOR
HIFI_ENV.DET
HIFI_H.SW
ST_SELECT
4FSC
C.SYNC
DUMMY_V.SYNC
H.SW
C.ROTARY
Y/C CS
AUDIO_MUTE-H
H.AMP_SW
V.REC_ST-H
ENV.DET
Y/C/AUDIO/
CCD/HEAD AMP
CTL+
CTL-
Y/C_DATA
Y/C_CLK
COMP
AV_SW1
SW_V_ OUT
POWER_MUTE-L
AFT-S.CURVE
VIDEO_OUT
TV/VCR
SCL
SDA
VIDEO_MUTE-H
TUNER/JACK
SYS_MUTE
RF_CH_SW
EEP ROM IC
SCL
6
5
2
3
SDA
IC3099
S-24C04BFJ-TB
AT+5V
SEG 10
SEG 9
SEG 8
SEG 7
SEG 6
3G/TV/VCR_LED
4G/TIME SHIFT_LED
5G/CB/BS_LED
SEG 2
SEG 3
SEG 4
POWER
OPERATION/
DISPLAY
2-372-38
Page 87
OPERATION/DISPLAY BLOCK DIAGRAM
V651 ELF-4M6SDRSOWB
15 14
12 11 10 987
13
6 5
4
32
1
Q652
SEG10 SW
Q651
5G SW
Q656
SEG7 SW
Q657
SEG6 SW
Q658
SEG5 SW
Q661
2G SW
Q663
SEG2 SW
Q664
SEG SW
Q653
SEG9 SW
Q655
SEG8 SW
Q654
4G SW
Q659
3G SW
Q660
SEG4 SW
Q662
SEG3 SW
Q665
1G SW
SEG10
SEG9
5G/CS/BS_LED
SEG8
SEG7
4G/VSC-LED
SEG6
3G/TV/VCR_LED
SEG5
SEG4
2G/DUB/REC_LED
SEG3
SEG2
SEG1
1G/VCR/T-REC_LED
SYSCON
STOP
REC/OTR
FF/CUE
PLAY
REW/REV
OPEN CLOSE
CP681
KEY-B
DVD LED
DVD LED
D685
KEY-A
VCR EJECT
VCR_LED
POWER
VCR/DVD
SEG1
CH UP
CH DOWN
CP651
2
1
5
2
1
5
OS651
1
Q666
DVD LED SW
VCR LED
D651
KEY-A
KEY-B
REM_IN
AT+5.2V
SYSCON
POWER
2-392-40
Page 88
Hi-Fi/DEMODULATOR BLOCK DIAGRAM
HI-FI/AUDIO/HEAD AMP/DEM IC
IC701 AN3663FBP
Y/C/AUDIO/CCD
/HEAD AMP
HF1
HF2
HF_COM
FSC
FROM_NORMAL_A
TO_NORMAL_A
22
24
21
45
62
61
AMP
AMP
VCO-FO
ADJ
LOGIC
AGC
OUTPUT
SW
PNR
BPF
FM LIM
DBX
NOISE
REDUCTION
L/R
MIX
REC
LPF
INPUT SW
AMP
AMP
RFC
DEM
BLOCK
VCO
10
59
48
30
15
53
57
DVD_A_OUT-R
DVD_A_OUT-L
1
FRONT_A_IN-R
FRONT_A_IN-L
2
4
3
AUDIO_OUT_R
TUNER/JACK
AUDIO_OUT_L
RF_CONV_A.OUT
SIF OUT
POWER
P.CON+5V
P.CON+12V
40
25
51
58
LOGIC
2-412-42
29
28
27
36
42
43
56
V. REC_ST-H
HIFI_ENV. DET
HIFI_H.SW
AUDIO_MUTE-H
SCL
SDA
ST_SELECT
AUDIO SIGNAL(REC)
AUDIO SIGNAL (PB)
SYSCON
Page 89
TUNER/JACK BLOCK DIAGRAM
POWER
VIDEO MUTE H
VIDEO_OUTSYSCON
SW V OUT
P. CON+12V
+32V
P.CON+5V
Q8004
BUFFER
REAR OUT JACK
J8001
2
3
5
FRONT AV JACK
VIDEO
J8003
2
AUDIO L
J8004
2
AUDIO R
J8005
2
3
AUDIO SIGNAL(REC)
AUDIO SIGNAL (PB)
PLAYBACK COLOR SIGNAL
PLAYBACK LUMINANCE SIGNAL
RECORD COLOR SIGNAL
RECORD LUMINANCE SIGNAL
TUNER VIDEO SIGNAL
DIGITAL AUDIO SIGNAL (PB)
Q8003
VIDEO
MUTE SW
Q8005
MUTE SW
TU301
3
Q301
5
1
RF MUTE SW
Q8006
MUTE SW
Q8007
MUTE SW
15
4
10
11SDA
14
2
FRONT_V_IN
Y/C VIDEO OUT
TU_V_OUT
FRONT_A_IN-R
FRONT_A_IN-L
AUDIO_OUT_R
AUDIO_OUT_L
DVD_A_OUT-R
DVD_A_OUT-L
RF_CONV_A. OUT
SIF OUT
POWER MUTE_L
TV/VCR
SCL
RF_CH_SW
Y/C/AUDIO/CCD
HEAD AMP
HI-FI/
DEMODULATOR
SYSCON
17
12
2-432-44
AFT-S. CURVE
AV SW1
SYS_MUTE
DVD_RESET
6
Vin1
Vcc
2
3
AV SW IC
IC8005
MM1501XNRE
NC
CP8002
DVD_RESET
SYS_MUTE
DVD_VIDEO
DVD_AUDIO_L
DVD_AUDIO_R
8
7
6
5
3
1
1
Sw1
V.OUT
4
Vin2
Page 90
POWER BLOCK DIAGRAM
AC IN
L501
Q501
SW.
Q502
CONTROL
D505, D506
D502, D503
IC503
PS2561L1-1-V(W)
PHOTO
COUPLER
T501
2
7
6
4
IC501
KIA431A-AT
11
13
14
15
VOLTAGE
CTL. IC
3
Q508
AT+12.6V
SYSCON
3.3V CTL
Q510
P.CON+12V
SW
P.CON+12V
TUNER/JACK
Q509
Q511
P.CON SW
VCR POWER ON-L
SYSCON
3.3V OUT
AT+5.2V
Q507
3.3V CTL
Q506
M-CON
Q504
M-CON+5V
POWER SW.
9VREG
IC502
KIA78R09API
Q530
PROTECT
1
Q531
PROTECT
1
SW.
Q503
2
P.CON+5V
SW.
Q513
POWER FAIL
SW.
4
Q505
P.CON 5V
SW.
Q514
POWER FAIL
SW.
P.CON+5V
AT+5V (M-CON)
POWER FAIL
DVD POWER CTL
P.CON+5V
P.CON+5V
P.CON+12V
P.CON+5V
AT+5.2V
OPERATION/DISPLAY
SYSCON
Y/C/AUDIO/
CCD/HEAD AMP
HIFI/
DEMODULATOR
TUNER/JACK
+32V
RX
TX
TX
RX
P.CON+3.3V
P.CON+3.3V
P.CON+5V
P.CON+9V A
P.CON+9V A
P.CON+12V
AT+5V
CP501
1
2
3
4
7
8
9
11
12
SYSCON
DVD
2-452-46
Page 91
DVD BLOCK DIAGRAM
DVD LOADER
DM II
Pick up
Loading
Motor
Spindle/
Sled
Motor
SPDL+/–, SLED+/–
A, B, C, D, E, F
RF
CD, DVD, LD
SPDL+/–
TR+/–, FO+/–
READ
CHANNEL
IC2601
ZR36707TQC
Dual OP-AMP
IC2602
BA10358F-E2
Motor Driver
IC2301
LA6560
RFA_SDEN, DATA, SCLK
AAF_CE, FE, TE, PI
FNN, FNP
VBIASS0, S1
DEFECT, LINK, MIRR, LDON
SPDL_SENS
HOME, TIN SW, TOUT SW
SPINDLE, SLED_PWM
TRACK, FOCUS_PWM
ADCIN_5~7
S MUTE
FLASH 8M
IC4007
SST39VF800A_
70-4C-EK
HA0
~
HA20
HD0
~
HD15
MPEG/MICON IC
ZR36762
SDRAM 64M
M12L64164A-7T
IC4001
2
I DAT
EEPROM
IC4002
S-24C04BFJ-TB
IC4005
SDA0~SDA11
SDD0~SDD15
2
I CLK
REG+1.8V
IC4003
PQ070XZ01ZP
DAC D
VCR BLOCK
TX
RX
P.CON+3.3V
P.CON+5V
P.CON+9V
P.CON+12V
CP4002
CP8102
DVD RESET
DVD VIDEO
DVD AUDIO L
DVD AUDIO R
SYSTEM MUTE
ASDATA0
AMCLK
ABCLK
ALRCLK
STEREO DAC
IC7301
PCM1742
KE/2K
SPDIF
DAC
A, B, C
AUDIO AMP
IC8101
NJM4580M
VIDEO OUT SW
SW8101
SK42H0IG9A
Y/C SEPA
Y
C
Y
U
V
Y/U/V OUT
J8102
3
4
2
3
5
J8103
DVD AUDIO
OUT
J8101
3
2
5
OPTICAL
OS8101
2-472-48
Page 92
MPEG/MICON
WAVEFORMS
10ns
100mV
1
MEMORY
5ns
20mV
2
RF AMP/DSP
200ns
20mV
500µs
100mV
200ns
20mV
10µs
100mV
10µs
100mV
6
7
11
10µs
100mV
12
Y/C/AUDIO/CCD/HEAD AMP
PB
10µs
500mV
3
200ns
10mV
4
AUDIO/VIDEO
500µs
100mV
5
10µs
100mV
10µs
100mV
10
8
9
16
PB
100ns
100mV
17
PB
1ms
100mV
18
The following waveforms were measured at the point of the corresponding
NOTE:
balloon number in the schematic diagram.
2-49
Page 93
PB
200ms
500mV
PB
500µs
1.0V
WAVEFORMS
5µs
500mV
POWER
19
REC
5µs
20V
20
SYSCON
PB
5ms
1.0V
21
24
PB
5ms
500mV
25
PB
5ms
2.0V
27
5µs
5.0V
38
39
2-50
PB
200µs
1.0V
22
POWER ON
50ns
1.0V
23
Hi-Fi/DEMODULATOR
PB
10ms
1.0V
28
TUNER/JACK
10µs
200mV
32
The following waveforms were measured at the point of the corresponding
NOTE:
balloon number in the schematic diagram.
(VP)-D2VP11 HR-XVC21UJ
Page 94
SECTION 3
PARTS LIST
3.1EXPLODED VIEW
SAFETY PRECAUTION
Parts identified by the symbol are critical for safety. Replace only with specified part numbers.
BEWARE OF BOGUS PARTS
Parts that do not meet specifications may cause trouble in regard to safety
and performance. We recommend that genuine JVC parts be used.
3.1.1 PACKING AND ACCESSORY ASSEMBLY <M1>
The instruction manual to be provided with this product will differ according to the destination.
3, 12, 13
4
2
1
7
10
15
6
7
8
SPEC OF
9
BARCODE
3-1
Page 95
3.1.2 FINAL ASSEMBLY <M2>
206
206
206
123
202
115
121
203
202
112
PCB010
(VCR PCB ASS'Y)
105
104
103
106
102
114
106
204
103
113
118
120
209
125
203
201
126
124
209
110
117
209
113
PCB130
(DVD PCB ASS'Y)
203
RATING
LABEL
207
127
206
206
203
205
101F
3-2
101K
101N
101L
101D
101B
101C
101G
101A
101N
101K
101H
101M
101L
101J
101I
101E
101
107
203
122
203
208
208
203
PCB270
(OPERATION PCB ASS'Y)
116
111
109
205
205
119
203
Page 96
3.1.3 MECHANISM ASSEMBLY(DVD) <MN>
606
612
619
606
613
614
616
617
701
618
615
600
AA
AA
AA
AC
AC
AA
AA
SW1
CD2302
608
704
621
M2002
607
622
623
620
624
611
625
AB
AA
AA
AA
PCB68A
(RELAY PCB ASS'Y)
702
AB
AB
705
603
609
610
604
602
AC
AC
605
601
605
703
PCB640
(SW PCB ASS'Y)
CD2001
CD2301
Do not replace the parts. Because,
minute adjustments are needed if
this condition is disassembled
further more.
If the repair is needed, replace the
DVD MECHA ASS'Y.
CP1
SW2
AC
626
Applying positions AA, AB and AC for the
grease are displayed for this section.
Check if the correct grease is applied for each
position.
NOTE:
CLASS
MARK
GREASE
G-555G
AA
G-337F
AB
SF-112
AC
PART NO.
3-3
Page 97
3.1.4 MECHANISM ASSEMBLY(VCR) <M4>
[ TOP VIEW ]
341
331
302
334
314
323
508
333
315
AB
M2003
501
H5002
322
336
508
505
324
AB
335
342
503
332
CD1501
UN4001
504
312
305
300
H5001
347
306
301
AA
313
AA
AA
AA
3-4
AE
CLASS
GREASE
318
AE
325
309
319
AD
AA
AB
317
321
PART NO.
G-555G
MG-33AB
FG-84M
FL-721
G-313YAE
AC
AE
AE
AB
320
316
MARK
AA
AC
AD
307
348
AC
510
NOTE:
AB
CD1502
M101
304
AB
506
345
346
507
AB
AB
Applying positions AA, AB, AC, AD and AE for
the grease are displayed for this section.
Check if the correct grease is applied for each
position.
Page 98
[ BOTTOM VIEW ]
308
327
509
344
343
AA
338
502
AA
337
M2001
AA
AB
502
AA
CD1502
340
CD1501
AA
AA
AA
502
AD
329
303
AA
311
339
310
AB
300
AA
326
328
CLASS
PART NO.
GREASEG-555G
MG-33
FG-84M
FL-721
G-313YAE
AB
MARK
AA
AB
AC
AD
505
NOTE:
AA
330
Applying positions AA, AB, AC, AD and AE for
the grease are displayed for this section.
Check if the correct grease is applied for each
position.
3-5
Page 99
3.2PARTS LIST
# REF No. PART No. PART NAME, DESCRIPTION# REF No. PART No. PART NAME, DESCRIPTION
201X-8154730414SCREW,T AP TITE(B)M3x41R
202X-8109130B94SCREW,TAP TITE(B) R PAN3x29
203X-8109230704SCREW,TAP TITE(B) R BIND3x7
204X-8109I30A04SCREW,TAP TITE(B) WH73x10
205X-8109230804SCREW,T AP TITE(B) BIND3x8
206X-8109K30601SCREW,T AP TITE(B) BIND(3D)3x6
207X-8107130404SCREW,T AP TITE(S) PAN3x4
208X-8110226804SCREW,T AP TITE(P) BIND2.6x8
209X-8102230804SCREW,BINDM3x8
300X-A2C301N420KDECK ASSYA2C301N420K
301X-85OA400234PINCH ROLLER BLOCK
302X-85OP900746BRACKET,TOP 3V
303X-85OP200290BELT,CAPSTAN (S)
304X-85OP600581WORM
305X-85OP500083BASE,AC HEAD
306X-85OP800324SPRING,AC HEAD
307X-85OA000459MAIN CHASSIS ASS'Y
308X-85OA200089CLUTCH ASS'Y
309X-85OA200090ARM IDLER ASS'Y
310X-85OA300065LOADING ARM S UNIT
311X-85OA300066LOADING ARM T UNIT
312X-85OA400223INCLINED BASE T UINT 3S
313X-85OA400232P5 ARM ASS'Y 2
314X-85OA400235TENSION ARM ASS'Y 2
315X-85OA400231INCLINED BASE S UNIT
316X-85OP800367SPRING,LOCKER
317X-85OP900736CASS,HOLDER
318X-85OP900748CASS,SIDE L
319X-85OP900749CASS,SIDE R
320X-85OP900739LOCKER,R
321X-85OA900228LINK UNIT
322X-85OP000496POST,CASS GUIDE
323X-85OP200316REEL,S (S)
324X-85OP200317REEL,T (S)
325X-85OP200308GEAR,IDLER
326X-85OP200311GEAR,CLUTCH
327X-85OP200312GEAR,COUPLING
328X-85OP200313LEVER,CLUTCH
329X-85OP300194GEAR,MAIN LOADING
330X-85OP400490LEVER,TENSION
331X-85OP400492HOLDER,TENSION
332X-85OP400520CAP.P4
333X-85OP400542BAND,TENSION
334X-85OP400533CONNECT,TENSION
335X-85OP600573ARM,BRAKE T
336X-85OP600584BAND,BRAKE T
337X-85OP600577CAM,PINCH ROLLER
338X-85OP600578CAM,MAIN
339X-85OP600579ROD,MAIN
340X-85OP600582GEAR,JOINT
341X-85OP800322SPRING,TENSION
3-6
Page 100
# REF No. PART No. PART NAME, DESCRIPTION# REF No. PART No. PART NAME, DESCRIPTION
702X-8110120604SCREW,T AP TITE(P) PAN2x6
703X-8107220504SCREW,T AP TITE(S) BIND2x5
704X-8140117254SCREW,PANM1.7x2.5 P3
705X-8110220804SCREW,T AP TITE(P) BIND2x8