JVC GR-FX12EG, GR-SX202EG, GR-SX22EG/EK Service Manual

SERVICE MANUAL
COMPACT VHS CAMCORDER
GR-FX12EG,SX202EG,SX22EG/EK
VHS PAL
625
SPECIFICATIONS
Camcorder
General
Format : S-VHS (GR-SXM607)
Power source : DC 11 V
Power consumption
LCD monitor* off,
viewfinder on : 4.0 W
LCD monitor* on,
viewfinder off : 4.5 W
Video light** : 3.0 W
* Models equipped with LCD monitor only. ** GR-SXM607 only.
Signal system : PAL-type Video recording system
Luminance : FM recording Colour : Converted sub-carrier
Cassette : Tape speed
SP : 23.39 mm/sec. LP : 11.70 mm/sec.
Recording time (max.)
SP : 60 minutes LP : 120 minutes
Operating
temperature :0°C to 40°C
VHS PAL standard
(Using AC Adapter) DC 6 V
(Using battery pack)
direct recording Conforms to VHS standard
/ cassette
(with EC-60 cassette)
Operating humidity : 35% to 80% Storage temperature : –20°C to 50°C Weight : Approx. 910 g (GR-SXM607)
Dimensions : 200 mm x 112 mm x 118 mm (W x H x D) * Models equipped with LCD monitor only.
Pickup : 1/4" format CCD Lens : F1.6, f = 3.9 mm to 62.4 mm,
Viewfinder : Electronic viewfinder with 0.5"
White balance
adjustment : Auto/Manual adjustment
LCD monitor : 3" diagonally measured,
(models equipped with LCD monitor only)
Speaker : Monaural
(models equipped with LCD monitor only)
Connectors
JLIP/EDIT : ø3.5 mm, 4-pole, mini-head
Video : 1 V (p-p), 75 unbalanced,
Approx. 900 g (GR-FXM37)
16:1 power zoom lens with auto iris and macro control,
black/white CRT
LCD panel/TFT active matrix system (GR-SXM607)
: 2.5" diagonally measured, LCD
panel/TFT active matrix system (GR-FXM37)
filter diameter 40.5 mm
jack (compatible with RC-5325 plug)
analogue output (via Video output connector)
Audio : 300 mV (rms), 1 k analogue
S-Video : Y : 1 V (p-p), 75 Ω,
output (via Audio output connector)
analogue output
C : 0.29 V (p-p), 75 Ω,
analogue output
Power requirement : AC 110 V to 240 V`,
Power consumption : 23 W Output : DC 11 V Dimensions : 59 mm x 31 mm x 84 mm
(W x H x D) Weight : Approx. 140 g
Optional Accessories
• Battery Packs BN-V12U, BN-V20U, BN-V400U
• Compact S-VHS ( ) Cassettes SE-C45/30
• Compact VHS (
• Remote Control Unit RM-V700U
• Active Carrying Bag CB-V7U
• Cassette Adapter C-P7U
Some accessories are not available in some areas. Please consult your nearest JVC dealer for details on accessories and their availability.
Specifications shown are for SP mode unless otherwise indicated. E & O.E. Design and specifications subject to change without notice.
50 Hz/60 Hz
, 1 A
) Cassettes EC-60/45/30
December 2000
No.86590

TABLE OF CONTENTS

Section Title Page
Important Safety Precautions INSTRUCTIONS
1. DISASSEMBLY
1.1 SERVICE CAUTIONS .......................................................... 1-1
1.1.1 Precautions .................................................................. 1-1
1.1.2 How to read the disassembly and assembly ................ 1-1
1.1.3 Connection of the wires ................................................ 1-1
1.2 TOOLS REQUIRED FOR ADJUSTMENTS ......................... 1-2
1.3 DISASSEMBLY/ASSEMBLY OF CABINET PARTS .............1-3
1.3.1 Disassembly flow chart................................................. 1-3
1.3.2 Disassembly method .................................................... 1-4
1.4 DISASSEMBLY/ASSEMBLY OF CAMERA SECTION
AND DECK SECTION .......................................................... 1-8
1.4.1 Flowchart of disassembly ............................................. 1-8
1.4.2 Disassembly method .................................................... 1-8
1.5 REPLACEMENT OF CCD IMAGE SENSOR .....................1-10
1.5.1 Removal of CCD image sensor .................................. 1-10
1.5.2 Installation of new CCD image sensor ....................... 1-10
1.5.3 Replacement of CCD board assy ............................... 1-10
1.6 TAKE OUT CASSETTE TAPE............................................ 1-11
1.7 EMERGENCY DISPLAY..................................................... 1-12
1.8 DEMONSTRATION MODE ................................................ 1-12
1.9 SERVICE NOTE ................................................................. 1-14
Section Title Page
4.2 CPU SCHEMATIC DIAGRAM .............................................. 4-5
4.3 VTR ASP SCHEMATIC DIAGRAMS .................................... 4-7
4.4 MECHA MDA SCHEMATIC DIAGRAM ................................4-9
4.5 VTR DSP SCHEMATIC DIAGRAM .................................... 4-11
4.6 DSP SCHEMATIC DIAGRAM............................................. 4-13
4.7 IRIS & AF/ZOOM SCHEMATIC DIAGRAMS ...................... 4-15
4.8 VIDEO OUT SCHEMATIC DIAGRAM ................................ 4-17
4.9 REGULATOR SCHEMATIC DIAGRAM..............................4-19
4.10 LCD CTL SCHEMATIC DIAGRAM ..................................... 4-21
4.11 JACK AND CCD SCHEMATIC DIAGRAMS ....................... 4-23
4.12 REAR UNIT AND SENSOR SCHEMATIC DIAGRAM ........ 4-25
4.13 TOP OPE AND ZOOM UNITSCHEMATIC DIAGRAMS....... 4-26
4.14 B/WELECTRONIC
VIEWFINDER SCHEMATIC DIAGRAMS .............................. 4-27
4.15 MAIN CIRCUIT BOARD ..................................................... 4-29
4.16 CCD CIRCUIT BOARD ...................................................... 4-35
4.17 ELECTRONIC VIEWFINDER CIRCUIT BOARD ...............4-37
4.18 POWER SYSTEM BLOCK DIAGRAM ...............................4-39
4.19 Y/C BLOCK DIAGRAM....................................................... 4-41
4.20 CAMERA BLOCK DIAGRAM ............................................. 4-43
4.21 CPU/MDA BLOCK DIAGRAM ............................................4-47
4.22 WAVEFORMS .................................................................... 4-49
4.23 VOLTAGE CHARTS ........................................................... 4-50
2. MECHANISM ADJUSTMENT
2.1 Required adjustment tools...................................................... 2-1
5. PARTS LIST
5.1 PACKING ASSEMBLY <M1>................................................ 5-1
5.2 FINAL ASSEMBL Y <M2> ..................................................... 5-3
3. ELECTRICAL ADJUSTMENT
3.1 ELECTRICAL ADJUSTMENT............................................... 3-1
3.1.1 PREPARATION ............................................................ 3-1
3.2 ELECTRONIC VIEWFINDER (E.VF) ADJUSTMENT .......... 3-3
3.2.1 Horizontal sync.............................................................3-3
3.2.2 PLL adjustment ............................................................ 3-3
5.3 MECHANISM ASSEMBLY <M3>.......................................... 5-6
5.4 ELECTRONIC VIEWFINDER ASSEMBLY <M4>.................5-8
5.5 ELECTRICAL PARTS LIST .................................................. 5-9
MAIN BOARD ASSEMBLY <01>.......................................... 5-9
CCD BOARD ASSEMBLY <02> ......................................... 5-15
E. VF BOARD ASSEMBLY <50>........................................ 5-15
3.2.3 Centering......................................................................3-3
3.2.4 Foucs............................................................................ 3-4
3.2.5 Brightness .................................................................... 3-4
4. CHARTS AND DIAGRAMS
NOTES OF SCHEMATIC DIAGRAM ................................... 4-1
CIRCUIT BOARD NOTES .................................................... 4-2
4.1 BOARD INTERCONNECTIONS .......................................... 4-3
The following table lists the differing points between Models GR-FX12EG and GR-SX22EG/EK,SX202EG in this series.
GR-FX12EG GR-SX22EG GR-SX22EK GR-SX202EG
VIDEO LIGHT NOT USED USED USED IR RECEIVER NOT USED NOT USED USED BODY COLOR MOLD BLAK SILVER SILVER IMAGE SENSOR 1/4” 320K 1/4” 320K 1/4” 470K HORIZONTAL RESOLUTION 330LINES 330LINES 400LINES SNAP SHOT NOT USED NOT USED USED(FULL ONL Y) NIGHT SCOPE NOT USED NOT USED USED 5 SEC REC SW USED USED NOT USED S-VHS ON/OFF NOT USED USED USED VIDEO OUT SELECT PAL/SECAM NOT USEDUSED USED NOT USED USED AC CORD CEE TYPE CEE TYPE UK TYPE CEE TYPE BATTERY PACK BN-BV11U-E BN-V20BU BN-V20BU REMOTE CONTROL UNIT NOT USED NOT USED USED

Important Safety Precautions

Connector
Metal sleeve
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
v
Precautions during Servicing
1. Locations requiring special caution are denoted by labels and inscriptions on the cabinet, chassis and certain parts of the product. When performing service, be sure to read and com­ply with these and other cautionary notices appearing in the operation and service manuals.
2. Parts identified by the symbol and shaded ( ) parts are critical for safety. Replace only with specified part numbers.
Note: Parts in this category also include those specified to com-
ply with X-ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation emission.
3. Fuse replacement caution notice. Caution for continued protection against fire hazard. Replace only with same type and rated fuse(s) as specified.
4. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
5. Use specified insulating materials for hazardous live parts. Note especially:
1) Insulation Tape 3) Spacers 5) Barrier
2) PVC tubing 4) Insulation sheets for transistors
6. When replacing AC primary side components (transformers, power cords, noise blocking capacitors, etc.) wrap ends of wires securely about the terminals before soldering.
12. Crimp type wire connector In such cases as when replacing the power transformer in sets where the connections between the power cord and power transformer primary lead wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in or­der to prevent safety hazards, perform carefully and precisely according to the following steps.
1) Connector part number : E03830-001
2) Required tool : Connector crimping tool of the proper type
which will not damage insulated parts.
3) Replacement procedure
(1) Remove the old connector by cutting the wires at a point
close to the connector. Important : Do not reuse a connector (discard it).
cut close to connector
Fig.3
(2) Strip about 15 mm of the insulation from the ends of
the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
15 mm
Fig.1
7. Observe that wires do not contact heat producing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.)
8. Check that replaced wires do not contact sharp edged or pointed parts.
9. When a power cord has been replaced, check that 10-15 kg of force in any direction will not loosen it.
Power cord
Fig.2
10. Also check areas surrounding repaired locations.
11. Products using cathode ray tubes (CRTs) In regard to such products, the cathode ray tubes themselves, the high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray emission. Consequently, when servicing these products, replace the cath­ode ray tubes and other parts with only the specified parts. Under no circumstances attempt to modify these circuits. Unauthorized modification can increase the high voltage value and cause X-ray emission from the cathode ray tube.
Fig.4
(3) Align the lengths of the wires to be connected. Insert
the wires fully into the connector.
Fig.5
(4) As shown in Fig.6, use the crimping tool to crimp the
metal sleeve at the center position. Be sure to crimp fully to the complete closure of the tool.
1.25
2.0
5.5
Fig.6
(5) Check the four points noted in Fig.7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Fig.7
Crimping tool
Crimped at approx. center
of metal sleeve
Conductors extended
1
S40888-01
v
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compli­ance with safety standards.
1. Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
2. Dielectric strength test
Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
3. Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d’) be­tween soldered terminals, and between terminals and surrounding metallic parts. See table 1 below.
Chassis
Fig. 8
4. Leakage current test
Confirm specified or lower leakage current between earth ground/power cord plug prongs and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). Measuring Method : (Power ON) Insert load Z between earth ground/power cord plug prongs and externally exposed accessi­ble parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and following table 2.
5. Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out, Audio in, Audio out or Fixing screw etc.).
Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.
AC inlet
Earth pin
Exposed accessible part
Grounding Specifications
Region USA & Canada Europe & Australia
Externally exposed accessible part
Grounding Impedance (Z)
d
d'
Z 0.1 ohm
Z 0.5 ohm
Power cord, primary wire
Z V
Fig. 9
ab
c
Milli ohm meter
Fig. 10
AC Line Voltage
100 V 100 to 240 V 110 to 130 V
110 to 130 V 200 to 240 V
100 V
110 to 130 V
110 to 130 V 220 to 240 V
Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
Region
Japan
USA & Canada
Europe & Australia R 10 M/500 V DC
Region Load Z
Japan
USA & Canada
Europe & Australia
Table 2 Leakage current specifications for each region
Insulation Resistance (R)
R 1 M/500 V DC
1 M R 12 M/500 V DC
Table 1 Specifications for each region
1 k
0.15 µF
1.5 k
2 k
50 k
Dielectric Strength
AC 1 kV 1 minute AC 1.5 kV 1 miute AC 1 kV 1 minute
AC 3 kV 1 minute AC 1.5 kV 1 minute
i 1 mA rms Exposed accessible parts
i 0.5 mA rms
i 0.7 mA peak i 2 mA dc
i 0.7 mA peak i 2 mA dc
2
≤ ≤
≤ ≤
≤ ≤
(Class 2) (Class 1)
Clearance Distance (d), (d')
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 mm
d' 8 mm (Power cord)
d' 6 mm (Primary wire)
a, b, cLeakage Current (i)AC Line Voltage
Exposed accessible parts
Antenna earth terminals
Other terminals
S40888-01

SECTION 1

Connector
Wire
DISASSEMBLY

1.1 SERVICE CAUTIONS

1.1.1 Precautions

1. Before disassembling/re-assembling the set as well as soldering parts, make sure to disconnect the power cable.
2. When disconnecting/connecting connectors, pay enough attention to wiring not to damage it.
3. In general, chip parts such as resistor, shorting jumpers (0-ohm resistor), ceramic capacitors, diodes, etc. can not be reused after they were once removed.
4. When installing parts, be careful not to do with other parts as well as not to damage others.
5. When removing ICs, be careful not to damage circuit patterns.
6. Tighten screws properly during the procedures. Unless specified otherwise, tighten screws at torque of 0.196 N·m (2.0 kgf·cm).

1.1.2 How to read the disassembly and assembly

(For Cabinet Parts)
STEP /LOC PART
NO.
Fig. No.
REMOVAL
*UNLOCK/RELEASE/ UNPLUG/UNCLAMP/
UNSOLDER
1 CASSETTE C1 (S1),3(L1a),(L1b),(L1c)
COVER ASSEMBLY Push button, spring

1.1.3 Connection of the wires

1. Pull the connector structure upward to release the clamp when removing or inserting the flat wire cable.
Fig. 1-1-1
Wire
2
UPPER CASE C2 2(S2), (L2)
LOWER CASE C3 9(S3), (L3a), (L3b)
3 ASSEMBLY(INCL. *CN 3a 3b
E. VF. ASSEMBLY) CAP (RCA jack)
(1) (2) (3) (4)
(1) Order of steps in Procedure
When reassembling, preform the step(s) in the reverse order. These numbers are also used as the identifica-
tion (location) No. of parts Figures. (2) Part to be removed or installed. (3) Fig. No. showing Procedure or Part Location.
C = Cabinet
CA = Camera
D = Deck
(4) Identification of part to be removed, unhooked, unlocked,
released, unplugged, unclamped or unsoldered.
P = Spring
W = Washer
S = Screw
* = Unhook, unlock, release, unplug or unsolder.
2(S3) = 2 Screws (S3)
CN = Connector
(5) Adjustment information for installation.
NOTE:
Connector
After removing the wire, return the stopper to its original position, because it is apt to come off if it is left open.
Fig. 1-1-2
1-1

1.2 TOOLS REQUIRED FOR ADJUSTMENTS

Alignment tape
(for SP interchangeability)
1
3
5
78
MHPE-C
Torque driver
YTU94088
INF adjustment lens
YTU92001B
Gray Scale Chart
YTU94133A
Alignment tape
(for N. SP PB Y/C level)
2
4
6
MHVE-2C
YTU94088-003
Conn. ring
YTU92001-111
Color Bar Chart
YTU94133C
Bit
15 16
PC cable
QAM0099-002
Table 1-2-1
Cleaning cloth
KSMM-01
INF lens holder
910
11 12
13
YTU94087
Camera stand
YTU93079
Jig connector cable
YTU93106A
Light box Assembly
YTU93096A
Extension connector
YTU94145B-30
Service support system software
14
YTU94057-51
1-2
1,2. Alignment tape
To be used for check and adjustment of interchangeability of the mechanism. (Video: Color bar signal, Audio: Non-signal)
3. Torque driver Be sure to use to fastening the mechanism and exterior parts because those parts must strictly be controlled for tightening torque.
4. Bit This bit is slightly longer than those set in conventional torque drivers.
5. INF adjustment lens To be used for adjustment of the camera system.
6. Conn. ring The connector ring to attach the INF. lens to the head of the OP lens.
7. Color bar chart To be used for adjustment of the camera system.
8. Gray scale chart To be used for adjustment of the camera system.
9. INF lens holder To be used together with the camera stand (11) for operating the VideoMovie in the stripped-down condition such as the status without the exterior parts or for using commodities that are not yet conformable to the interchangeable ring.
10. Light box To be used for adjustment of the camera system.
11. Camera stand To be used together with the INF adjustment lens holder.
12. Extention connector To be used to JIG connector cable
13. JIG connector cable Connected to CN25 of the main board and used for measuring error rates, etc.
14. Service support software To be used for adjustment with a personal computer.
15. PC cable To be used to connect the VideoMovie and a personal computer with each other when a personal computer is used for adjustment.
16. Cleaning cloth Recommended cleaning cloth to wipe down the video heads, mechanism (tape transport system), optical lens surface.

1.3 DISASSEMBLY/ASSEMBLY OF CABINET PARTS

1.3.1 Disassembly flow chart

This flowchart indicates the disassembly step for the cabi­net parts and board assembly in order to gain access to item(s) to be serviced. When reassembling, perform the step(s) in reverse order. Bend, route and dress the flat ca­bles as they were originally.
1 Cassette cover assembly
2 Upper case
3 Lower case assembly
(Incl. E. VF assembly)
4 E. VF assembly
5 Top operation unit
6 Rear unit
7 Front cover assembly
(Incl. Microphone,
DC light assembly)
8 Microphone
9 DC light assembly
0 Upper cover (S) assembly
- Front frame assembly
Note:
For screw management, refer to the table appearing in the section "3.3 SERVICE NOTE" (page 3-5).
1-3

1.3.2 Disassembly method

1
(S1)
(L1c)
1
(L1b)
Spring
(L1a)
Push button
STEP /LOC PART
NO.
Fig. No.
REMOVAL
*UNLOCK/RELEASE/ UNPLUG/UNCLAMP/
UNSOLDER
1 CASSETTE C1 (S1),3(L1a), (L1c), (L1b)
COVER ASSEMBLY Push button, spring
2
UPPER CASE C2 2(S2), 2(L2)
3 LOWER CASE C3 9(S3), (L3a), (L3b)
ASSEMBLY (INCL. *CN 3a E. VF ASSEMBLY) CAP (RCA jack)
4 E. VF ASSEMBLY C4 3(S4) 5 TOP OPERATION C5 2(S5), (L5a), (L5b), (L5c)
UNIT *CN 5a
6 REAR UNIT C6 3(S6), (L6a), (L6b)
*CN 6a
7 FRONT COVER C7 3(S7a), (S7b), (L7a), (L7b)
ASSEMBLY (INCL. MIC *CN 7a DC LIGHT ASSEMBLY)
8 MICROPHONE (S7a)
DC LIGHT ASSEMBLY 2(L7c)
9
COVER (LIGHT) 2(L7c)
0 UPPER COVER (S) C8 2(S8a), (S8b)
ASSEMBLY
- FRONT FRAME C9 2(S9)
ASSEMBLY
<NOTE 2, 3> (1) The FPC assembly should be winded around the hinge
assembly by two and half turns so that the wire to be connected to the monitor board assembly is positioned inside.
(2) The upper and lower hinge covers should be mounted so
carefully the any wire is not caught into either of the covers.
List of Abbreviations:
1(S1)=1 screws (S1) 3(L1a)=3 Locking Tabs CN=Connector
Reference Notes: <NOTE 1> Destination of connectors
Two kinds of double-arrows in connection tables
Note:
respectively show kinds of connector/wires.
: Flat wire
: Wire
Con- No. of
nector Pins
3a 5 E. VF (B/W) MAIN CN12 5a 12 TOP OPERATION UNIT MAIN CN18 6a 13 REAR UNIT MAIN CN28 7a 2 MIC
Connector
MAIN CN8
2
(S2)
(L2)
(S2)
Fig. C1
2
3
1-4
Fig. C2
7
(S3)
5
(S3)
6
(S3)
8
(S3)
CAP
(RCA jack)
12
(S3)
4
(S3)
(L3b)
9
(S3)
11
(S3)
3a
(L3a)
3
10
(S3)
Fig. C3
(L5c)
13
(S4)
15
(S4)
14
4
(S4)
16
(S5)
17
(S5)
5
(L5a)
(L5b)
Fig. C4
5a
Fig. C5
1-5
6a
(L6a)
(L6b)
19
(S6)
18
(S6)
6
20
(S6)
Fig. C6
(L7c)
9
NO.VIDEO LIGHT MODEL
(L7c)
9
VIDEO LIGHT USED MODEL
(L7a)
7
8
(L7b)
21
(S7a)
22
(S7a)
24
(S7a)
7a
23
(S7b)
1-6
Fig. C7
: 0.098N·m (1.0kgf·cm)
: 0.098N·m (1.0kgf·cm)
29
(S9)
28
(S9)
11
Fig. C8
27
(S8b)
10
25
(S8a)
26
(S8a)
Fig. C9
1-7

1.4 DISASSEMBLY/ASSEMBLY OF CAMERA SECTION AND DECK SECTION

1.4.1 Flowchart of disassembly

The following flowchart shows the disassembly of the camera section and deck section. When assembly of the camera section and deck section, follow this flowchart in the reverse order.
<Camera section/Deck section>
1
Zoom unit assembly
2 Main board assembly
3 OP block assembly
(Incl. CCD board assembly)
3 OP block assembly
3
CCD board assembly
For details of disassembly of manner, refer to page 1-12, “1.5 REPLACEMENT OF CCD IMAGE SENSOR.
4 Frame assembly
5 Cassette housing assembly
Reference Notes: <NOTE 1> Open two pins of the cennter and connect CN4 as shown in Fig.
<NOTE 2> Destination of connectors
Two kinds of double-arrows in connection tables re-
Note:
spectively show kinds of connector/wires.
: Flat wire
: Wire
Con- No. of nector Pins
Connector
1a 14 MAIN CN13 ZOOM UNIT 2a 14 MAIN CN2 SENSOR 2b 11 MAIN CN5 VIDEO/FLY. E HEAD 2c 10 MAIN CN1 DRUM MOTOR 2d 6 MAIN CN4 (PIN 1,2)
MAIN CN4 (PIN 5,6)
LOADING MOTOR DC LIGHT
(OPEN TWO PINS OF THE CENTER AND
CONNECT) 2e 22 MAIN CN15 OP BLOCK 2f 18 MAIN CN3 CAPSTAN MOTOR 2g 11 MAIN CN7 A/C HEAD 2h 14 MAIN CN22
CCD

1.4.2 Disassembly method

STEP /LOC PART
NO.
Fig. No.
*UNLOCK/RELEASE/ UNPLUG/UNCLAMP/
1 ZOOM UNIT D1 4(S1)
ASSEMBLY *CN 1a
2 MAIN BOARD D2 (S2), (L2a), (L2b)
*CN 2a , 2b , 2c , 2d , 2e 2f , 2g , 2h
3 OP BLOCK D3 2(S3)
ASSEMBLY CUSHION (OP)
4 FRAME ASSEMBLY D4 (S4a), 2(S4b), (S4c)
5 CASSETTE D5 4(S5)
HOUSING ASSEMBLY
List of Abbreviations:
2(S1) = 2 Screws (S1) 4(L1a)=4 Locking Tabs (L1a) CN=Connector
REMOVAL
UNSOLDER
1
(S1)
2
(S1)
4
(S1)
1
1a
3
(S1)
Fig. D1
1-8
2
c
10
(S4b)
9
(S4b)
11
(S4c)
4
: 0.108N·m (1.1kgf·cm)
: 0.127N·m (1.3kgf·cm)
8
(S4a)
14
(S5)
12
(S5)
15
(S5)
13
(S5)
5
: 0.186N·m (1.9kgf·cm)
2h
(L2a)
2a
3
5
(S2)
2b
2c
2g
2e
2d
White
Fig. D2
2f
Note1
Red
(L2b)
Red
Fig. D4
7
(S3)
Cushion (OP)
Fig. D3
6
(S3)
Fig. D5
1-9

1.5 REPLACEMENT OF CCD IMAGE SENSOR Notes:

Pay the most careful attention to the transparent glass and optical LPF of the CCD image sensor so a not the soil and damage them. If something is soiled with fin­ger-prints, etc., gently clean it with silicon-processed paper/cloth or chamois.
• When the CCD image sensor is shipped from the fac-
tory, there are protection seals applied onto the transpar­ent glass. Leave the protector as it is, and take it off just before assembling the CCD image sensor to the OP block.

1.5.1 Removal of CCD image sensor

1. Remove two screws (1, 2) securing the CCD base assy, and disassemble the CCD spacer, the optical LPF, spacer rubber.

1.5.2 Installation of new CCD image sensor

1. Remove the protection seal from a new CCD image sen­sor. Next, put the optical LPF, spacer rubber, CCD spacer on the CCD image sensor as they are piled up in this order. At that time, make sure of orientation of each item refering to the following table (see Fig. 1-5-1).
Part Name Orientation
CCD image sensor Mark is on the right viewed as indi-
cated by the arrow a . Spacer rubber IC side is horizontal. Optical LPF Marks are on the left and bottom
viewed as indicated by the arrow
a .
2. Fix the CCD base assy to OP block with the two screws (1, 2) . At that time, be careful of the orientation.
3. After completion of all P.C. boards to the camera sec­tion, observe the monitor to confirm no vignetting caused by the bodytube, rings, lens hood, etc. If no vignetting is observed, it can be said that image's parallel, horizontality and centering are correct.

1.5.3 Replacement of CCD board assy

1. Remove one screw (3).
2. Unsolder at the fourteen points on the CCD board assy.
1. Remove the screw (3) only when the CCD board
Note:
assy needs replacement.
2. When installing a new CCD board assy, carry out the above-mentioned procedure in the reverse order.
Optical LPF
Blue
OP
side
CCD
side
(S1a)
CCD base assembly
CCD spacer
Spacer rubber
: 0.118N·m (1.2kgf·cm)
a
3
1
2
(S1a)
(S1b)
CCD board
assembly
1-10
Fig. 1-5-1

1.6 TAKE OUT CASSETTE TAPE

In the event that the set enters the emergency mode as it is loaded with a cassette tape and the cassette tape cannot be ejected with the EJECT button, manually, take it out of the set according to the following procedure.
Note:
If the mechanism comes into the unloading mode as the cassette tape is not held by hand, it results in tape damage.
1. Disconnect the set from the power source.
2. Remove the cassette cover assembly, Cover (VF), top cover, (See Fig. C1, C2 and C3, Page 1-1, 2, 3 and 4)
3. Connect a jumper wire to each pole of the loading motor as shown by the magnified view b (Fig. 1-6-1)
Battery
4. While holding down the cassette housing by hand, con­nect the jumper wires to a battery to run the mechanism to the EJECT position four unloading. If this unloading operation is performed as the cassette housing is not held down by hand, the front lid of the cassette may damage the tape when it is ejected.
5. For taking in the slack of the tape, run the mechanism to the EJECT position as the front lid of the cassette is left open, and turn the take-up gear in the forward di­rection to wind up the tape. After confirming that the tape has completely been wound up and the supply reel is idling, take the cassette tape out of the cassette hous­ing.
Magnified view
Top view
b
Take-up gear
Fig. 1-6-1
1-11

1.7 EMERGENCY DISPLAY

©
R D
N
E .
ECXZT
M O
S O
O
Y
D M
SETEM ME
S 5
N P
0
U
x
©
F E M
T
O X .
O
C P
W
U O .
S
S S B
C
Y
U .
A
S
R
M
T
E
EERMAMMEE
N
A A A
N
U
U U U
U T
T T
O O O
Whenever some abnormal signal is input to the mechacon CPU, an error number (E01, as an exam-
In an emergency mode, all operations except turning on/off the POWER switch are ineffectual.
ple) is displayed in the electronic view finder. In every error status, such the message as shown be­low alternately appear over and over.
Example (in case of the error number E01):
@@@@
UNIT IN
E01
SAFEGUARD MODE
E01 REMOVE AND REATTACH BATTERY
E. VF Symptom Mode when observed Resulting mode
E07 Short circuit of capstan MDA Power ON Power OFF E06 CAPSTAN FG input absent EDIT Power OFF E04 DRUM FF input absent DRUM rotation Power OFF
E03 SUPPLY REEL FG input absent REC, PLAY, SEARCH, FF E02
Mode control motor rotates for more than 10
UNLOADING Power OFF
UNLOADING [Power OFF
sec without shift to next mode.
E01
Mode control motor rotates for more than 10
LOADING Power OFF
sec without shift to next mode.
E00 Overtime the programming transaction REC, PLAY Power OFF

1.8 DEMONSTRATION MODE

This model has the DEMONSTRATION mode.
1) How to set the DEMONSTRATION mode. The camera can be entered into the DEMONSTRA­TION mode by setting on the DISPLA Y screen appear­ing in the viewfinder.
When entering the camera into the DEMONSTRA TION mode, pay heed to the following matters.
1. Set the POWER switch to turn on the "M". Press the MENU WHEEL once. The first page of the DISPLAY appears on the LCD monitor (or in the
MENU Wheel
M
A
F
F
O
Y
A
L
P
Recording Start/Stop Button
viewfinder).
No cassette is set in the camcorder or a cassette is set in the camcorder but it is protected from recording.
Note 1)
The indications of the DISPLAY page very depending on the setting.
2) How to cancel the DEMONSTRATION mode. To cancel the DEMONSTRATION mode, turn the POWER switch off (“POWER OFF”).
2. Turn the MENU WHEEL in the direction of the arrow to set the cursor at “NEXT”. Press the MENU WHEEL once. The second page of the DISPLAY appears on the LCD monitor (or in the viewfinder).
T
E
N
U
S
S
Y
©
R
A
MMEEN
U
E
A
M
C
T
O
E
O
F
M
I
T
E
C
R
M
I
T
.
N
T
I
C
A
M
L
E
E
T
A
L
T
L
E
I
T
M
I
T
E
/
T
A
D
D
O
M
O
M
E
D
©
N
E
T
U
R
R
F
E
F
O
F
F
R
O
O
F
EFNCH
GM.
N
F
R
E
E
O
F
See to next page
1-12
Fig. 1-8-1
Display 1
Display 2
Refer to Fig. 1-9-2.
While the DEMONSTRATION mode is activated, a word of “DEMONSTRATION” is appearing on the screen scrolling from right to left.
DENO MODE
OFF
ON
EXIT
©
R
I T T D J
D
V
©
T E N E I A L
E
I R
O C T L T T
I
M
D E
. E L E P
O
E T
C T
E
/
O U
S A
I T M
T
I
M
R
Y M M
I A L
I D
O
O
N
S E E M C A M
D
U
T R
E R N E N
E
T
E
A
O G
O
M
. .
M
MEE
N O O O
F
0
O
S
N U F F F R
6
N
E
U F
F F ENACMH
Note 2)
As the “DEMO MODE” is executed, the camcoder enters the DEMONSTRA TION mode after the title screen of “TITLE CALL” and “FUTURE” appear in this order.
<Flow chart>
1. TITLE CALL and FUTURE
2. FOG
3. ND EFFECT
4. FADER/WIPE (BLACK)
5. MOSAIC
6. SHUTTER
7. SLIDE
8. DOOR
9. CORNER
10. WINDOW
11. NEGA/POSI
12. STRETCH
13. MOSAIC
14. SEPIA
15. B/W
16. STROBE
17. CLASSIC
18. VIDEO ECHO
35. PIN UP SNAPSHOP
34. WIDE ANGLE
33. 30 ~ 32 (For DSC MODEL ONLY)
32. D.S.C. 9 FRAME
31. D.S.C. 4 FLAME
30. D.S.C. INDEX
29. NIGHT ALIVE 10X
28. NIGHT ALIVE OFF
27. S-VHS (For S-VHS MODEL ONLY)
26. VHS
25. P. STABILIZER OFF
24. P. STABILIZER OFF
23. P. STABILIZER ON
22. P. STABILIZER OFF
21. WIDE OFF
19. WIDE OFF
3. Turn the MENU WHEEL in the direction of the arrow to set the cursor at “DEMO MODE”. Then, press the MENU WHEEL once. The third page of the DEMO MODE appears on the LCD monitor (or in the viewfinder).
20. WIDE ON
Fig. 1-8-2
4. Turn the MENU WHEEL in the direc­tion of the arrow to set the cursor at “ON”. Then, press the MENU WHEEL once. The fourth page of the DISPLAY appears on the LCD monitor (or in the viewfinder). (“DEMO MODE” is switched “ON” from “OFF” status.)
Display 4Display 3
5. Press the MENU WHEEL once. The camcorder automatically enters the DEMONSTRATION mode and it repeats demonstra­tion operation. While the camcorder is perform­ing demonstration, all operations except turning on/off the POWER switch are ineffectual.
1-13

1.9 SERVICE NOTE

1-14

SECTION 2

MECHANISM ADJUSTMENT
YMA0030A-E AND YMA0031A-E is used in this model. For the MECHANISM ADJUSTMENT , pleasa refer to the MECHANISM ASSEMBLY of the Service Manual GR-FXM37EG (No.86589).

2.1Required adjustment tools

Alignment tape
MHPE-C
Jig connector cable
YTU93106A
Cassette torque meter
PUJ50431-2
Alignment tape
MHPE-LC
Extension connector
YTU94145B-30
Roller Driver PTU94002-2
Table 2-1-1
2-1

SECTION 3

ELECTRICAL ADJUSTMENT

3.1 ELECTRICAL ADJUSTMENT

3.1.1 PREPARATION

1. Precaution
This model does not contain adjustment controls (VR). General deck system and camera system adjustment are not required. However, if MAIN board replacement, please use original EEPROM on to new board. Then adjustment are not required. And if parts such as the following need replace­ment, special computerized adjustment are required (Refer to sec. 3.1.1-4). Please contact to JVC Service for detaile information.
• OP block
• EEPROM (IC104 of MAIN board)
In the event of malfunction with electrical circuits, trouble­shooting with the aid of proper test instruments most be done first, and then commence necessary repair, replace­ment and adjustment, etc.
1. In case of wiring to chip test points for measurement, use IC clips, etc. to avoid any stress.
2. Since connectors are fragile, carefully handle them in disconnecting and connecting.
3. Shortcircuit between operation un it and DECK chassis.
2. Required test equipment
1. Color TV monitor.
2. AC power adapter
3. Oscilloscope (dual-trace type, observable 100 MHz or higher frequency) * It is recommended to use one observable 300 MHz or
higher frequency.
4. Digital voltmeter
5. Frequency counter (with threshold level adjuster)
6. Personal computer
3. Required adjustment tools
For detsails of special jigs necessary for adjustment, refer to page 1-2 and 1-3 of the Section 1.
4. Setup for E. VF section adjustment
Referring to “SEC. 1 DISASSEMBLY” and connect the E.VF WIRE to CN12 of the MAIN board.
(LY20686)
Bottom case assy
Parts No.
LY20686
Adjustment ltem : 3.3
Note:
This adjustmentalls into a special adjustment that requires
a personal computer. For details, refer to “3.1.1 Preparation”.
Serial No. label
Screw
5. Connection for Service support system
Fig. 3-1-1 Connection for Service support system
3-1
Service Support
System software
RS232C
COM Port
MENU
PC CABLE
Personal Computer
7 FUSE LOCATION FOR MAIN BOARD ASSEMBLY
60
61
41
IC1601
80
120
17
IC2001
IC2401
4
85
IC4251
1
85
14
38 20
IC4501
119
IC105
9
8
16
1
IC107
5
4
8
1
24
13
FOIL SIDE
14
IC7005
CN12
14 8
5
F6002
F6003
0 1 MAIN PWB
YB10310-01-01
5
4
8
1
IC7006
CN28
113
13
24
2536
IC5202
40
21
157
148
37
IC5201
48
112
2536
112
37
48
24
13
105156
104
2536
37
IC7001
48
1
12
IC4001
208
152
43
IC106
IC104
1
5
8
4
4
2
3
1
56
53
2942
28
IC3501
15
114
0 1 MAIN PWB
YB10310-01-01
CN16
25
36
95
17
IC6001
32
33
F6001
Fig. 3-1-2 FUSE location for MAIN board assembly (FOIL SIDE)
COMPONENT SIDE
232
13
24
12
IC7002
1
37
48
IC4702
14
116
64
49
48
16
1
CN25
30
15
114
CN2
1
IC7009
85
CN11
20
1
8
14
110
CN13
114
IC3003
3
4 5
109
1
73
1
72
IC7008
9
16
146
IC3001
1
19
37
36
1
5
3
4
IC3002
IC102
1
5
3
4
111
39
1
1
44
12
CN19
176
CN18
IC4002
45
CN22
1
38
20
38
2
IC101
1
CN1CN5
114
CN7
1
11
IC4003
20 11
110
133
132
89
88
10
CN3
18 1
IC4202
IC4201
85
17
148
4
1
22
CN15
1
CN4
16
Fig. 3-1-3 FUSE location for MAIN board assembly (COMPONENT SIDE)
3-2

3.2 ELECTRONIC VIEWFINDER (E. VF) ADJUSTMENT

Notes:
Unless otherwise specified, all measurement points and adjustment parts are located on E. VF board.
CRT
CENTERING
MAGNET
FOCUS
MAGNET
F.B.T
Fig. 3-2-1 E. VF
CRT-CN
50E. VF PWB ASSY
VR4
BRIGHT
VR1
V. SIZE
VR2
H. HOLD
CN2
CN1
(a)
Fig. 3-2-3 Horizontal sync. 1
(b)
Fig. 3-2-4 Horizontal sync. 2

3.2.2 PLL adjustment

Subject • Camera picture
Fig. 3-2-2 E. VF board

3.2.1 Horizontal sync.

Subject • Alignment tape
• Stairstep Mode • PB Equipment • E. VF Measurement point • E. VF screen Adjusting part • VR2 (H. HOLD) Specification • The midpoint of the two
markings
1) Observing the viewfinder screen, turn VR2 fully clockwise to make the picture unstable.
2) Slowly return VR2 counterclockwise to find a point where the picture becomes stable, and mark this position.
3) Turn VR2 fully counterclockwise to make the picture unstable in the same manner as 1) above.
4) Slowly return VR2 clockwise until the picture becomes stable, and mark this position.
5) Finally set VR2 to the midpoint between the two markings of 2) and 4).
Mode • EE Equipment • E. VF Measurement point • E. VF screen Adjusting part •VR1 (V. SIZE) Specification • Normal picture amplitude
1) Observing the viewfinder screen, adjust VR1 for normal picture amplitude.

3.2.3 Centering

Subject • Alignment tape
•Stairstep Mode • PB Equipment • E. VF Measurement point • E. VF screen Adjusting part •Centering magnet (CRT assy) Specification • The center of the E. VF screen
1) While observing the viewfinder screen, adjust the centering magnet to locate the stairstep in the center of the view­finder screen.
3-3

3.2.4 Focus

Subject • Camera picture
Mode •EE
Equipment • E. VF
Measurment point •E. VF screen
Adjustment part • Focus magnet (CRT assy)
Specification
1) While observing the viewfinder screen, adjust the focus magnet for the deflecting yoke so that the picture at the central area of the screen is clear and defined.

3.2.5 Brightness

Subject • -
Mode •EE
Equipment • E. VF Measurment point •E. VF screen Adjustment part •VR4 (BRIGHT) Specification
1) Close the lens with the cap and adjust VR4 so that the raster of the CRT is just visible in the E. VF.
The center area is clear and defined
•Lens closed
The CRT raster is just barely visible
3-4
VICTOR COMPANY OF JAPAN, LIMITED VIDEO DIVISION
S40894
Printed in Japan
Loading...