JVC EX-A1, EX-A5, EX-P1 Service Manual

SERVICE MANUAL
COMPACT COMPONENT SYSTEM
MB34820052
EX-A1,EX-P1,EX-A5
EX-A1
Area suffix
US ------------------------ Singapore UB ---------------------- Hong Kong UF ------------------------------ China UP ----------------------------- Korea UT ---------------------------- Taiwan UW ----------- Brazil,Mexico,Peru
(SP-EXA1) (SP-EXP1)
(CA-EXA1) (CA-EXP1)
(SP-EXA1) (SP-EXP1)
UJ ---------------------- U.S.Military
EX-P1
Area suffix
UF ------------------------------ China UP ----------------------------- Korea UT ---------------------------- Taiwan UJ ---------------------- U.S.Military
EX-A5
(CA-EXA5) (SP-EXA5)(SP-EXA5)
EX-A1
Speaker 1-way bass-reflex type
8cm wood cone x1
EX-P1 EX-A5
1-way bass-reflex type 8cm wood cone x1
UT ---------------------------- Taiwan
2-way bass-reflex type 11cm wood cone x1 2cm wood cone x1
Area suffix
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
COPYRIGHT © 2005 Victor Company of Japan, Limited
No.MB348
2005/2
SPECIFICATION
COMPACT COMPONENT SYSTEM (EX-A1,EX-P1,EX-A5)
General Power source AC 110 - 240 V , 50 Hz/60 Hz (EX-A1, EX-P1)
AC 110 V for Taiwan (EX-A5)
Power consumption 24 W (in operation)
1.1 W (on standby)
Weight 3.0 kg
External dimensions (W × H × D) 232 mm × 100 mm × 269 mm
DVD player Playable discs DVD VIDEO, DVD AUDIO, VCD, Super VCD, CD,
CD-R/RW (CD, VCD, MP3, JPEG format), DVD-R/RW (video format)
Video output Color system NTSC(EX-A1, EX-P1)
NTSC/PAL selectable (EX-A5)
Horizontal resolution 500 lines
Composite × 1 1.0 V (p-p)/75 , synchronization negative S-video × 1 Y output: 1.0 V (p-p)/75 , synchronization negative
C output: 0.286 V (p-p)/75
Component × 1 Y output: 1.0 V (p-p)/75
PB/PR output: 0.7 V (p-p)/75
Audio output Analog sound output Speakers × 2 60 W (30 W + 30 W) at 4 (10% THD)
Output power (IEC 268-3) Fitting impedance: 4 to 16 Headphones × 1 11 mW/32 Fitting impedance 16 to 1 k Subwoofer × 1 500 mVrms/10 k
Digital sound output Optical × 1 -21 dBm to -15 dBm Other output AV COMPU LINK × 2 (Ø3.5) Audio input Sound input AUX × 1
Level 1 250 mV/50 k
Level 2 500 mV/50 k
Tuner FM tuner Receiving frequency 87.50 MHz to 108.00 MHz
Antenna 75- unbalanced type
AM tuner Receiving frequency 531 kHz to 1710 kHz (at 9 kHz interval space)
530 kHz to 1710 kHz (at 10 kHz interval space)
Antenna External antenna jack (loop antenna)
SPEAKER (SP-EXA1/SP-EXP1)
Type 1-way bass-reflex type Magnetically shielded type
Speaker 8cm cone × 1
Power handling capacity 30 W
Impedance 4
Sound pressure level 81 dB/W m (SP-EXA1)
82 dB/W m (SP-EXP1)
Dimension (W × H × D) 120 mm × 161 mm × 239 mm
Weight (1 unit) 1.6 kg (SP-EXA1)
1.9 kg (SP-EXP1)
SPEAKER (SP-EXA5)
Type 2-way bass-reflex type Magnetically shielded type Speaker Woofer : 10.5 cm wood cone
Tweeter : 2 cm wood cone
Power handling capacity 100 W
Impedance 4
Crossover frequency 3.5 kHz Sound pressure level 80.5 dB/W m
Dimension (W × H × D) 143 mm × 257 mm × 243 mm
Weight (1 unit) 3.5 kg
Designs and Specifications are subject to change without notice.
1-2 (No.MB348)
SECTION 1
PRECAUTION

1.1 Safety Precautions

(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground

1.2 Warning

(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.

1.3 Caution

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB348)1-3

1.5 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.

1.6 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.7 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the flexible wire is disconnected from the connecto on the servo board. (If the flexible wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.
Short land section
pickup
1-4 (No.MB348)
Card wire
Traverse mechanism assembly

1.8 Important for laser products

!
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The CD,MD and DVD player uses invisible
laser radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are defeated. It is
dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified here in may result in
hazardous radiation exposure.
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CAUTION : Visible and Invisible
laser radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e)
CLASS 1 LASER PRODUCT
ADVARSEL : Synlig og usynlig laserstråling når maskinen er åben eller interlocken fejeler. Undgå direkte eksponering til stråling. (d)
CAUTION : Visible and Invisible laser radiation when open and interlock failed or defeated. AVOID DIRECT EXPOSURE TO BEAM. (e)
VARNING : Synlig och osynling laserstrålning när den öppnas och spärren är urkopplad. Betrakta ej strålen. (s)
VARNING : Synlig och osynling laserstrålning när den öppnas och spärren är urkopplad. Betrakta ej strålen. (s)
VARO : Avattaessa ja suojalukitus ohitettuna tai viallisena olet alttiina näkyvälle ja näkymättömälle lasersäteilylle. Vältä säteen kohdistumista suoraan itseesi. (f)
ADVARSEL : Synlig og usynlig laserstråling når maskinen er åben eller interlocken fejeler. Undgå direkte eksponering til stråling. (d)
VARO : Avattaessa ja suojalukitus ohitettuna tai viallisena olet alttiina näkyvälle ja näkymättömälle lasersäteilylle. Vältä säteen kohdistumista suoraan itseesi. (f)
(No.MB348)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
1-6 (No.MB348)
SECTION 3
DISASSEMBLY

3.1 Main body section

3.1.1 Removing the top cover (See Fig.1)
(1) From the top side of the main body, remove the four screws
A attaching the top cover.
A A
Top cover
Fig.1
A
(No.MB348)1-7
3.1.2 Removing the AL panel L and AL panel R (
A
See Figs.2 to 7.)
• Remove the top cover. (1) Remove the two screws B, screw C and screw C' attaching
the bridge A. (See Fig.2.)
Reference:
When attaching the screw C' attach the lug wire with it. (See Fig.2.)
(2) Remove the two screws C attaching the bridge B. (See
Fig.2.)
(3) Remove the two screws C' attaching the bridge C. (See
Fig.2.)
(4) From the back side of the main body, remove the three
screws D attaching the bridge C. (See Fig.3.)
Reference:
When attaching the screws C' attach the lug wires with it. (See Fig.2.)
(5) From the top side of the main body, remove the two screws
E attaching the AL panel L and AL panel R. (See Fig.4.)
(6) From the bottom side of the main body, remove the three
screws F attaching the wood bar. (See Fig.5.)
(7) Remove the six screws G and two screws H attaching the
AL panel L and AL panel R. (See Fig.6.)
(8) Remove the AL panel L and AL panel R in the direction of
the arrow 2 while extending the back section of the AL pan­el L and AL panel R in the direction of the arrow 1. (See Fig.7.)
C'
C
C'
D
Lug wires
Fig.2
Bridge C
BBridge A
Bridge B
C'
C
C
Lug wire
1-8 (No.MB348)
L panel L
Fig.3
AL panel R
E
Fig.4
Wood ba
r
111 111
F
Fig.5
2 2
Fig.7
GG
AL panel LAL panel R
AL panel R
H H
AL panel L
Fig.6
(No.MB348)1-9
3.1.3 Removing the front panel assembly
y
(See Fig.8)
• Remove the top cover, AL panel L and AL panel R. (1) Removing the three screws J attaching the front panel as-
sembly. (See Fig.8.)
(2) Release the claws a attaching the front panel assembly
and remove the front panel assembly in the direction of the arrow. (See Fig.8.)
Note:
When attaching the front panel assembly, confirm that the con­nector CN804 nector CN704 on the micom board certainly.
on the front board is disconnected in the con-
Front panel assembl
CN704
a
CN804
J
Fig.8
a
J
1-10 (No.MB348)
3.1.4 Removing the rear panel (See Fig.9.)
From the back side of the main body, remove the sixteen screws
K and screw L attaching the rear panel.
3.1.5 Removing the switching power unit (See Figs.9 and 10)
• Remove the top cover, AL panel L and AL panel R.
(1) From the back side of the main body, remove the screw L
attaching the switching power unit. (See Fig.9.)
(2) From the right side of the main body, disconnect the wire
from the connector CN201 Fig.10.)
(3) Remove the screw M attaching the switching power unit.
(See Fig.10.)
(4) From the top side of the switching power unit, remove the
spacer fixing the lug wire. (See Fig.10.)
(5) Take out the switching power unit from the main body in the
direction of the arrow. (See Fig.10.)
on the main board. (See
K
Rear panel
KL
Fig.9
Spacer
CN201
Wire
Lug wire
M
Main board
Switching power unit
Fig.10
(No.MB348)1-11
3.1.6 Removing the tuner (See Figs.11 and 12)
• Remove the top cover and rear panel.
(1) From the top side of the main body, remove the two screws
N attaching the bridge C. (See Fig.11.)
Reference:
When attaching the screws N, attach the lug wires with them. (See Fig.11.)
(2) Release the claws b of the tuner holder and take out the
tuner from the main body. (See Fig.12.)
(3) Disconnect the card wire from the connector CN1
tuner. (See Fig.12.)
on the
N
Lug wire Bridge C
Fig.11
Tuner
b
N
Lug wire
b
1-12 (No.MB348)
CN1
Card wire
Fig.12
3.1.7 Removing the headphone board
(See Fig.13)
• Remove the top cover, AL panel L, AL panel R and front panel
assembly. (1) From the left side of the main body, disconnect the wire
from the connector CN401 (2) Remove the screw P attaching the headphone board. (3) Remove the engagement section c toward this side, re-
move the headphone board from the joint d in the direction
of the arrow.
on the main board.
P
Main board
c
d
Fig.13
Headphone board
CN401
(No.MB348)1-13
3.1.8 Removing the main board
A
R
(See Figs.14 and 15)
• Remove the top cover, AL panel L, AL panel R, rear panel and switching power unit.
Reference:
Remove the front panel assembly as required. (1) From the top side of the main body, disconnect the card
wires from the connectors (CN202 main board. (See Fig.14.)
(2) Disconnect the wires from the connectors (CN205
) on the main board. (See Fig.14.)
CN401
(3) Disconnect the wire from the connector CN706 on the mi-
com board. (See Fig.14.)
(4) Disconnect the wires from the connectors (CN310
CN312) on the digital amplifier board assembly. (See
Fig.14.)
(5) Remove the screw Q attaching the lug wire to the bracket
A. (See Fig.14.)
(6) Disconnect the lug wire from TP201
(See Fig.14.) (7) Remove the spacer fixing the lug wire. (See Fig.15.) (8) Remove the four screws R attaching the main board and
remove the main board from the main body. (See Fig.15.)
Reference:
When attaching the main board, attach the screws R after fit­ting the hole of the main board to the joints e and f of the main body. (See Fig.15.)
and CN204) on the
and
and
on the main board.
Digital amplifier board assembly
CN312
CN310
Wire
Micom board
Wires
CN401
Main board
CN204
CN706
CN202
Lug wire
Card wire
CN205
Wire
Card wire
Bracket
Q
TP201
Main board
TP201
Lug wire
Fig.14
Spacer
e
R
1-14 (No.MB348)
Lug wire
R
Main board
f
Fig.15
3.1.9 Removing the micom board (See Figs.16 and 17)
• Remove the top cover, AL panel L, AL panel R, front panel as-
sembly, rear panel, switching power unit and main board. (1) From the top side of the main body, disconnect the card
wires from the connectors (CN631 com board. (See Fig.16.)
(2) Disconnect the card wire from the connector CN705
micom board and take out the tuner after releasing the claws g of the tuner holder. (See Fig.16.)
Reference:
Remove the tuner as required.
(3) Disconnect the wire from the connector CN311
ital amplifier board assembly. (See Fig.16.)
(4) Disconnect the card wire from the connector CN601
main board. (See Fig.17.)
(5) Remove the two screws S and screw S' attaching the mi-
com board. (See Fig.17.)
Reference:
• When attaching the screw S', attach the bracket D with it. (See Fig.17.)
• When attaching the micom board, attach the screws S and screw S' after fitting the hole of the micom board to the joints (h,i,j,k) of the main body. (See Fig.17.)
and CN701) on the mi-
on the
on the dig-
on the
Tuner
CN705
CN311
CN701
Digital amplifier board assembly
Tuner holder
g
Card wire
Wire
Fig.16
Card wires
CN631
Micom board
Micom board
i
CN601
Card wire
S'
h
Micom board
Bracket D
Micom board
j
S
k
S
Micom board
Fig.17
(No.MB348)1-15
3.1.10 Removing the digital amplifier board (See Figs.18 to 20)
• Remove the top cover, AL panel L, AL panel R, front panel as-
sembly, rear panel, switching power unit, main board and mi­com board. (1) From the back side of the main body, disconnect the card
wire from the connector CN313 board assembly. (See Fig.18.)
Reference:
When connecting the wire, connect the wire to connector
on the digital amplifier board assembly after pass
CN313
it through the section m of the side cover L. (See Fig.18.)
(2) From the top side of the main body, remove the two screws
T and two screws U attaching the bracket C. (See Fig.18.)
(3) Take out the bracket C with the headphone board from the
main body.
Reference:
When attaching the bracket C to the bottom chassis, at­tach it after fitting the hole to the projections n of the bot-
tom chassis. (See Fig.18.) (4) Take out the digital amplifier board assembly. (5) Release the joints (p,q,r) of the deus case A and deus case
B, and remove the deus case A in the direction of the ar-
row. (See Fig.19.) (6) Remove the screw V attaching the heat sink. (See Fig.20.) (7) Remove the solder from the soldered sections (s,t) attach-
ing the digital amplifier board to the deus case B and bend
the joints (u,v) in the direction of the arrow. (See Fig.20.) (8) Take out the digital amplifier board from the deus case B.
Reference:
When attaching the digital amplifier board to the deus case B, fit the joints (u,v,w,x) of the deus case B to the hole of the dig­ital amplifier board. (See Fig.20.)
on the digital amplifier
s
Deus case A
p
Deus case B
u
r
q
Fig.19
Digital amplifier board
V
x
Side cover L
Wire
CN313
U
n
T
U
Headphone board
T
m
Digital amplifier board assembly
Fig.18
Bottom chassis
Bracket C
w
t
Deus case B
Fig.20
Heat sink
v
1-16 (No.MB348)
3.1.11 Removing the speaker terminal board
YY
(See Fig.21.)
• Remove the top cover, AL panel L, AL panel R, front panel as­sembly, the rear panel, switching power unit, main board and micom board. (1) From the back side of the main body, disconnect the wire
from the connector CN313 sembly.
Reference:
When connecting the wire, connect the wire to connector
on the digital amplifier board assembly after pass
CN313
it through the section y of the side cover L. (See Fig.21.)
(2) From the top side of the main body, remove the screw W
attaching the speaker terminal board.
Reference:
When attaching the speaker terminal board, attach the screw
W after fitting the hole of the speaker terminal board to the joint z of the side cover R.
3.1.12 Removing the component video terminal board
(See Fig.21)
• Remove the top cover, AL panel L, AL panel R, front panel as­sembly, rear panel, switching power unit, main board and mi­com board. From the top side of the main body, remove the screw X at­taching the component video terminal board.
Reference:
When attaching the component video terminal board, attach the screw X after fitting the hole of the component video termi­nal board to the joint aa of the side cover L.
on the digital amplifier board as-
Component video terminal board
aa
Side cover L
Digital amplifier board assembly
CN313
Wire
X
y
Fig.21
Speaker terminal board
Side cover R
W
z
3.1.13 Removing the DVD mechanism assembly
(See Fig.22.)
• Remove the top cover, AL panel L, AL panel R, front panel as­sembly, rear panel, switching power unit, main board and the micom board. (1) From the top side of the main body, remove the three
screws Y attaching the DVD mechanism assembly.
(2) Take out the DVD mechanism assembly from the main
body.
Y
DVD mechanism assembly
Fig.22
(No.MB348)1-17
3.1.14 Removing the front board (See Figs.23 and 24)
• Remove the top cover, AL panel L, AL panel R and front panel
assembly. (1) From the front side of the front panel assembly, pull out the
volume assembly in the direction of the arrow. (See Fig.23.)
(2) From the inside of the front panel assembly, remove the
ten screws Z attaching the front board. (See Fig.24.)
(3) Release the two claws ab of the indicator attaching the
front board and take out the front board from the front panel assembly. (See Fig.24.)
Reference:
When attaching the front board, attach the screws Z after fitting the hole of the front board to the projections ac of the front pan­el assembly. (See Fig.24.)
Volume assembly
ac
Front panel assembly
Fig.23
Front board
ac
ac
Z Z
Z
Front panel assembly
Fig.24
ab
ac
Z
1-18 (No.MB348)

3.2 DVD mechanism section

• Remove the DVD mechanism assembly from the main body.
(See "3.1.13 Removing the DVD mechanism assembly".)
3.2.1 Removing the traverse mechanism assembly
(See Fig.1)
• From the bottom side of the DVD mechanism assembly, re-
move the three screws A and screw A’ attaching the traverse mechanism assembly and take out the DVD traverse mecha­nism assembly with the DVD servo control board.
Reference:
When attaching the screws A’, attach the washer with it.
DVD mechanism assembly
DVD servo control board
A'
Washer
A'
3.2.2 Removing the DVD servo control board
(See Figs.2 and 3)
• Remove the traverse mechanism assembly.
(1) From the side of the traverse mechanism assembly, solder
the short land sections a on the pickup. (See Fig.2.)
(2) From the bottom side of the traverse mechanism assem-
bly, release the lock of the connector CN101 servo control board in the direction of the arrow and discon­nect the card wire. (See Fig.3.)
Caution:
• Solder the short land sections a on the pickup before disconnecting the card wire from the connector CN101 on the DVD servo control board. If the card wire is dis­connected without attaching solder, the pickup may be destroyed by static electricity. (See Figs.2 and 3.)
• When attaching the DVD servo control board, be sure to remove solders from the short land sections a after connecting the card wire to the connector CN101 the DVD servo control board. (See Figs.2 and 3.)
(3) Disconnect the card wire from the connector CN201
DVD servo control board. (See Fig.3.)
(4) Remove the two screws B attaching the DVD servo control
board. (See Fig.3.)
(5) Remove the DVD servo control board from the engage-
ment section b in an upward and remove the engagement section d in the direction 2 while removing the engagement section c in the direction of the arrow 1. (See Fig.3.)
on the DVD
on the
on
A
Traverse mechanism assembly
Fig.1
a
Traverse mechanism assembly
Fig.2
Card wire
b
CN101
B
1
Pickup
Card wire
2
A
CN201
B
d
c
DVD servo control board
Traverse mechanism assembly
Fig.3
(No.MB348)1-19
3.2.3 Removing the pickup (See Figs.2,4 to 6)
• Remove the traverse mechanism assembly.
(1) From the side of the traverse mechanism assembly, solder
the short land sections a on the pickup. (See Fig.2.)
(2) Release the lock of the connector on the pickup in the di-
rection of the arrow and disconnect the card wire. (See Fig.4.)
Caution:
• Solder the short land sections a on the pickup before disconnecting the card wire from the connector on the pickup. If the card wire is disconnected without attach­ing solder, the pickup may be destroyed by static elec­tricity. (See Figs.2 and 4.)
• When attaching the pickup, be sure to remove solders from the short land sections a after connecting the card wire to the connector on the pickup. (See Figs.2 and 4.)
(3) Remove the screw C attaching the plate and thrust spring.
(See Fig.4.)
(4) Remove the engagement section e attaching the plate to
the feed holder and remove the plate with the thrust spring. (See Fig.4.)
(5) Remove the shaft of the pickup from the section f on the
traverse mechanism assembly and remove the shaft from the section g while moving it in the direction of the arrow. (See Fig.5.)
(6) Remove the pickup from the section h of the traverse
mechanism assembly and take out the pickup with the shaft. (See fig.5.)
(7) From the bottom side of the pickup, remove the two screws
D attaching the SW actuator and leaf spring. (See Fig.6.)
(8) Pull the shaft out of the pickup. (See Fig.6.)
Plate
C
Feed holder
f
e
Thrust spring
Card wire
Traverse mechanism assembly
Shaft
Connector
Fig.4
Torsion spring
Pickup
g
1-20 (No.MB348)
Pickup
h
Fig.5
Pickup
SW actuator
Shaft
Leaf spring
D
Fig.6
3.2.4 Attaching the pickup (See Figs.2,4 to 7)
• See "3.2.3 Removing the pickup"
(1) Attach the shaft, SW actuator and leaf spring to the pickup.
(See Fig.6.)
(2) Align the pickup to the section h of the traverse mechanism
assembly first, and set the both ends of the shaft of the pickup in the sections f and g of the traverse mechanism assembly. (See Fig.5.)
Reference:
When attaching the shaft to the section g, attach it under
the torsion spring. (See Fig.5.) (3) Attach the plate and thrust spring. (See Fig.4.) (4) Remove solders from the short land sections a after con-
necting the card wire to the connector on the pickup. (See Figs.2 and 4.)
(5) Turn the feed gear M in the direction of the arrow 1 to move
the pickup fully in the direction of the arrow 2. (See Fig.7.)
Feed gear M
1
2
Pickup
Fig.7
(No.MB348)1-21
3.2.5 Removing the feed motor (See Figs.4,8 and 9)
• Remove the traverse mechanism assembly.
(1) From the top side of the traverse mechanism assembly, re-
move the screw C attaching the plate and thrust spring. (See Fig.4.)
(2) Remove the engagement section e attaching the plate to
the feed holder and remove the plate with the thrust spring. (See Fig.4.)
(3) Remove the wires from the soldered section i on the spin-
dle motor board. (See Fig.8.)
Reference:
• When attaching the feed motor, pass the wire through the section j on the spindle base. (See Fig.8.)
• Pass the wire through the lower section of the torsion spring. (See Fig.8.)
(4) Remove the feed holder, feed motor, lead screw, feed gear
E and feed gear M at the same time after removing the three screws E attaching the feed holder. (See Fig.8.)
(5) From the side of the feed holder, remove the two screws F
attaching the feed motor. (See Fig.9.)
Feed gear M
Feed gear E
E
Feed motor
Lead screw
Torsion spring
Wires
j
i
3.2.6 Removing the spindle motor board (See Figs.8 and 10)
• Remove the traverse mechanism assembly and DVD servo
control board. (1) From the top side of the traverse mechanism assembly, re-
move the wires from the soldered section i on the spindle motor board. (See Fig.8.)
(2) From the bottom side of the traverse mechanism assem-
bly, remove the three screws G attaching the spindle motor board. (See Fig.10.)
E
Feed holder
Traverse mechanism assembly
Spindle base
Spindle motor board
Fig.8
F
Fig.9
Traverse mechanism assembly
Feed holder
1-22 (No.MB348)
G
Fig.10
3.2.7 Removing the switch board
(See Fig.11.)
(1) From the bottom side of the DVD mechanism assembly, re-
move the wires from the soldered sections k on the switch board.
(2) Lift the switch board while pressing the claw m of the DVD
mechanism assembly in the direction of the arrow and re­move it from the section n.
Reference:
• Put the wires on the section p after attaching the switch board to the DVD mechanism assembly.
• Fix the claw m on the DVD mechanism assembly with bonds after attaching the switch board.
3.2.8 Removing the motor (See Figs.11 to 15)
(1) From the bottom side of the DVD mechanism assembly, re-
move the wires from the soldered section k on the switch board. (See Fig.11.)
(2) From the right side of the DVD mechanism assembly, push
the slide cam and pull the tray assembly out of the DVD mechanism assembly in the direction of the arrow. (See Fig.12.)
(3) From the top side of the DVD mechanism assembly, re-
move the two screws H attaching the leaf spring to the bushing and remove the leaf spring. (See Fig.13.)
(4) Remove the bushing of the tray assembly from the projec-
tion q on the DVD mechanism assembly and move the tray assembly in the direction of the arrow. (See Fig.14.)
(5) Remove the claw r of the tray assembly from the DVD
mechanism assembly and take out the tray assembly. (See Fig.14.)
(6) From the top side of the DVD mechanism assembly, re-
move the belt from the motor pulley. (See Fig.15.)
Note:
Take care not to attach grease on the belt.
(7) Remove the two screws J attaching the motor to the DVD
mechanism assembly and take out the motor from the bot­tom side of the DVD mechanism assembly. (See Fig.15.)
Reference:
Put the wires on the section p after attaching the motor to the DVD mechanism assembly. (See Fig.11.)
DVD mechanism assembly
Switch board Wires
k
m
Tray assembly
Slide cam
Fig.12
Leaf spring
DVD mechanism assembly
Fig.13
q
r
DVD mechanism assembly
Fig.14
DVD mechanism assembly
DVD mechanism assembly
H
Tray assembly
Bushing
Bushing
n
p
Fig.11
J
Fig.15
Belt
Motor pulley
(No.MB348)1-23

4.1 Jigs and test instruments

• Remote controller
• Test disc : VT501, VT502

4.2 Adjustment and check method

While pressing both the [STOP] key and [PLAY/PAUSE] key on the main unit, insert the AC power cord in an outlet.
SECTION 4
ADJUSTMENT
Indication TES 3U0
3
or
TES 3U3h
3
Press the [MENU] key on the remote controller.
Indication
XXXX
Press the [MENU] key on the remote controller.
Area suffix indication
1:JC 7:UB 8:UT 9:4U 10:UY 11:EE 12:UF
Region indication
Received region data are assigned by a bit unit.
When 1 is made more than 2 bits, HEX displays a region number and distinguishes it by displaying h.
Index indication of device key (For DVD-Audio)
2:1U 3:D 4:E 5:2U 6:3U
Bit0:Region 1 Bit1:Region 2 Bit2:Region 3 Bit3:Region 4 Bit4:Region 5 Bit5:Region 6 Bit6:Region 7 Bit7:Region 8
A
1-24 (No.MB348)
Indication
X.XX XX
SC:
B
Version indication of system control microcomputer
SYS : System control microcomputer A version of a ROM collection is displayed in the right side of version indication of a system control microcomputer.
Press the [ON SCREEN] key on the remote controller.
Indication
XXX
UT:
PLAY/PAUSE
DVD EJECT
Version indication of unit
Indication returns to version indication of a system control microcomputer by pushing an ON SCREEN key again.
STOP
A
Press the [MENU] key on the remote controller.
B
Check mode starts of the front end.
Indication
CHECK
FE:
Press the [1] key on the remote controller.
Indication
CHECK
PLY
Press the [2] key on the remote controller.
Indication
XXXXXXXX
WOB
Press the [3] key on the remote controller.
Indication
CHECK
Disc startup and through playback (Playback starts from the start position)
CD TNO+1 search
CD TNO-1 search
Press the [4] key on the remote controller.
Indication
XXXXYYYY
CD_LD lights and laser current is displayed.
XXXXYYYY
CD
Jitter value
Laser current value
Press the [5] key on the remote controller.
Indication
XXXXYYYY
DVD_LD lights and laser current is displayed.
XXXXYYYY
DVD
Jitter value
Laser current value
D EC
(No.MB348)1-25
D EC
Press the [6] key on the remote controller.
Indication
XXXXYYYY
JIT
Press the [7] key on the remote controller.
Indication
XXXXYYYY
-1
Press the [8] key on the remote controller.
Indication
XXXXYYYY
+1
DVD x2 jitter measuring mode
XXXXYYYY
Jitter value
Laser current value
Contents of EEPROM used by mechanism control microcomputer (An address is done -1 of.)
XXXXYYYY
EEPROM data
EEPROM address
Contents of EEPROM used by mechanism control microcomputer (An address is done +1 of.)
XXXXYYYY
EEPROM data
EEPROM address
Press the [9] key on the remote controller.
Indication
XXXXYYYY
TMP
Press the [10] key on the remote controller.
Indication
XXXXYYYY
DLO
G HF
Search & jitter measurement of the specified position of DVD-SL
XXXXYYYY
Jitter value
Position measured with VT-502
Search & jitter measurement of the specified position of opposite disc of DVD-DL
XXXXYYYY
Jitter value
Position measured with VT-501
1-26 (No.MB348)
G HF
Press the [0] key on the remote controller.
Indication
XXXXYYYY
MON
Press the [+10] key on the remote controller.
Search & jitter measurement of the specified position of parallel disc of the DVD-DL
XXXXYYYY
Indication
MECH CPU
CLA
Press the [STOP] key on the main unit or remote controller.
Indication
CHECK
Disc stopped & LD-OFF
STP
Jitter value
Position measured with VT-501
Initialization of EEPROM contents used by the mechanism control microcomputer
Press the [DVD EJECT] key on the main unit.
Indication
Tray OPEN/CLOSE
CHECK
O/C
Press the [DVD PLAY] key on the main unit or remote controller.
Indication
XXXXYYYY
Disc playback
XXXXYYYY
PLY
Press the [MENU] key on the remote controller.
Cancellation of a test mode Push the [STANDBY] key on the main unit or remote controller. Cancellation of a test mode can execute any step in adjustment.
Jitter value
Laser current value
(No.MB348)1-27
SECTION 5
TROUBLESHOOTING
This service manual does not describe TROUBLESHOOTING.
1-28 (No.MB348)
(No.MB348)1-29
Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.MB348)
Printed in Japan
VPT
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