JVC AV-27FA54/ASA, AV-27FA54/AZA, AV-32FA54/AYA, AV-32FA54/AZA, AV-36FA54/AYA Service Manual

SERVICE MANUAL
COLOR TELEVISION
5211520036
AV-27FA54/ASA, AV-27FA54/AZA, AV-32FA54 AV-36FA54
PIP
EZ SURF CHANNEL ON/MOVE
SOURCEINPUT FREEZESWAP
SOUND
ASPECT
LIGHT
C.C.
RM-C1250G
/AYA
BASIC CHASSIS
GJ2
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
5 TROUBLE SHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED
No.52115
2003/6
SPECIFICATION
Items
Dimensions (W × H × D)
Mass 43.0kg (94.6Ibs) 64.0kg (140.8Ibs) 85.0kg (187.0Ibs) TV RF System CCIR(M) Color System NTSC Sound System BTSC (Multi Channel Sound) TV Receiving Channels
and Frequency
TV / CATV Total Channel 180 Channels Intermediate Frequency Video IF Carrier 45.75 MHz
Color Sub Carrier 3.58 MHz Power Input AC120V , 60Hz Power Consumption 140W 160W Picture Tube (Visible size) 68cm (27”)
High Voltage 30.0kV ±1.3kV 31.4kV ±1.3kV Speaker 6.5cm × 13cm (2-1/2" × 5"), Oval type × 2 Audio Power Output 10W + 10W Antenna Terminal (VHF / UHF) F-type connector, 75 unbalanced Input1 (Rear) Video 1V(p-p), negative sync, 75 , RCA pin jack × 1
Input2 (Rear) Video 1V(p-p), negative sync, 75 , RCA pin jack × 1
Component Video Y : 1V(p-p), negative sync, 75 , RCA pin jack × 1
Input3 (Front) Video 1V(p-p), negative sync, 75 , RCA pin jack × 1
Input4 (Rear) Component Video Y : 1V(p-p), negative sync, 75 , RCA pin jack × 1
Subwoofer Output (Audio) More than 0 to 1000mV (rms)(+2.2dBs), low impedance, RCA pin jack × 1 Audio Output (Fix) 500mV(rms)(-4dBs), low Impedance, (400kHz when modulated 100%),
AV COMPULINK lll 3.5mm mini jack × 1 Remote Control Unit RM-C1251G (AA/R6/UM-3 battery × 2)
Design & specifications are subject to change without notice.
VHF LOW 02ch~06ch : 54MHz~88MHz
VHF HIGH 07ch~13ch : 174MHz~216MHz
UHF 14ch~69ch : 470MHz~806MHz
CATV 54MHz~804MHz
Sound IF Carrier 41.25 MHz (4.5MHz)
S-video Mini DIN 4-pin × 1
Audio 500mV(rms)(-4dBs), high impedance, RCA pin jack × 2
Audio 500mV(rms)(-4dBs), high impedance, RCA pin jack × 2
Audio 500mV(rms)(-4dBs), high impedance, RCA pin jack × 2
Audio 500mV(rms)(-4dBs), high impedance, RCA pin jack × 2
AV-27FA54 AV-32FA54 AV-36FA54
82.9 cm × 59.3 cm × 51.9cm (32-3/4" × 23-3/8" × 20-1/2")
Low Band : 02~06, A-8 by 02~06&01 High Band : 07~13 by 07~13 Mid Band : A~I by 14~22 Super Band : J~W by 23~36 Hyper Band : W+1~W+28 by 37~64 Ultra Band : W+29~W+84 by 65~125 Sub Mid Band : A8, A4~A1 by 01, 96~99
Measured diagonally
(H : 54.4cm × W : 41.8cm)
Y : 1V(p-p), negative sync, 75 C : 0.286V(p-p)(burst signal), 75
Pb/Pr : 0.7V(p-p), 75 , RCA pin jack × 2
Pb/Pr : 0.7V(p-p), 75 , RCA pin jack × 2
RCA pin jack × 2
93.9 cm × 68.5 cm × 57.0cm
(H : 65.6cm × W : 49.6cm)
Contents
(37" × 27" × 22-1/2")
80cm (32”)
Measured diagonally
102.3 cm × 75.6 cm × 61.3cm (40-3/8" × 29-7/8" × 24-1/4")
90cm (36”)
Measured diagonally
(H : 74.0cm × W : 55.9cm)
1-2 (No.52115)
SECTION 1
PRECAUTION

1.1 SAFETY PRECAUTIONS

(1) The design of this product contains special hardware, many
circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or cir cuitry of the pr oducts shou ld n ot be
made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and me chanical parts in the products have special
safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts w hich have these special safety characteristics are identified in the parts list of Service manual. Electrical components having such features are
identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement
which does not have the same safety characteristics as the recommended replacement part shown in the part s list of Service manual may cause shock, fire, or other hazards.
(4) Use isolation transformer when hot chassis.
The chassis and any sub-chassis contained in some products are connected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing any service on some products when the HOT chassis is exposed.
(5) Don't short between the LIVE side ground and ISOLATED (NEU-
TRAL) side ground or EARTH side ground when repairing. Some model's power circuit is partly different in the GND. The differ­ence of the GND is shown by the L IVE : ( ) side GND, the ISOLAT­ED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measu re the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.
(6) If any repair has been made to the chassis, it is recommended that
the B1 setting should be checked or adjusted (See B1 POWER SUPPLY check).
(7) The high voltage applied to the picture tube must conform with that
specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.
(8) Do not check high voltage by drawing an arc. Use a high voltage
meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other end of the lead through a 10kΩ 2W resistor to the anode button.
(9) When service is required, observe the original lea d dress. Extra
precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.
(10) Isolation Check (Safety fo r Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 1100V AC (r.m.s.) for a period of one second.
(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rat-
ed up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15µF AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000 /V, OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
1500 10W
(11) High voltage hold down circuit check.
GOOD EARTH GROUND
ON EACH EXPOSED METAL PART
After repair of the high voltage hold down circuit, this circuit shall be checked to operate correctly.See item "How to check the high voltage hold down circuit".
This mark shows a fast operating fuse, the letters indicated below show the rating.
A V
POWER CORD REPLACEMENT WARNING.
Connecting the white line side of power cord to "WHT" character side.
PWB
White line side
WHT
PW
(No.52115)1-3
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS

2.1 FEATURES

• New chassis (GJ2) design enables use of a single board with simplified circuitry.
• Users can make fun to connect the DVD player with the component video signal input terminal.
• Provided with miniature tuner (TV/CATV).
• Multifunctional remote control permits picture adjustment.
• Adoption of the CHANNEL GUARD function prevents the specific channels from being selected, unless the "ID number" is key in.
2
C bus control utilizes single chip ICs.
•I
• Adoption of the VIDEO STATUS / THEATER PRO. function.
• Adoption of the ON/OFF TIMER and SLEEP TIMER function.
• Built-in V-CHIP system.

2.2 HOW TO IDENTIFY MODELS

How to recognize from the appearance of the model concerned is written below. Please distinguish from several contents currently printed on the rating label.
• Closed-caption broadcasts can be viewed.
• Built-in AHS (Advanced Hyper Surround) system.
• S-VIDEO input terminal for taking best advantage of Super VHS.
• Digital Comb filter Improved picture quality.
• Adoption of the ASPECT MODE (4:3/ 16:9) function.
• By pushing the EZ SURF key, Back Program Information can be displayed in written from program Information uses a CALL LETTER (broadcasting station ID), a Network name and a Program name of XDS data, and collectÅfs tuning of the tuner for PIP one by one.
• Two programs can be displayed on the screen by the 2 tuners PIP circuit.
MODEL NAME
AC 120V 60Hz
MODEL NO.
TV SCREEN SIZE : DIAGONAL
CHASSIS NO. MANUFACTURED SERIAL NO.
W
INCHES
ME
VIDEO EQUIPMENT
4C43
AV-27FA54 or AV-32FA54 or AV-36FA54
DISTINGUISH NAME
ASA or AZA or AYA
1-4 (No.52115)

2.3 TECHNINAL INFORMATION

2.3.1 SYSTEM BLOCK DIAGRAM
REMOCON
REMOCON
RECEIVER
IC702
MEMORY
SCL0 SDA0
IC5001
MTS
TONE/VOL
SCL1
SDA1
SCL0 SDA0 SCL0 SDA0
IC5501
LATCH& AV SW
2.3.2 MAIN MI-COM (CPU) PIN FUNCTION
Pin
Pin name
No.
AFT2
1
AFT1
2
KEY
3
uP DVss
4
Reset
5
Xout
6
Xin
7
TEST
8
uP_DVDD
9
AGC_MUTE
10
UP_VVss
11
TV_HGND
12
FBP_SCP
13
Hout
14
H_Vcc_9V
15
HAFC_1
16
Vsaw
17
Vout
18
EW_out
19
Xray
20
Ys
21
Cb_input
22
Y_input
23
Cr_input
24
DVcc_3.3V
25
V3in/Cin
26
EHT_in
27
28
V2in/Y
I/O
AFT voltage for sub tuner (Tuning frequency control)
I
AFT voltage for main tuner (Tuning frequency control)
I
Key scan for front control [No signal : H]
I
GND
-
CPU reset
I
CPU system clock : 8MHz oscillation
O
CPU system clock : 8MHz oscillation
I
GND
-
5V
-
AGC muting for main tuner (when channel select) [Muting : H]
O
GND
-
GND
-
Flyback pulse (H. pulse)
I
H. drive (oscillation)
O
9V (for H. oscillation start)
-
H. AFC filter
-
V. saw filter
-
V. drive
O
Parabola waveform (for sidepin correection)
O
X-ray detection (for protection) [Detection : H]
I
PIP area pulse [sub picture on:H]
I
Cb(external) /B-Y(PIP) signal
I
Y signal (external /PIP)
I
Cr(external) /R-Y(PIP) signal
I
3.3V
-
Chroma signal (for YC separation output)
I
Not used
I
Y signal (for YC separation output)
I
Function
IC201
MAIN MI-COM / VIDEO PROCESS / DEF. PROCESS
SCL0 SDA0
IC5201
3-LINE YC SEP.
AFT1
AFT2
SCL0 SDA0
TU001
MAIN TUNER
Pin
Pin name
No.
YCD_GND
29
Vin1
30
ABCL
31
Monitor
32
Black_Det
33
SVM_out
34
APL_Fil
35
APC_Fil
36
3.58MHz
37
YC_Vcc_5V
38
R_out
39
G_out
40
B_out
41
RGB_Vcc_9V
42
IK in
43
TV_DGND
44
uP_MPAGND
45
uP_MPAVDD
46
MAIN_POWER
47
HAZARD
48
SDAO
49
SCLO
50
SDA1
51
AGC ADJUST
52
SCL1
53
LED
54
REMOCON
55
COMPULINK
56
IC101
MAIN IF DET
IC4101
SUB IF DET
TU4001
SUB TUNER
SCL0 SDA0
SCL0 SDA0
IC502
D-A CONVERTER
I/O
GND
-
Not used
I
Current for automatic beam (brightness)/contrast limit
I
Clamp pulse (for Component / PIP switch)
O
Black level detection filter
-
Y signal for scan velocity modulation
O
Average picture level filter
-
Automatc phase control filter
-
Color sub carrier (3.58MHz) for 3-line digital comb filter [IC5201]
O
5V (for video process circuit)
-
R signal
O
G signal
O
B signal
O
9V (for RGB process circuit)
-
Not used
I
GND
-
GND
-
5V
-
Power on/off switching control [Powen on : L]
O
B1 over cuurent / V. amplitude detection (for protect) [Defective : H]
I
Data for Inter IC control bus (for various devices)
I/O
Clock for Inter IC control bus (for various devices)
O
Data for Inter IC control bus (for main memory)
I/O
AGC adjustment (for tuner) <S45 in Service menu>
O
Clock for Inter IC control bus (for main memory)
O
POWER / ON TIMER LED lndication [lighting : L]
O
Remote control sensor input [No input : H]
I
AV COMPULINK lll control [No input : H]
I
IC4301
PIP CONTROL
SCL0 SDA0
SCL0 SDA0
IC5701
EXPANSION
I/O
Function
(No.52115)1-5

2.4 MAIN DIFFERENCE LIST Item

CRT (Picture Tube) Size 27V (Diagonally)
CRT Surface Treatment Crear + Coating Tint Tint Electric Gun Non-DAF DAF DAF High Voltage 30kV±1.3kV 31.4kV±1.3kV 31.4kV±1.3kV Dimensions (W × H × D) "82.9cm × 59.3cm × 51.9cm
(32-3/4" × 23-3/8" × 20-1/2") Mass 43.0 kg (94.6 Ibs) 64.0 kg (140.8 Ibs) 85.0 kg (187.0 Ibs) MAIN PWB ASSY SGJ-1513A-M2 SGJ-1514A-M2 SGJ-1511A-M2 SGJ-1515A-M2 SGJ-1512A-M2 PIP PWB ASSY SGJ-4001A-M2 ←←← DAF PWB ASSY --- --- SGJ-2503A-M2 SGJ-2502A-M2 SGJ-2501A-M2 CRT SOCKET PWB ASSY SGJ-3502A-M2 SGJ-3506A-M2 SGJ-3504A-M2 SGJ-3503A-M2 SGJ-3501A-M2 FRONT CONTROL
PWB ASSY PICTURE TUBE (ITC) A68QCP893X003 DEG COIL QQW0090-001 QQW0107-001 QQW0176-001 QQW0122-001 FRONT CABINET ASSY LC11556-001C-A LC11531-001B-A LC11557-001B-A REAR COVER LC11555-001C-A LC11533-001C-A LC11559-001C-A
SGJ-6501A-M2 SGJ-6502A-M2 SGJ-6503A-M2
AV-27FA54 AV-32FA54 AV-36FA54
ASA AZA AYA AZA AYA
(H:55.4cm × W:41.8cm)
A68QCU754X62N
32V (Diagonally)
(H:65.6cm × W:49.6cm)
"93.9cm × 68.5cm × 57.0cm
(37" × 27" × 22-1/2")
A80AJZ90X03 A80ERF042X17 A90AJZ90X02
36V (Diagonally)
(H:74.0cm × W:55.9cm)
"102.3cm × 75.6cm × 61.3cm
×
(40-3/8"
29-7/8" × 24-1/4")
1-6 (No.52115)

2.5 FUNCTIONS FRONT PANEL CONTROL

VIDEO L / MONO - AUDIO - R
1
a
INPUT-3 TERMINAL
1
VIDEO
2
AUDIO L/MONO
3
AUDIO R
REAR TERMINAL
5
7
6
C
11
12
a
INPUT- 3
2
3
MENU
4
432 1
6
5
OPERATE
VOLUMECHANNEL
7
4
MENU( ) button
5
OPERATE( / ) button (for MENU)
6
CHANNEL(-/+) buttons
7
VOLUME(-/+) buttons
8
REMOTE CONTROL SENSOR
9
POWER ON/ ON TIMER INDICATOR
10
POWER SW button
ON TIMER
8
9
A B
POWER
10
B
INPUT-2 TERMINAL
5
VIDEO
6
AUDIO L/MONO
7
AUDIO R
8
COMPONENT-Y
9
COMPONENT-P
10
COMPONENT-P
b r
D
17
20
16
13 14 19
A
INPUT-1 TERMINAL
1
S-VIDEO
2
VIDEO
3
AUDIO L/MONO
4
AUDIO R
C
INPUT-4 TERMINAL
11
AUDIO L/MONO
12
AUDIO R
13
COMPONENT-Y
14
9
1518
810
COMPONENT-P
15
COMPONENT-Pr
D
AUDIO OUTPUT TERMINAL (Fixed)
16
AUDIO L
17
AUDIO R
18
AV COMPULINK TERMINAL
19
ANTENNA TERMINAL 75 (VHF/UHF)
20
SUBWOOFER OUT
b
(No.52115)1-7
REMOTE CONTROL UNIT
1
POWER key
22
23
10
11
12
2
EZ SURF key:
16
1
13
14
15
17
18
19
20
21
2
3
5
7
8
EZ SURF CHANNEL ON/MOVE
4
SOUND
6
9
PIP
SOURCEINPUT FREEZE SWAP
ASPECT
RM-C1250G
LIGHT
C.C.
3
INPUT key:
4
DISPLAY key
5
SLEEP TIMER key:
6
SOUND key:
7
VIDEO STATUS key:
8
THEATER PRO key
9
ASPECT key:
10
MUTING key
11
VOL+/- & VOL /
12
MENU key
13
PIP CONTROL key:
14
CHANNEL NUMBER keys
15
RETURN+ key
16
100+ key
LIGHT key
17
18
C.C.
(CLOSED CAPTION)
Back program can be displayed
TV VIDEO1 VIDO2 V2-COMPONENT VIDEO3 VIDEO4
0 15 30 165 180
AHS and BBE ON/OFF can be displayed
STANDARD DYNAMIC THEATER GAME
Can be changed to 4:3 and 16:9 screen
(for SERVICE MENU)
(ON/MOVE, CHANNEL, SWAP, FREEZE and SOURCE keys)
Press the ON/MOVE key; PIP screen can be dispalyed
OFF CAPTION TEXT
key:
keys
19
CH+/- & CH /
EXIT key
20
VCR CONTROL key
21
22
VCR / DVD switch
23
TV / CATV switch
NOTE
The CH+/- keys and VOL+/- keys operate CHANNEL and VOLUME normally. These keys are also used to navigate SERVICE MENU as the CH / and VOL / keys.
(for SERVICE MENU)
keys
1-8 (No.52115)
SECTION 3
DISASSEMBLY

3.1 DISASSEMBLY PROCEDURE

3.1.1 REMOVING THE REAR COVER
(1) Disconnect the power plug from wall outlet. (2) As shown in the Fig.1, remove the 11 screws [A]. (3) Withdraw the REAR COVER backward.
3.1.2 REMOVING THE AV TERMINAL BOARD
• Remove the REAR COVER. (1) As shown in Fig.1, remove the 6 screws [B]. (2) Withdraw the AV TERMINAL BOARD toward you.
3.1.3 REMOVING THE CHASSIS
• Remove the REAR COVER.
• Remove the AV TERMINAL BOARD. (1) Slightly raise the both sides of CHASSIS by hand. (2) Remove the 2 claws under the both side of the CHASSIS
from the front cabinet.
(3) Withdraw the CHASSIS backward.
(If necessary, remove the wire clamp, connectors etc.)
3.1.7 CHECKING THE CHASSIS
To check the PW Board from back side.
(1) Pull out the CHASSIS (refer to REMOVING THE CHASSIS). (2) Erect the CHASSIS vertically so that you can easily check
the back side of the PW Board.
CAUTION :
• When erecting the CHASSIS, be careful so that there will be no contacting with other PW Board.
• Before turning on power, make sure that the wire connector is properly connected.
Wh en co nduc tin g a che ck with pow er su ppli ed, be sure
to confirm that the CRT EARTH WIRE (BRAIDED ASS'Y) is connected to the CRT SOCKET PWB.
3.1.8 WIRE CLAMPING AND CABLE TYING
(1) Be sure to clamp the wire. (2) Never remove the cable tie used for tying the wires together.
Should it be inadvertently removed, be sure to tie the wires with a new cable tie.
3.1.4 REMOVING THE SPEAKER
• Remove the REAR COVER. (1) As shown in Fig.1, remove the 2 screws [C]. (2) Remove the 4 screws [D] and taking out the SPEAKER. (3) Follow the same steps when removing the other hand
SPEAKER.
NOTE :
When remove the 2 screws [C] of the SPEAKER, taking out the lower side screw first, and then takeing out the upper one.
3.1.5 REMOVING THE LED & POWER SW PWB
• Remove the REAR COVER. (1) Remove the 2 screws [E] as shown in Fig.1. (2) Withdraw the LED & POWER SW PWB toward you.
*If necessary, remove the wire clamp, connector etc.
3.1.6 REMOVING THE FRONT CONTROL PWB
• Remove the REAR COVER. (1) Remove the 2 screws [F] as shown in Fig.1. (2) Withdraw the FRONT CONTROL PWB toward you.
*If necessary, remove the wire clamp, connector etc.
(No.52115)1-9
FRONT CABINET
LED&POWER SW PWB
D
CRT SOCKET PWB
E
FRONT CONTROL PWB
F
SPEAKER
SPACER
MAIN PWB
CLAW
C
SPEAKER HOLDER
DAF PWB
HVT
REAR COVER
CLAW
AV SELECTOR PWB
TUNER
PIP PWB
POWER CORD
AV TERMINAL BOARD
B
1-10 (No.52115)
A
NOTE This exploded view describes about the AV-36FA54. You can use the exploded view for disassembling the AV-27FA54 / AV-32FA54 in the same step as for this one.
Fig.1

3.2 REMOVING THE CRT

NOTE:
• Replacement of the CRT should be performed by 2 or more
persons.
• After removing the REAR COVER, CHASSIS etc., (1) Putting the CRT change table on soft cloth, the CRT
change table should also be covered with such soft cloth (shown in Fig. 3).
(2) While keeping the surface of CRT down, mount the TV set
on the CRT change table balanced will as shown in Fig. 3.
(3) Remove 4 screws marked by arrows with a box type
screwdriver as shown in Fig. 4.
NOTE:
Since the cabinet will drop when screws have been removed, be sure to support the cabinet with hands.
(4) After 4 screws have been removed, put the ca binet sl owly
on cloth (At this time, be carefully so as not to damage the front surface of the cabinet) shown in Fig. 5.
NOTE:
• The CRT should be assembled according to the opposite sequence of its dismounting steps.
• The CRT change table should preferably be smaller that the CRT surface, and its height be about 35cm.
CRT CHANGE TABLE
CLOTH
CRT CHANGE TABLE
Fig.3
CRT
Fig.4
APPROX. 35cm
BOX TYPE SCREW DRIVER
FOR AV-32FA54/AZA model only
CAUTION FOR DEGAUSSING WORKS
Whenever degaussing works are required due to distorted images and colors caused by the replacement of the CRT or other external magnetic forces, self-degaussing (internal degaussing) should be carried out without fail instead of degaussing the monitor from the outside. Because of the characteristics of the CRT used in this monitor , the distorted images and colors may worsen if degaussing the monitor from the outside has been performed. Even if external degaussing works have been carried out, self-degaussing should be performed by turning the power on the monitor. When you want to perform self-degaussing of the monitor whose power is already turned on, turn of f the power and wait for about 10 minutes before turning the power on the monitor again for self-degaussing.
CABINET
CRT
CRT CHANGE T ABLE
Fig.5
(No.52115)1-11

3.3 MEMORY IC REPLACEMENT

3.3.1 MEMORY IC
This TV uses memory IC. This memory IC stores data for proper operation of the video and deflection circuits. When replacing the memory IC, be sure to use an IC containing this (initial value) data.
3.3.2 MEMORY IC REPLACEMENT PROCEDURE
1. Power off
Switch off the power and disconnect the power cord from the wall outlet.
2. Replace the memory IC
Be sure to use a memory IC written with the initial setting data.
3. Power on
Connect the power cord to the wall outlet and switch on the power.
4. Confirm the system constant value
• 12.SYSTEM (SYS) do not adjust normally.
• The adjustment should not be done without signal.
How to enter the SERVICE MENU.
• Before entering the SERVICE MENU, confirm that the setting of TV/CATV SW of the REMOTE CONTROL UNIT is at the "TV" side and the setting of VCR/DVD SW of the REMOTE CONTROL UNIT is at the "VCR" side. If the switches have not been properly set, you cannot enter the SERVICE MENU. (1) Press the [SLEEP TIMER] key and set SLEEP TIMER
for "0 min".
(2) Before disappear the display of SLEEP TIMER set-
tings, simultaneously press the [DISPLAY] key and [VIDEO STATUS] key of the remote control unit.
(3) The SERVICE MENU screen will be displayed as
shown Fig.1.
How to enter the 12. SYSTEM(SYS).
(1) While the SERVICE MENU is displayed, select the
12.SYSTEM(SYS) item with [CH/] keys, and the [VOL/] keys is pressed, the screen will be displayed as shown in Fig.2.
(2) Refer to the "12.SYSTEM(SYS)" table and check the
setting items. If the value is different, select the setting item with the [CH/] keys and adjust the setting with the [VOL/] keys. (The letters of the selected item are displayed in yellow.)
(3) When adjustment has completed, the values store into
memory IC automatically.
(4) Press the [EXIT] key to return the SERVICE MENU
screen.
(5) Then press the [EXIT] key again to return the no rmal
screen.
5. Receiving channel setting
Refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the receive channels (Channels Preset) as described.
6. User settings
Check the user setting items according to the "FACTRY SETTING VALUE" table. Where these do not agree, refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the items as described.
7. SERVICE MENU setting
Verify what to set in the SERVICE MENU, and set whatever is necessary(Fig.1) . Refer to the SERVICE ADJUSTMENT for setting.
SERVICE MENU
SERV ICE MENU
1.
V/C(S)
3.
SOUND(A)
5.
PIP(PIP)
7.
LOW LIGHT
9.
RF AFC
11.
I2C BUS
SELECT BY OPERATE BY
SYSTEM (SYS) MODE
SYS01 VIDEO IN
KEY ASSIGNMENT OF REMOTE CONTROL UNIT
DISPLAY &
VIDEO STATUS key
VOL / key
CH / key
2.
DEF(D)
4.
OTHERS(F)
6.
3L Y/C(LYC)
8.
HIGH LIGHT
10.
VOC
12.
SYSTEM(SYS)
EXIT BY
Fig.1
Fig.2
SLEEP TIMER key
SOUND
ASPECT
EXIT
LIGHT
C.C.
EXIT key
[RM-C1250G]
1-12 (No.52115)
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