Junkers SUPRAECO W HP 270 Installation And Operating Instructions Manual

Installation and operating instructions
Heat pump
SUPRAECO W
6720645393-00.1V
HP 270...
6 720 646 161 (2012/04) BD-en
Please read the installation instructions before installing the appliance! Please read the operating instructions before commissioning the appliance!
Please observe the safety instructions in the operating instructions! The installation location must meet the requirements for sufficient ventilation!
Installation must only be carried out by an authorised contractor!
Table of Contents
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Table of Contents
1 Key to symbols and safety instructions . . . . . . . . . . . . . . . . . . . 3
1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Standard delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Information about the appliance . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Overview of boiler types . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.4 Description of appliance . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.5 Accessories (not included in standard delivery) . . . . . . 5
3.6 Dimensions and minimum clearances . . . . . . . . . . . . . . 6
3.7 Appliance layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.8 Electrical wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.9 Refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.10 Safety, control and protective devices . . . . . . . . . . . . 10
3.10.1 High-pressure/low-pressure pressure switch . . . . . . 10
3.10.2 High limit safety cut-out . . . . . . . . . . . . . . . . . . . . . . . . 10
3.10.3 Temperature sensor for air inlet . . . . . . . . . . . . . . . . . 10
3.11 Corrosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.12 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.13 System scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.13.1 Heat pump for DHW heating with boiler support . . . . 12
3.13.2 Heat pump for DHW heating with solar thermal
system support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Secure the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3 Installing the air ducts . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3.1 Open flue operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3.2 Functioning with outside air . . . . . . . . . . . . . . . . . . . . 15
5.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.5 Connection for the internal indirect coil . . . . . . . . . . . 16
5.6 DHW circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.7 Condensate hose connection . . . . . . . . . . . . . . . . . . . 16
5.8 Expansion vessel (accessories not included in
standard delivery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.9 Filling the storage tank . . . . . . . . . . . . . . . . . . . . . . . . 16
5.9.1 Water characterisitcs . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1 Appliance's electrical connection . . . . . . . . . . . . . . . . 18
7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1 Before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.2 Switching the appliance on/off . . . . . . . . . . . . . . . . . . 18
8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.1 Working display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.2 Working modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.3 „Operating“ menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.3.1 „manual“ mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.3.2 „P1“, „P2“ and „P3“ modes . . . . . . . . . . . . . . . . . . . . . . 19
8.3.3 „Full“ mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.3.4 „Off“ mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.4 Setting the DHW temperature . . . . . . . . . . . . . . . . . . . 19
8.5 „Main“ menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.5.1 „Mode“ function - heating modes . . . . . . . . . . . . . . . . . 20
8.5.2 „Prog“ function - Timetable operation programming . 21
8.5.3 „Leg“ function - automatic thermal disinfection . . . . . 22
8.5.4 „Set“ function - adjustments . . . . . . . . . . . . . . . . . . . . . 23
8.5.5 „Purg“ function - purge . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.5.6 „Info“ function - information . . . . . . . . . . . . . . . . . . . . . 23
8.6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.7 Factory configurations . . . . . . . . . . . . . . . . . . . . . . . . . 24
8.8 Selecting the temperature units - „°C“ or „°F“ . . . . . . . 24
8.9 Setting the time and day of the week . . . . . . . . . . . . . . 24
8.10 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9 Environment / disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.1 General inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.2 Performance check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.3 Checking/replacing the magnesium anode . . . . . . . . . 26
10.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.5 Condensate hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.6 Safety valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
10.7 Refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10.8 High limit safety cut-out . . . . . . . . . . . . . . . . . . . . . . . . 27
10.9 Draining the storage tank . . . . . . . . . . . . . . . . . . . . . . . 27
11 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11.1 Faults that are shown on the display . . . . . . . . . . . . . . 28
11.2 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Key to symbols and safety instructions
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1 Key to symbols and safety instructions
1.1 Key to symbols
Warnings
Keywords indicate the seriousness of the hazard in terms of the consequences of not following the safety instructions.
NOTICE indicates that material damage may occur.
CAUTION indicates that minor to medium injury may occur.
WARNING indicates that serious injury may occur.
DANGER indicates possible risk to life.
Important information
Additional symbols
1.2 Safety instructions
Installation
B Installation must only be carried out by an authorised contractor. B Do not install the appliance in the following locations:
outsidein locations prone to corrosionin locations with a temperature below +5 °Cin potentially explosive locations.
B Check the tightness of all hydraulic connections before connecting
the appliance to the power supply.
B Wait until the appliance is at the installation location to remove it from
its original packaging.
Danger of scalding
B Possible to operate with temperatures higher than 60 °C. Please
install a thermostatic mixing valve on domestic hot water outlet connection.
Maintenance
B The operator is responsible for the safety and environmental
compatibility of the appliance as well as its maintenance.
B Only authorised contractors are permitted to maintain this appliance. B Isolate the appliance from the power supply before performing any
maintenance work.
Maintenance and repairs
B Repairs may only be carried out by an authorised heating contractor.
Faulty repairs may pose a danger to the operator and cause malfunctions in the appliance.
B Only original spare parts must be used. B Have an authorised contractor perform an annual inspection and
maintain the appliance as needed.
Room/inlet air
Keep the inlet air free of contaminants. It must not contain any of the following substances:
corrosive substances (ammonia, sulphur, halogen products, chlorine, solvents)
fatty or explosive substances
aerosol concentrations
Do not connect any other exhaust system to the appliance ventilation system.
Refrigerant
B Please observe the relevant environmental regulations when using
and reusing refrigerant. Do not allow refrigerant to be discharged into the environment. Use the refrigerant R134a. It is non-flammable and does not have a destructive impact on the ozone layer.
B Before working on parts of the refrigerant circuit, remove the
refrigerant to ensure work safety.
Use HFC-134a and PAG-ÖL for maintenance purposes. It contains fluorinated greenhouse gas and is rated with a greenhouse potential of 1300 in the Kyoto Protocol.
Instructions to the customer
B Explain to the customer how the appliance works and how to operate
it.
B Advise the customer that he/she must not make any modifications to
the appliance or carry out any repairs on it.
Damage due to operator error
Operator errors can lead to injuries and/or material losses. B Ensure that children never operate this appliance unsupervised or
play with it.
B Ensure that only individuals who can operate this appliance correctly
have access to it.
Warnings in this document are framed and identified by a warning triangle which is printed on a grey background.
Electrical hazards are identified by a lightning symbol surrounded by a warning triangle.
Important information in cases where there is no risk of personal injury or material losses is identified by the symbol shown on the left. It is bordered by horizontal lines above and below the text.
Symbol Meaning
B a step in an action sequence
Æ a reference to a related part in the docume nt or to other
related documents
a list entry a list entry (second level)
Table 1
Standard delivery
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2Standard delivery
Fig. 1
[1] Heat pump [2] Set of printed documents for the appliance
1
2
6720645393-03.3V
Information about the appliance
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3 Information about the appliance
Appliances of the HP270 series are heat pumps which use the energy in the ambient air for domestic hot water (DHW) heating.
3.1 Intended use
The appliance may only be used for DHW heating. Using the appliance for any other purpose will be considered incorrect
use. Junkers accepts no liability for any damage resulting from such use. The appliance is not suitable for industrial applications. It is approved for
household use only.
3.2 Overview of boiler types
[HP] Heat pump [270] Storage tank capacity [-1] Version [E] Electronic control unit [1] Number of internal indirect coils in the storage tank [F] Floor installation [I] Indoor air intake [V] Vertical installation [S] Side connections
3.3 Type plate
The type plate is located on the rear side of the appliance. There you will find details on the appliance performance, part numbers,
approval data, the coded data of manufacture (FD) and other specifications.
3.4 Description of appliance
Appliance for DHW heating with the following features:
Glass-lined steel storage tank with thermal insulation using rigid polyurethane foam.
DHW storage tank corrosion-protected using internal magnesium anode.
Separate refrigerant and DHW circuits.
Heat pump automatically stops in the operating mode "Heat pump"
1)
if the air inlet temperature is below
+5 °C
or above 35 °C
High-pressure/low-pressure pressure switch to protect the refrigerant circuit.
R134a used as the refrigerant.
DHW temperatures between 30 °C and 70 °C (the factory setting for
the DHW temperature is 50 °C).
3.5 Accessories (not included in standard delivery)
HP 270 -1 E 1FIVS
Table 2
1) Æ Section 8.5.1
Description Part number
Fixation Brackets to fix ventilation pipes 7 746 901 002
Expansion vessel 12l Expansion vessel 18l Expansion vessel 25l
7 747 204 675 7 747 204 676 7 747 204 677
"T" for inlet air source selection 7 746 900 714
Shut-off valve / check valve ¾ “ 7 709 500 048
Shut-off valve / check valve 1“ 7 709 500 080
Weather louvre 7 719 003 334
Roof outlet 7 719 003 366 Flexible insulated (thermal and acoustic) ducts -
10m
7 719 003 329
Air inlet and air outlet ducts 500 mm 7 746 900 698
Air inlet and air outlet ducts 1000 mm 7 746 900 702
Air inlet and air outlet ducts 2000 mm 7 746 900 706
45° bend 7 746 900 690 90° bend 7 746 900 694
Table 3
Information about the appliance
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3.6 Dimensions and minimum clearances
Fig. 2 Appliance dimensions
6720645393-05.2V
666.5
25
60
296
580
680
1225
865
1800
362
724
745
390
160
Information about the appliance
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3.7 Appliance layout
Fig. 3 Heat pump
[1] Cold water inlet - G1¼ “ [2] Internal indirect coil outlet - G1“ [3] Internal indirect coil inlet - G1" [4] Sensor well for temperature sensor (data for programming unit
for the solar thermal system or central heating) [5] DHW circulation inlet - G3/4" [6] DHW outlet G1" [7] Internal indirect coil [8] Thermal insulation [9] Cold water inlet to condenser [10] Cold water outlet from condenser [11] Air fan [12] Evaporator [13] Condenser (gas/water heat exchanger) [14] Compressor [15] Sensor well for DHW temperature sensor [16] Magnesium anode [17] Electric heating insert [18] ON/OFF switch [19] Adjustable feet (3x) [20] Air outlet aperture [21] Air inlet aperture [22] Condensate outlet [23] DHW circulation pump [24] Front casing [25] Housing ring [26] Housing lid [27] Fastening for housing lid
Fig. 4 User interface
[1] Display [2] Setting buttons [3] Function/fault display for appliance
27
1
2
4
3
6
11 12 13
19
6720645393-06.1V
25
26
16
17
5
9
10
3
8
7
2
1
5
24
4
18
22
15
23
14
20 21
6
6720645393-01.1V
2
1
3
menu
-
ok
+
Information about the appliance
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3.8 Electrical wiring diagram
Fig. 5
[1] Temperature sensor for air inlet [2] Storage tank temperature sensor for DHW [3] Storage tank temperature sensor for cold water [4] Power cable [5] High-pressure pressure switch [6] Capacitor for compressor [7] Compressor [8] Temperature controller for compressor [9] Low-pressure pressure switch [10] DHW circulation pump [11] Air fan [12] Resistor [13] Resistor for high-limit safety cut-out [14] Control unit
1 2 3
4
7
9
5
10 11
8
12
13
14
MM
M
6720646160-20.1V
6
Information about the appliance
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3.9 Refrigerant circuit
The refrigerant circuit is a closed system in which the refrigerant R134a circulates as a heat transfer medium.
The evaporator transfers the heat from the air to the refrigerant circuit, and the refrigerant evaporates into a gas.
The compressor compresses the refrigerant R134a, thus increasing its temperature.
Then the heat is transferred via a heat exchanger, also referred to as a condenser, to the storage tank water. The refrigerant R134a condenses in the process.
R134a flows through the expansion valve in liquid state with decreasing pressure. Then it is routed back to the evaporator.
Fig. 6
[1] Air fan [2] Evaporator [3] Compressor [4] Condenser (gas/water heat exchanger) [5] NTC temperature sensor (air inlet) [6] DHW connection [7] Temperature sensor aperture (data for programming unit for
solar thermal system or central heating) [8] Internal indirect coil [9] Cold water inlet [10] Electric heating insert [11] NTC temperature sensor (top of storage tank) [12] DHW circulation pump [13] NTC temperature sensor (bottom of storage tank) [14] Dry filter [15] Expansion valve [16] Low-pressure pressure switch
[17] Water purge [18] High-pressure pressure switch [19] Magnesium anode
1
2
3
4
6
7
8
9
11
12
13
14
15
6720646160-23.3V
10
5
16
17
18
19
Information about the appliance
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3.10 Safety, control and protective devices
3.10.1 High-pressure/low-pressure pressure switch
The pressure switch protects the refrigerant circuit from overpressure. The pressure switch switches off the appliance in the event of overpressure. An automatic reset occurs as soon as the pressure in the refrigerant circuit has been regulated.
3.10.2 High limit safety cut-out
The high-pressure safety cut-out ensures that the storage tank's water temperature does not exceed the prescribed limit. If the temperature rises above the limit, the heating process is interrupted. The reset is performed manually by an authorised contractor.
3.10.3 Temperature sensor for air inlet
The temperature sensor measures the temperature of the inlet air in the evaporator. If the measured value is outside operating temperature range, DHW production automatically switches from "Combi" operating mode to "Electrical" operating mode. If the appliance is in "Heat" operating mode, production is stopped until the measured value is within operating temperature range.
3.11 Corrosion protection
The internal wall of the DHW storage tank is glass lined (double coating). As an additional corrosion protection measure, the storage tank is
equipped with an internal magnesium anode. It must be inspected at regular intervals and replaced if necessary.
In regions with more corrosive water, special safety measures (filter, etc.) must be taken, and the magnesium anode must be serviced at shorter time intervals.
First maintenance must be performed 6 months after installation.
Information about the appliance
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3.12 Specification
Unit HP270...O...
Operation
Heating output (without electric heating insert)
1)
1) As per EN255-3, 20 °C air, DHW heating from 15 °C to 45 °C
kW 2.0
Performance coefficient (COP)
1)
3.5
Heating output of integrated electric heating insert kW 2.0
Air inlet
Air flow rate (without/with piping) m3/h
350/330
Operating temperature °C +5 ... +35
Compressor
Refrigerant R134a g
375
Maximum pressure bar 27
Domestic Hot Water
Storage tank capacity l 270 Maximum heating output without/with electric heating insert kW 2.0/4.0 Area of heat exchanger (internal indirect coil) m
2
1.5 Maximum water temperature without/with electric heating insert °C 60/70 Maximum DHW flow rate
1)
l/day 1270 Maximum operating pressure bar/MPa 10/1 Cooling constant in 24 hours, as per DIN 4753 Part 8
2)
2) 20 °C air, DHW temperature 55 °C
kWh/day 0.96
Data on the electrical connecting leads
Power supply voltage V 230 (+10%/-15%)
Frequency Hz 50 Electric current (without/with electric heating insert) A 2.6/11.3
Total power consumption kW 2.6 Power consumption (without electric heating insert) kW 0.6 Protection class I IP rating (without/with piping) IP 21/24
General data
Sound pressure level (at a distance of 1 m) dB(A) 45
Dimensions, W x H x D mm 724 × 1825 × 745
Net weight (without packaging) kg 143
Table 4
Information about the appliance
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3.13 System scheme
3.13.1 Heat pump for DHW heating with boiler support
Fig. 7
[1] Additional heating element (f.i. gas boiler) [2] DHW circulation pump [3] Cold water inlet [4] Shut-off valve [5] Check valve [6] Safety valve [7] Expansion vessel [8] Drain set [9] Heat pump [10] DHW connection [11] Outlet siphon [12] Mixing valve [13] Integrated electric heating element
1
2
3 4 5 11
9
6
7
10
6720646160-24.2V
8
3
12
13
Transport and storage
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3.13.2 Heat pump for DHW heating with solar thermal system support
Fig. 8
[1] Thermal solar collectors [2] Solar programming unit [3] Cold water inlet [4] Shut-off valve [5] Check valve [6] Safety valve [7] Expansion vessel [8] Drain set [9] Heat pump [10] DHW connection [11] Outlet siphon [12] Solar pump station [13] Container for safety valve drain [14] Mixing valve [15] Integrated electric heating element
4 Transport and storage
General
The appliance is delivered on a single pallet and is protected against transport damage by special packaging.
Always store and transport the appliance in its original packaging, in vertical position (check "tilt label" prior to installation) and with the storage tank empty. Ambient temperatures of -20 °C to +60 °C are permissible for storage and transport.
10
6720646160-28.2V
3 4 5 11
6
7
8
1
2
12
13
7
9
3
14
15
NOTICE: Transport damage!
B Avoid tilting the appliance at an angle of more than
45°.
B Take care when handling the appliance. B To avoid dropping the appliance and damaging
internal components, do not pivot the appliance.
NOTICE: Transport damage! B To avoid transport damage, wa it until the appliance is
at the installation location to remove the protective packaging.
B Transport and set down the appliance carefully. Jerky
movements can damage the internal glass-lined coating, the components and their connections or the external casing.
B Use straps to prevent the appliance from becoming
scratched.
B Use suitable me ans of transport to bring the appliance
to the installation location (special car, pallet truck, etc).
Installation
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Fig. 9
Manual transport
To bring the appliance into position at the installation location, place straps around the storage tank.
5Installation
B Installation must only be carried out by an authorised contractor. B The heat pump installation must follow the applicable regulations. B Check that all pipe connections are intact and have not shaken loose
during transportation.
B Check the colour of the "tilt label" on the rear side of the appliance's
packaging. If the label is blue, the appliance cannot be installed and should be returned on it‘s original packaging.
5.1 Installation location
Please note the following when choosing the installation location:
The appliance must be installed in a dry, frost-free room. Optimum appliance performance is achieved at room temperatures between +5 °C and +35 °C.
Check that the appliance‘s installation area has the required resistance and alignment.
The air outlet and air inlet must not be in locations where there is a risk of explosion from gas, steam or dust.
If open flue gas appliances are already installed at the installation location, the appliance may not be operated with room air circulation. Use of an inlet pipe for fresh air or another facility ensuring that the inlet air is separate from the gas appliance is mandatory.
Ensure that condensate drains correctly.
The plinth of the appliance must be strong enough (the appliance
weighs about 400 kg when the storage tank is filled, with the weight distributed equally over its 3 adjustable feet).
To ensure faultless operation and easy access to all components and connections for maintenance and repairs, maintain the minimum clearances specified in Fig. 10.
Fig. 10 Recommended minimum clearances (mm)
5.2 Secure the appliance
B Check the colour of the tilt label.
If it is not blue in the top arrow, remove the shrink wrap and external protective packaging.
Fig. 11
B Lift the appliance from its pallet. B To correctly align the appliance at the installation location, adjust the
height of the adjustable feet.
NOTICE: Damage from straps!
B Remove front casing (Æ Fig. 3, [24]). B Make sure that the straps do not scratch or make
indentations on the surface of the appliance.
B Do not fasten the straps at the resistor (Æ Fig. 3,
[17]) or at the temperature sensor aperture (Æ Fig. 3, [4]).
6720646160-45.1V
To ensure that the system operates faultlessly and the condensate drains, the appliance must be aligned vertically. The appliance must not tilt more than 1°, preferably in the direction of the condensate drain.
NOTICE: Damage in the external casing! B Do not tilt the appliance more than 20 °.
500
400
2200
430
6720645393-04.2V
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B LUEB
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T E S
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TIPP EDOR
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ADEINU.S.A
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TENTNO.3,92
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TransportControl Int´l Gmbh AmKnick 9,22113 Oststeinbek
Tel:0049 40 713 84 02
Fax:0049 40 713 24 94
BLUEBEDS IN ARROWINDICATES COUNTAINERWAS
TIPPEDOR MISHANDLED
MADEIN U.S.A.
PATENTNO.3,926,144
TELL
N
TIP
TransportControl Int´l Gmbh AmKnick 9,22113 Oststeinbek
Tel:0049 40 713 84 02 Fax:0049 40 713 24 94
BLUEBEDS IN ARROWINDICATES COUNTAINERWAS
TIPPEDOR MISHANDLED
MADEIN U.S.A.
PATENTNO.3,926,144
TELL
N
TIP
6720646160-46.1V
Installation
SUPRAECO W – 6 720 646 161 (2012/04)
15
5.3 Installing the air ducts
Inlet air can be taken from the room where the appliance is installed, from another room or from the outside. In the last two cases, ducts must be assembled in the air inlet.
Choose a room for the air inlet. Observe the average air temperature and maximum required air flow rate (Æ Tab. 4). To achieve as little air resistance as possible, install the air inlet and air outlet ducts (Ø 160 mm) as straight as possible. The length of the ducts for the air inlet and air outlet must not exceed 6 m. Do not install more than two 90° bends. For each additional bend, reduce the duct length by 1 m.
To ensure that condensate forming in the air inlet and air outlet ducts drains from the appliance: B Install air ducts at a slight angle to the opposite side of the air inlet and
air outlet apertures on the top side of the appliance.
B Limit the pressure drop in the lines to 10 Pa to ensure a minimum inlet
air flow rate of 330 m
3
/h as well as the stated heating output.
5.3.1 Open flue operation
If the heat pump can be operated using the air in the installation room, ensure that the room has a volume greater than 20 m
3
.
Fig. 12
[1] Air inlet [2] Air outlet
Fig. 13 Corresponding duct length (L)
5.3.2 Functioning with outside air
When using outside air, assure that the ducts are protected with the correct accessories.
5.4 Installation
B Determine the nominal diameter of the room's water installation.
Please note the current water pressure and the expected pressure drop.
B Carry out the water installation in accordance with the applicable
regulations. Please observe the local regulations on DHW installations.
B The water pipes can be rigid or flexible. To avoid corrosion, take into
account the behaviour of the materials used in the pipework and the connections.
To ensure maximum appliance performance and avoid condensation in the outer ducts surface, use thermally and acoustically insulated ducts.
Ø 160 mm
Duct length for the air inlet and air outlet 6 m Reduction for each 90° bend 1 m
Table 5
6720645393-07.2V
1
2
NOTICE: Damage to the ducts due to improper handling! B Do not allow ducts to become contaminated during
installation.
B If necessary, flush the ducts with water prior to
commissioning.
It is advisable to purge the installation beforehand, the presence of dirt may reduce the flow and, in extreme cases, cause a blockage. It is recommended that a water filter be installed at the the appliance's cold water inlet.
NOTICE: Corrosion damage to the storage tank's connections! If the connections are copper:
B Use an isolation fitting
1)
for the hydraulic connection.
This extends the service life of the magnesium anode.
1) Accessory not included in standard delivery
6720645393-08.3V
L
2T
L
T1
L1
C1 C2
L2
L4
L = L1+C1+L2
T1
L = L3+C2+L4
L=L +L
Ø 160mm: L 6m
T2
T1 T2
L3
Installation
SUPRAECO W – 6 720 646 161 (2012/04)
16
To avoid heat loss and improve appliance efficiency: B Insulate all water connections.
Safety valve
1)
B Install a safety valve at the appliance's cold water inlet.
5.5 Connection for the internal indirect coil
The appliance is equipped with an internal indirect coil for backup heating from solar thermal or central heating systems.
If DHW temperature in the tank reaches 80 °C, the external controller must switch off the backup circuit. This is to prevent damage to the heat pump's refrigerant circuit or failure of the safety temperature limiter.
If the internal indirect coil is not used: B Do not remove the plugs from the internal indirect coil's inlet and
outlet apertures.
DHW temperature sensor in the storage tank
B Install DHW temperature sensor in the correct pipe (Æ Fig. 3, [4]). B Insulate the pipe to prevent heat loss.
5.6 DHW circulation
With regard to the output, DHW circulation should only be used when it is really needed. To avoid heat loss through a circulation system connected to the DHW distributor system, this system must be controlled using a valve or a similar device.
5.7 Condensate hose connection
The condensate is drained on the rear side of the appliance. B Connect the condensate hose
1)
to the condensate drain (Fig. 14, [1])
to allow the condensate to drain freely.
B Drain condensate via an outlet siphon (Fig. 14, [2]).
Fig. 14 Condensate drain
[1] Condensate drain [2] Outlet siphon
5.8 Expansion vessel (accessories not included in standard delivery)
1)
B Install the expansion vessel at the cold water connection between the
storage tank and the safety assembly.
Table 6 serves as a reference for the selection of the expansion vessel. The capacity of the expansion vessel must be selected subject to the water pressure in the system. Details refer to a storage tank temperature of 60 °C.
5.9 Filling the storage tank
1) Accessory not included in standard delivery
If the water inlet pressure is higher than 8 bar - 80% the allowable maximum value (10 bar) -, install a check valve . The safety valve i s control led as soo n as the wa ter pressure in the appliance is more than 10 bar. In this case it must be possible to divert the drain to a container.
NEVER SEAL OFF THE SAFETY VALVE'S DRAIN. Do not install any accessories between the safety valve and the appliance's cold water inlet.
NOTICE:
The safety valve drain tube must be installed in a frost free environment and downwards oriented.
WARNING: Danger of scalding! Hot water can cause serious scalding.
B Warn occupants of risk of scalding. B Install a thermostatic mixing valve to limit the hot
water outlet temperature.
Heat recovering time will be higher when using a recirculating system.
To prevent water loss from the safety valve, a DHW expansion vessel can be installed.
Storage
tank type
Safety valve
(max.
pressure)
Water pressure in the system
Capacity of the
expansion vessel
corresponding to the
switch-on pressure of
the safety valve
HP 270...
6 bar
2 12 l
3 18 l
4 25 l
8 bar
2 12 l
3 12 l
4 18 l
10 bar
2 12 l
3 12 l
4 18 l
Table 6
NOTICE: Damage to the appliance!
B Prior to commissioning the appliance, fill the storage
tank with water and ventilate it.
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1
2
Electrical Connections
SUPRAECO W – 6 720 646 161 (2012/04)
17
B Open DHW connection (Fig. 6, [6]) and one or more hot water taps. B Open storage tank cold water inlet (Fig. 6, [9]).
Storage tank filling starts.
B Close hot water taps only when water flow is free of air pockets. B Connect the appliance to the power supply via a connection socket
with an earth conductor.
B Move main switch (on the rear side of the appliance above the power
cable (Æ Fig. 3, [18])) to "I".
B Rotate circulation pump speed selector to position „III“.
Fig. 15 Circulation pump
B Activate „Purg“ function (Æ page 28, section 8.5.6).
B Open purge valve (Æ Fig. 16, [1]) until water drops out through the
purge valve outlet. Ensure that water drains correctly.
Fig. 16 Purge valve
[1] Purge valve [2] Condenser (gas/water heat exchanger)
B Close purge valve. B Wait for about 5 minutes until „Purg“ mode goes off. B Rotate circulation pump speed selector to position „I“.
Filling procedure is concluded.
If, after a few minutes of operation, display shows „E09“, you should:
B Reset the appliance (Æ page 23, paragraph „Resetting the system“). B Rotate circulation pump speed selector to position „III“. B Activate „Purg“ function (Æ page 28, section 8.5.6).
B Reopen purge valve for a few seconds to assure the complete purge of
the system..
B Rotate circulation pump speed selector to position „I“.
5.9.1 Water characterisitcs
Usage of water with unsuitable characterisitcs can result in prematurely failing.
6 Electrical Connections
All control, monitoring and safety equipment of this appliance is fully wired and tested.
Check if the purge valve outlet is downwards oriented. If not: B Rotate the purge valve clockwise (tightening) to
assure that the outlet is downwards oriented.
CAUTION: Risk of scalding! B Ensure that draining water from the purge valve
presents no risk to people or property.
6720646160-51.1V
1 2
Water hardness (°dH) Water treatment
3,0 - 11,2 Not required
Table 7 Water hardness
pH Water treatment
6,5 - 9,5 Not required
< 6,5 or > 9,5 Required
Table 8 pH value
Water conductivity for sacrificial anodes
130 μS/cm - 1500 μS/cm
Table 9 Water conductivity
Enamelled tanks must not be used with completely desalted, distilled or de-ionised potable water.
Only an authorised contractor is permitted to install the appliance, connect it to the mains, install the air outlet/ inlet and commission the appliance.
DANGER: Risk of electric shock! B Isolate the appliance from the power supply using the
fuse or another protective device before carrying out any work on electrical parts.
DANGER: Risk of electric shock!The capacitor must discharge after the appliance has been switched off. B Wait at least 5 minutes.
DANGER: Risk of electric shock!To ensure compliance with all safety requirements, a defective connecting cable may only be replaced by an authorised contractor.
The appliance is set at the factory to a power supply of 230 V.
Commissioning
SUPRAECO W – 6 720 646 161 (2012/04)
18
The appliance is already equipped with a cable for the power supply. Power is supplied via the connecting cable (2 m) and an earthed wall socket (230 V AC/50 Hz).
6.1 Appliance's electrical connection
B Connect the appliance to the power supply via a connection socket
with an earth conductor.
7Commissioning
7.1 Before commissioning
B Check whether the storage tank is filled with water. B Check all fittings for leaks. B Check the electrical connection.
7.2 Switching the appliance on/off
Switching ON
B Move main switch (on the rear side of the appliance above the power
cable (Æ Fig. 3, [18])) to "I".
Switching off B Move main switch to "0".
8Operation
Fig. 17 Control panel
[1] Display [2] Selection keys [3] Indicator light/ Device error indicator
Fig. 18 Display
[1] Display [2] Heating in heat pump mode [3] External heat (solar or boiler) [4] Information [5] Parameter adjustment entry [6] Error indicator [7] „Service“ menu entry [8] Days of the week [9] „auto/man“ functioning [10] Indicator light [11] „Prog“ menu entry [12] Clock adjustment [13] Timetable [14] Consumption [15] Storage tank sensor positions [16] „anti-freeze“ function
8.1 Working display
Visible display symbol
Device functioning.
Visible display symbol
Device inactive (water temperature remains at previously selected temperature).
8.2 Working modes
Visible display symbol „
Operating periods in accordance with defined programming (P1, P2 or P3).
Visible display symbol „
Permanent operation (24 h/7 days) without defined programming or „Full“ mode.
NOTICE:
Fuse protection! B The wiring diagram mus t show a separate connection
for the appliance.There must be a 30 mA RCD and earth conductor.
For safety and maintenance purposes, ensure that the socket is accessible after installation.
The electrical connection must meet the current standards for electrical installations in the country of use.
NOTICE: Starting up the appliance when it has not been filled with water will damage it beyond repair! B Only operate the appliance once it has been filled with
water.
After the compressor start-up, the appliance should work, at least, for 5 minutes before it gets turned off again.
NOTICE: Appliance damaging! Negative temperatures can lead to water freezing.
B Do not disconnect power supply. B Move main switch to „I“. B Switch the appliance to „Off“ mode (Æ section 8 .3.4,
page 19).
-or­B Drain the appliance.
6720645393-01.1V
2
1
3
menu
-
ok
+
2 3
4
5
6
8
9
12
11
16
14
13
6720645393-10.1V
1 7
15
10
Operation
SUPRAECO W – 6 720 646 161 (2012/04)
19
8.3 „Operating“ menu
Access the „Operating“ menu
B Press the „menu“ key for no longer than 3 seconds.
Fig. 19 Accessing the „Operating“ menu
Accessing the „Operating“ me nu pr ovi des a cce ss to the f oll owin g mo des of operation:
manual
P1
P2
P3
Full
Off
B Use the „+“ or „-“ keys to select the desired working mode. B Confirm using the „oK“ key
8.3.1 „manual“ mode
In this working mode, the device functions 24 hours a day, 7 days a week, until it reaches a selected temperature. Used heat source is defined using the Mode function (Æ Chapter 8.5.1) of „Main“ menu.
Fig. 20 „manual“ mode
8.3.2 „P1“, „P2“ and „P3“ modes
„P1“ mode
Selecting this menu causes the device to function during the predefined factory time periods (Æ „„P1“ period„, page 21).
„P2“ and „P3“ mode
Selecting this menu causes the device to function during user-defined time periods (Æ „„P2“ and „P3“ periods, page 21).
8.3.3 „Full“ mode
In this mode, the device uses two heat sources simultaneously: the heat pump and electrical power.
Fig. 21 „Full“ mode
This mode permits setting the water temperature anywhere between 30 °C and 70 °C.
Upon reaching the selected water temperature, the device exits „Full“ mode and returns to the mode previously selected.
8.3.4 „Off“ mode
This operating mode disconnects the device. Electrical power is only activated for the „anti-freeze“ protection function, if necessary.
Fig. 22 Modo „Off“
„Anti-freeze“ function
The electrical power is connected when the water temperature of the deposit reaches 5 °C. It is disconnected when the water temperature reaches 10 °C.
8.4 Setting the DHW temperature
To go back one menu: B Press the „menu“ key.
-or­B Do not press any key for the following 15 seconds.
6720646160-14.1V
menu
-
ok
+
<3s
6720646160-37.1V
"Full" mode activation reduces device efficiency, and should only be selected in the event of need for a rapid increase in water temperature.
Two heat sources are used simultaneously until the desired temperature is reached. Only electrical heat is used over 60 °C.
The water temperature is factory-set at a value of 50 °C.
6720646160-08.1V
6720646160-10.1V
Operation
SUPRAECO W – 6 720 646 161 (2012/04)
20
B Press the „+“ or „-“ keys until the desired value is reached.
Fig. 23 Setting the temperature
B Press the „ok“ key to confirm the selection.
The selected temperature will blink 3x to signal confirmation.
8.5 „Main“ menu
Accessing the „Main“ menu
B Press the „menu“ key and hold it down for over 3 secs.
Fig. 24 Accessing the „Main“ menu
Accessing the „Main“ menu provides access to the following functions:
Mode - „Heating modes“
Prog - „Timetable operation programming“
Leg - „thermal disinfection“
Set - „adjustments“
Purg - „purge“
Info - „information“
B Use the „+“ or „-“ keys to select the desired menu. B Confirm using the „ok“ key
8.5.1 „Mode“ function - heating modes
The „Mode“ function permits selection of 3 different heating modes:
„Electrical“ mode
„Heat pump“ mode
„Combi“ mode
Fig. 25 „Mode“ function
„Electrical“ mode
In this mode, the only heat source used is electrical power.
Fig. 26 „Electrical“ mode
This mode permits setting the water temperature anywhere between 30 °C and 70 °C.
„Heat pump“ mode
Fig. 27 „Heat pump“ mode
This mode permits setting the water temperature anywhere between 30 °C and 60 °C.
„Combi“ mode
This mode used two heat sources, depending on conditions: the heat pump or the electrical supply.
The selected value blinks until the selection is validated. If the selection is not validated within 10 seconds, the previously selected value will remain active.
6720646160-13.1V
6720646160-49.1V
menu
-
ok
+
>3s
Water heating is only assured while air inlet is between 5 °C and 35 °C.
Very low temperatures trigger activation of the „anti freeze“ protection function (Æ page 19).
6720646160-19.1V
6720646160-07.1V
6720646160-06.1V
Operation
SUPRAECO W – 6 720 646 161 (2012/04)
21
Fig. 28 „Combi“ mode
This mode permits setting the water temperature anywhere between 30 °C and 70 °C.
8.5.2 „Prog“ function - Timetable operation programming
The „Prog“ function permits the heat pump to be programmed for operation based on the desired timetable only.
Fig. 29 „Prog“ function
The „Prog“ function provides access to the following menus:
„P1“ period (days 1 to 5)
„P1“ period (days 6 to 7)
„P2“ period (days 1 to 5)
„P2“ period (days 6 to 7)
„P3“ period (days 1 to 5)
„P3“ period (days 6 to 7)
„P1“ period
The heat pump functions during the predetermined factory times. No other type of alteration is possible: Days 1 - 5: [00:00 Æ 06:00] and [16:00 Æ 19:00] Days 6 - 7: [02:00 Æ 08:00]
Fig. 30 „P1“ period
„P2“ and „P3“ periods
The heat pump functions at times preset by the user.
Fig. 31 „P2“ and „P3“ periods
Setting the operating periods to „P2“ and „P3“
4 operating periods will be set in each of the functions:
2 periods for days „1 to 5“
2 periods for days „6 to 7“
Definition of operating periods
B Access the „P2“ or „P3“ functions (Æsection 8.3). B Press „ok“.
Display shows the start schedule of the 1
st
operating period in blink
mode.
Fig. 32 Start of 1
st
operating period
B Use the „+“ and „-“ keys to define the operating start schedule. B Press „ok“.
Blinking display shows operating stop schedule for the 1
st
period.
B Use the „+“ and „-“ keys to define the operating duration. B Press „ok“.
Blinking display shows the start schedule for the 2
nd
operating
period.
Fig. 33 Beginning of the 2
nd
operating period
If the water temperature inside the tank is less than 60 °C and the incoming air temperature is between -10 °C and +35 °C, the heat pump will be used as the sole heat source. The electrical power will be activated when these conditions are not achieved.
6720646160-09.1V
6720646160-15.1V
6720646160-16.1V
If the start of the 2nd operating period is defined within the operating period of the 1
st
period, the end of operation of the 1st period will be adjusted to the newly defined value.
6720646160-35.1V
6720646160-39.1V
6720646160-40.1V
Operation
SUPRAECO W – 6 720 646 161 (2012/04)
22
B Use the „+“ and „-“ keys to define the operating start schedule of the
2nd period.
B Press „ok“.
Blinking display shows the operating stop schedule for the 2
nd
period.
B Use the „+“ and „-“ keys to define the operating duration. B Press „ok“.
Days „1 to 5“ are now set.
Fig. 34 Start of 1st operating period for days „6 to 7“
B Repeat the above described operations for the operating periods of
days „6 and 7“. Completed definition of the 2
nd
operating period for days „6 and 7“
concludes the definition of the operating periods.
Fig. 35 Definition of periods
[1] Start of 1st period [2] End of 1st period [3] Start of 2nd period [4] End of 2
nd
period
Switching off the operating period
B Select the start schedule and end of functioning for the same time.
The operating period will be switched off.
8.5.3 „Leg“ function - automatic thermal disinfection
The „Leg“ function permits activation/deactivation of the thermal disinfection process. This bacteria elimination process should be performed at least once a week.
Fig. 36 „Leg“ function
Automatic activation of the „Leg“ function
B Access the Leg function and press „ok“.
Display with blinking indication „ “ active.
B Press „+“.
Display with blinking indication „ “ active.
B Press „ok“.
„Leg“ function activated and blinking 1
st
day of the week.
Define the day of the week for disinfection.
B Select the day, using the „+“ and „-“ keys. B Press „ok“.
Define the time of disinfection
B Select the time, using the „+“ e „-“ keys. B Press „ok“.
Upon reaching a temperature of 70 °C, the device returns to the previously selected mode.
Manual activation of the „Leg“ function
B Access the „Leg“ function and press „ok“.
Display with blinking indication „ “ active.
B Press „ok“.
„Leg“ function activated.
If there‘s no need for a 2nd working period. B Select the start schedule and end of functioning for
the same time.
6720646160-41.1V
6720646160-38.1V
1 2 3 4
The device is factory set with the function deactivated. Activation of the disinfection mode temporarily replaces any defined programming.
WARNING: Beware of burns! Hot water can cause serious burns.
B Thermal disinfection should only be performed
outside normal working hours.
B Warn all users of the danger of burns and the need to
perform thermal disinfection.
The disinfection process will run for a maximum period of 24h. After this time, if a temperature of 70 °C has not been reached (due to consumption of hot water during the disinfection period), the device will automatically return to the previously selected mode of functioning.
The hot water temperature is automatically set at 70 °C.
The hot water temperature is automatically set at 70 °C.
6720646160-17.1V
Operation
SUPRAECO W – 6 720 646 161 (2012/04)
23
Upon reaching a temperature of 70 °C, the device returns to the previously selected mode.
8.5.4 „Set“ function - adjustments
The „Set“ function permits adjustment of the following values:
Temperature units (Æ Chapter 8.8)
Time and day of the week (Æ Chapter 8.9).
Fig. 37 „Set“ function
8.5.5 „Purg“ function - purge
„Purg“ function is an auxiliary for the system purging process.
Fig. 38 „Purg“ function
To activate „Purg“ function
B Access „Purg“ function and press „OK“. B Circulation pump will start functioning. After 5 minutes the appliance
returns to the operating mode previously selected.
8.5.6 „Info“ function - information
The „Info“ function permits display of the cumulative consumption over the past 30 days.
Fig. 39 „Info“ function
Displaying the consumption
B Access the „Info“ function and press „ok“.
Displays cumulative consumption (in kWh).
„reset“ consumption
Displays with indication of cumulative consumption. B Press „-“.
Displays with blinking „del“ indication.
Fig. 40 „del“ function
B Press „ok“.
The meter restarts the count.
8.6 Troubleshooting
This device is equipped with a troubleshooting function. Anomaly indication is performed by means of a code (Table 10, page 28) corresponding to the error indication symbol in the digital visor (Fig. 18, [6]) and the blinking of the functioning indicator light. In most cases, the device will only return to normal functioning following elimination of the cause of the malfunction and resetting of the device. To identify the malfunction, see Chapter 11.
Fig. 41 Error code
Resetting the system
B Press the „ok“ key and hold it down for over 3 seconds.
Fig. 42 Resetting the system
The disinfection process will not be repeated until it is reactivated.
6720646160-18.1V
6720646160-36.1V
6720646160-42.1V
6720646160-43.1V
menu
-
ok
+
6720646160-21.1V
menu
-
ok
+
>3s
Operation
SUPRAECO W – 6 720 646 161 (2012/04)
24
8.7 Factory configurations
Upon definition of the temperature units and timetable, the device will operate according to the factory set values.
Heating mode: „Combi“ (Æ chapter 8.5.1) Manual functioning: „manual“ (Æ chapter 8.3)
Fig. 43 Initial menu
8.8 Selecting the temperature units - „ °C“ or „°F“
Upon the 1st use, the user must select the temperature unit.
Fig. 44 Selecting the temperature units
B Press the „+“ or „-“ keys to select the temperature unit. B Confirm the selection using the „ok“ key.
8.9 Setting the time and day of the week
Fig. 45 Setting the time
B Press the „+“ or „-“ keys to set the time. B Confirm the selection using the „ok“ key.
Display shows the minute digits, blinking.
B Press „+“ or „-“ keys to set the minutes.
B Confirm the selection using the „ok“ key.
The clock is set and the day of the week begins to blink.
Fig. 46 Setting the day of the week
B Press the „+“ or „-“ keys to set the day of the week. B Confirm the selection using the „ok“ key.
The „am/pm“ selection is only valid if „°F“ is selected as the unit of temperature.
6720646160-37.1V
6720646160-34.1V
6720646160-11.1V
By default, the first day of the week is Monday, the second is Tuesday, and so on. The definition of the 1st day of the week can be changed if desired.
6720646160-12.1V
Environment / disposal
SUPRAECO W – 6 720 646 161 (2012/04)
25
8.10 Controls
9 Environment / disposal
Environmental protection is a fundamental corporate strategy of the Bosch Group. The quality of our products, their economy an d environmental safety are all of equal importance to us and all environmental protection legislation and regulations are strictly observed. We use the best possible technology and materials for protecting the environment taking account of economic considerations.
Packaging
We participate in the recycling programmes of the countries in which our products are sold to ensure optimum recycling. All of our packaging materials are environmentally compatible and can be recycled.
Used appliances
Used appliances contain valuable materials that should be recycled. The various assemblies can be easily dismantled and synthetic materials are marked accordingly. Assemblies can therefore be sorted by composition and passed on for recycling or disposal.
menu
-
ok
+
menu
-
ok
+
menu
-
ok
+
<3s
manual
P1
P2
P3
Full
Off
Mode
Prog
Leg
Set
>3s
>3s
-
+
-
-
-
-
+
+
+
+
-
+
-
-
-
-
+
+
+
+
6720646160-47.3V
-
+
-
+
Purg
Info
Maintenance
SUPRAECO W – 6 720 646 161 (2012/04)
26
10 Maintenance
10.1 General inspections
Inspect the appliance regularly to identify possible malfunctions.
B Keep the appliance's casing the installation location clean. B Dust the system regularly using a damp cloth.
This way leaks can be identified and repaired at an early stage.
B Check all fittings for leaks on a regular basis.
10.2 Performance check
The temperature difference between the air inlet and the air outlet must be 5 - 7 °C.
If the temperature difference is greater: B Check the air inlet and air outlet ducts (wrong air flow rate)
If the temperature difference is smaller: B Notify a contractor or cust omer service (the appliance must be tested
to improve its heating output).
10.3 Checking/replacing the magnesium anode
The internal wall of the DHW storage tank is coated with a double glass lining. The coating is designed for normal quality water. When using more corrosive water, the warranty only applies if additional safety measures (f.i. dielectric joints) have been taken and the magnesium anode is checked more frequently.
To check the protective anode:
B Isolate the appliance from the power supply. B Remove front casing.
B Remove magnesium anode.
Fig. 47 Checking state of magnesium anode
B Check and, if necessay, replace the magnesium anode.
10.4 Cleaning
B Check and clean the evaporator regularly. B The air inlet and air outlet apertures must be unobstructed and
accessible.
B Check the air grille, air filter and air ducts regularly and clean them if
necessary.
10.5 Condensate hose
B Loosen the link between the tube of the condensers and the
condenser collection parts.
B Check for the presence of any dirt in the part and/or the tube. B Reassemble the link between the tube and the condenser collection
part.
10.6 Safety valve
B Open the safety valve at least once a month (Æ Fig. 48) to ensure that
it is functional.
Fig. 48 Safety valve
[1] Safety valve [2] Drain
DANGER: Risk of electric shock! B Isolate the appliance from the power supply using the
fuse or another protective device before carrying out any work on electrical parts.
The appliance is protected against corrosion by an internal magnesium anode.
NOTICE: Damage to the appliance! The magnesium anode must be installed before commissioning the appliance.
NOTICE: Damage to the appliance! Check the magnesium anode annually and replace if required. Appliances operated without this protection are excluded from our warranty.
CAUTION: Risk of scalding! B Before removing the magnesium anode, drain about
75 litres of water from the storage tank.
CAUTION: Risk of scalding B Ensure that draining water from the safety valve
presents no risk to people or property.
6720800765-05.1V
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6720608467-18.2AL
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Maintenance
SUPRAECO W – 6 720 646 161 (2012/04)
27
10.7 Refrigerant circuit
10.8 High limit safety cut-out
The appliance is equipped with an automatic safety facility. This safety facility isolates the DHW storage tank from the power supply to prevent the risk of injury if the DHW storage tank water temperature rises above a certain limit.
Resetting the high limit safety cut-out
B Remove front casing (Æ Fig. 3, [24]). B Remove the protective cap from the resistor. B Press reset button all the way down ( Fig. 49, [1]).
Fig. 49 Temperature controller
[1] Reset button [2] Temperature controller
10.9 Draining the storage tank
B Isolate the appliance from the power supply. B Close the water shut-off valve at the cold water inlet and open one
DHW tap.
B Open drain set.
-or-
B Open safety valve. B Wait until no more water flows out of the drain set and the appliance
has been completely drained.
NOTICE: Refrigerant leak! B Repairs to the refrigerant circuit (e.g. to the
compressor, condenser, evaporator, expansion vessel) may only be carried out by an authorised contractor.
NOTICE: The temperature limiter may only be reset by an authorised contractor after the fault has been remedied.
After a fault has been remedied, ensure that the temperature controller is in the position shown in Fig. 49.
CAUTION: Risk of scalding Check the appliance's DHW temperature before opening the safety valve.
B Wait until the water temperatur e has dropped enough
to prevent burns and other damage.
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Display
11 Display
11.1 Faults that are shown on the display
Installation, maintenance and repairs may only be carried out by an authorised contractor. The following table lists the fault codes and their remedies.
11.2 Displays
Display Description Solution E01 Fault in the top storage tank temperature sensor Notify authorised contractor
E02 Fault in the bottom storage tank temperature sensor Notify authorised contractor
E03 Fault in the temperature sensor at the air inlet Notify authorised contractor
E04 Temperature in storage tank 80 °C Eliminate cause of fault. If the fault continues to occur, notify
an authorised contractor.
E05 Not used Notify authorised contractor
E06 Hold down setting buttons longer than 30 seconds Release buttons
E07 Not used Notify authorised contractor
E08 Not used Notify authorised contractor
E09 Incorrect system purging
Water shortage for long period (> 12h)
Notify authorised contractor
Reset the system
E10 Resistor faulty
Fault in the high limit safety cut-out
Adjusted temperature in the thermostat below the set point
temperature in the tank
Notify authorised contractor
E11 Fault in the fan
High pressure loss in the air ducts
Leaks in refrigerant circuit
Fault in the compressor
Fault in the expansion valve
Fault in the dry filter
Notify authorised contractor
Table 10 Fault codes
Display Description Note LEG Thermal disinfection process running When temperature reaches 70 °C, the appliance goes back to
the mode previously selected
HOT Temperature of inlet air ≥ 35 °C Automatic stop of „Heat pump“ mode when air inlet
temperature is lower than 5 °C or higher than 35 °C
COLD Temperature of the inlet air ≤ +5 °C
Table 11 Display indications
Bosch Thermotechnik GmbH Junkersstrasse 20-24 D-73249 Wernau
www.junkers.com
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