Jungheinrich UPC User Manual

High throughput efficiency during complete filling or emptying of a pallet channel
Collision-free pallet storage and retrieval
Total system flexibility due to handling different pallet types
Optimum utilisation of building height through low racking compartment height
Operational with virtually any Jungheinrich stacker
Under Pallet Carrier UPC
Compact Storage Shuttle System
The Jungheinrich Compact Storage System with UPC (Under Pallet Carrier) – consisting of carrier, carrier truck and channel rack­ing – facilitates optimum utilisation of storage space. UPC racking provides room in height and width for several pallet chan­nels. The low height utilisation per channel level also allows effective use of the avail­able storage height. Any Jungheinrich stacker with sufficient residual capacity can be used as carrier truck.
The UPC is particularly effective during re­peated storage and retrieval in the same pallet channel – e.g. when buffering a large quantity of the same pallets. The UPC is put on the forks of the carrier truck and used in the pallet channel where it travels independently under the stored pallets without being connected to the carrier truck. After putting down the first pallet on the UPC rail in the racking chan­nel and pressing the start button on the operating console, the process control car­ries out all necessary travel and lift move-
ments independently. Sensors recognise the position of stored pallets. Storage and retrieval of new pallets then takes place with no danger of collision.
Operating terminal and process control communicate via bi-directional radio link run on the registration-free ISM band (433 MHz). The operator picks up another pallet while the carrier is travelling, puts it down at the channel start and a new work cycle can begin. Retrieval is carried out accordingly.
Under Pallet Carrier UPC
b
12
b
6
b
9
Q
h
3
b
4
b
1
b10/b
11
b
2
l6 = l
3
h
13
y
l
1
c
Technical data in line with VDI 2198 as at: 07/2010
1.1 Manufacturer (abbreviation) Jungheinrich Jungheinrich Jungheinrich Jungheinrich 1.1
1.2 Manufacturer’s type designation UPC P1 UPC P2 UPC P5 UPC P6 1.2
1.3 Drive electric electric electric electric 1.3
1.4 Operator type hand
1.5 Load capacity / rated load Q (t) 1.5 1.5 1.5 1.5 1.5
Identification
1.6 Load centre distance c (mm) 400 500 500
1.9 Wheelbase y (mm) 667 845 845 984 1.9
2.1 Service weight incl. battery (see line 6.5) kg 190 212 212 225 2.1
2.2 Axle loading, laden front / rear kg 845 / 845 856 / 856 856 / 856 863 / 863 2.2
2.3 Axle loading, unladen front / rear kg 95 / 95 106 / 106 106 / 106 113 / 113 2.3
Weights
3.1 Tyres Polyurethan Polyurethan Polyurethan Polyurethan 3.1
3.2 Tyre size, front mm
3.3 Tyre size, rear mm
3.5 Wheels, number front rear (x = driven wheels) 2x / 2x 2x / 2x 2x / 2x 2x / 2x 3.5
3.6 Track width, front b10 (mm) 952 952 952 842 3.6
Wheels, Chassis
3.7 Track width, rear b11 (mm) 952 952 952 842 3.7
4.4 Lift h3 (mm) 27 27 27 27 4.1
4.15 Height, lowered h13 (mm) 150 150 150 150 4.15
4.16 Length of loading surface l
4.18 Width of loading surface b
4.19 Overall length (without load) l
4.21 Overall width b
4.26 Distance between wheel arms / loading surfaces b
Basic Dimensions
4.27 Width across guide rolls b
4.42 Pallet width b
4.43 Pallet length l
(mm) 800 1000 1000 1140 4.16
3
(mm) 1010 1010 1010 900 4.18
9
(mm) 864 1064 1064 1204 4.19
1
/ b2 (mm) 880 / 1034 880 / 1034 880 / 1034 770 / 924 4.21
1
(mm) 651 651 651 468 4.26
4
(mm) 1038 1038 1038 928 4.27
6
(mm) 1200 1200 1200 1140 4.42
12
(mm) 800 1000 1000 2) 1140 4.43
6
5.1 Travel speed, laden / unladen km / h 3.4 / 3.8 3) 3.4 / 3.8 3) 3.4 / 3.8 3) 3.4 / 3.8 3) 5.1
5.2 Lift speed, laden / unladen m / s 0.012 / 0.013 0.012 / 0.013 0.012 / 0.013 0.012 / 0.013 5.2
5.3 Lowering speed, laden / unladen m / s 0.014 / 0.013 0.014 / 0.013 0.014 / 0.013 0.014 / 0.013 5.3
1
) hand 1) hand 1) hand 1) 1.4
2
) 570 1.6
100 x 40 100 x 40 100 x 40 100 x 40
100 x 40 100 x 40 100 x 40 100 x 40
3.2
3.3
Performance Data
6.1 Drive motor rating S2 60 min kW 0.23 0.23 0.23 0.23 6.1
6.2 Lift motor rating at S3 15% kW 2 x 0.15 2 x 0.15 2 x 0.15 2 x 0.15 6.2
6.4 Battery voltage, nominal capacity K
E-Motor
6.5 Battery weight kg 46 46 46 46 6.5
5
V / Ah 2 x 12 / 58 2 x 12 / 58 2 x 12 / 58 2 x 12 / 58 6.4
8.1 Type of drive control impulse impulse impulse impulse 8.1
8.4 Sound level at the driver‘s ear according to EN 12 053 dB (A) 62 62 62 62 8.4
Others
1) Rail guided in pallet channel
2) Type P5 switchable, Euro pallet: c = 400 mm, l
3) Travel speed with load with Q = 1000 kg
= 800 mm
6
This specification sheet according to VDI regulation 2198 only provides technical values for the standard truck. Non-standard tyres, different masts, additional equipment, etc. could produce other values. Right reserved for technical changes and improvements.
Make use of the advantages
Start of storage UPC returns to the beginning of the channel
Flexibility through handling different pallet types
Different UPC variants facilitate the han­dling of different load carriers:
Euro pallets.
Industrial pallets.
Euro and industrial pallets in the same
racking system: Kombi carriers with sen-
for recognising the pallet size.
sors
Chemistry pallets.
Other variants are available on request.
Special functionalities
Stacking and retrieval according to LiFo
(Last-in-First-out) and FiFo (First-in-First­out) is made easy.
When channel is to be emptied com-
pletely, e.g. for a supply order, the UPC automatically takes each pallet in the channel to the retrieval side from where
Storage
Easy battery change for 2- and 3-shift operation
The battery charger of the carrier ensures easy charging at any 230 V mains socket. Dependent on the intensity of the appli­cation, the carrier with a fully charged battery set is operational for eight to ten hours. An additional second battery – in combination with a battery changing sta­tion (optional) – significantly increases the application time in 2- and 3-shift opera­tions. Battery change is carried out in sec­onds due to the battery container.
UPC Compact Storage System in cold store
Excellent space utilisation is of particular importance for the efficient operation in a cold store. UPC in cold store design (op­tional) allows application in temperatures up to –30°C. A second battery set with charging station noticeably increases op­erational availability.
User-friendly hand-held radio terminal
Ergonomic mounting within the opera-
tor’s field of vision.
Simple operation and clear information
display.
Well-arranged function keys.
Numerous diagnostic functions for
Jungheinrich Service.
Mobile use is also possible. it is picked up by a stacker and taken to Goods-out.
This function is also possible if not all
but only a defined number of pallets are to be retrieved.
Compressing: If there is no stacking or
retrieval (e.g. at shift end), all pallets can automatically be brought to the re­trieval side.
Easy battery change
Larger racking installations with several carriers
Up to 69 different carriers can be dialled up with a hand-held radio terminal for larger racking installations. The operator only needs to change the identification on the hand-held terminal to contact the next carrier.
Jungheinrich UK Ltd.
Head Office:
Sherbourne House · Sherbourne Drive
Tilbrook · Milton Keynes MK7 8HX
Phone 01908 363100
Fax 01908 363180
info@jungheinrich.co.uk
www.jungheinrich.co.uk
Jungheinrich
Plants, Sales and
Services Europe
ISO 9001/ ISO 14001
conform to the European
Safety Requirements.
Jungheinrich trucks
1404.GB.07.2010.r.s.
Loading...