Jungheinrich EJE-220, EJE-225, EJE-230, EJE-235 User Manual

Robust sturdy design
for the toughest duties
with heavy loads

Outstanding driving stability

Multi-shift operation
facilitated by sideways
battery exit (optional)

EJE 220/225/230/235

Electric pedestrian pallet truck (2,000/2,500/3,000/3,500 kg)

The EJE series 2 pallet trucks are ex­tremely powerful: They are ideal for use
when things are very busy during peak
times when maximum throughput is
required: For loading and ooading of
HGVs on the ramp. In hard continuous
operations with heavy loads. For 2-shift
or even 3-shift operation. Under harsh
operating conditions. Here, the advan­tages of the EJE really come into play:

• Powerful, innovative 1.6 kW 3-phase
AC drive motor for maximum through­put.

• High residual capacity and powerful lift
motor.

• Extremely durable frame for very high
operational demands.

• State-of-the-art control electronics for
perfect handling.

• Excellent energy management for low
operating costs.

• Large batteries for long operating
times.

It also oers ergonomic advantages:
The low-mounted, long tiller ensures
safe operation by maintaining adequate
distance between the operator and
truck. The crawl speed button assists
in extremely confined areas. It allows
the truck to travel at an automatically
reduced speed with the tiller upright. The

EJE can be equipped with batteries up
to 375 Ah. In combination with state­of-the-art and economical 3-phase AC
technology, longer operating times are
achieved than with conventional tech­nology. With the option of lateral battery
exchange, multishift operation up to 24
hours is easily achievable.
The re-designed multifunctional tiller
arm is full of innovations: Sealed sensor
system (IP 65) for maximum breakdown
protection, rocker switches with con­tactless electronics for perfect operation
in any tiller position, ergonomically ar­ranged switches.

EJE 220/225/230/235

l

x

h
max.

14

h

14

min.

171

l

2

c

Q

s

m

2

y

l

1

(l

)

6

h

3

h

13

b

b

10

1

a/2

Wa

I = Travel range; II = Crawl speed range

b

b5(b12)

11

e

a/2

Ast

Issue: 05/2011

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model EJE 220 EJE 225 EJE 230 EJE 235

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation pedestrian

1.5 Load capacity/rated load Q t 2 2.5 3 3.5

1.6 Load centre distance c mm 600

Identification

1.8 Load distance x mm 911

1.9 Wheelbase y mm 1353

3)

1353

2.1.1 Net weight incl. battery (see row 6.5) kg 540 647 580 647

2.2 Axle load, w. load, front / rear kg 876 / 1664 1034 / 2113 1154 / 2426 1034 / 2113

2.3 Axle load, w.o. load, front / rear kg 423 / 117 497 / 150 457 / 123 497 / 150

Weights

3.1 Tyres PU/Vulkollan PU/Vulkollan PU/Vulkollan PU / VU

3.2 Tyre size, at front mm Ø 230 x 70

3.3 Tyre size, at rear mm Ø 85 x 110 Ø 85 x 110 2x Ø 85 x 85 2x Ø 85 x 85

3.4 Additional wheels (dimensions) mm Ø 100 x 40

3.5 Wheels, number front/rear (× = driven wheels) 1x +2

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

mm 508

10

mm 368

11

4.4 Lift h3 mm 122

4.9 Height of tiller in drive position min. / max. h

4.15 Lowered height h

4.19 Overall length l

4.20 Length incl. back of forks l

4.21 Total width b

mm 805 / 1321

14

mm 85 85 85 92

13

mm 1763

1

mm 613 613 / 685 613 613

2

mm 720

1/b2

4.22 Fork dimensions s/e/l mm 55 / 172 / 1150

4.25 Width over forks b

4.32 Floor clearance centre wheelbase m

Basic dimensions

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 1977

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 2027

4.35 Turning radius W

mm 540

5

mm 30

2

mm 1538

a

2)

1)

3)

1977 / 2049

2027 / 2099

1538

5.1 Travel speed, w. / w.o. load km/h 6 / 6

5.2 Lift speed, w. / w.o. load m/s 0.04 / 0.06 0.03 / 0.06 0.3 / 0.6 0.03 / 0.06

5.3 Lower speed, w. / w.o. load m/s 0.05 / 0.05 0.05 / 0.05 0.5 / 0.5 0.05 / 0.05

data

5.8 Max. gradeability, laden/unladen % 10 / 20 8 / 20 6 / 20 5 / 20

Performance

5.10 Service brake electric

6.1 Drive motor rating S2 60 min. kW 1.6

6.2 Lift motor rating at S3 10% kW 1.5

6.3 Battery according to DIN 43531/35/36 A,B,C, no B

6.4 Battery voltage/nominal capacity K5 V/Ah 24 / 250

Electrics

6.5 Battery weight kg 220

8.1 Type of drive control AC SpeedControl

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 70

Misc.

3)

1)

3)

1353 1353

2)

1977 1977

1)

2027 2027

1538 1538

3)

2)

1)

3)

1)

Diagonal according to VDI: + 204 mm

2)

Diagonal according to VDI: + 366 mm

3)

Load section lowered: 55 mm

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.

Benefit from the advantages

Application in block stored ware­house

The EJE unloading a lorry Flexible universal stacker

Innovative 3-phase AC technology

Jungheinrich three-phase AC motors
oer higher performance while simulta­neously reducing running costs:

• High level of eciency with excellent
energy management.

• Strong acceleration even at maximum
load.

• Quick change in direction of travel
without ‘having to think’.

• No carbon brushes - maintenance-free
drive motor.

• Two-year warranty on the drive motor.

Robust construction for the hardest
applications

• 8 mm high quality steel apron on the
front of the chassis.

• Reinforced fork construction for high
carrying capacity.

• Suspended drive transmission com­pensates for shocks even under heavy
load conditions (only EJE 235).

Optimum cornering

Sprung and cushioned support wheels
– linked via the ProTracLink torsion bar

– distribute equalising forces dependent
on travel conditions i.e. evenly across
all wheels during straight-line travel;
concentrated on the outer support
wheel during cornering. Thanks to level
equalisation, ProTracLink also ensures
minimum support wheel wear when ap­proaching ramps at an angle: Both sup­port wheels are linked by a mechanical
connection which keeps them at the
same height. The lower support wheel
does not touch at any point and does not
become damaged.

Ergonomic operation

The new generation multifunction tiller
arm head meets the ergonomic demands
of the operator.

• Clearly colour coded buttons with
abrasion resistant symbols for intuitive
control.

• A grip with close anity to the hand
posture of the operator.

• Crawl button on the underside of the
tiller arm control head for easy oper­ation when the tiller is in the upright
position.

• Rocker switches for comfortable oper­ation in every tiller arm position.

• The tiller also has excellent protection
against breakdown with contactless
sensor technology, protected accord­ing to IP 65.

Long operating times

Battery capacities to 375 Ah ensure long
operating times.

• Short version 2 EPzS 180 / 250 Ah.

• Long version 3 EPzS 375 Ah (only EJE

225).

• Integrated battery charger (24 V/30
A for lead-acid and maintenance
free batteries) for simple charging of
the battery from any mains socket
(optional).

• Side battery changing for multi-shift
applications (optional).

Additional equipment

• Cold store design.

• Entry rollers.

• Load protection guard.

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

T_EJE 220/225/230/235_042014_en_UK_000