Jungheinrich EJD-220 User Manual

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3-phase AC motor for maximum performance and low energy consumption
Precise load positioning with sensitive lifting and lowering of the load
Fully manoeuvrable with tiller in upright position due to crawl speed button
Optimum driving characteristics with fixed ProTracLink torsion bar
Multifunction tiller arm for intuitive operation
EJD 220
Electric pedestrian stacker (2,000 kg)
The EJD 220 is a multi-talented truck when it comes to the handling of loads. It combines the features of a pedestrian pallet truck and stacker in one truck: From loading and ooading HGVs to the transporting and stacking of pallets (max. 2560 mm lift height), it really is a convincingly flexible truck. Its greatest advantage: As a double-deck stacker, it is able to lift two Euro pallets at the same time. All operations can there­fore be performed twice as quickly in comparison with a conventional pedes­trian pallet truck or stacker. The EJD
can carry 2000 kg when used as a pallet truck, 1000 kg with the forks raised or 2 x 1000 kg in double-deck operation. The EJD is an extremely sturdy and reliable truck: The robust 8 mm frame, the powerful 1.6 kW drive with the latest 3-phase AC technology, batteries up to 375 Ah and lateral exchange as well as the rigid mast ensure extremely ecient operation in even the most demanding environments. The patented ProTracLink support wheel system with hydraulic locking is an ab­solute must for ensuring stability and safe
travel on ramps and loading platforms. The raising support arms also contribute to safe travel, for instance on thresholds, ramps and uneven floors. They increase the floor clearance and thus ensure simple and safe crossing. And if space becomes too cramped on HGVs or in narrow aisles, the crawl speed button facilitates safe travel with the tiller in the upright position. A touch of the button is sucient: The brake is released and activation of the travel switch auto­matically reduced the speed of travel.
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EJD 220
b
1
h
4
h
3
h
1
I = Travel range; II = Crawl speed range
Duplex ZT
Triplex DT
Standard mast types EJD 220
Lift
h
Lowered mast height
3
h
1
Free lift
h
2
Extended mast height
h
4
(mm) (mm) (mm) (mm)
1660 1350 100 2150 2010 1530 100 2500 2560 1810 100 3050 2050 1216 100 2540 2350 1314 100 2840 2500 1366 100 2990
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Technical data in line with VDI 2198
1.1 Manufacturer (short form) Jungheinrich
1.2 Model EJD 220
1.3 Drive Electrics
1.4 Manual, pedestrian, stand-on, seated, order picker operation pedestrian
1.5 Load capacity/rated load Q t 2
1.5.1 Load capacity/mast lift Q t 1
1.5.2 Load capacity/support arm lift Q t 2
Identification
1.6 Load centre distance c mm 600
1.8 Load distance x mm 957
1.9 Wheelbase y mm 1617
2.1.1 Net weight incl. battery (see row 6.5) kg 945
2.2 Axle load, w. load, front / rear kg 1120 / 1825
2.3 Axle load, w.o. load, front / rear kg 665 / 280
Weights
3.1 Tyres PU
3.2 Tyre size, at front mm Ø 230 x 70
3.3 Tyre size, at rear mm Ø 85 x 95 / Ø 85 x 75
3.4 Additional wheels (dimensions) mm 100 x 40
3.5 Wheels, number front/rear (× = driven wheels) 1x +2/2 4
3.6 Track width, front b
Wheels / chassis
3.7 Track width, rear b
4.2.1 Total height h15 mm
4.4 Lift h
4.6 Initial lift h
4.9 Height of tiller in drive position min. / max. h
4.15 Lowered height h
4.19 Overall length l
4.20 Length incl. back of forks l2 mm 832
4.21 Total width b1/b2 mm 726
4.22 Fork dimensions s/e/l mm 56 / 185 / 1190
Basic dimensions
4.25 Width over forks b
4.32 Floor clearance centre wheelbase m
4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 2233
4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 2243
4.35 Turning radius Wa mm 1800
5.1 Travel speed, w. / w.o. load km/h 6 / 6
5.2 Lift speed, w. / w.o. load m/s 0.14 / 0.25
5.3 Lower speed, w. / w.o. load m/s 0.25 / 0.25
data
5.8 Max. gradeability, laden/unladen % 9 / 15
Performance
5.10 Service brake generated
6.1 Drive motor rating S2 60 min. kW 1.6
6.2 Lift motor, output at S3 (on time) 12 % kW 2
6.3 Battery according to DIN 43531/35/36 A,B,C, no B 43535
6.4 Battery voltage/nominal capacity K5 V/Ah 24 / 250
Electrics
6.5 Battery weight kg 220
6.6 Energy consumption according to VDI cycle kWh/h 0.54
8.1 Type of drive control AC SpeedControl
8.4
Misc.
Sound pressure level at operator’s ear according to EN 12053
mm 508
10
mm 385
11
mm 1660
3
mm 122
5
mm 711 / 1320
14
mm 90
13
mm 2022
1
mm 570
5
mm 20
2
dB (A) 59
Issue: 06/2010
3)
3)4)
4)
4)
2)
1)
3)4)
1)
Diagonal in accordance with VDI: + 225 mm
2)
Diagonal in accordance with VDI: + 369 mm
3)
Load section lowered: +48 mm
4)
With long battery compartment L (375 Ah) + 72 mm
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.
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Benefit from the advantages
Double-deck lorry loading Precise operation with the pallet
Intelligent control and drive tech­nology
Jungheinrich 3-phase AC motors and controllers oer higher performance levels while simultaneously reducing operating costs. Make the most of these advantages:
• High level of eciency with excellent energy management.
• Powerful acceleration.
• No carbon brushes - maintenance-free drive motor.
• Drive motor and controller perfectly matched thanks to in-house produc­tion.
stop
Optimum cornering and stable hand­ling
Sprung and cushioned support wheels – linked via the patented ProTracLink torsion bar – distribute equalising forces dependent on travel conditions i.e. evenly across all wheels during straight­line travel; concentrated on the outer support wheel during cornering. Another advantage:
• Level equalisation ensures minimum support wheel wear when approaching ramps at an angle: Both support wheels are linked by a mechanical connection which keeps them at the same height. The lower support wheel
Comfortable stacking and retrieving
All lifting and lowering operations are
does not touch the travel lane and is not damaged.
easily controlled by the multi-functional control handle. This allows the oper­ator to concentrate fully on stacking and retrieving. Other features that make stacking and retrieving particularly safe and ecient include:
• Precise, sensitive load lifting through speed controlled hydraulic motor.
• Gentle load depositing with propor­tional hydraulics.
• Long safety tiller provides sucient distance between the operator and the truck.
• Crawl speed button for travelling in re­stricted conditions with tiller in upright position.
Work in comfort
The EJD is ideally suited for double pallet handling. It has been robustly designed for high performance operation. Other advantages:
• Robust mast: maximum load for sup­port arm lift 2000 kg; for mast lift 1000 kg.
• Outstanding view of the forks over profiled battery cover.
• A support arm stop ensures con­sistently precise positioning of pallets on the forks.
• High-performance, lift motor copes easily lifting very heavy loads.
Stacking pallets
• Large detachable storage compart­ment and clip pad for storage.
Fully informed at all times
Comprehensive control instrumentation gives the operator the reassurance of full information at a glance at all times:
• CanDis information display (optional) with hour-meter and service code storage (optional).
• PIN activation of truck and choice of 3 travel programs via CanCode (optional).
Long operating times
The energy-saving 3-phase AC tech­nology, combined with battery capacities of up to 375 Ah, ensures long operating times:
• Battery compartment size M: 2 PzS 250 Ah batteries.
• Battery compartment size L: 3 PzS 375 Ah batteries
• Lateral battery exchange option for rapid replacement in a multi-shift environment.
• Built-in charger (24 V/30 A for wet cell batteries and maintenance-free batteries) for easy charging at any mains socket (optional).
Optional equipment
• Cold store version
• Load guard.
Jungheinrich UK Ltd.
Head Oce: Sherbourne House Sherbourne Drive Tilbrook Milton Keynes MK7 8HX Telephone 01908 363100 Fax 01908 363180
info@jungheinrich.co.uk www.jungheinrich.co.uk
The German production
facilities in Norderstedt and
Moosburg are certified.
Jungheinrich fork lift
trucks meet European
safety requirements.
T_EJD 220 _012014_en_UK_000
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