Jungheinrich EJC-212, EJC-214, EJC-216, EJC-220 User Manual

Powerful and ecient
with maintenance-free
AC drive motor

Sensitive lifting and lowering
with quiet, speed-controlled
hydraulic motor

High residual capacities
thanks to sturdy design
and four-wheel chassis

Easy, eortless steering with
electric tiller (optional)

Fast lifting of light loads
with Lift-Plus (optional)

EJC 212/214/216/220

Electric pedestrian stacker (1,200/1,400/1,600/2,000 kg)

The EJC pedestrian stackers are designed
for demanding applications. The trucks
oer high lift heights and residual capac­ities, as well as long operating times. The
powerful 3-phase AC drive motors com­bined with the Jungheinrich electronic
controller guarantees high performance
and minimum energy consumption.
This ensures maximum throughput. The
trucks also feature an outstanding level
of user friendliness:

• Precise and sensitive lifting by elec­tronically controlled lift motor. This
allows easy stacking of heavy loads in
narrow racking.

• Gentle depositing of the load on the
floor or in the racking with propor­tional hydraulics.

• Minimum noise during lifting.

• LiftPlus (optional) enables the EJC
214/216 to achieve a significantly
higher lift speed when lifting the forks
with a light load (up to 400 kg) in com­parison with the standard version.

• Electric tiller steering (optional) for
minimum steering eort and therefore
fatigue-free operation, in particular
when travelling with the tiller upright
(crawl speed mode).

• Numerous storage options ensure that
pens, knives or documents are within
easy reach.

As well as user friendliness, the truck
oers excellent safety features: The
long safety tiller in conjunction with the
enclosed truck contours and the low
apron ensure maximum operator safety.
The EJC draws its energy from batteries
with capacities of up to 375 Ah. When
required for multishift use, the EJC
212/214/216/220 oer battery compart­ments with lateral battery exchange as an
option. A built-in charger (optional) en­sures comfortable and reliable charging
at any standard 240-V mains socket. The
EJC 212 oers a built-in charger with
quick charging function as an option.

EJC 212/214/216/220

h₄

h₁

h₁₄

max.

h₁₄

min.

900

b₁₀

b₁

Lift

h

3

(mm) (mm) (mm) (mm)

Duplex ZT

2400 - - 1750 - - - 100 - - - 2925 ­2500 1750 1750 - 1950 100 100 - 100 2975 2975 - 3165
2600 - - 1850 - - - 100 - - - 3125 -

2700 1850 1850 - - 100 100 - - 3175 3175 - ­2800 - - 1950 2100 - - 100 100 - - 3325 3465
2900 1950 1950 - - 100 100 - - 3375 3375 - -

3100 - - 2100 - - - 100 - - - 3625 ­3200 2100 2100 - - 100 100 - - 3675 3675 - ­3500 - - 2300 2450 - - 100 100 - - 4025 4165
3600 2300 2300 - - 100 100 - - 4075 4075 - ­3800 - - 2450 - - - 100 - - - 4325 ­4000 - - 2550 - - - 100 - - - 4525 -

4100 - 2550 - - - 100 - - - 4575 - ­4200 - - 2650 - - - 100 - - - 4725 ­4300 - 2650 - - - 100 - - - 4775 - -

Duplex ZZ

2400 - - 1700 - - - 1175 - - - 2925 ­2500 1700 1700 - 1900 1225 1225 - 1235 2975 2975 - 3165
2800 - - 1900 2050 - - 1375 1385 - - 3325 3465
2900 1900 1900 - - 1425 1425 - - 3375 3375 - -

3100 - - 2050 - - - 1525 - - - 3625 ­3200 2050 2050 - - 1575 1575 - - 3675 3675 - ­3500 - - 2250 2400 - - 1725 1735 - - 4025 4165
3600 2250 2250 - - 1775 1775 - - 4075 4075 - ­4000 - - 2500 - - - 1975 - - - 4525 ­4100 - 2500 - - - 2025 - - - 4575 - ­4200 - - 2600 - - - 2075 - - - 4725 ­4300 - 2600 - - - 2125 - - - 4775 - -

Triplex DZ

3510 - - - 1850 - - - 1150 - - - 4210
3990 - ­4090 1845 1830 - - 1338 1341 - - 4597 4579 - ­4200 - - 1900 2080 - - 1368 1380 - - 4732 4900
4300 1915 1900 - - 1408 1411 - - 4807 4789 - ­4590 - - 2030 - - - 1498 - - - 5122 ­4690 - 2030 - - - 1541 - - - 5179 - ­4700 2050 - - - 1543 - - - 5212 - - ­4800 - - - 2280 - - - 1580 - - - 5500

5250 - - 2250 - - - 1718 - - - 5782 -

5350 - 2250 - - - 1761 - - - 5839 - -

1)

with 100 mm free lift

c

Q

l

x

35

l₂

170

Wa

a
2

y

l₁

Ast

(Ast)

s

m₂

l₆

e

h₃

h₂

h₁₃

a
2

R

b₁₁b₅b₁₂

a
2

Standard mast types EJC 212/214/216/220

Lowered mast height

h

1

1)

Free lift

h

2

Extended mast height

h

4

EJC 212 EJC 214 EJC 216 EJC 220 EJC 212 EJC 214 EJC 216 EJC 220 EJC 212 EJC 214 EJC 216 EJC 220

1830 - - - 1298 - - - 4522 -

Stand: 06/2013

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model EJC 212

6)

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation pedestrian

1.5 Load capacity/rated load Q t 1.2 1.4 1.6 2

1.6 Load centre distance c mm 600

Identification

1.8 Load distance x mm 688

1.9 Wheelbase y mm 1256

4)

7)

2.1.1 Net weight incl. battery (see row 6.5) kg 980 1039 1044 1207

2.2 Axle load, w. load, front / rear kg 740 / 1440 794 / 1645 814 / 1830 878 / 2329

2.3 Axle load, w.o. load, front / rear kg 660 / 320 721 / 318 724 / 320 805 / 402

Weights

3.1 Tyres PU

3.2 Tyre size, at front mm Ø 230 x 70

3.3 Tyre size, at rear mm Ø 85 x 110 Ø 85 x 110 Ø 85 x 110 Ø 85 x 85

3.4 Additional wheels (dimensions) mm Ø 140 x 54

3.5 Wheels, number front/rear (× = driven wheels) 1x +1/2 1x +1/2 1x +1/2 1x + 1/4

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

mm 507

10

mm 400

11

4.2 Mast height (lowered) h1 mm 1950 1950 1950 2100

4.3 Free lift h

4.4 Lift h

4.5 Extended mast height h

4.9 Height of tiller in drive position min. / max. h

4.15 Lowered height h

4.19 Overall length l

4.20 Length incl. back of forks l2 mm 737

mm 100

2

mm 2900 2900 2800 2800

3

mm 3375 3375 3325 3465

4

mm 850 / 1305

14

mm 90

13

mm 1887

1

4)7)

4)7)

4.21 Total width b1/b2 mm 800 800 800 820

4.22 Fork dimensions s/e/l mm

Basic dimensions

4.25 Width over forks b

4.32 Floor clearance centre wheelbase m

mm 570

5

mm 30 30 30 20

2

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 2136

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 2186

4.35 Turning radius Wa mm 1474

56 / 185 /

1150

3)7)

2)7)

5)7)

5.1 Travel speed, w. / w.o. load km/h 6 / 6 6 / 6 6 / 6 5.3 / 5.4

5.2 Lift speed, w. / w.o. load m/s 0.13 / 0.22 0.16 / 0.25 0.16 / 0.25 0.1 / 0.18

5.3 Lower speed, w. / w.o. load m/s 0.43 / 0.37 0.37 / 0.34 0.37 / 0.34 0.37 / 0.34

data

5.8 Max. gradeability, laden/unladen % 8 / 16 8 / 16 8 / 16 5 / 16

Performance

5.10 Service brake generated

6.1 Drive motor rating S2 60 min. kW 1.0

1)

6.2 Lift motor, output at S3 (on time) 11 % kW 3 3 3

6.2 Lift motor, output at S3 (on time) 12 % kW 2

6.3 Battery according to DIN 43531/35/36 A,B,C, no no no no B 43535

6.4 Battery voltage/nominal capacity K5 V/Ah 24 / 300 24 / 300 24 / 300 24 / 375

Electrics

6.5 Battery weight kg 243 243 243 288

6.6 Energy consumption according to VDI cycle kWh/h 0.93 1.25 1.31 1.35

8.1 Type of drive control AC SpeedControl

8.4

Misc.

Sound pressure level at operator’s ear according to EN
12053

dB (A) 62 63 63 63

EJC 214

4)

689

7)

1277

4)7)

1908

4)7)

758

56 / 185 /

1150

3)7)

2149

2)7)

2199

5)7)

1488

6)

758 / 838

EJC 216

4)

689

7)

1277

4)7)

1908

56 / 185 /

1150

3)7)

2149

2)7)

2199

5)7)

1488

6)

4)7)

1.6 1.6 1.6

EJC 220

4)

689

1357

4)

1988

4)

838

61 / 195 /

1150

3)

2229

2)

2279

5)

1568

6)

1)

1.6 kW with option of electric steering

2)

Diagonal in accordance with VDI: + 138 mm

3)

Diagonal in accordance with VDI: + 214 mm

4)

DZ: x - 42 mm; l1 + 42 mm; l2 + 42 mm

5)

Tiller in upright position (crawl speed)

6)

Values for 290 ZT standard mast; 280 ZT and with battery as per line 6.5

7)

with battery compartment L (375 Ah) + 80 mm

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.

Benefit from the advantages

Precise and easy load stacking

Plenty of storage options to keep
important items close to hand

Intelligent control and drive tech­nology

Our motors use three-phase AC technol­ogy with electronic controllers perfectly
optimised to your application oering
more performance while reducing oper­ating costs. Make use of these benefits:

• High eciency with excellent energy
management.

• Powerful acceleration.

• Fast direction change.

• Maintenance free AC drive motor.

Safe and comfortable stacking and
retrieval

All lifting and lowering functions can be
intuitively controlled using the multi­functional tiller arm. This allows the
operator to concentrate fully on stacking
and retrieving:

• Precise, gentle load lifting by speed
controlled and noise-reduced hy­draulic motor.

• Gentle depositing of loads using pro­portional hydraulics.

• Automatic reduction in speed with
raised load.

• Four-wheel concept for maximum
stability.

• LiftPlus (optional): The EJC 214/216
achieves a significantly higher lift speed
with a light load (up to 400 kg).

Practical storage compartments

The EJC oers plenty of storage space
for a tidy workplace:

Built in charger cable and plug

• Paper storage in the top panel.

• Storage compartments in the dash­board.

• Clip pad.

Robust design

The EJC has been particularly robustly
designed:

• One-piece, hot-rolled box section
forks.

• Torsion-resistant mast with high
residual capacities.

• Battery lid made of solid sheet steel.

• Front apron reinforced with additional
beading and contouring.

Service-friendly technology

• Service access ports on the front of the
chassis for fast tyre change.

• Castor wheel with bayonet mechanism
for easy wheel change with the truck
raised only slightly.

• Easy to install mast with screw con­nection.

• Tiller electronics are completely sealed
to protect against humidity and dirt
according to the IP65 standard.

• Electronic controller sealed according
to IP54 protection.

• Built-in charger for the EJC 212
(optional) is protected against humidity
and dirt according to the IP54 pro­tection.

Long operating time

Large battery capacities and low con­sumption ensure long operating times.
The built-in 24-V charger (optional) for
wet cell batteries and maintenance-free
batteries guarantees easy charging at any
standard 240-V mains socket. This built­in charger in the EJC 212 is also available
with a with quick charging function for
charging within a shift. The EJC 212 can
also be used with the built-in charger in
the cold store.

• Battery compartment M: 2 PzB 225 Ah/
2 PzB 300Ah (EJC 212/214/216).

• Battery compartment L: 3 PzS 375 Ah.

• Lateral battery exchange (optional) for
multi-shift use.

Additional equipment

• Tandem load rollers.

• Twin rollers for support wheel to
reduce wear.

• CanDis: Discharge indicator and hour­meter.

• CanCode: Access control via PIN.

• Load guard.

• Gentle depositing of the load on the
ground.

• Cold store version.

• Connection option e.g. for terminal,
scanner or printer.

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

T_EJC 212/214/216/220 _042014_en_UK_000