Operating instructions
50051981
EJB 14/16
G
06.99 -
09.99
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
f
Used before safety instructions which must be observed to avoid danger to
personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
0108.GB
I 1
0699 GB
Table of contents
A Correct use and application of the truck ...............................A 1
B Truck description
1 Description of application .................................................................... B 1
2 Assembly groups ................................................................................. B 2
3 Technical data...................................................................................... B 3
3.1 Performance data................................................................................. B 3
3.2 Dimensions ......................................................................................... B 3
3.3 Standard hoist frame versions EJB 14................................................. B 5
3.4 Standard hoist frame versions EJB 16................................................. B 5
3.5 EN standards ...................................................................................... B 6
3.6 Operation conditions ........................................................................... B 6
4 Location of instruction labels and identification labels ........................ B 7
4.1 Truck identification label ...................................................................... B 8
4.2 Load capacity ....................................................................................... B 8
4.3 Label/Order/Inventory/Service No. ...................................................... B 9
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 First Commissioning ............................................................................ C 1
3 Wheel arm adjustment ........................................................................ C 2
4 Moving the truck without own drive ...................................................... C 3
D Battery - servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 2
3 Open battery hood .............................................................................. D 2
4 Charging the battery ............................................................................ D 3
5 Removing and installing the battery .................................................... D 4
5.1 Remove battery by lifting it upwards
(truck without wheel-arm lifting device) ............................................... D 4
6 Combined instrument .......................................................................... D 5
I 1
0699 GB
0699 GB
I 2
EOperation
1 Safety regulations for the operation of the floor conveyor ................... E 1
2 Description of controls and indicating instruments .............................. E 2
3 Putting vehicle in operation ................................................................. E 4
4 Working with the truck ......................................................................... E 5
4.1 Safety regulations for operating mode Drive........................................ E 5
4.2 Driving, steering, braking .................................................................... E 6
4.3 Picking up or lowering load units ......................................................... E 9
4.4 Safe parking of the truck ..................................................................... E 10
4.5 Fault location ....................................................................................... E 11
F Maintenance of the truck
1 Operational safety and protection of the environment .........................F 1
2 Safety regulations for repair .................................................................F 1
3 Maintenance and service .....................................................................F 3
4 Maintenance check ist .........................................................................F 4
5 Lubrication schedule ............................................................................F 6
5.1 Operating material ................................................................................F 7
6 Notes on maintenance .........................................................................F 8
6.1 Preparation of the truck for servicing and maintenance operation .......F 8
6.2 Open the battery hood .........................................................................F 8
6.3 Open the front hood .............................................................................F 8
6.4 Check hydraulic oil level .......................................................................F 9
6.5 Check the transmission oil level ...........................................................F 9
6.6 Exchanging the coarse sieve ................................................................F 9
6.7 Checking the electric fuses ...................................................................F 10
6.8 Recommissioning the truck...................................................................F 11
7 Taking the floor conveyor out of service ..............................................F 11
7.1 Operations to be performed prior to decommissioning ........................F 11
7.2 Measures to be taken during decommissioning ...................................F 11
7.3 Recommissioning the truck...................................................................F 12
8 Safety checks to be performed at regular intervals and following
any untoward incidents (D: UVV according to VBG 36)....................F 12
I 2
A 1
0600.GB
A Correct use and application of the truck
A
The „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these operating instructions and must always be heeded. National regulations are fully applicable.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these operating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admissible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres prevail.
Duties of the user: A „user“ within the meaning of these operating instructions is defined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is considered the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the operating duties.
The user must ensure that the truck is not abused and only used within its design limits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and maintenance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these Operating Instruction are not observed the warranty becomes void. The same
applies if improper works are carried out at the device by the customer and/or third
parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after written approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A 1
0600.GB
A Correct use and application of the truck
A
The „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these ope-
rating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these ope-
rating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A „user“ within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is conside-
red the person, who, in accordance with existing contractual agreements between the
owner and the user of the fork-lift truck, is charged with the observance of the opera-
ting duties.
The user must ensure that the truck is not abused and only used within its design li-
mits and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
m
If these Operating Instruction are not observed the warranty becomes void. The same
applies if improper works are carried out at the device by the customer and/or third
parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
0699.GB
A 2
0699.GB
A 2
B 1
0999.GB
B Truck description
1 Description of application
The truck is a four-wheel electric lift truck with control shaft and controlled drive wheel.
It is conceived for lifting and transporting palleted goods on level ground.
The nominal load capacity can be found on the identification label.
The load capacity in relation to lifting height and load centre distance is specified on
the load capacity label.
B 1
0999.GB
B Truck description
1 Description of application
The truck is a four-wheel electric lift truck with control shaft and controlled drive wheel.
It is conceived for lifting and transporting palleted goods on level ground.
The nominal load capacity can be found on the identification label.
The load capacity in relation to lifting height and load centre distance is specified on
the load capacity label.
0999.GB
B 2
2 Assembly groups
Pos. EJB 14/16 Description
1 t Key switch
2 o Combined instrument
(battery discharge monitor and operating hour meter)
3 t Control shaft with control shaft head
4 t "Shunt driving" button
5 t Driving regulator
6 t Collision-guard button
7 t Hoist frame
8 t Protective pane
9 t Battery hood
10 t Master switch (emergency stop)
11 o Load protection screen
12 t Lifting device
13 t Wheel arm
14 t Front hood
15 t Supporting wheel
16 t Drive wheel
17 o Document case
1
17
16
2
3
4
55
6
10
9
14
15
12
7
8
11
13
0999.GB
B 2
2 Assembly groups
Pos. EJB 14/16 Description
1 t Key switch
2 o Combined instrument
(battery discharge monitor and operating hour meter)
3 t Control shaft with control shaft head
4 t "Shunt driving" button
5 t Driving regulator
6 t Collision-guard button
7 t Hoist frame
8 t Protective pane
9 t Battery hood
10 t Master switch (emergency stop)
11 o Load protection screen
12 t Lifting device
13 t Wheel arm
14 t Front hood
15 t Supporting wheel
16 t Drive wheel
17 o Document case
1
17
16
2
3
4
55
6
10
9
14
15
12
7
8
11
13
B 3
0999.GB
3 Technical data
A
Specification of technical data according to VDI 2198. Technical modifications and
supplements reserved.
3.1 Performance data
3.2 Dimensions
1)
with DZ hoist frame:+ 4 mm
Description EJB 14 EJB 16
Q Nominal load capacity 1400 1600 kg
C Load centre distance at standard fork length 600 600 mm
Driving speed with / without load 6.0 / 6.0 6.0 / 6.0 km/h
Lifting speed with / without load 15 / 23 14 / 23 cm/s
Lowering speed with / without load 44 / 42 40 / 40 cm/s
Max. hill-climbing ability with / without load 8 / 16 7 / 16 %
Description EJB 14 EJB 16
s lowered height of the load fork 40 40 mm
y Wheel base 1409 1409 mm
l
1
Truck length at fork length
1150 mm
2050 2050 mm
l2Length of front section 900 900 mm
B Truck width (Adjustable min/max) 1120 / 1570 1120 / 1570 mm
b
4
Dimension between wheel arms (adju-
stable)
900 - 1350 900 - 1350 mm
b
5
Overall distance of fork
(adjustable)
316 - 900 316 - 900 mm
m2Ground clearance 30 30 mm
Ast
Working corridor width
1)
1000 x 1200 diagonal
2162 2162 mm
Ast
Working corridor width
1)
800 x 1200 longitudinal
2362 2362 mm
Wa
Turning circle for shunt driving (raised
control shaft)
1629 1629 mm
B 3
0999.GB
3 Technical data
A
Specification of technical data according to VDI 2198. Technical modifications and
supplements reserved.
3.1 Performance data
3.2 Dimensions
1)
with DZ hoist frame:+ 4 mm
Description EJB 14 EJB 16
Q Nominal load capacity 1400 1600 kg
C Load centre distance at standard fork length 600 600 mm
Driving speed with / without load 6.0 / 6.0 6.0 / 6.0 km/h
Lifting speed with / without load 15 / 23 14 / 23 cm/s
Lowering speed with / without load 44 / 42 40 / 40 cm/s
Max. hill-climbing ability with / without load 8 / 16 7 / 16 %
Description EJB 14 EJB 16
s lowered height of the load fork 40 40 mm
y Wheel base 1409 1409 mm
l
1
Truck length at fork length
1150 mm
2050 2050 mm
l2Length of front section 900 900 mm
B Truck width (Adjustable min/max) 1120 / 1570 1120 / 1570 mm
b
4
Dimension between wheel arms (adju-
stable)
900 - 1350 900 - 1350 mm
b
5
Overall distance of fork
(adjustable)
316 - 900 316 - 900 mm
m2Ground clearance 30 30 mm
Ast
Working corridor width
1)
1000 x 1200 diagonal
2162 2162 mm
Ast
Working corridor width
1)
800 x 1200 longitudinal
2362 2362 mm
Wa
Turning circle for shunt driving (raised
control shaft)
1629 1629 mm
0999.GB
B 4
h
4
h
3
h
1
l
2
l
1
l
c
y
Q
h
s
h
8
b
5
A
st
W
a
B
m
2
20
5
h
2
b
4
0999.GB
B 4
h
4
h
3
h
1
l
2
l
1
l
c
y
Q
h
s
h
8
b
5
A
st
W
a
B
m
2
20
5
h
2
b
4
B 5
0999.GB
3.3 Standard hoist frame versions EJB 14
3.4 Standard hoist frame versions EJB 16
1)
h1 = +50 mm for ZT hoist frame at 100 mm free lift (h2)
2)
only for ZT hoist frame
3)
only for ZZ and DZ hoist frame
4)
with LSG +410 mm
5)
with LSG -410 mm
Description Telescopic
mast
(ZT)
Double
dual reach lift (ZZ)
Dual lift
triplex mast
(DZ)
h1Overall height 1)1700 - 2600 1700 - 2600 1800 - 2250 mm
h2Free lifting capacity
2)
100 - - mm
h3Lifting height 2500 - 4300 2500 - 4300 4000 - 5350 mm
h4Max. height
4)
3060 - 4860 3060 - 4860 4560 - 5910 mm
h5Free lifting capacity
3) 5)
1219 - 2119 1219 - 2119 1169 - 2069 mm
Description Telescopic
mast
(ZT)
Double
dual reach lift (ZZ)
Dual lift
triplex mast
(DZ)
h1Overall height 1)1700 - 2600 1700 - 2600 1800 - 2250 mm
h2Free lifting capacity
2)
100 - - mm
h3Lifting height 2400 - 4200 2400 - 4200 3900 - 5250 mm
h4Max. height
4)
2960 - 4760 2960 - 4760 4460 - 5810 mm
h5Free lifting capacity
3) 5)
- 1140 - 2040 1240 - 1690 mm
B 5
0999.GB
3.3 Standard hoist frame versions EJB 14
3.4 Standard hoist frame versions EJB 16
1)
h1 = +50 mm for ZT hoist frame at 100 mm free lift (h2)
2)
only for ZT hoist frame
3)
only for ZZ and DZ hoist frame
4)
with LSG +410 mm
5)
with LSG -410 mm
Description Telescopic
mast
(ZT)
Double
dual reach lift (ZZ)
Dual lift
triplex mast
(DZ)
h1Overall height 1)1700 - 2600 1700 - 2600 1800 - 2250 mm
h2Free lifting capacity
2)
100 - - mm
h3Lifting height 2500 - 4300 2500 - 4300 4000 - 5350 mm
h4Max. height
4)
3060 - 4860 3060 - 4860 4560 - 5910 mm
h5Free lifting capacity
3) 5)
1219 - 2119 1219 - 2119 1169 - 2069 mm
Description Telescopic
mast
(ZT)
Double
dual reach lift (ZZ)
Dual lift
triplex mast
(DZ)
h1Overall height 1)1700 - 2600 1700 - 2600 1800 - 2250 mm
h2Free lifting capacity
2)
100 - - mm
h3Lifting height 2400 - 4200 2400 - 4200 3900 - 5250 mm
h4Max. height
4)
2960 - 4760 2960 - 4760 4460 - 5810 mm
h5Free lifting capacity
3) 5)
- 1140 - 2040 1240 - 1690 mm
0999.GB
B 6
3.5 EN Standards
Permanent sound level: 65 dB(A)
according to prEN 12053 as stipulated in ISO
4871.
A
The permanent sound level is an average value determined according to the standard’s guidelines and takes into consideration the sound level when driving, lifting
and in idle mode. The sound level is measured at the driver’s ear.
Electromagnetic compatibility (EC)
Observance of the following limit values according to prEN 12895 "Floor Conveyors, Electromagnetic compatibility":
-Interference emission (EN 50081-1)
-Resistance to disturbance (EN 50 082-2)
-Electrostatic discharge (EN 61000-4-2)
A
Alterations of the electric or electronic components and their arrangement must only
by carried out with written approval of the manufacturer.
3.6 Operation conditions
Environmental temperature
Standard type during operation: +5°C to +40°C
A
If the floor conveyor is to be permanently used in an environment with 5°C or less, in
cold storage depots or in areas with extreme temperature or humidity changes, a special equipment and approval is required.
0999.GB
B 6
3.5 EN Standards
Permanent sound level: 65 dB(A)
according to prEN 12053 as stipulated in ISO
4871.
A
The permanent sound level is an average value determined according to the stan-
dard’s guidelines and takes into consideration the sound level when driving, lifting
and in idle mode. The sound level is measured at the driver’s ear.
Electromagnetic compatibility (EC)
Observance of the following limit values accor-
ding to prEN 12895 "Floor Conveyors, Electro-
magnetic compatibility":
-Interference emission (EN 50081-1)
-Resistance to disturbance (EN 50 082-2)
-Electrostatic discharge (EN 61000-4-2)
A
Alterations of the electric or electronic components and their arrangement must only
by carried out with written approval of the manufacturer.
3.6 Operation conditions
Environmental temperature
Standard type during operation: +5°C to +40°C
A
If the floor conveyor is to be permanently used in an environment with 5°C or less, in
cold storage depots or in areas with extreme temperature or humidity changes, a spe-
cial equipment and approval is required.
B 7
0999.GB
4 Location of instruction labels and identification labels
Item Description
18 Load capacity
19 Prohibition sign “Do not transport other persons”
20 Truck identification label
21 Limit-stop for crane loading
22 Prohibition sign “Keep away from under the load lifting device”
23 Prohibition sign "Do not put your hands through the hoist frame"
24 UVV control label
25 Identification label, battery
26 Warning sign “Caution: Low-voltage electronics”
18
22
26
JUNGHEINRICH
V
21
23
24
19
20
25
B 7
0999.GB
4 Location of instruction labels and identification labels
Item Description
18 Load capacity
19 Prohibition sign “Do not transport other persons”
20 Truck identification label
21 Limit-stop for crane loading
22 Prohibition sign “Keep away from under the load lifting device”
23 Prohibition sign "Do not put your hands through the hoist frame"
24 UVV control label
25 Identification label, battery
26 Warning sign “Caution: Low-voltage electronics”
18
22
26
JUNGHEINRICH
V
21
23
24
19
20
25
0999.GB
B 8
4.1 Truck identification label
A
In the event of queries relating to the truck or spare part orders, please state the serial
no. (28) of the truck.
4.2 Load capacity
f
The label (18) includes a table indicating
the loading capacity
(Q in kg) in relation to the load centre distance (D in mm) and the lifting height (H
in mm).
The arrow-shaped markings on the inner mast (39) and outer mast
(40) show the driver when he has reached the lifting height limits that
is defined on the load capacity label (18).
Item Description Item Description
27 Model 33 Load centre distance in mm
28 Serial no. 34 Min./max. battery weight in kg
29 Order no. 35 Net weight without battery in kg
30 Nominal load capacity in kg 36 Year of manufacture
31 Battery: Voltage V
Ampere hours Ah
37 Type no.
32 Maker 38 Maker’s logotype
X xx xx
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28
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30
31
33
37
38
36
35
34
32
18
39
40
0999.GB
B 8
4.1 Truck identification label
A
In the event of queries relating to the truck or spare part orders, please state the serial
no. (28) of the truck.
4.2 Load capacity
f
The label (18) includes a table indicating
the loading capacity
(Q in kg) in relation to the load centre di-
stance (D in mm) and the lifting height (H
in mm).
The arrow-shaped markings on the inner mast (39) and outer mast
(40) show the driver when he has reached the lifting height limits that
is defined on the load capacity label (18).
Item Description Item Description
27 Model 33 Load centre distance in mm
28 Serial no. 34 Min./max. battery weight in kg
29 Order no. 35 Net weight without battery in kg
30 Nominal load capacity in kg 36 Year of manufacture
31 Battery: Voltage V
Ampere hours Ah
37 Type no.
32 Maker 38 Maker’s logotype
X xx xx
xxxx xx
Xxx
Xxxx
Xxxx
Xxxx
Xxxxxxx
Xxxxxx
Xxxxxxxx
Xxxxxx
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Xxxxxxxxx
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28
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33
37
38
36
35
34
32
18
39
40
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