Jungheinrich EFG-S50 User Manual

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High performance trucks with low energy consumption

Tailored performance based on application with eciency and Drive&Lift Plus models

Parameter steering (optional)

Sideways battery removal with SnapFit

Ergonomic and easily adjustable operators environment

Driver assistance systems to suit any application

EFG 535k/540k/540/545k/ 545/550/S40/S50

Electric four-wheel counterbalance trucks (3,500/4,000/4,500/4,990/5,000 kg)

Our Pure Energy technology concept enables us to achieve the best possible energy eciency coupled with maximum performance.

By using the most advanced 3-phase AC technology in combination with our own manufactured electronic controller as well as an ecient and compact hydraulic unit, we have been able to signiﬁcantly reduce energy consumption – while simultaneously increasing throughput. This is veriﬁed by tests as per the VDI cycle: At full throughput, our new Series 5 EFG consumes up to 20% less energy than a comparable competitors model.

A choice of conﬁguration packages with variable travel/lift speeds from the Eciency and Drive&Lift Plus modules will complete your transport and stacking operations with maximum energy eciency.

The inﬁnitely adjustable steering column and armrest allow for adjustment to suit all operator sizes. The individual adjustment of the controls is very easy to carry out thanks to the single-point adjustment via two adjustable axes. 

The truck chassis is closed on the right side of the operator. This guarantees maximum rigidity and stability for the overall design. It also forms the basis for a number of storage options: From two sizes of cup holder via a clipboard to dierent sizes of compartments for e.g. papers and a smartphone. There is therefore room for everything that operators need to work eciently throughout their shifts.

EFG 535k/540k/540/545k/545/550/S40/S50

2000

2500

3000

3500

4000

4500

5000

200 mm 300 mm 400 mm 500 mm 600 mm 700 mm

EFG 545k / 545

EFG S50

EFG 550

EFG 540k / 540

EFG S40

EFG 535k

Q/1.5

h7 H1

h10

b10

a/2

b13

b11

Ast

a/2

Capacity

Load centre distance “c” in mm

EFG 535k/540k/540/545k/545/550/S40/S50

Standard mast types EFG 535k/540k/540/545k/545/550/S40/S50

Duplex

Triplex

Lowered mast height

Lift

(mm) (mm) (mm) (mm) (°)

EFG

535k

2750 - 2125 2125 - 150 150 150 - 3425 3560 3410 3575 - 6/8 6/8 2900 2200 - - 150 - - - 3689 - - - - 6/8 - 3000 - 2250 2250 - 150 150 150 - 3675 3810 3660 3825 - 6/8 6/8

3100 2300 - - 150 - - - 3889 - - - - 6/8 - 3300 2400 - - 150 - - - 4089 - - - - 6/8 - 3500 2500 2500 2500 150 150 150 150 4289 4175 4310 4160 4325 6/8 6/8 6/8

3700 2600 - - 150 - - - 4489 - - - - 6/8 - 4000 2750 2750 2750 150 150 150 150 4789 4675 4810 4660 4825 6/8 6/8 6/8 4300 2950 - - 150 - - - 5089 - - - - 6/8 - 4500 3050 3000 3000 150 150 150 150 5289 5175 5310 5160 5325 6/8 6/8 6/8 5000 - 3250 3250 - 150 150 150 - 5675 5810 5660 5825 - 6/8 6/8 5500 - 3500 3500 - 150 150 150 - 6175 6310 6160 6325 - 6/5 6/5 6000 - 3750 3750 - 150 150 150 - 6675 6810 6660 6825 - 6/5 6/5 6500 - 4000 4000 - 150 150 150 - 7175 7310 7160 7325 - 6/5 6/5

2725 - - 2100 - - - 1225 - - - - 3600 - - 6/8

2775 - 2100 - - 1380 1230 - - 3495 3630 3480 - - 6/8 -

2975 - - 2225 - - - 1350 - - - - 3845 - - 6/8 3025 - 2225 - - 1505 1355 - - 3745 3880 3730 - - 6/8 -

3100 2265 - - 1496 - - - 3669 - - - - 6/8 - 3300 2365 - - 1596 - - - 3869 - - - - 6/8 - -

3475 - - 2475 - - - 1600 - - - - 4345

3500 2465 - - 1696 - - - 4069 - - - - 6/8 - -

3525 - 2475 - - 1755 1605 - - 4245 4380 4230 - - 6/8 -

3700 2565 - - 1796 - - - 4269 - - - - 6/8 - -

3975 - - 2725 - - - 1850 - - - - 4845 - - 6/8 4000 2715 - - 1946 - - - 4469 - - - - 6/8 - -

4025 - 2725 - - 2005 1855 - - 4745 4880 4730 - - 6/8 -

4475 - - 2975 - - - 2100 - - - - 5345 - - 6/8

4525 - 2975 - - 2255 2105 - - 5245 5380 5230 - - 6/8 -

4975 - - 3225 - - - 2350 - - - - 5845 - - 6/8

5025 - 3225 - - 2505 2355 - - 5745 5880 5730 - - 6/8 -

5475 - - 3475 - - - 2600 - - - - 6345 - - 6/5

5525 - 3475 - - 2755 2605 - - 6245 6380 6230 - - 6/5 3930 - - 2060 - - - 1185 - - - - 4805 - - 6/8 4050 - - 2100 - - - 1225 - - - - 4925 - - 6/8

4150 - 2100 - - 1380 1230 - - 4870 5005 4855 - - 6/8 4400 2165 - - 1396 - - - 5169 - - - - 6/8 - 4425 - - 2225 - - - 1350 - - - - 5295 - - 6/8

4525 - 2225 - - 1503 1353 - - 5246 5396 5246 - - 6/8 4700 2265 - - 1496 - - - 5469 - - - - 6/8 - 4855 - 2335 - - 1615 1465 - - 5575 5710 5560 - - 6/8 5000 2365 - - 1596 - - - 5769 - - - - 6/8 - -

5175 - - 2475 - - - 1600 - - - - 6045 - - 6/8

5275 - 2475 - - 1755 1605 - - 5995 6130 5980 - - 6/5 5500 2565 - - 1796 - - - 6269 - - - - 6/5 - 5550 - - 2600 - - - 1725 - - -

5650 - 2600 - - 1880 1730 - - 6370 6505 6355 - - 6/5 -

5925 - - 2725 - - - 1850 - - - - 6795 - - 6/8 6000 2765 - - 1996 - - - 6769 - - - - 6/5 - 6200 - - 2815 - - - 1940 - - - - 7075 - - 6/5 6400 - 2850 - - 2130 1980 - - 7120 7255 7105 - - 6/3 6500 2965 - - 2196 - - - 7269 - - - - 6/5 - -

6675 - - 2975 - - - 2100 - - - - 7545 - - 6/5 7000 3165 - - 2396 - - - 7769 - - - - 6/3 - -

7180 - 3110 - - 2390 2240 - - 7900 8035 7885 - - 6/3 -

7500 3365 - - 2596 - - - 8269 - - - - 6/3 - -

EFG

540k /

540 / S40 /

545k /

545 /

550

EFG S50 EFG

535k

Free lift

EFG

540k /

540 /

545k /

545

EFG S40

/ 550

EFG S50 EFG

535k

Extended mast height

EFG

540k /

540

EFG S40

/ 550

EFG

545k /

545

Mast tilt forward / back

EFG S50 EFG

535k

- - 6/8

- 6425 - - 6/8

α/β

EFG

540k /

540 / S40 /

545k /

545 /

550

EFG S50

Issue: 05/2014

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model EFG 535k EFG 540k EFG 540 EFG 545k

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation seat

1.5 Load capacity/rated load Q t 3.5 4 4 4.5

1.6 Load centre distance c mm 500

Identiﬁcation

1.8 Load distance x mm 534

1.9 Wheelbase y mm 1856 1856 2000 1856

2.1.1 Net weight incl. battery (see row 6.5) kg 5830 6726 6701 7186

2.2 Axle load, w. load, front / rear kg 8310 / 1020 9730 / 996 9726 / 975 10608 / 1078

Weights

2.3 Axle load, w.o. load, front / rear kg 2960 / 2870 3553 / 3173 3706 / 2995 3659 / 3527

3.1 Tyres SE

3.2 Tyre size, at front mm 250-15 250-15 250-15 28 x 12, 5-15

3.3 Tyre size, at rear mm 21 x 8-9

3.5 Wheels, number front/rear (× = driven wheels) 2x/2

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

4.1 Tilt of mast/fork carriage forward/backward α/β ° 6/8

4.2 Mast height (lowered) h

4.3 Free lift h

4.4 Lift h

4.5 Extended mast height h

4.7 Height of overhead guard h

4.8 Seat height/stand height h

4.12 Coupling height h

4.12.1 2nd coupling height mm 566

4.19 Overall length l

4.20 Length incl. back of forks l

4.21 Total width b

4.22 Fork dimensions s/e/l mm 45 / 125 / 1150 50 / 125 / 1150 50 / 125 / 1150 50 / 150 / 1150

Basic dimensions

4.23 Fork carriage ISO 2328, class/type A, B 3A

4.24 Fork carriage width b

4.31 Floor clearance with load under mast m

4.32 Floor clearance centre wheelbase m

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 4020 3994 4160 3994

mm 1115 1115 1115 1155

mm 950

mm 2300 2250 2250 2236

mm 150

mm 3100 3000 3000 3000

mm 3889 3676 3676 3660

mm 2365 2365 2365 2350

mm 1313 1313 1313 1303

mm 396

mm 3844 3818 3962 3818

mm 2694 2668 2812 2668

mm 1340 1340 1340 1450

1/b2

mm 1120 1260 1260 1260

mm 14 3 136 136 122

mm 150

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 4220 4194 4360 4194

4.35 Turning radius W

4.36 Smallest pivot point distance b

5.1 Travel speed laden/unladen - Eciency km/h 15 / 16 14 / 16 14 / 16 14 / 16

mm 2284 2284 2450 2284

mm 660 660 721 660

Travel speed laden/unladen - Drive&Lift Plus km/h 17 / 18 15 / 17 15 / 17 15 / 17

5.2 Lift speed, laden/unladen - Eciency m/s 0.38 / 0.5 0.31 / 0.43 0.31 / 0.43 0.3 / 0.41

Lift speed, laden/unladen - Drive&Lift Plus m/s 0.43 / 0.55 0.35 / 0.5 0.35 / 0.5 0.33 / 0.45

5.3 Lowering speed laden/unladen - Eciency m/s 0.56 / 0.56 0.55 / 0.5 0.55 / 0.5 0.55 / 0.5

Lowering speed laden/unladen - Drive&Lift Plus m/s 0.56 / 0.56 0.55 / 0.5 0.55 / 0.5 0.55 / 0.5

5.5 Drawbar pull laden/unladen - Eciency N 5300 / 5800 5100 / 5600 5100 / 5600 4900 / 5500

Drawbar pull laden/unladen - Drive&Lift Plus N 5300 / 5800 5100 / 5600 5100 / 5600 4900 / 5500

5.6 Max. drawbar pull laden/unladen - Eciency N 14700 / 15000 14600 / 14900 14600 / 14900 14500 / 14800

Max. drawbar pull laden/unladen - Drive&Lift Plus N 14700 / 15000 14600 / 14900 14600 / 14900 14500 / 14800

5.7 Gradeability laden/unladen - Eciency % 10.2 / 16.7 9.3 / 15.4 9.3 / 15.4 8.1 / 13.5

Performance data

Gradeability laden/unladen - Drive&Lift Plus % 11.5 / 19 10.8 / 17.7 10.8 / 17.7 9.4 / 15.8

5.8 Max. gradeability laden/unladen - Eciency % 15.8 / 24 14.1 / 22.3 14.1 / 22.3 12.5 / 20.4

Max. gradeability laden/unladen - Drive&Lift Plus % 17 / 27.8 15.4 / 26.1 15.4 / 26.1 13.7 / 23.9

5.9.1 Acceleration time laden/unladen (over 10 m) – Eciency S 5 / 4.3 5.2 / 4.4 5.2 / 4.4 5.7 / 4.8

Acceleration time laden/unladen (over 10 m) – Drive&Lift Plus S 4.9 / 4.3 5 / 4.4 5 / 4.4 5.5 / 4.8

5.10 Service brake mechanical

6.1 Drive motor, rating S2 60 min. – Eciency/Drive&Lift Plus kW 14.5 / 18

6.2 Lift motor, rating at S3 15% – Eciency/Drive & Lift Plus kW 20 / 24

6.3 Battery according to DIN 43531/35/36 A,B,C, no A 43536

6.4 Battery voltage/nominal capacity K5 V/Ah 80 / 775 80 / 775 80 / 930 80 / 775

6.5 Battery weight kg 1863 1863 2178 1863

Electrics

Battery dimensions L/W/H mm 1028 / 855 / 784 1028 / 855 / 784 1028 / 999 / 784 1028 / 855 / 784

6.6 Energy consumption according to VDI cycle Eciency/Drive&Lift Plus kWh/h 9.6 / 10.1

6.7 Eciency/Drive&Lift Plus throughput t/h 224 / 238 244 / 260 244 / 260 270 / 288

6.8 Energy consumption at max. Eciency/Drive&Lift Plus throughput kWh/h 8.5 / 10.1 8.5 / 10.3 8.5 / 10.3 8.9 / 10.3

8.1 Type of drive control Impuls/AC

8.2 Working pressure for attachments bar 200

8.3 Oil ﬂow for attachments l/min 30

Misc.

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 69

8.5 Trailer coupling, model/type DIN DIN 15170 H

510

10.5 / 11

510

10.5 / 11

510

11.1 / 11.6

+ 25 mm with DZ mast

+ 3 mm with DZ mast

60 VDI working cycles / h

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.

Issue: 05/2014

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model EFG 545 EFG 550 EFG S40 EFG S50

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation seat

1.5 Load capacity/rated load Q t 4.5 4.9 9 4 5

1.6 Load centre distance c mm 500 500 600 600

Identiﬁcation

1.8 Load distance x mm 510

1.9 Wheelbase y mm 2000 2000 2080 2080

2.1.1 Net weight incl. battery (see row 6.5) kg 7161 7549 7176 8036

2.2 Axle load, w. load, front / rear kg 10549 / 1112 11282 / 1257 10025 / 1151 11677 / 1359

Weights

2.3 Axle load, w.o. load, front / rear kg 3777 / 3385 3772 / 3777 3891 / 3285 3932 / 4104

3.1 Tyres SE

3.2 Tyre size, at front mm 28 x 12, 5-15 28 x 12, 5-15 28x12,5-15 28 x 12, 5-15

3.3 Tyre size, at rear mm 21 x 8-9 21 x 8-9 23x10-12 23x10-12

3.5 Wheels, number front/rear (× = driven wheels) 2x/2

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

4.1 Tilt of mast/fork carriage forward/backward α/β ° 6/8

4.2 Mast height (lowered) h

4.3 Free lift h

4.4 Lift h

4.5 Extended mast height h

4.7 Height of overhead guard h

4.8 Seat height/stand height h

4.12 Coupling height h

4.12.1 2nd coupling height mm 566

4.19 Overall length l

4.20 Length incl. back of forks l

4.21 Total width b

4.22 Fork dimensions s/e/l mm 50 / 150 / 1150 50 / 150 / 1150 50 / 150 / 1150 60 / 150 / 1150

Basic dimensions

4.23 Fork carriage ISO 2328, class/type A, B 3A 3A 3A 4A

4.24 Fork carriage width b

4.31 Floor clearance with load under mast m

4.32 Floor clearance centre wheelbase m

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 4160 4160 4347 4347

mm 1155

mm 950 950 1200 1200

mm 2236

mm 150

mm 3000

mm 3660 3810 3810 3810

mm 2350

mm 1303

mm 396

mm 3962 3962 4102 4102

mm 2812 2812 2952 2952

mm 1450

1/b2

mm 1260

mm 122

mm 150

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 4360 4360 4547 4547

4.35 Turning radius W

4.36 Smallest pivot point distance b

5.1 Travel speed laden/unladen - Eciency km/h 14 / 15.5 14 / 15 14 / 15.5 13.5 / 14.5

mm 2450 2450 2637 2637

mm 721 721 673 673

Travel speed laden/unladen - Drive&Lift Plus km/h 15 / 17

5.2 Lift speed, laden/unladen - Eciency m/s 0.3 / 0.41 0.28 / 0.41 0.3 / 0.41 0.27 / 0.4

Lift speed, laden/unladen - Drive&Lift Plus m/s 0.33 / 0.45 0.33 / 0.45 0.33 / 0.45 0.31 / 0.45

5.3 Lowering speed laden/unladen - Eciency m/s 0.55 / 0.5

Lowering speed laden/unladen - Drive&Lift Plus m/s 0.55 / 0.5

5.5 Drawbar pull laden/unladen - Eciency N 4900 / 5500 4800 / 5400 4900 / 5500 4700 / 5300

Drawbar pull laden/unladen - Drive&Lift Plus N 4900 / 5500 4800 / 5400 4900 / 5500 4700 / 5300

5.6 Max. drawbar pull laden/unladen - Eciency N 14500 / 14800 14400 / 14700 14500 / 14800 14400 / 14700

Max. drawbar pull laden/unladen - Drive&Lift Plus N 14500 / 14800 14400 / 14700 14500 / 14800 14400 / 14700

5.7 Gradeability laden/unladen - Eciency % 8.1 / 13.5 7.5 / 13.5 8.1 / 13.5 7.1 / 12.7

Performance data

Gradeability laden/unladen - Drive&Lift Plus % 9.4 / 15.8 8.8 / 15.8 9.4 / 15.8 8.4 / 15

5.8 Max. gradeability laden/unladen - Eciency % 12.5 / 20.5 12.1 / 20 12.5 / 20.4 11.4 / 18.9

Max. gradeability laden/unladen - Drive&Lift Plus % 13.7 / 23.9 13.2 / 23.4 13.7 / 23.4 12.5 / 22.2

5.9.1 Acceleration time laden/unladen (over 10 m) – Eciency S 5.7 / 4.8 6 / 5.2 5.7 / 4.8 6.4 / 5.5

Acceleration time laden/unladen (over 10 m) – Drive&Lift Plus S 5.5 / 4.8 5.8 / 5.2 5.5 / 4.8 6.1 / 5.5

5.10 Service brake mechanical mechanical mechanical electric/mechanical

6.1 Drive motor, rating S2 60 min. – Eciency/Drive&Lift Plus kW 14.5 / 18

6.2 Lift motor, rating at S3 15% – Eciency/Drive & Lift Plus kW 20 / 24

6.3 Battery according to DIN 43531/35/36 A,B,C, no A 43536

6.4 Battery voltage/nominal capacity K5 V/Ah 80 / 930

6.5 Battery weight kg 2178

Electrics

Battery dimensions L/W/H mm 1028 / 999 / 784

6.6 Energy consumption according to VDI cycle Eciency/Drive&Lift Plus kWh/h 11.1 / 11.6

6.7 Eciency/Drive&Lift Plus throughput t/h 270 / 288 295 / 315 252 / 260 290 / 315

6.8 Energy consumption at max. Eciency/Drive&Lift Plus throughput kWh/h 8.9 / 10.3 9.3 / 10.4 9.3 / 10.4 9.3 / 10.5

8.1 Type of drive control Impuls/AC

8.2 Working pressure for attachments bar 200

8.3 Oil ﬂow for attachments l/min 30

Misc.

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 69

8.5 Trailer coupling, model/type DIN DIN 15170 H

510

11.4 / 11.9

510 510

11.1 / 11.6

12 / 12.5

+ 25 mm with DZ mast

60 VDI working cycles / h

EFG 535k/540k/540/545k/545/550/S40/S50

Benefit from the advantages

Sideways battery removal DUO-PILOT Ergonomic workstation Storage facilities

Pure Energy

Our Pure Energy technology concept enables you to achieve the best possible energy eciency coupled with maximum throughput:

• Most advanced 3-phase AC technology.

• Compact controller.

• Compact hydraulic unit.

• Demands-oriented control of the hydraulics/motors.

Options packages

The right truck for every customer application. The Eciency and Drive&Lift Plus packages make it possible: Eciency package:

• Jungheinrich Curve Control.

Drive&Lift Plus package:

• Performance package with greater travel/lift speeds.

Parameter steering

Electric steering with dynamic response dependent on the travel program selected.

• Minimises unwanted steering changes.

• Slim steering column creates more legroom.

• Further improved energy eciency.

• Further optimised throughput.

Sideways battery exchange

• Universal battery exchange system for all 48 V and 80 V trucks.

• Simple, rapid and reliable exchange system.

Individually adjustableoperating concept

• A choice of ﬁve parameterised travel programmes.

• Stepless single-point adjustment of the armrest and steering column in two axises.

• A choice of three dierent operating controls.

• Adjustable lever and controls.

• Single or double pedal operation.

Operator-oriented workstation

The ergonomics of the operator’s workstation guarantee relaxed, fatigue-free work:

• Low, highlighted entry step with level foot-well.

• Slim steering column for maximum knee and legroom.

• High-resolution, contrast-rich full-colour TFT display with self-explanatory symbols.

• Unobstructed view thanks to special overhead guard design, optimised chain and hose conﬁguration.

• Operator-oriented storage concept for intuitive working

• Large, adjustable armrest with dierent upholstery fabrics and spacious storage compartment

• USB port for external power supply

• Low vibrations as the cab ﬂoats on special mountings

Safety

High drive dynamics and performance levels also require a high level of safety:

• Reduction in speed when cornering thanks to Jungheinrich Curve Control.

• No uncontrolled roll-back on ramps or inclines due to automatic parking brake (optional).

• Excellent stability due to extremely low centre of gravity and high pivot steer axle.

A range of optional operator assistance systems (optional) provides additional safety for the operator, truck and load:

• Access Control: The access control system releases the truck only after a sequence of safety checks:

1. Valid access code.

2. Closed seat switch.

3. Seatbelt is secured.

• Drive Control: The speed control which automatically reduces the speed of travel when cornering and from a deﬁned lift height.

• Lift Control: The lift speed control which, in addition to reducing travel speed, also automatically reduces the tilt speed of the mast from a deﬁned lift height. The tilt angle is shown on a separate display.

Jungheinrich UK Ltd.

Head Oce: Sherbourne House Sherbourne Drive Tilbrook Milton Keynes MK7 8HX Telephone 01908 363100 Fax 01908 363180

info@jungheinrich.co.uk www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

UK_000

T_EFG 535k/540k/540/545k/545/550/S40/S50_052014_en_

Jungheinrich EFG-S50 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual