You have made an excellent choice.
JULABO thanks you for the trust you have placed in us.
This operating manual has been designed to help you gain an understanding of the operation
and possible applications of our circulators. For optimal utilization of all functions, we
recommend that you thoroughly study this manual prior to beginning operation.
The JULABO Quality Management System
Temperature control devices for research and industry are developed,
produced, and distributed according to the requirements of ISO 9001
and ISO 14001. Certificate Registration No. 01 100044846
Unpacking and inspecting
Printed in Germany Changes without prior notification reserved
Unpack the recirculating cooler and accessories and check for
damages incurred during transit. These should be reported to the
responsible carrier, railway, or postal authority, and a request for a
damage report should be made. These instructions must be followed
fully for us to guarantee our full support of your claim for protecting
against loss from concealed damage. The form required for filing such
a claim will be provided by the carrier.
Important: keep operating manual for future use
2
Recirculating coolers
Table of Contents
1. Intended use ............................................................................................... 4
11. Cleaning / repairing the unit ..................................................................... 45
3
Intended use
1. Intended use
JULABO recirculating coolers have been designed for temperature application to specific
fluids. The pump connections can be used for cooling applications in an external circuit at a
constant temperature.
JULABO recirculating coolers are not suitable for direct temperature control of
foods, semi-luxury foods and tobacco, or pharmaceutical and medical
products. Direct temperature control means unprotected contact of the object
with the bath medium (bath fluid).
1.1. Description
The recirculating cooler consists of
control unit with splash-proof keypad (microprocessor technology)
cooling compressor
heater
heating/cooling bath and recirculating pump
The electronics comprises two microprocessors that provide reciprocal monitoring via
sensors for the working and safety circuit.
The actual and setpoint temperatures are permanently visible on the MULTI-DISPLAY (LED
1 + LED 2) and thus may be easily compared.
The bath tank is located in the lower part of the unit. The cooling machine draws heat from
the bath liquid via the cooling coil (evaporator). If the setpoint lies above the ambient
temperature, the integrated heater produces more heat.
The integrated circulating pump ensures constant conditions for the external cooling loop and
provides a good circulation of the liquid in the bath tank.
The unit provides analog electrical connections and a serial interface.
Safety installations: High temperature and low temperature limits, both adjustable via the
MULTI-DISPLAY, as well as low liquid level protection.
2. Operator responsibility – Safety instructions
The products of JULABO ensure safe operation when installed, operated, and maintained
according to common safety regulations. This section explains the potential dangers that may
arise when operating the recirculating coolers and also specifies the most important safety
precautions to preclude these dangers as far as possible.
4
Recirculating coolers
The operator is responsible for the qualification of the personnel operating the units.
The personnel operating the units should be regularly instructed about the dangers
involved with their job activities as well as measures to avert these dangers.
Make sure all persons tasked with operating, installing, and maintaining the unit have read
and understand the safety information and operating instructions.
When using hazardous materials or materials that could become hazardous, the unit may
be operated only by persons who are absolutely familiar with these materials and the unit.
These persons must be fully aware of possible risks.
If you have any questions concerning the operation of your unit or the information in this
manual, please contact us!
Contact:
Safety recommendations for the operator
You received a product conceived for industrial use. Nevertheless, avoid strikes to the
housing, vibrations, damages to the keypad foil (keys, display) or contamination.
Make sure the product is regularly checked for proper condition. Regularly check (at least
every 2 years) the proper condition of the mandatory, warning, prohibition and safety
labels.
Take care that the mains supply features a low impedance to avoid any negative affects
on the instrument being operated in the same mains.
This unit is designed for operation in a controlled electromagnetic environment. This
means that transmitting devices (e.g. cellular phones) should not be used in the
immediate vicinity. Magnetic radiation may influence other units with components
susceptible to magnetic fields (e.g. a monitor). We recommend to keep a minimum
distance of 1 m.
Permissible ambient temperature: max. 40 °C, min. 5 °C.
Permissible relative air humidity: 50 % (40 °C).
Do not store in an aggressive atmosphere. Protect from contaminations.
Do not expose to sunlight.
Only qualified personnel is authorized to perform configuration, installation, maintenance and
repairs of the water bath.
Routine operation can also be carried out by untrained personnel who should however be
instructed by trained personnel.
Use
For the use according to the intended purpose, special material requirements have to be
respected (bath fluids). Only use non-acid and non corroding materials.
5
Operator responsibility – Safety instructions
Observe all warnings for the used materials (bath fluids) and the respective instructions
(safety data sheets).
Only use the unit in well ventilated areas. The recirculating coolers are not for use in
explosive atmosphere
When using hazardous materials or materials that could become hazardous, the operator
must affix the enclosed safety labels (1 + 2) to the front of the unit so they are highly visible:
1
2
or
2
Observe the instructions in the manuals for instruments of a different make that you connect
to the recirculating cooler, particularly the corresponding safety instructions. Also observe the
pin assignment of plugs and technical specifications of the products.
2.1. Disposal
Warning label W00: Colors: yellow, black
Danger area. Attention! Observe instructions.
(operating manual, safety data sheet)
Mandatory label M018: Colors: blue, white
Carefully read the user information prior to beginning operation.
Scope: EU
Semi S1-0701 Table A1-2 #9
Carefully read the user information prior to beginning operation.
Scope: USA, NAFTA
This unit contains the refrigerants R134a or R404A – at this time considered not to have any
negative effects on the ozone layer. However, during the long operating period of the unit,
disposal prescriptions may change. So only qualified personnel should take care of disposal.
Valid in EU countries
See the current official journal of the European Union – WEEE directive.
Directive of the European Parliament and of the Council on waste electrical
and electronic equipment (WEEE).
This directive requires electrical and electronic equipment marked with a
crossed-out trash can to be disposed of separately in an environmentally
friendly manner.
Contact an authorized waste management company in your country.
Disposal with household waste (unsorted waste) or similar collections of
municipal waste is not permitted!
6
Recirculating coolers
2.2. EC Conformity
The products described in the operating instructions conform to the
requirements of the following European guidelines:
Directive of the European Parliament and of the Council on the approximation of the laws of
the Member States relating to machinery.
Low voltage regulations with respect to legal harmonization of the member countries
concerning electric devices for use within certain voltage limits.
EMC guideline with respect to legal harmonization of the member countries concerning
JULABO GmbH warrants its products against defects in material or in workmanship, when
used under appropriate conditions and in accordance with appropriate operating instructions
for a period of ONE YEAR.
Extension of the warranty period – free of charge
With the ‘1PLUS warranty’ the user receives a free of charge extension to the warranty of up
to 24 months, limited to a maximum of 10 000 working hours.
To apply for this extended warranty the user must register the unit on the JULABO web site
www.julabo.de, indicating the serial no. The extended warranty will apply from the date of
JULABO GmbH’s original invoice.
JULABO GmbH reserves the right to decide the validity of any warranty claim. In case of
faults arising either due to faulty materials or workmanship, parts will be repaired or replaced
free of charge, or a new replacement unit will be supplied.
Any other compensation claims are excluded from this guarantee.
7
Operator responsibility – Safety instructions
2.4. Technical specifications
(with T-pump) FC1200T FCW1200T
Working temperature range °C -10 ... 80 -10 ... 80
Cooling capacity °C 20 10 -10
(water-glycol) kW 0.11 0.75 0.15
Refrigerant R134a
Heater capacity kW 1.2
Pump capacity:
Pressure max. bar 3.5
Flow rate max. Lpm 28
Pump connections M16x1
Noise level, 1 m distance dBA 58 53
Filling volume l 8 ... 11
Dimensions (WxLxH) cm 46 x 61 x 49
Ambient temperature °C 5 ... 40
Shipping weight kg 67 69
Mains power connection V/Hz 208-230/60 or 230/50
Total power consumption W 2600
(with T-pump) FC1600T FCW1600T
Working temperature range °C -15 ... 80 -15 ... 80
Cooling capacity °C 20 10 -10
(water-glycol) kW 1.45 1.05 0.25
Refrigerant R134a
Heater capacity kW 1.2
Pump capacity:
Pressure max. bar 3.5
Flow rate max. Lpm 28
with tubing connections mm dia. 13.5 / 9.5
Pump connections M16x1
Noise level, 1 m distance dBA 58 53
Filling volume l 8 ... 11
Dimensions (WxLxH) cm 46 x 61 x 49
Ambient temperature °C 5 ... 40
Shipping weight kg 67 69
Mains power connection V/Hz 208-230/60 or 230/50
Total power consumption W 2700
All data have been determined at rated voltage and frequency
ambient temperature: 20 °C bath liquid: water-glycol
8
Recirculating coolers
(with T-pump) FCW2500T
Working temperature range °C -25 ... 80
Cooling capacity °C +20 +10 +5 0 -10 -20
(water-glycol) kW 2.5 2.0 1.8 1.5 0.8 0.25
Refrigerant R404A
Heater capacity kW 1.2
Pump capacity:
Pressure max. bar 3.5
Flow rate max. Lpm 28
Pump connections M16x1
Noise level, 1 m distance dBA 70
Filling volume l 8 ... 11
Dimensions (WxLxH) cm 46 x 61 x 49
Shipping weight kg 74
Mains power connection V/Hz 230/60
Total power consumption W 2800
(with S-pump) FC1200S FCW1200S
Working temperature range °C -15 ... 80 -15 ... 80
Cooling capacity °C 20 10 5 -10
(water-glycol) kW 0.12 0.85 0.65 0.26
Refrigerant R134a
Heater capacity kW 1.2
Pump capacity:
Pressure max. bar 1.2
Flow rate max. l/min 22 / 15
with tubing connections mm dia. 13.5 / 9.5
Pump connections M16x1
Noise level, 1 m distance dBA 57 53
Filling volume l 8 ... 11
Dimensions (WxLxH) cm 46 x 61 x 49
Ambient temperature °C 5 ... 40
Shipping weight kg 66 68
Mains power connection V/Hz 208-230/60 or 230/50
Total power consumption W 2800
All data have been determined at mains voltage: 230 V / 50 Hz
ambient temperature: 20 °C bath liquid: water-glycol
9
Operator responsibility – Safety instructions
(with S-pump) FC1600S FCW1600S
Working temperature range °C -15 ... 80 -15 ... 80
Cooling capacity °C 20 10 5 -10
(water-glycol) kW 1.55 1.15 0.9 0.36
Refrigerant R134a
Heater capacity kW 1.2
Pump capacity:
Pressure max. bar 1.2
Flow rate max. l/min 22 / 15
with tubing connections mm dia. 13.5 / 9.5
Pump connections M16x1
Noise level, 1 m distance dBA 57 53
Filling volume l 8 ... 11
Dimensions (WxLxH) cm 46 x 61 x 49
Ambient temperature °C 5 ... 40
Shipping weight kg 66 68
Mains power connection V/Hz 208-230/60 or 230/50
Total power consumption W 2900
(with Ju-pump) FC600 -T
Working temperature range °C -20 ... 80
Cooling capacity °C 20 10 5 -10
(water-glycol) kW 0.6 0.47 0.4 0.21
Refrigerant R134a
Heater capacity kW 1.2
Pump capacity:
Pressure max. bar 0.5
Flow rate max. Lpm 20 / 14
with tubing connections mm dia 13,5/9,5
Pump connections M16x1
Noise level, 1 m distance dBA 51
Filling volume l 6 ... 8
Dimensions (WxLxH) cm 46 x 61 x 49
Ambient temperature °C 5 ... 40
Shipping weight kg 48
Mains power connection V/Hz 208-230/60 or 230/50
Total power consumption W 2000
All data have been determined at rated voltage and frequency
ambient temperature: 20 °C bath liquid: water-glycol
10
Recirculating coolers
(with Ju-pump) FC1200 -T
Working temperature range °C -20 ... 80
Cooling capacity °C 20 10 5 -10
(water-glycol) kW 1.3 0.95 0.75 0.37
Refrigerant R134a
Heater capacity kW 1.2
Pump capacity:
Pressure max. bar 0.5
Flow rate max. Lpm 20 / 14
with tubing connections mm dia. 13,5/9,5
Pump connections M16x1
Noise level, 1 m distance dBA 53
Filling volume l 8 ... 11
Dimensions (WxLxH) cm 46 x 61 x 49
Ambient temperature °C 5 ... 40
Shipping weight kg 65
Mains power connection V/Hz 208-230/60 or 230/50
Total power consumption W 2300
(with Ju-pump) FC1600 -T
Working temperature range °C -20 ... 80
Cooling capacity °C 20 10 5 -10
(water-glycol) kW 1.65 1.25 1.0 0.47
Refrigerant R134a
Heater capacity kW 1.2
Pump capacity:
Pressure max. bar 0.5
Flow rate max. Lpm 20 / 14
with tubing connections mm dia. 13,5/9,5
Pump connections M16x1
Noise level, 1 m distance dBA 53
Filling volume l 8 ... 11
Dimensions (WxLxH) cm 46 x 61 x 49
Ambient temperature °C 5 ... 40
Shipping weight kg 65
Mains power connection V/Hz 208-230/60 or 230/50
Total power consumption W 2400
All data have been determined at rated voltage and frequency
ambient temperature: 20 °C bath liquid: water-glycol
11
Operator responsibility – Safety instructions
Temperature selection digital (keypad)
Resolution °C 0.1
MULTI-DISPLAY indications LED + LED
Resolution °C 0.1
Display accuracy % 0.5
Temperature stability °C ±0.2
Temperature control on/off
Control ratio for feed/return flow temperature, adjustable % 0 ... 100
Temperature sensor (number) PTC (3)
Level indication spy-glass
Error message indication LED
Electrical connections:
Computer interface RS 232
Stand-by input conforming to Namur recommendations
Alarm output potential-free
Return flow safety device V 230
External sensor (4-lead technique) Pt100
Programmer V/mA 0 to 10 / 0 to 24
Temperature recorder (0 V = 0 °C) mV/K 10 (RI = 100 Ohms)
Safety installations
(adjustable via LED):
High temperature protection °C -25 ... 85
Low temperature protection °C -25 ... 85
Low liquid level protection float switch
Classification according to DIN 12876-1 III
Overload protection for pump motor contactor
Overload protection for cooling compressorcontactor
Alarm signal optical + audible
Environmental conditions according to IEC 61 010-1:
Use only indoor.
Altitude up to 2000 m - normal zero.
Ambient temperature: +5 ... +40 °C
Air humidity:
Max. rel. humidity 80 % for temperatures up to +31 °C,
linear decrease down to 50 % relative humidity at a temperature of +40 °C
Max. mains fluctuations of ±10 % are permissible.
IP class according to IEC 60 529 IP21
The unit corresponds to Class I
Overvoltage category II
Pollution degree 2
Caution:
The unit is not for use in explosive environment.
Standards for interference resistance according to EN 61326-1
This unit is an ISM device classified in Group 1 (using high frequency for internal purposes)
Class A (industrial and commercial range).
12
2.5. Cooling water connection
Only for water cooled models - FCW:
Cooling water pressure (IN / OUT ) max. 6 bar
Difference pressure (IN - OUT ) 3.5 to 6 bar
Cooling water temperature <20 °C
In addition to the safety warnings listed above, warnings are posted throughout
the manual. These warnings are designated by an exclamation mark inside an
equilateral triangle. “Warning of a dangerous situation (Attention! Please follow
the documentation).”
The danger is classified using a signal word.
Read and follow these important instructions.
Warning:
Describes a possibly highly dangerous situation. If these instructions are not
followed, serious injury and danger to life could result.
Caution:
Describes a possibly dangerous situation. If this is not avoided, slight or minor
injuries could result. A warning of possible property damage may also be
contained in the text.
Notice:
Describes a possibly harmful situation. If this is not avoided, the product or
anything in its surroundings can be damaged.
3.2. Explanation of other notes
Note!
Draws attention to something special.
3.3. Safety instructions
Follow the safety recommendations to prevent damage to persons or
Important!
Indicates usage tips and other useful information.
property. Further, the valid safety instructions for working places must be
followed.
Only connect the unit to a power socket with earthing contact (PE –
protective earth)!
The power supply plug serves as a safe disconnecting device from the
line and must always be easily accessible.
Place the instrument on an even surface on a pad made of non-
inflammable material.
Never operate the unit without bath fluid in the bath.
14
Do not stay in the area below the unit.
Make sure you read and understand all instructions and safety
precautions listed in this manual before installing or operating your unit.
Recirculating coolers
Do not drain the bath fluid while it is hot or cold!
Check the temperature of the bath fluid prior to draining (by switching the
unit on for a short moment for example).
Use suitable connecting tubing.
Avoid sharp bends in the tubing, and maintain a sufficient distance from
surrounding walls.
Make sure that the tubing is securely attached.
Regularly check the tubing for material defects (e.g., for cracks).
Never operate damaged or leaking equipment.
Always turn off the unit and disconnect the mains cable from the power
source before performing any service or maintenance procedures, or
before moving the unit.
Always turn off the unit and disconnect the mains cable from the power
source before cleaning the unit.
Always empty the bath before moving the unit.
Transport the unit with care.
Sudden jolts or drops may cause damage in the interior of the unit.
Observe all warning labels.
Never remove warning labels.
Never operate equipment with damaged mains power cables.
Repairs are to be carried out only by qualified service personnel.
15
Operating controls and functional elements
4. Operating controls and functional elements
1. Mains power switch, illuminated
1.
7. Filling funnel
8. Drain tubing
9. Drain tap
10. Filling level indication
11. Pump pressure gauge
2. MULTI-Display temperature indication (LED 1 + LED 2)
7.
8.
11.
10.
9.
3. Indicator lights
Alarm
Heating
16
Cooling
Temp.
Control
= Keypad control mode
= Remote control mode
Recirculating coolers
4. Keys for actual values (LED 1)
A Key - Indication of feed temperature
B Key - Indication of return temperature
C Key - Indication of safety temperature
4.1 Key - Indication of actual temperature of external sensor
4.2 The "MENUE" key is not required for normal operating
4.3
The key "SPEC" is not required for this model version.
5. Keys for setpoint values (LED 2)
E Key - Indication or setting of working temperature
F Key - Indication or setting of high temperature
G
H
Key - Indication or setting of low temperature
Key - Indication or setting of control ratio for feed/return
O Programmer input and temperature recorder output
N Connector for external Pt100 sensor
K Interface RS 232
M Alarm output (for external alarm signal)
L Stand-by input conforming to NAMUR recommendations
(external emergency switch-off)
17
Operating controls and functional elements
Rear
12.1 Pump connector: Feed
12.2 Pump connector: Return
13. Overflow port for bath tank
14. Connectors for solenoid valves
15. Mains power cable with plug
12.1
16.2
16.1
14.
Only for water cooled models:
16.1 Cooling water OUTLET
16.2 Cooling water INLET
12.2
!
13.
18
5. Operation
5.1. Preparations
Recirculating coolers
12.1 12.2
M16x1
16.2
16.1
14.
12.1
12.2
!
13.
Place the unit in an upright position.
The place of installation should be large enough and
provide sufficient air ventilation to ensure the room does
not warm up excessively because of the heat the
instrument rejects to the environment. (Max. permissible
ambient temperature: 40 °C).
For a fault (leakage) in the refrigeration system, the
standard EN 378 prescribes a certain room space to be
available for each kg of refrigerant.
> For 0.25 kg of refrigerant R134a, 1 m3 of space is
required.
> For 0.52 kg of refrigerant R404A, 1 m3 of space is
required.
Keep at least 20 cm of open space on the front and rear
venting grids.
Do not set up the unit in the immediate vicinity of heat
sources and do not expose to sun light.
Before operating the unit after transport, wait about one
hour after setting it up. This will allow any oil that has
accumulated laterally during transport to flow back down
thus ensuring maximum cooling performance of the
compressor.
Connect the tubings for cooling the external system to the
pump connectors for feed and return (12.1. and 12.2.) on
the rear of the recirculating cooler.
Return flow safety device see page 20
16.1 16.2
¾"
If necessary, connect a tube to the overflow port (13.) for
controlled draining of the liquid.
Do not close the overflow port.
Only for water cooled models:
Ensure circulation of cooling water by connecting the
tubing to cooling water inlet (16.2.) and outlet (16.1) on the
rear of the recirculating cooler.
Cooling water temperature: <20 °C
Quality of cooling water see page 13.
Caution:
Securely attach all tubing to prevent slipping.
19
Operation
Notice: Cooling water circuit
Risk of oil leaking from the cooling circuit (compressor) of the recirculating
cooler into the cooling water in case of a fault in the circuit!
Observe the laws and regulations of the water distribution company valid in
the location where the unit is operated.
5.2. Return flow safety device
Notice: Flood hazard!.
In case the system to be cooled is located at a higher level than the
recirculating cooler, take note of bath liquid flowing back when the unit is
switched off.
Return flow safety device
Should the filling volume of the bath tank not be sufficient, prevent the liquid
from flowing back by using shut-off valves..
In case the system to be cooled is located at a higher level
than the recirculating cooler, prevent the bath liquid from
flowing back when the unit is turned off.
For this purpose, connect electrical solenoid valves or
mechanical shut-off valves to the connectors for feed and
return (12.1. and 12.2.).
The solenoid valve is electrically connected to the
connectors (14.). As soon as the recirculating cooler is
switched off, the valves close automatically. (Filling - see
14
.
13
.
12.
1
12.
2
page 22)
Order No. 8 980 701 Set of solenoid valve (230 V)
20
5.3. Bath fluids
Caution:
No liability for use of other bath liquids!
Please contact JULABO before using other than recommended bath fluids.
JULABO takes no responsibility for damages caused by the selection of an
unsuitable bath fluid
Do not use alcohols.
Water:
The quality of water depends on local conditions.
Due to the high concentration of lime, hard water is not suitable for
temperature control because it leads to calcification in the bath.
Ferrous water can cause corrosion - even on stainless steel.
Chloric water can cause pitting corrosion.
Distilled and deionized water is unsuitable. Their special properties cause
corrosion in the bath, even in stainless steel.
Recirculating coolers
Water: - No liablity for use with water.
Danger of freezing at working temperatures <5 °C.
Recommended bath fluids:
Bath fluids Temperature range
soft/decalcified water 5 °C to 80 °C
5.4. Tubing
Caution:
Employ suitable connecting tubing.
Make sure that the tubing is securely attached.
Maximum pressure
Avoid sharp bends in the tubing, and maintain a sufficient distance from
surrounding walls.
Regularly check the tubing for material defects (e.g. for cracks).
Preventive maintenance: Replace the tubing from time to time.
See website for list of recommended bath fluids.
Contact: see page 5
Chloroprene tubing
Textile reinforced tubing
0.5 bar
4.5 bar
21
Operation
5.5. Power connection
Caution:
Only connect the unit to a power socket with earthing contact (PE – protective
earth)!
We disclaim all liability for damage caused by incorrect line voltages!
The power supply plug serves as safe disconnecting device from the line and
must be always easily accessible.
Never operate equipment with damaged mains power cables.
Regularly check the mains power cables for material defects (e.g. for cracks).
Make sure that the line voltage and frequency match the supply voltage
specified on the type plate.
5.6. Filling
Connect the tubing from the external system to the pump
connectors and check for leaks.
3
2
1
0
Hold the venting grid, pull out and remove.
4
5
6
Check to make sure that the drain tap (9.) is closed.
Move the filling funnel (7.) to the front and remove cap.
MAX
MIN
Fill the bath tank and take care of the filling level (10.).
Activating the circulating pump with simultaneous filling of the
external system.
Turn the mains switch (1.) on
(Switching on - see page 25).
Press the key "J"
to activate the
pump for filling the cooling loop for the external system.
In case return flow safety devices (Set of solenoid valve)
1
.
7
.
MAX
10
.
MIN
MAX
MIN
9
.
are connected to the connectors (14.) those will
simultaneously be opened.
Check the filling level (10.) and keep on filling the bath
liquid using the funnel until you get within the level marked
"MAX".
Close the filling funnel and move it to the back.
Replace the venting grid.
22
5.7. Draining
Notice:
Do not drain the bath fluid while it is hot or cold!
Store and dispose of the used bath fluid according to the environmental
8.
Recirculating coolers
Check the temperature of the bath fluid prior to draining (by switching the
unit on for a short moment, for example).
protection laws.
Turn the mains switch (1.) off.
Hold the venting grid, pull out and remove.
1.
1.
Take the drain tubing (8.) out of the holder and hold it into
3
3
2
2
4
4
5
5
1
1
0
0
6
6
a pail.
Open the drain tap (9.) and empty the unit completely.
Close the drain tap and replace the drain tubing into the
MAX
9.
MAX
MIN
MIN
holder.
Replace the venting grid.
In case the recirculating cooler is placed on the floor, the
unit may be drained using a suction pump unit.
1.
Connect the drain tubing (8.) to the suction pump unit.
3
2
4
5
1
0
6
Open the drain tap (9.).
Switch the pump on and fully empty the unit.
MAX
MIN
9.
8.
23
Operation
5.8. Connecting an external sensor
Connect an external temperature sensor for measuring
and controlling the temperature directly in the external
system.
(Control mode - see page 42).
ACTUAL
N
3
2
4
5
1
0
6
Connect a
Pt100 sensor (Order No. 8 981 003)
10.
MAX
MIN
9.
or
M+R Adapter with Pt100 sensor
(Order No. 8 981 020)
SET
to connector "N"
(sensor calibration - see page 42).
24
6. Manual operation
6.1. Switching on
ACTUAL
SET
Recirculating coolers
Turn on the mains power switch (1.).
An illuminated switch indicates the unit is on.
The unit performs a self-test. All segments of the
4-digit MULTI-DISPLAY (LED 1 + LED 2) and all indicator
lights will illuminate.
Then the model designation and software version appear
on the MULTI-DISPLAY for about 3 seconds
(Example: FC"1200", "n 9.0").
The display "OFF" indicates the recirculating cooler is
ready to operate (rOFF - see page 37).
6.2. Start
ACTUAL
Actual value Setpoint
SET
Press the Enter key (5.4) for about 2 seconds.
The MULTI-DISPLAY (LED 1) indicates the actual feed
temperature (example: 20.3 °C).
The MULTI-DISPLAY (LED 2) indicates the setpoint for the
bath temperature
(example: -5.0 °C).
The indicator lights signal the actual operating mode.
- Display Feed temperature (A)
- Display Setpoint bath temperature (E)
- Circulating pump On (J)
- Status Cooling on
- Control Internal temperature control
- Mode Keypad control mode
25
Manual operation
6.2.1. Automatic / non-automatic start mode
NOTE:
The recirculating cooler has been configured and supplied by JULABO according to
N.A.M.U.R. recommendations. This means for the start mode, that the unit must enter a safe
operating state after a power failure (non-automatic start mode). This safe operating state is
indicated by „OFF“ or „rOFF“, resp. on the MULTI-DISPLAY (LED). A complete shutdown of
the main functional elements such as heater and circulation pump is effected simultaneously.
Should such a safety standard not be required, the AUTOSTART function (automatic start
mode) may be activated, thus allowing the start of the recirculating cooler directly by pressing
the mains power switch or using a timer.
Activating/deactivating AUTOSTART
1. Turn on the recirculating cooler with the mains power
switch
and
press the Enter key to start operation.
2. Simultaneously press the safety temperature key (C)
and the MENUE key (4.2) to enter the setting mode.
Press the edit key to select the parameter on the
Warning:
MULTI-DISPLAY (LED2).
„1“ - AUTOSTART off.
„0“ - AUTOSTART on.
Press the Enter key to store the parameter.
3. Simultaneously press the safety temperature key (C)
and the MENUE key (4.2) to exit the setting mode.
The AUTOSTART function (automatic start mode)
allows the start of the recirculating cooler directly by
pressing the mains power switch or using a timer.
26
For supervised or unsupervised operation with the AUTOSTART function,
avoid any hazardous situation to persons or property.
The recirculating cooler does no longer conform to N.A.M.U.R.
recommendations.
Take care you fully observe the safety and warning functions of the
recirculating cooler.
6.3. Setting the setpoint temperatures
Set the setpoints before or after starting the unit.
Press the setpoint keys (E, F, G, H) to set a value and
press the Enter key to store the value.
Recirculating coolers
6.3.1. Setting the temperature
Example: Setting the bath temperature
ACTUAL
SET
The values will stay in memory when the recirculating
cooler is powered down.
Press the setpoint key
The indicator light blinks and the value previously set
appears on the MULTI-DISPLAY (LED) (example: -
10.8 °C)..
.
Use the cursor keys to move left or right on
the display until the numeral you wish to change is
blinking.
Use the increase/decrease arrows to change
ACTUAL
SET
the selected numeral (-, 0, 1, 2, 3, ... 9).
Press enter to store the selected value
(example: -8.0 °C).
27
Manual operation
A
C
6.3.2. Setting the control ratio for feed/return flow temperature
-0.5°C+0.5°C
50
50
21°C22°C20°C
50 (%)
0100
20°C
21°C
0 .. 100 (%)
ACTUAL
SET
22.5°C
H
In respect to the values for feed and return temperature
and the factor set with the key "H" an almost constant
temperature value may be maintained in the external
system. The control function quickly responds to changing
conditions (ambient temperature, reaction heat), and thus
spares the use of an external sensor.
The control ratio for feed and return flow temperature is
factory preset to "50:50".
For enabling optimum control performance for asymmetric
experiments, this ratio may be adjusted from 0 to 100 %.
0 % control with full respect
to feed temperature
100 % control with full respect
to return temperature.
Setting:
Press the key .
Follow the instructions under section 6.3.1.
page 27
A B H
40
20°C
21°C
40 (%)
22.5°C
Calculation example:
Look up the values for control ratio, actual feed and return
temperatures on the display by pressing the keys (A, B,
H).
Example:
RETURN
FEED
factor = 40 %
Formula for calculating the actual value:
*
ACT
22 5
40
CC
.
100
CT
21
= 22.5 °C
100
20
= 20 °C
FEEDRETURNACT
10040
()
factorfactor
100
100
)100(
28
6.3.3. Setting the safety temperatures
Recirculating coolers
F G
+
ACTUAL
SET
This safety function is independent of the control circuit.
Press the desired setpoint key (F, G).
Follow the instructions under section 6.3.1.
page 27
Recommendation:
Set the high temperature limit at least 5 K above the actual
bath temperature.
Set the low temperature limit at least 5 K below the setpoint.
When the temperature of the bath liquid reaches the limits of
the safety values, a complete shutdown of the circulating
pump, heater and cooling compressor is effected.
The alarm light illuminates and an audible signal is
triggered. An error message appears on the MULTIDISPLAY (LED 2)
(see page 33).
Turn the mains switch (1.) off and on. The alarm state is
cancelled and the circulator is put back into operation.
(Switching on - see page 25).
6.3.4. Low liquid level protection
+
ACTUAL
SET
As soon as the bath liquid falls below the "MIN" level
(10.), a complete shutdown of the circulating pump,
heater, and cooling compressor is effected.
The alarm light illuminates and an audible signal is
triggered. An error message appears on the MULTIDISPLAY (LED 2)
(see page 33).
29
Manual operation
6.4. PID control parameters
ACTUAL
SET
SET
For internal and external control two separate parameter
sets are available.
The PID control parameters can be adapted to the
requirements of the controlled member.
The values are preserved after switching off the
recirculating cooler.
The control parameters are indicated by operating the
key (5.1).
Indications in case of internal control
Parameter Setting range
INT:
CP 1 Xp (example 4.0 K). 0.1 ... 100 K
CP 2 Tn (example 160 s). 1 ... 9999 s
CP 3 Tv (example 20 s). 0 ... 500 s
(Switch-over from INT to EXT:
Cont - see page 42)
Indications of external control EXT:
Parameter Setting range
CP 4 Xp 0.1 ... 100 K
30
CP 5 Tn 1 ... 9999 s
CP 6 Tv 0 ... 500 s
CP 7 Xpu (Cascade control) 1 ... 10 K
HL Max.internal temperature -25 ... 85 °C
LL Min.internal temperature -25 ... 85 °C
Recirculating coolers
With the parameters HL (High Limit) and LL (Low Limit)
the temperature of the internal bath is limited in case of
external control. So, especially for big consumers, a
great overshoot resp. undershoot of the internal
temperature is avoided.
Effect of the limitation of the internal bath temperature:
Without limitation
Limited internal temperature
Each indicated control parameter can be optimized
manually .
Setting:
Operate the key as often until the desired
control parameter is indicated. Example: CP3
Use the cursor keys to move left or right
on the display until the numeral you wish to change
is blinking.
Optimization instructions for the PID control
parameters:
The heat-up curve reveals inappropriate control settings
optimum setting
Inappropriate settings may produce the following heat-up
curves:
Xp too low
Tv/Tn too low
Xp
or
Tv too high
32
7. Trouble shooting guide
Recirculating coolers
+
ACTUAL
SET
Whenever the microprocessor electronics registers a
failure, an alarm is triggered and a complete shutdown is
performed.
The alarm light illuminates and an audible signal is
triggered. An error message appears on the MULTIDISPLAY (LED 2).
Internal error
High temperature alarm
Low temperature alarm
The values reported by the safety sensor and the sensor in
the feed connector differ by more than 25 K (defective
sensor).
Low liquid level alarm
Internal errors
Pump disconnection
Compressor disconnection
Heater disconnection
Turn the unit off with the mains switch (1), and eliminate the
malfunction. If the unit cannot be returned to operation,
contact an authorized service station.
33
Electrical connections
2
S
g
7.1. Other error messages
ACTUAL
SET
Incorrect/invalid entry. Value too small or too large, or
function not available.
Under menu item E_Sb the parameter is set to 1, and
the connection between Pin 2 and Pin 3 of the standby connector is interrupted (see page 36).
8. Electrical connections
Notice: Use shielded cables only.
The shield of the connecting cable is electrically connected to the plug housing.
Programmer input / Temperature recorder output (O)
5
6
4
3
1
2
Pin Signal .
1 Output: temperature external sensor 10 mV/K
2 Output: calculated temperature in respect
to control ratio for feed/return temp. 10 mV/K
3 Gnd for outputs 0 V
4 Input: programmer 0 to 24 mA
or 0 to 10 V
5 Output: setpoint temperature 10 mV/K
6 Gnd for progammer 0 V
This potential-free change-over contact is activated in case of an
alarm.
Pins 2 and 3 are connected under the following conditions:
- alarm
- status "OFF" and "rOFF"
- mains switch "off"
Switching capacity max. 30 W / 40 VA
Switching voltage max. 125 V/
Switching current max. 1 A
This interface is a 9-pole connector:
Pin 2 RxD Receive Data
Pin 3 TxD Transmit Data
Pin 5 Gnd
Pin 7 RTS Request to send
Pin 8 CTS Clear to send
Accessories:
Order No. Description
8 980 073 RS232 interface cable 9-pol./9-pol. , 2,5 m
8 900 110 USB interface adapter cable
35
Electrical connections
Stand-by input (L)
AK
1
3
2
Return flow safety device
Pin assignment: Pin Signal
1 not used
2 5 V / DC
3 0 V
Activate the stand-by input:
Under menu item E_Sb, set the parameter to 1
(see page 41).
Connect an external contact 'AK' (e.g. for emergency switch-off)
or an alarm contact of the superordinated application system.
In case the connection between Pin 2 and Pin 3 is interrupted by
opening the contact 'AK', a complete shutdown of the circulating
pump, heater and cooling compressor is effected, and the unit
enters the condition "stand-by". The message "E_Sb" appears on
the MULTI-Display (LED2) (see page 34).
Control connector for solenoid valves (14.)
(line voltage: 230 V).
36
9. Remote control
9.1. Communication with a PC or data system
Recirculating coolers
ACTUAL
SET
For remote control, under the menu item OP (Operating
mode) set the parameter to 1.
The message "rOFF" appears on the display.
In general, the computer (master) sends commands to the
recirculating cooler (slave). The recirculating cooler sends
data (including error messages) only when the computer
asks for it.
A transfer sequence consists of:
command
space (
parameter (the character separating
decimals in a group is the period)
end of file (; Hex: 0D)
The commands are divided into in or out commands.
in commands: asking for parameters to be
displayed
out commands: setting parameters
The out commands are valid only in remote control mode.
; Hex: 20)
9.2. List of commands
Command Parameter Response of recirculating cooler
version no Number of software version
status no Status message (see below)
out_mode_04
out_mode_04
in_mode_04
0
1
no
Examples:
Command to set the setpoint to 5.5 °C:
out_sp_00 5.5
Command to ask for the setpoint:
in_sp_00
Response from the recirculating cooler:
5.5
Set control mode via PC
Set control mode via programmer input (O)
Ask for actual control mode
out_mode_05
out_mode_05
in_mode_05
0
1
no
Stop the recirculating cooler = rOFF
Start the recirculating cooler
Ask for actual condition (Start/Stop)
37
Remote control
Command Parameter Response of recirculating cooler
out_sp_00
in_sp_00
in_sp_01 no Ask for high temperature value
in_sp_02 no Ask for low temperature value
out_sp_03
in_sp_03
out_sp_07
in_sp_07
out_sp_08
in_sp_08
in_pv_00 no Ask for actual feed temperature
in_pv_01 no Ask for actual temperature of external sensor
xx.x
no
xxx
no
xx.xx
xx.xx
xx.xx
xx.xx
Set working temperature value
Ask for working temperature value
Set control ratio for feed/return flow temperature
Ask for actual control ratio
Maximum value of the internal temperature in case of
external control (HL - High Limit)
out = set; in = ask
Minimum of the internal temperature in case of external
control (LL - Low Limit)
out = set; in = ask
in_pv_02 no Ask for actual heater capacity
in_pv_03 no Ask for actual return temperature
in_pv_04 no Ask for actual safety temperature
out_par_06
in_par_06
out_par_07
in_par_07
out_par_08
in_par_08
out_par_09
in_par_09
out_par_10
in_par_10
out_par_11
in_par_11
x:x
x:x
xx.xx
xx.xx
xx.xx
xx.xx
xx.xx
xx.xx
xx.xx
xx.xx
xx.xx
xx.xx
Control parameter Xp of the internal controller
out = set; in = ask
Control parameter Tn of the internal controller
out = set; in = ask
Control parameter Tv of the internal controller
out = set; in = ask
Control parameter Xp of the external controller
out = set; in = ask
Control parameter Xpu of the cascaded P-controller in case
of external control
out = set; in = ask
Control parameter Tn of the external controller
out = set; in = ask
out_par_12
in_par_12
38
xx.xx
xx.xx
Control parameter Tv of the external controller
out = set, in = ask
-11 EXTERNAL SENSOR ALARM Error on external Pt100 sensor
-12 VALUE TOO SMALL Value too small
-13 VALUE TOO LARGE Value too large
-14 INVALID COMMAND Invalid command
-15 WARNING: STAND-BY PLUG IS
MISSING
-16 WARNING: VALUE EXCEEDS
TEMPERATURE LIMITS
External stand-by plug is missing
(see page 36)
Value lies outside the permissible range for
the safety temperature limits. But value is
stored anyway.
-17 PUMP ERROR Pump disconnection
-18 COMPRESSOR ERROR Compressor disconnection
-19 HEATER TRIAC SHORTED Heater disconnection
39
Menu functions
10. Menu functions
Set the parameters for the recirculating cooler via the
configuration or calibration level.
10.1. Selecting/exiting the configuration level
+ 1x
+ 1x
+
10.2. Setting the parameters
+ 1x
ACTUAL
+3x
ACTUAL
SET
SET
Simultaneously press the "MENUE" key (4.2)
and
the edit key " " to select the configuration level
or
the edit key " " to exit the configuration level.
Select the menu items of the configuration level one by
one by pressing simultaneously the menu key and one
of the cursors.
Example: Baud rate
Select the configuration level by pressing the keys
simultaneously.
Select the menu item by pressing simultaneously
the menu key and one of the cursors.
(example: press the cursor key "" 3 times).
Set the baud rate (4800 Bauds) with the edit keys
" or " ").
("
Press the enter key to store the new parameter.
40
10.3. Adjustable parameters
Recirculating coolers
ACTUAL
SET
ACTUAL
SET
ACTUAL
SET
Set the parameters for the following menu items in the
configuration level:
OP - Operating mode
0 = Keypad control
1 = Remote control via RS 232
2 = Control via programmer input (O)
HAnd - Handshake of the serial interface
0 = XOn/XOff, software handshake
1 = RTS/CTS, hardware handshake *
PAr - Parity bits of the serial interface
0 = no
1 = odd
2 = even *
ACTUAL
SET
ACTUAL
SET
ACTUAL
SET
bAud - Baud rate of the serial interface
1200 Bauds
2400 Bauds
4800 Bauds*
9600 Bauds
E_Sb - External stand-by for emergency switch-off
0 = stand-by input is ignored *
1 = stand-by input is active
(Stand-by input - see page 36)
(* factory setting)
Pr-t - Programmer input type
0 = Voltage 0 to 10 V
1 = Current 0 to 24 mA
41
Menu functions
ACTUAL
10.4. Selecting/exiting the calibration level
+ 2x
+ 2x
+
SET
Attention:
The following menu point Cont is only adjustable via the
configuration level if the status is „OFF“.
On a unit which is switched on this status is reached by
switching on/off at the mains switch (1).
Cont - Control mode
0 = internal control
1 = external control (with an external
sensor connected to "N")
Simultaneously press the
"MENUE" key (4.2) and twice
the edit key " " to select the calibration level
or
the edit key " " to exit the calibration level.
Select the menu items of the calibration level one by one
by pressing simultaneously the menu key and one of the
cursors.
10.5. Calibration
42
ACTUAL
SET
Ad E - Calibration of external sensor
Connect a Pt100 sensor to the connector (N), immerse
into the calibration bath. Use a calibration thermometer
and measure the bath temperature.
Adjust the external sensor to this value (example: 20.8 °C).
Press the setpoint key (E).
Follow the instructions under section 6.3.1. page 27
ACTUAL
ACTUAL
ACTUAL
SET
SET
SET
Recirculating coolers
Ad¯P - Calibration of programmer input: Highest value = 80 °C
AdP - Calibration of programmer input:
Lowest value = -20 °C
Calibration procedure:
In the configuration level, set the programmer input
type to allow control via an external programmer.
0 = Voltage 0 to 10 V
1 = Current 0 to 24 mA
Connect an external programmer to the connector (O).
Set the external programmer to the highest
temperature value.
ACTUAL
SET
In the calibration level, select the item Ad
the highest temperature value
(example: 80 °C).
P and set
¯
Press the setpoint key (E).
Follow the instructions under section 6.3.1.
page 27
Do not alter any settings on either of the units as long
as the display "Ad¯P" is blinking.
43
Menu functions
ACTUAL
SET
Set the external programmer to the lowest temperature
value.
In the calibration level, select the item Ad
the lowest temperature value (example: -20 °C).
Press the setpoint key (E).
Follow the instructions under section 6.3.1.
page 27.
P and set
Do not alter any setting on either of the units as long as
the display "Ad_P" is blinking.
The lowest programmer value of -20 °C, and the
highest value of 80 °C correspond now to the
respective values of the recirculating cooler.
Example:
Programmer Recirculating cooler
-99.9 °C -20 °C
- 50 °C -10 °C
0 °C 0 °C
50 °C 10 °C
100 °C 20 °C
200 °C
300 °C
400 °C
40 °C
60 °C
80 °C
44
11. Cleaning / repairing the unit
Caution:
Always turn off the unit and disconnect the mains cable from the power source
before cleaning the unit.
Prevent humidity from entering into the circulator.
Service and repair work may be performed only by authorized electricians.
In order to maintain a good condition of the cooling
compressor, the condenser should be checked for
contamination in regular intervals.
3
2
4
5
1
0
6
Switch the unit off, disconnect the power plug.
Hold the venting grid, pull out and remove.
Recirculating coolers
MAX
Remove the dirt from the condenser with a vacuum
cleaner.
MIN
Replace the venting grid.
The unit is ready to operate again.
Cleaning:
Clean the outside of the unit using a wet cloth and low surface tension
water.
The recirculating cooler is designed for continuous operation under normal
conditions. Periodic maintenance is not required.
The tank should be filled only with a bath fluid recommended by JULABO.
To avoid contamination, it is essential to change the bath fluid from time to
time.
Repairs:
Before asking for a service technician or returning a JULABO instrument for
repair, please contact an authorized JULABO service station.
When returning the unit:
Clean the unit in order to avoid any harm to the service personnel
Attach a short fault description.
When returning a unit, take care of careful and adequate packing.
JULABO is not responsible for damages that might occur from insufficient
packing.
JULABO reserves the right to carry out technical modifications with
repairs for providing improved performance of a unit.
45
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