a.IUKI
High Speed, Flat Bed, 1-Needle, Double Chainstitch
Industrial Sewing Machine with Reverse Feed
•••"'
':J
"-*~+=•••s:
MH-481
PARTS LIST
:_,
:-~
<ii
uaf'll
BE4810SOPJA
No.0001-08
HOW
TO
MAKE
,{-•y
1.
2.
l)
.A~
The part numbers of
l:i1JI:;'f<ct'tl.t:ll66i.O>aft.··'l~.
Explanation
ae-~tO>Iltlj.lj
1)
Codes
on
·;:tae·
tlllO>&e-~t
(!) "
........
@ #01 .
001
2)
Codes on the "E.C. (Engineering change)" column
·~!I!~~·
(!) A.10/83
@ D.10/83
r-@
When
I
llll.r..O>:a:.~tt"''"•~·~J!O>!Itt
In
this case, even obsoleted part (D.) can be ordered with
.: O>!lft
Example (fJIJ)
Ref.
Note
No.
;ue
1·1
USE
OF
THIS
PARTS
LIST
(J)jl"jJ
pans
shown in the figure indicate
(211.:.b-'>tl."C~·.-..No(Rcf.No)l.:~r.c;:"t.-..1
of
codes
the
"Note"
column
. means this
'foj[§)O>/~-·;.t
.....
. refer
"'-
li!O>Ie.ft
....
Added from October, 1983
1983~
....
Obsoleted from October, 1983
1983~
previous parts (Obsoleted part) and new parts (Added pans) are not interchangeable with each other:
I.Ui•J~
.r..
81401-100.000 Needle bar
-
« 81401·100.000-A Needle bar
« 81105·200.000 Frame cover
"'
(D)
Part
to
the
y"'f
10~
10~ ~
it'
No
•
pan
is
changed from the previous
'J
A
I-
1.:~ L "C~[§]~J!
"Note"
•;
;t&e•
~
rhi:I.JD
I') l'jl)ilt. it' tl.
t:
.r..•
explanation
O>lltBJ!.
it'
tl.
-c:
· t. .:·i
Description
Frame cover
0>
tl.
.
t:.
t:.
i.:>l:
the
corresponding numbers (Ref. No.I shown by the Index.
it'
at
bottom
·~
L
"C
1" it'
-c: ~ l T
fJ•
:--7'-~PAI:~
paru
list .
tl.t:llll.r.••"*
of
page.
~'.
the
obsoleted part number,
":>.
~!I!~~
1.:
?"C.
-f-O>~D·h't'>trf')
L
lT.
so
~
I').
io.loi83]
LA-'1Jl/8~
[b-:-1o/83l
[!..:)Q!!I:!!
select the parts with changed dates and place
~'
T
tl.b'
tnl!l.!l.
•illtR L -c:
"•J
""-
r;:;/~'.;'J-.:r.~::::-=-:=:o
81105-300.000
7
1---
.A-»/'-
lT.
.: ;;t::stl" it'
~'
•
your
orders .
Amt .
Req.
ft.
4
In
case when previous parts and new part are interchangeable with each other:
~
llll.!l.tn:S:.~tth'l:>
In
this case the new
.: 0>!1'8'
1:,
....
!lftO>It
pan
IB
number
!IIIaH.
OJ~::st.H.:r.
!l!
is
replaced on
!Ill:-+
t\.1.:
the"
,.,.
t:>
.-..~~r
aH,:r,
(Japanese)" column of
L. ~ • aft.. h'le.A. L
-c:
1:>
the
f'l
it T
previous parts,
0>
-c·.
WT
U •
so
please order
aft..
-c:·
.:·;:t:>cl"
by
the
it' ~ •.
new
part
number .
@ C.10/83
Is
11o5.soo.oool
f
Correct No.
.iE
L
Please order by the correct part number .
.iE
L
~·.r..•-c:·
® M.10/83 . .
3) Codes on
(D 2 . . . . . . . . . . Indicates amount required
@ 2.0 . . . . . . . . . Indicates length in meters. (unit
•
et••
the
4WJ
(7)
® - . . . . . . . . . . Indicates
@
(1
l.
. • . . . . . . . Indicates sub parts which construct
~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~·~··'
i .
j
When
In
order
Ordering The
to
ensure that
• I
!
! (ex. 81109.012-AOO)
! NUMBER, because there are some
I •
!
MMIB&>£x<miO>.:.·>£•
I •
!
::a>
...
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'J
.A
J'l!tb1t"r,
!
T.
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::·I[O>
:X.,
~$lO>t:olf)ft!Stft.0>-&6tJ<grJ!t:t..:9il~th1>1J
~·aft.·
.:-
ii.:>l:l"
it'~·.
...
The amount required
The new amount required
1983~10~
"Amt. Req." column
le
oft
ft.,
A
i!-
• 2
::.OJ/~-
Assembly part
*.ll.ll!aft.
.-Malt L
Spare
we
deli-
and
also the PARTS LIST NUMBER (ex.
H=
1c1u n -r
...
O:-•_:,IJ.At-O>·:J:I·-I}(I!Utt;QJ:.,
Frame cover
~I')
et•h'itJ!I.:
21111.-ftt:>
-"
-
1-
JL.o
pans
obsoleted from the
•
;.t
IJ
A
1-
is
shown
-c:
is
changed from October, 1983
is
shown
in
the
t,o.,
t:
• .:
is
2.
L
._
ft
,., • .,
~'
.-..
itT.
t'>
L l
IWIJ!It.
as
"asm."
7-11!&.
is
meter)
T.
(.iii:{~
pans
;!-
tl.
t:
II!
the
and P ~ in
.-ftn
list .
.H. "(•..,..
assembly part.
L I
"Amt.
Req",
O>!lftft.!MI.:
1:-"
-
1-
JL.o
-c:·
Japanese,
T.
fill!
oft,
column.
1:1/i L
T l
in
the
"Description" column.
I:.H.:r.flt.:~:)C
~
t
Wrong No.
I~H
f'l.!l. •
~·ft•h'ftif<
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•ao.;m."
L
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1:>
~::st
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lT.
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· P
~
.!::
l!l
if< L "C
Parts:
the correct
pans
pans
to
you, please clearly
which have been changed. i
~,
9Mit'lft!S~H·
.:-;.ix
state
0010.01,
0>1'1
fJIJ.:U:,
when ordering
given
at
the
11,
BStft.O>=I:-iJ-
No
.0010·01):X.I1, •
!T'O>-r·.:.
·
?*"'f~~'.
the
corresponding PART
top
right
of
<1J!Lu:,
the
cover)
s 1109-012-Aoo>
or
NUMBER
the
MACHINE
SERIAL
-r·
.:-;.ixT
.fit=l:-i}t-.:.·ji*3]J(IttLI:$~'"r·!
1:>
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T.
~
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!
i
i
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;
f
CONTENTS
= ·A?
=
1.
MACHINE
iiJHl!S
2.
MAIN
J:._. •
3.
PRESSER
:Jlli.J:
4.
FEED MECHANISM COMPONENTS (1)
~IJ/V.Ifi:(
5.
FEED MECHANISM COMPONENTS (2)
~
6.
THREAD SPREADER COMPONENTS
*
~
7.
LOOPER
JJ.,-r~
8.
TENSION & LOOPER
*Ill~
9. LUBRICATION COMPONENTS
*8'
jdi
10.
OIL
RESERVOIR & KNEE LIFTER COMPONENTS
jdir.i
11.
THREAD STAND COMPONENTS (SPECIAL ORDER PARTS)
*.:lt.JRrl&l~
12. SILICON
.J: A v
13.
EXCHANGING PARTS COMPONENTS (SPECIAL ORDER PARTS)
SCIU6.Haml1N:(~jjrH~3t~.Ha)
14.
BELT COVER COMPONENTS (SPECIAL ORDER PARTS)
~JJ.-
15.
NUMERICAL
!ift51.
HEAD
9+-.
IV:l1N:
SHAFT & NEEDLE BAR COMPONENTS
ittfiiiHN:
BAR & LOWER SHAFT COMPONENTS
*'
.
'"F.
1)
IV.!1N:(
(;f
iS
O!lf,f.
& NEEDLE GUARD COMPONENTS
•
jt~IIIJ'1N:
•
'"F
Ill)
1N:
• . . . . . . • . . . . . . . • . . . . . • . • . . . . . • . . . • • . . . . . • • • • • . . • . • . . • • . . • . • 17
& MISCELLANEOUS COVER COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
~1N:
• . • • • . • . . . • • • • . • • • • • . • • • . • . • . • . • . . . . • . . . • • . . • . . • . . . . 5
1)
...... , ................................................
2)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
*
1J
.lo.OO~
THREAD
.
......................
TAKE·UP COMPONENTS
• lllJ:.7111J'1N:...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(~jjlj)i::1($.Ha).
OIL
LUBRICANT COMPONENTS (SPECIAL ORDER PARTS)
~-!Rrlllif.
(
~.SIHi::1C$.Ha)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
.. . .. .. .. . .. .. . .. . .. .. .. .. . ..
..........................................
~
::f.J"'-IIIHN:
(~.SIHi::1C$.Ha).....................
INDEX
OF PARTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
-:A
. . . . . . . . . . . . . . . . . . . . . . . . . 15
7
11
18
..
..
.. ..
..
20
21
. . . . . . . . . . . . . . . . . . . 22
15
16
3~
40
- '
1. MACHINE HEAD & MISCELLANEOUS COVER COMPONENTS
Aef. Note
No.
1
2
3
4
5
6
7
8
9
"10
"11
"12
"13
"14
"15
"16
"17
1 8
1 9
2d
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54-1
55
56
57
58
59
60
Part No.
8'a
B1121·552·0AO
B 1122·552·000
SS-411.1
B1179-552·000
B1130.481-000.A
SS·6080320.SP
SS-4110515-SP
B1
131·481·000
B1
132·481·000
TA-1250705·RO
T A.0800704·RO
TA·1050504·RO
B1118-481..0QO
B1119-481-000
SS-41
TA-2101002-RO
TA-2351 004-RO
T A-2351 004-RO
B 1 1 34-481·000
B1135-481-000
55-7110510-SP
B1
137-481·000
S5-9151440.CP
B 1 1 4 7·555-000
B1
148-555-000
B 1 904-481-000
SS-411
B1903-481..0QO
SS-411
WP-0480856-SP
B 1905-380.000
SS-4110515-SP
B1912·481·000
B191~481-000
B3148-12~000
B1914-481·000
B1916-481-000
SS-4110715-SP
"
B1915-481-000
"
S5-7090410.SP
"
B111o-481-0DO-A
B1111·481·000
B1112·481-000.A
S5-6080320.SP
B 1111·038-000
S5-B110310.sP
B1
106-481-0AO.A
B1108-481·000
S5-606021
B1109-481.000
S5-606021
B
11
07-481-000
S5-606034o-SP
B110~481·FOO
55-211
B1104-481·0AO
B1115-481·000
B 1116-481·000
S5-606021
TA-1750502-RO
•
015-SP
10815-SP
0515-SP
0515-SP
O.SP
O.SP
0921>-TP
O.SP
Description
Face
plate asm. . ...................
..
Gasket ..........................................................
.
. . . Screw ........................................................... .
...
Rubber plug .................................................. .
oil shield .......................................................
Arm
. . . Screw lA) ....................................................
. . Screw
. . . Non-woven fabric ................
. . .
Rubber plug ..........................................................
Rubber plug ........................................................... .
Rubber
Side plate .............................................................. .
...
...
Rubber plug ..........................................................
Rubber plug ..........................................................
Rubber plug ..........................................................
Bed oil shield ..............................
Bed oil shield IBl .................................................
..
Bed
. . . Screw ............................................................
Feed
...
Thread
.
..
Take-up thread tension lever ........
...
...
Frame thread
...
Tension controller installing plate
Take-up
Take-up thread tension disc ................................ .
Take-up
Take-up
Controller installing plate set screw .................... .
Tl:lread tension release guide latch ................
..•
Cam cover latch ..................................................... .
...
.....
.
......
Attachment
. . . Screw ................................
Ca.m
. . . Spring ..........................................................
. _ . .
. . . Guide .................................
......
Throat
...
Bed slide asm.
. . . Spring lA) ...............................
...
.•...
Rubber plug ........................................................... .
IB)
....
._
Oil
wick .......................................................
plug ........................................................... .
Gasket ..........................................................
Screw ..........................................................
. Screw ..........................................................
leg ..........
regulating stop pin ........
Spring : .......................................................... .
Screw
Screw .............................................................. .
Washer ........................................................... .
Screw ...................................
Screw .............................................................
Spring ........................................................... .
cover asm.
.
Support
....
•..
plate ........... ..... ......................
Screw ................................
Spring I
...................
take-up lever guard ...........
..
: ..................
eyelet
thread
guide ..............
thread
tension spring ............................
thread
tension post . .............................
Support
.
..
Screw ........................................
installing plate ........
..
......................................
....................................................... ..
Screw .
.......
Screw .................... .............................. .
Screw ....
..
.......
B)
........................
. Screw .................................................
...
..........
....
.......
.......
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......
............................................... .
......................................... ..
..............
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......
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.
.
Amt.
Req.
ft.
1
3
2
1
4
2
1
8
4
1
2
1
2
1
2
1
(1)
12)
11)
12)
11)
11)
2
1
11)
11)
14)
-
z-
2. I\1AIN SHAFT & NEEDLE BAR COMPONENTS
..___25
20--6
21
'lL
,{'
.Es
;~u
•s;r•2
! I
-3-
"
2.
MAIN
SHAFT
& NEEDLE BAR COMPONENTS
Ref.
No.
1
2
2·1
3
4
5
6
8
9
10
11
12
12·1
13
14
15
16
17
17·1
18
19
20
21
22
23
24
26
27
28
29
30
31
32
33
34
35
36
38
39
40·1
40-2
41
42
43
44
44·1
45
45·1
46
47
48
49
50
50·1
51
51·1
52
53
Note
;uc
.H.
MTV-70081100
8 1401·481·000
81401·481-EOO
001
SS-7080510-SP
SS-708051 0-TP
81419-155-000
81418-552-AOO
8 1403-155-000
81411-481-0AO
SS-6090670-
81414-232-000
81902-481-0A0-8
SS-609121 0-TP
-
-:>
SS-7091810.SP
81901-481-000-A
SS-6090670·
8 1908-481-000·A
8 '.91 0-481-000
8 1909-481·000
8 1909-481-000-A.
81402-552-000·A
SS-81
81405-012-000
..
CQ-2020000-00
81201-481-000
-
8 1201-481-000-A
-
8 1213-552-000·A
R0-0291801-00
81215-552·000
81226·552-000
81
8 1206-481·080
SS-815071
SS-7681650SS-8681950-SP
R0-0442401-00
81408-481·000
81905-541·800
8 1903-552·000
81
SS-8151150-SP
81203-481-000-A
81203-481-800
SS-7151120-SP
CS-147121 E·SH
SS-866081 0D1204-555-8AO
01204-555-DAO
01204·555-800
01204-555-000
RQ-29431 01-00
81208-552·000-A
01230-555-800
01231-555-800
01232·555-800
D 1208-555-000
. \
81217-555-000
-:>
8 1217-490-000
81233-012-000
SS·
55·8151550-SP
Note I
:i:le)
Part No.
•
TP
TP
5031
0-SP
206·481-0AO
0-SP
TP
202-481·000
TP
770101
O·SP
01
..... Special order part
Description
Needle
(TV
Needle bar ....................... ...................................... .
Needle bar ..............................
Needle
Needle
Needle bar thread guide .....................................
Needle bar
Needle bar lower bushing ..................................
Needle bar connection
•..
• . . Slide block .................................................
Thread take-up lever
. . .
Screw 9/64-40 Lc17.5 ......................................... .
Thread
....
...
. . . Tension post ............................................... .
• • • Tension post .............................................. ..
Needle bar upper bushing ..................................
. . : Screw .......................................................
...
Oil
Main
Main shaft ......................................................
. . .
· .
.
......
Counterweight
Counterweight
Needle bar crank
...
...
Needle bar
Needle bearing
End
Main shaft
...
Main shaft intermediate bushing
Main shaft intermediate bushing ......................
...
Main shah
.•
Main shah rear bush i
Main shaft
...
. .
Stop ring,
Oil
Hand wheel
Handwheel ..........................................................
...
...
x 7 =11) ..............
set
screw .................................................
set
screw .........
thre~d
latch ..................................... ..
Screw ........................................................... .
Clamp screw .............................................. ..
take·up ..................................................... .
Screw ..........
. Tension
Tension spring ............................................ .
Plug .............................................................. .
WICk
shah ...................................
Oil adjusting pin ........................................
. Rubber ring ...................................... .
....
. Screw
Screw
..
. Rubber ring ........................
screw,
Screw .....................
Screw ........................................................
• Screw
Rear bushing ..............................................
Rear
. Rubber ring ........
Oil
seal ...
.
Needle bean
.
. Thrust washer ..................
seal
. End screw ....................................................
End screw ...................................................
Screw ..........................................................
....
plate ...............................................
..............................................................
Collar ....................
Oil felt .......
asm
...................
asm
...............................................
set
(AI
....................................................
(8)
..............................
link
....................................................
...
....
left
hand ....
front
bushong
thrust
collat
..................................
rear
bushing
bushong
for
........
...
............
ng ...............
needle bearing ....
......................
...
..................
.....
..........................
...
..................................... ..
asm. ..
.............................. .
asm. ..
................................ ..
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...
....
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screw ..................................
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asm
ng
asm .......
asm.
..
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A.6/75
0.10/80
A.
A.
0.
A.12/83
A.
A.
A.ll/75
A.11/75
0.
A.ll/82
0.8/82
0.
A.S/85
A.2/80
0.
0 .
A.
0.4/81
A.4/81
0.4/81
A.4/81
.
0.4/81
.
0.4/81
.
.
A.4/81
0.5/85
A.
0.4/79
.
A.4/79
e.
c.
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(TV
1+ .......
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1+
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......
SS-7080!)10-TP
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11/75
11/82
5/85
11/83
7/83
7/83
S/85
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Amt.
Req
.
It·
.
.
.
1
.
(
1,
.
(1,
1
2
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.
.
.
1
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(1)
(1)
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1,
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1,
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1,
(1)
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1
2
(4)
(1)
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(2)
12)
.
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121
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1
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2
- 4 -
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