LK-1940 Series
Computer-controlled Shape-tacking Machine with Full-rotary 3-fold Capacity Hook
[ Sewing area : 60 mm (L) × 100 mm (W) ]
(
LK-1941ZA
LK-1942HA
LK-1942GA
For extra heavy-weight materials with heat cutter
(
For heavy-weight materials with intermediate presser
(
For extra heavy-weight materials with intermediate presser
LK-1942ZA/5050
)
)
)
(
For seatbelts with heat cutter
〈needle/bobbin thread separate cutting method〉
)
LK-1941ZA
LK-1942HA
(Table stand is optionally available.)
Needle thread feeding device
Semi-rotary tension
Standard shape-tacking machines
for seatbelts and heavy-weight
materials is now launched!
The sewing pattern can be changed with ease. Higher productivity
With its new electronic feed system, the operator can select and use the sewing pattern
entered. When changing a sewing pattern, the conventional mechanical bartacking
machine requires the replacement of a feed cam. Since the new electronic machine no
longer uses a feed cam, this operation is no longer necessary and costs are
substantially saved.
With the handy PGM-7B programming device (optional), sewing patterns can be
programmed on the main unit of the machine.
The machine offers improved seam quality and sewing capabilities
when sewing heavy-weight or extra heavy-weight materials.
The following features promise improved
sewing capabilities for extra heavy-weight
materials: A high-power, direct-drive motor
that drives the needle with increased
material-penetrating force; a higher-torque
stepping motor that increases the feed
efficiency, and a pneumatic work clamp
that increases the material clamping force.
Higher lift of the feeding frame (max:
25mm) enables easy placement of a
material on the machine.
Adoption of JUKI's unique 3-fold capacity hook and a profound knowledge of sewing grounded on
years of extensive sewing research help eliminate sewing problems and improve seam quality.
Standard device for G type or Z type.
Needle thread feeding device: Feeds an adequate amount of needle thread in advance to prevent
slippage from the needle when using bonding thread or the like.
Semi-rotary tension: Applies higher tension on the needle thread.
The needle hole guide for the Z type machine is optimally suited for the sewing of seatbelts and
ensures seams of extremely consistent quality.
Needle thread feeding device
Needle thread feeding device
The machine demonstrates a high-speed sewing
capability of up to 2,200 sti/min for dramatically
increased productivity.
The machine is equipped as standard with a
full-rotary 3-fold capacity hook. The hook reduces
the frequency of the bobbin thread replacement,
enhancing efficiency in sewing with thick thread.
Excellent responsiveness
Select from three different types to best suit your
application: the machine for seatbelts (Z), the
machine for extra heavy-weight materials (G), and
the machine for heavy-weight materials (H).
Semi-rotary tension
Semi-rotary tension
LK-1942GA
LK-1941
LK-1941ZA
A newly developed heat cutter ensures reliable
and speedy trimming of thick thread.
The thread trimmer offers outstanding reliability and durability. The ideal application for
the device is the sewing of seatbelts with thick synthetic threads.
The thread trimming operation can be executed in as little as 0.3 sec. –– as fast as the
thread-trimming speed achieved by a mechanical thread trimmer. The speed is
adjustable and can be slowed down if desired.
Unlike the thread trimmer using a knife, the heat cutter trims thick thread without fail and
shortens the thread remaining at the seam end. It also offers improved durability to cut
down on maintenance requirements.
The heat cutter is designed to leave no thread chips on the hot wire section.
This ensures consistent thread trimming at all times.
The hot-wire temperature can be adjusted according to the operating environment.
The heat cutter cuts both the needle thread and bobbin thread under the throat plate.
This means the heat cutter will never hinder motions of the work clamp and other devices.
Seatbelts (Z)
Specification
Yarn number
count
LK-1942GA
Extra heavy-weight materials (G)
Heavy-weight materials (H)
#8
#2
#1
B277
8/3
B207
10/3
B92
30/3
#30
B46
60/3
The intermediate presser
securely clamps the material.
By equipping the LK-1942GA as standard with
an intermediate presser to prevent the material
from flopping, beautifully finished seams are
almost guaranteed. The height and stroke of the
intermediate presser are both adjustable.
Excellent operability
The direct-drive system that directly connects a compact
AC servomotor to the machine head achieves outstanding
responsiveness and increased stopping accuracy. By
omitting the use of a stop-motion mechanism in the
system, users are promised a comfortable operating
environment with reduced noise and vibration.
(
LK-1942ZA /5050
For seatbelts with heat cutter〈needle/bobbin thread separate cutting method〉
The hand pulley is installed on this side of the machine head. This allows the
operator to visually check the needle entry and adjust hook timing with ease.
The machine is provided with a needle bar reverse-rotation mechanism.
This enables the needle bar to stop at its topmost position to facilitate
placement of heavy-weight materials on the machine.
This sewing machine is based on the LK1942GA and is provided with a heat cutter (needle/bobbin thread separate cutting
method). In addition, the sewing machine is additionally provided with a bobbin thread detecting function, stitch-skipping
detecting function, and in correct bobbin case insertion detecting function, thereby improving the seam quality.
Seam quality
The heat cutter (needle/bobbin thread separate cutting method) trims thread without fail even
when thick thread is used.
The length of thread remaining on the material after thread trimming is 5 mm or less. As a result,
the thread-end securing process is not necessary.
Bobbin idling is decreased by driving the bobbin thread trimmer by means of the air cylinder.
Bobbin thread detecting function
If the sewing is performed without the bobbin thread, the bobbin thread detector detects it. As a
result, products which have a not-sewn section (sewing products sewn without bobbin thread) will
never be placed in the market.
Stitch-skipping detecting function
The detector detects stitch skipping without fail and warns the operator with a buzzer sound.
Inspection of products for skipped stitches is no longer required.
)
In correct bobbin case insertion detecting function
The detector detects the absence or incorrect placement of the bobbin case to prevent sewing
failure and bobbin case breakage.
JUKI ECO PRODUCTS The LK-1942ZA/5050 is an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment.
The sewing machine complies with the "Juki Group Green Procurement Guidelines" on the use of
hazardous substances, which is stricter than other restrictions, such as those of the RoHS Directive.
For details of JUKI ECO PRODUCTS, refer to: http://www.juki.co.jp/eco_e/index.html
The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment.
The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.
Options are available to enhance the responsiveness
of the machine to a variety of processes and applications.
PGM-7
handy programming device
Sewing patterns can be entered or modified
through the handy programming device
while holding it. Dedicated keys for
frequently-used functions are provided on
the handy programming device to cut down
the operation time.
Needle cooler
[
Part No.: 142-25056
The needle cooler blows air to the needle,
thereby preventing thread breakage caused
by hot needle.
]
Heat cutter
[
Part No.: 144-47056
The heat cutter cuts both needle threads
and bobbin threads (#1 to #8 synthetic
thread,) under the throat plate. (For the
LK-1941 model, the heat cutter is equipped
as standard.)
]
Reverse sweeping wiper
[
Wiper
Part No.: 144-46009
Wiper base
In some sewing processes, the wiper may
interfere with the needle when it actuates. In
such a case, the wiper can be placed at the
retracted position.
[
Part No.: 144-45902
]
]
Thread tension controller No. 3
[
Part No.: B5019-222-0B0
The tension controller unit is used to partially
change the needle thread tension during the
sewing of a pattern.
＊When used, the following parts are
required:
• Air tube
[
Part No.: BT-0400251-EB
• Solenoid valve
[
Part No.: PV-150209000
• Solenoid valve connector assembly
[
Part No.: 142-04754
]
]
]
]
Silicon oil tank
[
Part No.: B9211-850-0A0
This device prevents breakage of synthetic
threads.
]
Work clamp, blank for seatbelts
• Work clamp foot (right), blank
[
Part No.: 144-44004
• Work clamp foot (left), blank
[
Part No.: 144-44103
• Feed plate, blank
[
Part No.: 144-44202
• Belt positioning guide
[
Part No.: 144-44301
• Setscrew for guide (2 pcs.)
[
Part No.: SM-9040603SC
• Washer of setscrew for guide (2 pcs.)
[
Part No.: WP-0450826SC
Knurled blank, designed for seatbelts, for
machining that prevents slippage of material
more effectively than the standard one.
Adjustable belt positioning guide can be
used.
]
]
]
]
]
]
Thread-tension-releasing device
[
Part No.: 142-24760
This device requires if you want to change
the sewing position without performing
thread trimming.
(Only applicable to the LK-1942HA)
]
3-pedal unit PK47
[
Part No.: GPK-470010AB
This 3 pedal unit is required if you want to
use a double-step feeding frame.
＊When used, the following part is required:
• Junction cord
[
Part No.: M9025-580-0A0
]
]
SPECIFICATIONS
Model name
Application
Max. sewing speed
Sewing area
Stitch length
Needle bar stroke
Lift of the feeding frame
Lift of the intermediate presser
Stroke of intermediate presser
Heat cutter
Thread that can be trimmed
Needle (at the time of delivery)
Hook
Feed motion work clamp foot
Number of stitches that can be
stored in memory
Number of patterns that can be input
Enlarging/Reducing facility
Bobbin thread counter
Memory medium
Lubrication
Lubricating oil
Compressed air and air consumption
Sewing machine motor
Power consumption
Weight
※1 Normal sewing speed of the LK1942ZA/5050 is 1,600 st/min in the case of sewing seat belts.
※2 For the LK1942ZA/5050, exclusive hook (full-rotary 3-fold capacity hook) and exclusive bobbin are required.
＊sti/min stands for Stitches per Minute.
LK-1941ZA
For extra heavy-weight
materials
—
—
Provided as standard
Synthetic only: #8〜#1
B92〜B277
30/3〜8/3
DP×17 (#25) #24〜#26
20〜200% (1% step), by increasing/decreasing the stitch length
Machine head (include motor) 46kg, Control box 16.5kg
Heater unit 3.5kg
2,200sti/min (when stitch length is 3mm or less)
DP×17 (#18) #18〜#20
JUKI New Defrix Oil No.2 (equivalent to ISO VG32)
550W compact AC servomotor (direct-drive system)
LK-1942HA
For heavy-weight
materials
60mm (L)×100mm (W)
0.1〜10mm
41.2mm
Max. 25mm
Standard 4mm (0mm and 4〜10mm)
Option
#30〜#8
B46〜B92
60/3〜30/3
Full-rotary 3 fold-capacity hook
R-theta intermittent feed
Max. 10,000 stitches
64 patterns
Provided as standard
EEP-ROM
Centralized oil wick lubrication
0.5MPa (5kgf/cm
Single-phase, 3-phase 600VA
—
LK-1942GA
For extra heavy-weight
materials
18mm
#8〜#2
B92〜B207
30/3〜10/3
DP×17 (#23) #21〜#23
2
) , 1.3Nℓ/min
※2
LK-1942ZA/5050
For seatbelts
※1
Provided as standard
(needle/bobbin thread
separate cutting method)
Synthetic only: #8〜#1
B92〜B277
30/3〜8/3
DP×17 (#25) #24〜#26
Completed-product
110kg
WHEN YOU PLACE ORDERS
Please note when placing orders, that the model name should be written as follows:
[
Machine head
]
(with heat cutter, without intermediate presser) (without heat cutter, with intermediate presser)
LK1941ZA□□□□Z
CodeSubclass
5000Standard
5001〜Subclass
[
Control box
]
MC594□□F
CodeSpecification
With heat cutter (for LK-1941)
Without heat cutter (for LK-1942)
[
Complete
]
(
For seatbelts with heat cutter〈needle/bobbin thread separate cutting method〉
1
Single-phase 200〜240V
2
3-phase
Single-/3-phase
200〜240V
220〜415V
220〜415V for CE
(not provided
with power switch)
LK1942ZA5050A/MC5942□C
With heat cutter (needle/bobbin
thread separate cutting method)
CodeSpecification
5050
Fully optional
LK1942□A□□□□Z
CodeApplication
For heavy-weight materials
For extra heavy-weight materials
[
Table stand: Optional
H
G
JTK35
CodePower supply
K
1-pedal unit
D
L
M
CodePedal switch
F
)
CodeOption
A
PK 2-pedal unit (PK78)
＊The table stand is not equipped with casters.
3-phase
CodePedal switch
Single-phase
C
CodeSubclass
5000Standard
5001〜Subclass
]
200〜240V
200〜240V
220〜240V for CE
CodePower supply
D
K
M
● To order, please contact your nearest JUKI distributor.
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO
206-8551, JAPAN
PHONE : (81) 42-357-2254
(
FAX :
SEWING MACHINERY BUSINESS UNIT
✽
Specifications and appearance are subject to change without prior notice for improvement.
✽
Read the instruction manual before putting the machine into service to ensure safety.
✽
This catalogue prints with environment-friendly soyink on recycle paper.
http://www.juki.com
)
42-357-2274
81
Juki Corporation operates an environmental management system
to promote and conduct the following as the company engages in
the research, development, design, sales, distribution,and
maintenance of industrial sewing machines, household sewing
machines, industrial robots, etc., and in the provision of sales and
maintenance services for data entry systems:
(1) The development of products and engineering processes
that are safe to the environment
(2) Green procurement and green purchasing
(3)
Energy conservation (reduction in carbon-dioxide emissions)
(4) Resource saving (reduction of papers purchased, etc.)
(5) Reduction and recycling of waste
(6) Improvement of logistics efficiency (modal shift and
improvement of packaging, packing, etc.)
JULY, 2012 Printed in Japan(C)
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