Juki HZLE80 User Manual

CONTENTS
1. COVER AND PRESSER LIFTER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. BH AND BOBBIN WINDER COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. FRONT PANEL AND DISPLAY PWB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. MAIN SHAFT AND BALANCE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. THROAT PLATE AND HOOK DRIVING SHAFT COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. NEEDLE BAR, PRESSER BAR AND LAMP COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. THREAD TENSION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9. FEED BASE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. NEEDLE THROWING STM AND FEED STM COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. AXIS DRIVE MOTOR AND POWER SOURCE BASE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. PACKING MATERIAL, ACCESSORIES PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The part which has an asterisk
(*) before its part number is not separately
available as a spare part so that the accuracy in assembling and smoothness
in component investigation are assured.
Consequently, please place your order using the part number of assembly
containing the part.
1
3
5
7
9
11
13
15
17
19
AND OPTIONAL PARTS COMPONENTS
(Remarka)
21
23
1.COVER AND PRESSER LIFTER COMPONENTS
37
8
36
10
35
20
30
31
32
22
21
22
5
7
6
9
35
29
34
33
28
26
39
38
25
23
24
27
41
44 43
18
40
19
17
1
2
14
3
4
16
12 13
11
15
42
1
NO. NOTE PART NO. PART DESCRIPTION Qty NOTE
44
A3205555A00
DROP FEED KNOB NUT
(1)
1 A116020Z0A0 BASE PLATE (ASM.) 1 2 A1160E50000 BASE PLATE (1) 3 A1161E50000 BASE PLATE REINFORCING PLATE (1) 4 ST5030851SN SCREW (1) 5 A315450C0A0 PRESSER LIFTER SW FIXING PLATE (ASM.) 1 6 A3154E50000 PRESSER LIFTER SW FIXING PLATE (1) 7 A315550C0A0 PRESSER LIFTER SW (ASM.) (1) 8 SM4831001SF SCREW (1)
9 A5013009000 NUT (1) 10 SM5030655SN SCREW 1 11 A1158067000 HEIGHT ADJUSTING SCREW 1 12 A1159770000 HEIGHT ADJUSTING SPRING 1 13 160018009-034 HEIGHT ADJUSTING SPRING WASHER 1 14 A1161980000 RUBBER WASHER 3 15 A1171030000 SCREW 3 16 SM5040855SN SCREW 1 17 A1162E500A0 AUXILIARY BED ASM. 1 18 A1162E50000 AUXILIARY BED (1) 19 A1164E50000 AUXILIARY BED FIXING SPRING (1) 20 A1120E50000 HANDLE 1 21 A1124E50000 HANDLE RETAINING PLATE 1 22 SM5040855SF SCREW 2 23 051893005-000 THREAD RELEASE 1 24 353500135-024 STEP-SCREW 1 25 040678002-000 PULLING-SPRING 1 26 ST5030851SN SCREW 1 27 A3119E5000A REFLECTION PLATE SEAL A 1 28 A3119E5000B REFLECTION PLATE SEAL B 1 29 A3185E50000 FACE PLATE COVER PILE 1 30 A3904E50000 FRONT PANEL FIXING METAL A 1 31 SM5040855SF SCREW 1 32 SL5030655SN SCREW (RIGHT) 1 33 A1510E80000 PRESSER LIFTER 1 34 021150003-000 PRESSER LIFT SHAFT 1 35 RE0400000KR E-RING 2 36 A3115E50000 FACE PLATE 1 37 SM5040855SN SCREW 1 38 A31200310A0 FACE PLATE THREAD CUTTER EDGE (ASM.) 1 39 WP0330816SF WASHER 1 40 A1106E800A0 FREE ARM COVER (ASM.) 1 41 A1106E80000 FREE ARM COVER (1) 42 SM5040855SN SCREW (1) 43 A1107E80000 DROP FEED KNOB (1)
- 2 -
2.BH AND BOBBIN WINDER COMPONENTS
11
16
12
14
10
25
1
23
21
17
22
13
24
15
3
5
4
20
18
19
26
6
8
9
P5–No.24
2
7
P9–No.26
3
NO. NOTE PART NO. PART DESCRIPTION Qty NOTE
PLEASE REFER TO REMARKS OF CONTENTS FOR PARTS MARKED WITH (*)
1 A1409E800B0 BH SUPPORTING PLATE (MAS ASM.) 1
2 A1409E500A0 BH SUPPORTING PLATE (ASM.) (1)
3 A2332E800A0 BH CHANGE-OVER PLATE (ASM.) (1)
4 WP0521016RZ WASHER (1)
5 RE0400000KR E-RING (1)
6 A2350E500A0 BH SW BASE (ASM.) (1)
7 A407855000B BH LEAD WIRE BAND (1)
8 SL5030631SF SCREW (2)
9 A2350009000 BH SW BASE SAFETY SHEET (1) 10 SM5030655SF SCREW 2 11 A3201E500C0 BOBBIN WINDER MECHANISM BASE (MAS ASM.) 1 12 A3201E500B0 BOBBIN WINDER MECHANISM BASE (MAS ASM.) (1) 13 * A3201E500A0 BOBBIN WINDER MECHANISM BASE (ASM.) (1) 14 * A3204E500A0 BOBBIN WINDER BASE (ASM.) (1) 15 050536004-000 RUBBER BAND (1) 16 * A3203E50000 STEP-SCREW (1) 17 * A3207008000 BOBBIN WINDER SPRING (1) 18 * A3205E50000 CLUTCH PLATE (1) 19 * A3205555A00 NUT (1) 20 * A3206E50000 CLUTCH PLATE SPRING (1) 21 A3226E500A0 BOBBIN WINDER SW (ASM.) (1) 22 A407855000B LEAD WIRE BAND (1) 23 SM4831001SF SCREW (1) 24 A5013009000 NUT (1) 25 SM5040855SF SCREW 1 26 SL5030851SN SCREW 1
- 4 -
3.FRONT PANEL AND DISPLAY PWB
11
12
11
P1–No.32
8
10
21
7
1
23
7
7
9
24
P3–No.26
4
3
6
5
2
38
38
39
25
33
30
32
31
30
31
22
26
29
28
22
20
15
19
13
17
18
16
14
34 35
36 37
40
27
5
NO. NOTE PART NO. PART DESCRIPTION Qty NOTE
36
A3909E80000
CLEAR BUTTON
(1)37A3907E80000
SHIFT BUTTON
(1)38ST5030851SN
SCREW
(4)39A3905E800A0
DISPLAY PWB (ASM.)
(1)40A3914E80A00
PATTERN DISPLAY LED WINDOW
(1)
1 A3901E500A0 FRONT PANEL (ASM.) 1
2 A3901E50000 FRONT PANEL (1)
3 A3918E50000 FRONT PANEL SUPPORT PLATE (1)
4 SL5030851SN SCREW (1)
5 A3910E50000 FRONT PANEL FIXING METAL B (1)
6 ST5030851SN SCREW (1)
7 ST5030851SN SCREW 4
8 A4112E50000 START/STOP PWB RETAINING PLATE 1
9 A4006E800A0 SWITCH PWB (ASM.) 1 10 ST5030851SN SCREW 1 11 ST5030851SN SCREW 2 12 SL5030531SF SCREW (SIDE) 1 13 A4001E800A0 OPERATION PANEL (ASM.) 1 14 A4001E80A00 OPERATION PANEL (1) 15 A4508E500A0 SLIDE VOLUME (ASM.) (1) 16 A4509E50000 SLIDE VOLUME KNOB (1) 17 SM4020301SC SCREW (2) 18 A1146E50000 VOLUME CONNECTING PLATE 19 A4005E50000 START/STOP BUTTON 1 20 A4007E50000 REVERSE BUTTON 1 21 A3922980000 SWITCH LEAD WIRE TAPE 1 22 SL5030831SF SCREW (LOWER) 2 23 SM5040855SF SCREW (FRONT) 1 24 ST5031051SN SCREW (BACK) 1 25 A3911E800B0 STITCH SELECTION PANEL E80 (MAS ASM.) 1 26 A3911E800A0 STITCH SELECTION PANEL E80 (ASM.) (1) 27 A3911E80A00 STITCH SELECTION PANEL E80 (1) 28 A1148E50000 MANUAL REGULATION KNOB (2) 29 A1146E50000 VOLUME CONNECTING PLATE (2) 30 A3902E80A00 PATTERN SELECTION BUTTON (UPPER SHIFT) (2) 31 A3902E80B00 PATTERN SELECTION BUTTON (LOWER SHIFT) (2) 32 A1147E50000 MANUAL TRANSFER BUTTON (1) 33 A1147E80000 MANUAL TRANSFER BUTTON (1) 34 A3902E55000 LOCK STITCH BUTTON 35 A3902E55000 MEMORY BUTTON (1)
(1)
(1)
- 6 -
4.REAR PANEL AND THREAD SPOOLCOVER
40
39
41
38
36
23
A
28
29
P15–No.1
37
13
16
17
12
25
P9–No.25
7
11
27
26
24
42
22
30
34
33
35
32
31
21
4
2
3
5
A
1
21
21
15 14
6
19
8
9
10
18
20
20
7
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