Juki DLN-5410, DLN-5410H User Manual

LIUKI

High-Speed 1-Needle Needle Feed Lockstitch Machine

i\iii-*S+*IIttm~.=::J:-~

DLN-5410 DLN-5410H

PARTS LIST

19511500

No.0357-01

HOW

TO

MAKE

'~-':1')

1. The li1)l:ff.:

2. Explanation of codes

IC

1 I

2) Codes on the "E.C. IEngoneering change)" column

r@

I 86oft.O>:!i.•ttl)' ,., c ·'It

A~

pan

numbers of parts shown in the figure indocate the corresponding numbers (Ref. No.) shown by the Index.

~

.,_

1: 16oft.O>.fl.•l;l. li!ll:..;.

-it

0>

lit

BJI

Codes

on

·i:tte·

•O>ae-~t

G) o

...•.....

@

tl01

.......

001

•JtJ!_..E!

G)

A.1

0/83

@

0.10/83 ....

When

In

this case, even obsoleted part

;; 0>!1'8-l:l

Example

Ref.

Note

No.

;:Ue

1-1 2

USE

OF

THIS PARTS LIST

(I)Jl,1J

'>

.,_

"t c•

the

"Note"

column

·

means this part

Jloll§]O>-~-·;t

refer to the ""-

::.>

•

IIIO>Ie~

. .

..

Added from. October, 1983

1983.10

Obsoleted from October, 1983

1983.

previous parts (Obsoleted part) and new parts (Added pans! are

~~J~.t.

(0) ~ .,_

(

fJ1J)

Part No.

~

.. 81401-100.000 Needle bar

o 81401·100.000-A Needle bar

<>

81105-200.000 Frame cover

o Framecover

is

changed from the previous parts list.

I)

A~(.:.~~ L "t~l§lli::J!

"Note"

·~:tae·

.S

IJ

;81JH

j,

I)

!I!

0>!1'8'

t.:.

ofio.

explanation

O>lltl!l!~~!lr!L<"f~c·.

tl.

~·JII*

~

(0.)

can be ordered with the obsoleted part number, so select the

<· t.

.::

Description

"fO>

,E!

101!

.

~No

t:.

tl.

1:.

~i:lt<

at

(Rci.No) l:;i:li<:'t

~

.,,:111\.fH

bottom

of page.

~

!

't

b' '>.

JI:J!.

~-(;., 7 >~A

·

.¥~

L!..,.

not

interchangeable with

ill.:.

.S

IJ

• c •

E.C.

lli:J!•il

io

.'ioiili] , •

L.A

..

1..9~;!!

rD-:-1oiii3J

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r-::'"''

'1==-:t:.,-==-=:-,

7

81105-300.000

7L--.t.;1)n-

of-

U>.r..•l)•

e~ch

paru

~

:r:-

t>

f)'

I)

!

't

.

other:

woth

changed dates and place your orders.

IH~R

L 't:

.:

.

i.:lt"f ~ c •.

D

QQ

Amt.

Req.

~~·

4

In

case when previous parts and new

llllofi.U>:!i.!~ttl)

In

this case the new part number

;; 0>!1'8' l:l,

'

l:>

~

ti'8'0>JI:J!

IBIII.Ho

O>'D:lt.llo~lllll.:.

pan

are interchangeable with each other:

is

replaced on

.fo

the"

.n

~IIi

.?..~

L c •

.,_

1.:.1)•

(Japanese)" column of the previous parts,

.r.•l)·le;..

L "t

1:>

IJ

!

't

0>

"t.

IIi

L c •

so

please order by the new part number.

.fa.

"t ;;

.i.:ll:r ~ c

•.

@ C.10/83

JB1105-500.0QOJ

f

Correct No.

Please order

.iE

L c•

@ M.10/83

3) Codes on the "Amt. Req." column

•~ta•

G) 2 . . . . . . . . . . Indicates amount required

@ 2.0 . . . . . . . . . Indicates length

@ -

..........

@ (1)

..........

~·-·~·~·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·-·~·-·-·-·-·-·-··'

i •

i

When

Ordering The Spare Parts:

!

In

order

to

! lex. 81109.012-AOO) and also

.iELc•.r.•

by

the correct

.r..•T

;;·i

.....

!MO>IC~

ensure that

pan

t:lt"f

~

c•.

The

amount

The new amount required

1983.lltl0,E!

ft

••

2fiU·~-h

:1: ~ • 2

Indicates parts obsoleted from the

=.

0>,;;_

Indicates sub parts which construct the assembly part.

Assembly part

Ulll.!l.!-.A!tL

we

deli-

the

Frame cover

number .

required

is

changed from October, 1983

is

shown

j,

IJ

ftan

'JI:J!

L!

'to

in

meters. (unit

.>1

-

~

Jv

•

~

.n L !

';I

IJ

A

jo

f)•

0, )lfiJ'*

is

shown

as

-rc•

~7-llloflo~~.n

the correct parts

PARTS LIST NUMBER (ex.

in

1.:.

>:.".,

is

2.

is

meter)

't

• pam

~

tl. 1: Ill .fl."(·

"asm."

and~~

to

you, please clearly state when ordering the corresponding PART

the "Amt. Req". column.

t:.

;;

U>!l'f!;ftal!llll.:.IUJi L c

(.iii:(~

l:l.>l

-

~

JL-

"t

't

list.

'to

in

L!

't.

0010.01,

Japanese,

in

fill6ofpl;l.r..~liii.:.J!i:lt"C

the "Description" column.

given

at

)

the

top

•fta

right

~

Wrong

m11J.r..•

h•ftff;

·a:;on"

of

the

f

No

.

L

"C

~D:ll:"t ~ ~

cover)

1:>

or

IJ

!

't

NUMBER

the

MACHINE

t~-;\

L "t

1:>

I)!

SERIAL

't.

~

1

!

! NUMBER, because there ere some parts which have been changed. r

i•m•a~~0•0=~•

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i :;.(J)r:.-

.

1

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i

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MACHINE

m~·~~Dllfi

2.

MAIN

J:

flll~ {,~

3.

NEEDLE

tt

• .

4.

HAND

tiP

.;t

5.

FEED

i!

lJ

6.

NEEDLE

tt.

7.

OIL

*ftiiii!Mifi

8.

OIL

?Ill

T.iHI&t

9.

BELT

FRAME & MISCELLANEOUS

SHAFT

BAR & HOOK

1'

'*

Ol1

LIFTER

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~j

IJll

f~

MECHANISM

~

f-'-

BAR

ti

Ill

Et

Ol1

LUBRICATION RESERVOIR

fi

COVER & BOBBIN

COMPONENTS

...................................................

DRIVING

{,~

COMPONENTS

..................................................

COMPONENTS

FRAME

COMPONENTS

ff:

COMPONENTS

...............................................

WINDER

CONTENTS

13

COVER

SHAFT

COMPONENTS

~

COMPONENTS

..........................

..............................

...............................................

............................................

.............................................

COMPONENTS

..........•.......................

1 3

5 7

9 11 13 15 17

""'"'

""

10.

THREAD

*

11.

EXCLUSIVE

tJJ'\-

STAND

ll~

tlllltt~

DLN-5410HWJft NUMERICAL INDEX

~51

•

*~Ill!

t'-

COMPONENTS

PARTS

FOR

$~

OF

DLN-5410~

PARTS

................................................

.....................................•....

................................•..............

18

19 20

1.

MACHINE

DIS • 9UftAfi

FRAME & MISCELLANEOUS

COVER

COMPONENTS

9

2

42

,-----..

101

I

l43 1 I

1~1

44

1

l45_____..., I

L,:

"'

i'-1

_____

.......

. I

I

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12

I

'

47

tr46

-1

-

REF.NO.

----------------------------------------------------------------------------------------------

1

2

3

4

5 6

7

8

9

10 11 12 13 14 15

16

17

18

19 20 21

22

23 24 25 26 27 28 29

30 31 32

33

34 35 36 37 38 39 40 41 42 43

44

45 46 47 48 49 50 51 52 53

NOTE

113-00258 113-00506 113-00407 113-00605

SS-1120710-SP

TA-0850604-RO TA-1250705-RO SS-4120915-SP 110-00510 110-00619

TA-2000502-RO

TA-2101002-RO 81113-155-0AO B1113-155-000 B3148-123-000 B3149-123-AOO

SD-0380552-SL

110-18702 110-18504 110-01500 110-00700 SS-4120615-SP

SS-4120615-SP

110-18959 110-18900 B3120-125-000 B3129-012-AOO B3132-552-000 B3126-012-000 B3115-552-000 B3128-012-000 83111-552-BOO

SS-8090670-SP

SS-8150710-SP SS-2110920-TP TA-1250504-RO

113-00308

110-18603 SS-6110610-TP

TA-1250406-RO SS-4121015-SP

110.:01658

B1110-012-000

110-01609 SS-6060210-SP

110-01104 113-05505 B3133-415-0AO B3136-415-000 TA-0850604-RO TA-1250504-RO TA-2101002-RO NS-6110310-SP

PART

NO.

D E S C R I P T I 0 N

FACE

PLATE

ASM.

FACE

PLATE

GASKET

PRESSER GASKET SCREW

RUBBER

RUBBER SCREW SIDE GASKET

RUBBER

NEEDLE

NEEDLE TENSION TENSION HINGE THREE-HOLE

ARM SCREW THREAD SCREW SCREW THREAD TENSION TENSION TENSION TENSION TENSION TENSION TAKE-UP TENSION SCREW SCREW SCREW RUBBER THROAT

ARM SCREW RUBBER SCREW BED SLIDE BRED SCREW BED ARM TENSION CAP RUBBER RUBBER RUBBER NUT

BAR

PLUG

12/64-28

PLATE

PLUG PLUG THREAD THREAD

DISC

SPRING

SCREW

THREAD

GUIDE

TAKE-UP 3/16-28 3/16-28

TENSION

NUT DISC SPRING DISC DISC POST SPRING

POST 9/64-40 15/64-28

11/64-40

PLUG PLATE

THREAD

GUIDE 11/64-40 PLUG

3/16-28

SLIDE

ASM.

PLATE

SLIDE

SPRING

3/32-56

SCREV

STUD

THREAD

GUIDE.

RELEASE

RING

PLUG PLUG PLUG

11/64-40

SUPPORT

L=9

GUIDE GUIDE

D=3.8

PIN PIN

H=5.5

EYELET

A

LEVER

COVER L=6 L=6

ASM. STOPPER HOLDER

SOCKET

L=

5.5

L=7

L=8.5

B

L=6

L=10

L=

1.9 C

CAP

ASM.

~!1-~~

~~

~!1..(~110,~!1

1J"'1

..

1'i..(~

1J"'

17..(~

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1-Ml-1!1N A 1-£

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3/16-28

J\o't!l

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3/16-28 3/16-28

~~

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...

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H=5.5

A

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L=9

L=6 L=6

:.'

L=5.5

L=7

11/64-40

B

11/64-40

D=12

3/16-28

(~~)

ll.i

3/32-56

*'~17°

.5

L=4

L=1.9

~~,7o

1

1!15«

L=6 L=10

~~

11/64-40

L=8.5

AMT.

(1,

(2

( 1 I

(])

( 1 )

(1

(Ji

( 1

(2l

lJI

(lJ

( l l

3

(])

( 1 )

(21

4

1 1 l

1

4

2

1

8

1

';

1

l 1 1

2

1

-2-

2.

HAIN

SHAFT

J:MAfi

COMPONENTS

2 3

21

20

15

-3-

REF.NO.

NOTE

PART

NO.

D E S C R I P T I 0 N

AMT.

1

2

3

4 5

6 7

8

9

10

11

12 13 14 15 16 17 18 19 20 21

22

23 24 25 26 27 28 29 30 31 32

33

34

SS-8151150-SP

110-17209

CQ-3500000-FO

110-39070 110-39062

101

Bl905-541-BOO 110-05204 81408-552-000

B1903-552-000 SS-8681650-TP 110-02102

113-00902 SS-8150912-TH

112-02306

113-02353 SS-6661110-SP 113-02304

110-08109 SS-6090670-TP

110-02805 110-02508

RC-1850001-KP CS-147121A-SH SS-8660610-TP SS-8660610-TP

R0-0442401-00 SS-7681650-TP

B1212-552-AOO 110-02607 SS-8151550-SP

110-02003

110-02904

B1213-5S2-0AO-A

R0-0291801-00

SCREW

15/64-28 THREAD OIL THREAD THREAD NEEDLE NEEDLE NEEDLE END SCREW

TAKE-UP

FELT

TAKE-UP TAKE-UP'LEVER

BEARING. BAR BAR

SCREW

9/32-28

L=10.5 CRANK

LEVER

CRANK CRANK

LEFT

L=16

B

ROD

COUNTERWEIGHT BUSHING,

FRONT SCREW BUSHING, FEED SCREW FEED THRUST SCREW MAIN OIL SNAP THRUST SCREW SCREW RUBBER SCREW COUNTERWEIGHT HAND SCREW MAIN ROLLER OIL RUBBER

INTERMEDIATE

DRIVE

ECCENTRIC

1/4-40

DRIVE

ECCENTRIC COLLAR 9/64-40

SHAFT

BUSHING,

SEAL

RING

18.5

COLLAR

1/4-40 1/4-40 RING

9/32-28

WHEEL

15/64-28

SHAFT

FELT

AMOUNT

ADJUSTING RING

L=11

L=6

ASM. L=6 L=6

L=16 PROTECTING

L=15

SHAFT ASM.

ASM.

CAM

ASM.

CAM

REAR

D=14.72

PLATE

ASM.

W=12

~~*~~

15/64-28

f~t~~ffl~~~

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9/64-40

t~,~-'

18.5

D=14.72

1/4-40

174-40

9/32-28

,~-~~

15/64-28

~~3-f3-t,t

L=10.5

.,~

L=16

.,~

L=11

:bJ..

~7~~~,.

6=6

B 1

W=12 L=6 L=6

L=16

L=15

f3~t,71'~

6

~

.,~

~~

0.1

(

(2)

(1)

(1

(2

(1

( 1

(2

11

1

1 1

1)

:

)

1

2

1

2

1

Note

I01

.••••

Selecting

part

-4-

,--8

23

21

~

24

10

25

38

40

32

-5-

26

27

REF

1

2

3

4

5 6 7

8

9

10 11 12 13 14 15 16 17 18 19 20

21

22

23 24 25 26 27 28 29 30 31 32

33

34 35 36 37 38 39 40

.NO.

NOTE

TA-1250804-RO 113-01009

1101

113-01108 B1411-552-0AO SS-6090670-TP B1414-226-000 SS-7080510-TP B1418-552-AOO MD8-10081400 B1306-155-0CO 81306-155-080 81305-012-0AO SS-8660810-TP B1306-155-0AO SS-8660810-TP 81307-155-0BO B1307-155-0AO SS-8660810-TP B1308-155-0AO SS-8660810-TP 110-04009 110-04306 SS-4120915-SP 110-04207 110-15807 SS-4120915-SP CS-079101A-SH SS-6110420-TP 110-15005 110-15609 SS-6111010-SP 110-15104 SS-8150432-TH CS-079073A-SH SS-8110410-TP B1808-552-0AO 81810-552-000 B1830-415-0AO B9117-012-000 B1837-012-0AO

PART

NO.

RUBBER NEEDLE NEEDLE NEEDLE SCREV NEEDLE SCREV NEEDLE NEEDLE GEAR & PINION GEAR & PINION GEAR SCREV PIN SCREV GEAR & PINION GEAR SCREW PINION SCREW UPRIGHT BUSHING, SCREW UPRIGHT BUSHING, SCREW THRUST SCREW HOOK POSITIONING SCREW BUSHING SCREW THRUST SCREW OIL OIL HOOK BOBBIN BOBBIN

PLUG BAR, BAR, BAR 9/64-40 BAR

1/8-44

THREAD DBX1

ASH.

1/4-40

ION

ASM. 1/4-40

ASM.

1/4-40 ASM. 1/4-40

SHAFT

12/64-28

SHAFT

12/64-28

COLLAR 11/64-40 DRIVING

11/64-40

ASM.,

COLLAR 11/64-40

SEAL WICK

ASM.

CASE

D E S C R I P T I 0 N

A B

CONNECTION

ASM.

L=6

CONNECTION

SLIDE

BLOCK

L=4.5

GUIDE

A

1114

ASM. ASM.,

UPPER L=8 L=8

ASM

.•

LOVER

LARGE

L=8 L=8

UPPER

L=9

BUSHING.

LOWER

REAR

L=9

ASM.

D=7.94

W=10

L=4.8

SHAFT

FINGER

L=

9.5

FRONT

L=

3.5

SCREW

ASM.

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A

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3/16-28

3/16-28 D=7.94

11/64-40

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L=8

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~~

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L=8

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B

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L=4.5

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L=9

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L=4.8

L=9.5

~~

1-:AH"

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Selecting part

-6-