Juki DLN-415 User Manual

No.
0027-06
0
model
®
if7''77.A
&
DLN-
~~-*~+*-~+~
High
Needle
Speed
Feed
Single
PARTS
415
Needle
Industrial
'J
lockstitch
Sewing
BO
II
OK
SUBCLASSES
Machine
1981·
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6
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DLN-415
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TOKYO
\
JUKI
INDUSTRIAL
CO
••
LTD.
0
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HOW
TO
MAKE
1.
As
a basic principle, this parts
part
2. The
3.
Explanation
1)
2)
(Example) Ref. Note
No.
(Example) Ref.
No.
numbers
CD
® 0
Codes
CD
®
@ When D.lobsoleted)
1·1
of
(r
mark .............. means this
01
......... -......... refer
on
the A.10/74 D.1/75
............... Obsoleted
D.12/74) A.12/74
@ When previous parts (Obsoleted
ln
this case, even
place your orders.
(r
81401·100.000
(r
81401-lOO.OOO.A
@ In case when previous parts
In
this case the new
part number:
Note
;trc
~
811 05-200.000
~
811
<!
C.
3/75
.............. This indicates
(Example)
Note
Ref.
No.
-:..
·
I 8
11
Correct No.
1 M.S/75 .............. The
3)
Codes
on
J..
l
~
(3 -..•...................
(!, (
(Example) Ref. Note
No.
10 11 12
the
2 ....................... Indicates
2.0 .................... Indicates length in meters. (unit
1)
.................. ... Indicates
811 05-900.0AO
8
11
SS·811 031
USE
OF
THIS PARTS BOOK
book
of
parts shown in
codes
to
"E.C. (Engineering
............ Added from
Part No.
a
~
aa
Part No.
a
aa
05-300.000
Part No.
a
a a
05-500.000
t
"Amt.
Part No.
a
a a
05·900.000
"Note"
and
A.(added) are indicated together
obsoleted
part
Please
note
number
is
amount
The new
Req."
Indicates parts obsoleted
Assembly
amount
column
amount
sub
part
O.SP
is
divided
into
various sections according
the
figure indicate the corresponding numlters(Ref.No.)
part
is
changed
explanation change!" October,
from
January,
parts(D.) can be ordered with
Description
Needle Needle
and
number
Description
Frame
Frame
error
that
in this case,
shown
in the
Description
Frame cover
required
required
required
parts which
is
shown as
Description
Frame Frame
Screw
from
the previous parts
at
bottom column 1974
1975
pard
and
new parts (Added parts) are
bar bar
new
part
are interchangeable
is
replaced
cover
cover
was discovered in March,
coverlasm.) cover
11/64-40
the
".B.~(Japanese"
is
changed from March,
is
shown in the
is
2.
from
the
construct
"asm."
L=2.8
of
on
the
corrected
is
meter!
parts book.
the assembly
and 7 ;; in Japanese, in the
page.
".B.~
part
column, so please
"Amt.
book.
the
obsoleted
with (Japanese"
1975
and
number
1975
Req
part
to
each
."
.
the functions
not
interchangeable with each
part
E.C.
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other:
column
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C.
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,.------,
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so it was
is
shown
order
of
shown
number,
of
the
I I
corrected
in
the
by
the
respective parts.
by
so select
a
a a
"IJ "IJ
previous parts, so please
.B.
81105-300.000
7
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to a new
part
correct
E.c.
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C.3/75
column.
"Description"
E.
C.
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31
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Wrong No.
a
a a
7
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7
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the
Index.
other:
the
parts
~
'f'!­'f'!-
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part
number
number.
column and the wrong
part
number.
~
899
="a:=:
t
column.
;to
-;.;
I 1/
64
·40
with changed
order
7;:
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L =-Z.
dates
and
Amt.
Req.
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part
Amt.
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Amt.
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8
~
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In order NUMBER
cover)
...........
--
to
ensure
(e.g. B1109-012-AOO) and also
or
the
......
~
.....
--.
.....
that
we deliver
MACHINE SEA IAL NUMBER, because there are some parts which have been changed. 1
_,.
.....
._.~
.....
-
the
correct parts
the
........
-............------"'!
to
you, please clearly state when ordering
PARTS BOOK NUMBER (e.g. 0010-01, given
..
,.
...................
., 5
_
the
corresponding PART
at
the
top
right
of
the
...
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Part No. Description
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81105-300-000
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No.
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bar
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Framecover
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Ref. No.
10 11
12
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Part No. Description
oft,
*
11
05-900-0AO
Frame Frame
Screw
coverlasm.l cover
11/64-40
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CONTENTS
El
~
1.
FRAME & MISCELLANEOUS COVER COMPONENTS
rut$
91-~/Uif~
2.
MAIN
3.
HOOK
4.
FEED MECHANISM COMPONENTS (1)
5.
FEED MECHANISM COMPONENTS (2)
6.
NEEDLE BAR FRAME COMPONENTS
SHAFT & UPRIGHT SHAFT & NEEDLE BAR COMPONENTS
J:.fdl
.:lr.fdl
DRIVING
"'F
fdl
~'
Itt
~
IJ
IU)f~(
~IJIU)f~(2)
$ttl:fi11J'Ei!Uif~
7. LUBRICATION COMPONENTS
*€i~dl!Uif~
8.
OIL
RESERVOIR & KNEE LIFTER COMPONENTS
~dl~Wl
9.
EXCLUSIVE PARTS
iJ"
7'
1.
DLN-415-H . • . . . • . . • . • . • • . . . . . . • . . . • . . . . • • • . • • • . . • . • • • • . • . . . . . . • . . • .
2.
DLN-415-L . . . • . . . . • . . . • • . . . • . . . . . . . . • • • • • • . • . • . . . • . . . • . . . . • . . . .•• . • . 16
10. EXCHANGING PARTS
~-!6~
11.
SPECIAL ORDER PARTS
tli.SIJi~3c$~:~~
12. NUMERICAL
!if@51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Rl:.-TIVIf~
7 7 A
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
it<tf!Uif~
SHAFT &
n&H~
1 ) . . . . • . • . • • • . . • • . . . . . . . . . . . . . . . . . . . . . • . . . . . . . • • • • . . . . . . . 7
.••••.••.....••..••.•.•.....•.................•......•.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PRESSER
BAR COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
FOR
SUBCLASS COMPONENTS
:W:FIUIS
~
...........................................................
. . . . . . . . . . . . . . • . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INDEX
OF PARTS
9
11
15
17
J
1.
FRAME &
MISCELLANEOUS
6
COVER COMPONENTS
25
0
I
I
I I
I
I
I
: I
:
'---------------J
53
~
58
0
~59
~~60
:
~55
- 1 -
1.
Ref.
No
10
11
12
13
14 15 16
17
18
19 20 21
22
23
24
25
26
27 28
29
I •
30 31 32
33
34
Q::
38
39 40 41 42
43 44 45 46 47 48 49 50 51 52 53
54
55
56
57 58
59
60
FRAME & MISCELLANEOUS COVER COMPONENTS
Note
.
i:t lc
1
2
3
4
81121-415-0AO
SS-7111120-
SS 81179-552·000 T A-1250406-RO
5
6
B 1122-415.()00 Gasket . . . . . . . . . . . . . . • . . . . . . . . . . . . .
B 01118-555-000
7
8
9
B 1119-41 5-000 ·A SS-7110910-SP WP-0450000·50 B3534-0 12-000 B 1117-552-000
<:
TA-0800704-RO
~
TA-0750704-RO
TA-2100904-RO
T
SS-7110510-SP B 1128·522-000 SS
•01
B1113-155-0AO
•01
B1113-155-000
•o
1 B3148-1 23-
•01
B3149·123·AOO
•01 S0-0380552-SL B 1165-412­T A-1250705-RO B 1186-552.000 TA-0900707-RO B TA·2101002-RO
•o
1 B 1126-552-ooo
SS-509061 O·
SS-8150710-SP
B3133-415-0AO B3136-415.()00 B3111-552.QAO B3111·552-800 B3128-012·000
SS-8090670-SP
83115 B3126-012-000 83132-552.()00
•01
B3129·012·AOO 83120-125.()00 B3116·125·000 B 1127-415-000
NS-609031 O·
83114-761.()00
NS-6060350-SP B SS B SS
•01
B1109-041-FOO SS-2110920-TP B 111 0­81111 ­SS-606021 B B 1105-122.000 B1148-555-000 B 114 7-555.000
B1166-552·000·A T A-2351 811 NS-615031
Note ( ii:l
No
.
Part
.::,
.
Face plate
Screw
-7111410-SP
SP
11/64-40
Screw11/64-40L=14
Rubberplug Rubber plug
1118-415.000-A Side plate .
Side plate
Gasket . . . . • . . . . . . . . . . . . . . . . . . . . . . .
Screw11/64-4QL
Washer 4.5 Gasket Rubber plug . • .
Rubber plug . . . Rubber plug .
B 1165-415-000
Rubber plug Rubber plug .
B 1187-552.000
A·l
050504-RO
B 1123-552-000-A
Rubber plug . .
Rubber plug . . Thread take-up lever
Screw11/64-40L=5.0 ....
Three hole thread eyelet . . . . . . . . . . . . . . . . . .
-8110510-SP
Screw
11/64-40
Needle thread guide
Needle thread guide pin . . . . . . . . . . . . . . . . . . . 1
ooo
Tension disc . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tension spring . . . . . . . . . . . • . . . . . . . . . . . . 1
Hinge screw
000
Rubber plug, large .•.. . .
Rubber plug . Rubberplug Rubber plug
11
89·415·000
Rubber plug . Rubber plug
Frame thread guide
SP
Screw
9/64-40 15/64-28
Screw Tension release
Cap ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tensi
on
Tension post socket . . . . . . . . . . . . . . . 1
Take-
up Screw9/64-40L
-552-
000
Tension post . . . . . . . . . . . . . . . . . . . . . . . . .
Tension disc ... Tension disc Spring (A) Tension disc stopper Tension Frame thread guide
SP
Nut
9/64·40 ...........
Frame thread guide (B) Nut
3/32-56
11
30-4 1 5·000
-2080810-SP
11
29·415-000·A
-3090520-SP
012
-0AO
012·000
0-SP
11
04-122·000
Jaw
bottom
1/8-44
Screw
Frame thread guide
Screw9/64-40L=4 Throat
plate (F) .....
11/64-40
Screw Bed
sl
ide Sprong ... Screw
3/32-56 Bed screw stud Bed screw stud (81
Spring
Feed regulator Rubber plug
004-RO
06·122-000
0-SP
c)
•01
.... Standard parts
Rubber plug Bed Nut
refer
to
the subclass exclusi
support 15/64-28
\ 2 -
controller
spring . . . . . . . . . . . . . . . . . . . . . . . . 1
nut
...
Description
asm
. .
....
.......
LD10.5
....
...
...
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........
....
....
..........
m8.5
x 8.0 x 0.5
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..
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...
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..
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.
.....
..
.......
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..
. .
...
.•..............
..
.....
(26mm) .....
....
... ..
... ......
.....
...
....
..
. . .
. .
oil
.. ..
...
. . .
...
guard . . . . . . . . . . . . . . . 7
.....
L=5
.0 . . . . . . . . . . . . . . . . . . .
pin
asm. . . . . . . . . . . . . . . . . 1
0=3.8
H=5.5 ......
.....
....
....
..
....... A.12/79
. .........
..
.. ..
.....
.. ......
(A)
L=6
.0
..
L=7.0
pin
cap
....
..
. . . . . . . . . . . . . . . . . 7 -
..
. . . . . . . . . . . . . . . . .
~sm
.
. .
.....
....
. . . .
..
.. .. .. . .. . ..
. . . . . . . . . . . . . . 1
asm. . . . . . . . . . . . . . . . . . . . 1
=5.5 . . . . . . . . . . . . . . ....
holder ...
...
.....
...
....
. ....
. . . . .
(C)
.....
...
...
...
..
....
...
....
.. ..
.
......
. . . . . .
plate . . . . . . . . . .
L=7
asm
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(0)
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stop
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2.
MAIN
\
SHAFT & UPRIGHT SHAFT & NEEDLE BAR COMPONENTS
51
0
39
4
55
1
57
-
3-
I
c
2.
MAIN SHAFT & UPRIGHT SHAFT & NEEDLE BAR COMPONENTS
Ref. Note No
.
1 B
2 3 B1904·552.QAO 4 CQ-2020000·
5 SS·
6
7
8
9
9·1 9·2
10 11 12 B 13
•01
14
.
01 15 B 1411·552-0AO 16 SS·6090670·TP 17 ·' S5-7080510·SP
1B
•01 B1418·552·BOO 19 •01 MOB·100B1400 20 21 22 23 B 24 SS-9661120 ­25 26 SS-7681650-TP 27 R0-0442401 · 28 SS-866061
29
30 SS-8151150-SP 31
31
·1
32
33
34 35 35·1
35·2
"" 36 37
•01 38 39 40
G
41 42 43 44 45 46 47
47·1 48 49
50 50·1
51 52
53 54 54·1
55 56 57 58 59
Pan No.
1901·552-0CO
C0·2000000·00
00
8151150·SP
B
1209·552·000 B 1905-541-BOO B
1903·552·000 B 1213·552-0AO Oil B1213·552·0AO·A RO.Q291B01·00 B
1226·552·000 B
1224·552·000
120
1·555·000
B1401-415·
AOO
B1401·415·BOO
55-708051
B
1408·552.000
TP
B1414·226.QOO B
1212·552.000
1206·552-0AO
CP
SS-8681950-SP
00
TP
81202·552·800·A
1203·227.000
B
81203·227
.QOO·A
55·7151120-SP
7121 A·SH
C5-4 SS·8660610-TP B 161
0·555·000 B1610·555.QOO·A RC·1850001 ·
KP
SS-666111 0-SP
B1611·161 ·
000 SS·2110930·SP B 1306·1 55·0CO B
1306·155·080 B 1305·012·0AO B 1306·1
SS·OAO B1307·155-0BO B 1307·155-0AO B 1308·1 SS·
SS-866081 0· TP B
1204·552-BOO
Gear (LARGE! asm . . . . . . . • .
OAO
Screw
01204·555-008 S5-8151150-SP
Screw R0-2943101.00 B 1208-552-000·A 01208·555-000 B 1 217
·555·000
B
1233.012.000
SS
-7701010-SP
SS·8151550·SP
B1301-552.QOO
B
1301·555.000
B
1302·552-BOO SS-8151150 ­B 1303·552-BOO CS·0791010·SH SS
·811
0520
Oil seal .... . . ....
Oil seal ... . . ....
End screw ....
End screw .
Screw
Upri Upri
Bushing, upper ....... . . .
SP
Screw
Upri
Thrust collar asm. . . . . . . . . . .0 .1/79 .
· TP
Screw11/64-40L
Description
...
7/79
7"
.:1.
7";..-t::;...
. r
' " I ;It -
-T
T
. ~ 7 .
?7
. 0
take·up
Thread Oil wick . . . Thread Oil wi
ck
Screw15/64·28L=10.5 ....
Needle
lever asm.
take·up
........
crank
shah
. . .
stud
..
asm.
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .:1.
...
..
bar
crank
. ....
....
. . .
Needle bearing . . . . . . . . . . . . . .
End
screw left . . . . . . . . . . . . . .
amount
adjust
ing pin asm. . .........
Oilamountadjustingpinasm ...
Rubber
ring . . .... ....
....
......
......
0 .
.. .. A.7/79
.
.. A.7/79
Roller felt . . . . . . . . . . . . . . . . . . . . . . . . ? 7
Screw
....
shaft
Main Needle
bar
Needle
bar
Needle
bar
Screw
9/64-40
Screw
1/8·44 1/8-44
Screw
Needle thread gu ide
08
Needle Needle
bar
Needle
bar
Counter
. . . . . . . . ....... 0 .
.
......
. .
(A I (BI
connection
L=6.0 ...... .
L=4.5 . . ..... ..
L=4.5 . .
(BI ...
x 1, =14 .
crank
connecting
connection sli
weight protecting plate Counterweight asm. . Screw
1/4-40 Screw Screw
Rubber ring
Screw
M~in
shaft
L=10.5
9/32·28
..
L= 19.0 .
..
.. .. ..
. . . . . . . . . . . . . . . . . . . . . . 0
1/4-40
L=6.0
..
bushing, front . . . . . . . . . . . . . . . . . . ? '7 ,;; ? 7 x
Screw 15/64·2B L=10.5 Main shaft bush ing, i Main
shaft
bushing, intermedi
ntermediate .......
........
asm. .
....
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rod
de
block .
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Screw15/64·2BL=11.0 ... . . . . . . . . . . .... . . 7 1
Thrustcollarasm.0=14.72W Screw
1/4-40
L=6.0 . . . . .
Feed drive eccentric cam . . .
Feed drive eccentric cam . . . ....... . . . A.4/
Snap
ring . . . . ....... . ....
Screw1/4-40L!11
collar . . ....
Thrust Screw
11/64-40
& pini
Gear Gear
&
ponion Gear asm . . . Pinion asm . . . Gear
&
pi
noon
Pini
on
asm
1/4-40
shaft
Main
shah
Main
15/64·28
Rubber ri
ng
.0
L=8.7 . . . . . .
on
asm. . .... . . .
asm., upper . . . .
....
. . . . .
..
. . . . .
asm., lower ...•.
...
. . ...............
L=B
.O ... . .... .
bushing, rear bushing, rear
L=
1 G. 5 .
=12.0 . . . . . . . . .
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...
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.. ........... . A.
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80
.
80
. ? '7....,
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.
'7
Hand wheel
...
. . .
....
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. . . . . . .... . . . . . . .
15/64-28 ght ght
shaf 1 . . . . . • . . . .
15/64·28 ght
shaft bushing, lower . . . . .... .
shaft
L=
1 5.0 . . . . . . . . . . . . . . . . . . . r .<
...
..
...
. . .
L=10.5 . . . .
. . . . . . .
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L = 19 . o . . . . . . . . .
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4.72 W=l2
40
L =
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r
.,
64-40 L =8
7'
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L = 8 . 0 . . . . . . .
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L = I 0. 5 . . . . . . . . .
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7
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64-28
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L = 16.0 ....
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Note (
i:l
e I
•01
..... Standard parts (In case
refer to the subclass exclusove partsllstl
01
..... Speceal
\
order
parts
of
subclass.
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j)IJ;
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