Juki DLN-415 User Manual

No.
0027-06
0
model
®
if7''77.A
&
DLN-
~~-*~+*-~+~
High
Needle
Speed
Feed
Single
PARTS
415
Needle
Industrial
'J
lockstitch
Sewing
BO
II
OK
SUBCLASSES
Machine
1981·
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6
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DLN-415
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TOKYO
\
JUKI
INDUSTRIAL
CO
••
LTD.
0
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HOW
TO
MAKE
1.
As
a basic principle, this parts
part
2. The
3.
Explanation
1)
2)
(Example) Ref. Note
No.
(Example) Ref.
No.
numbers
CD
® 0
Codes
CD
®
@ When D.lobsoleted)
1·1
of
(r
mark .............. means this
01
......... -......... refer
on
the A.10/74 D.1/75
............... Obsoleted
D.12/74) A.12/74
@ When previous parts (Obsoleted
ln
this case, even
place your orders.
(r
81401·100.000
(r
81401-lOO.OOO.A
@ In case when previous parts
In
this case the new
part number:
Note
;trc
~
811 05-200.000
~
811
<!
C.
3/75
.............. This indicates
(Example)
Note
Ref.
No.
-:..
·
I 8
11
Correct No.
1 M.S/75 .............. The
3)
Codes
on
J..
l
~
(3 -..•...................
(!, (
(Example) Ref. Note
No.
10 11 12
the
2 ....................... Indicates
2.0 .................... Indicates length in meters. (unit
1)
.................. ... Indicates
811 05-900.0AO
8
11
SS·811 031
USE
OF
THIS PARTS BOOK
book
of
parts shown in
codes
to
"E.C. (Engineering
............ Added from
Part No.
a
~
aa
Part No.
a
aa
05-300.000
Part No.
a
a a
05-500.000
t
"Amt.
Part No.
a
a a
05·900.000
"Note"
and
A.(added) are indicated together
obsoleted
part
Please
note
number
is
amount
The new
Req."
Indicates parts obsoleted
Assembly
amount
column
amount
sub
part
O.SP
is
divided
into
various sections according
the
figure indicate the corresponding numlters(Ref.No.)
part
is
changed
explanation change!" October,
from
January,
parts(D.) can be ordered with
Description
Needle Needle
and
number
Description
Frame
Frame
error
that
in this case,
shown
in the
Description
Frame cover
required
required
required
parts which
is
shown as
Description
Frame Frame
Screw
from
the previous parts
at
bottom column 1974
1975
pard
and
new parts (Added parts) are
bar bar
new
part
are interchangeable
is
replaced
cover
cover
was discovered in March,
coverlasm.) cover
11/64-40
the
".B.~(Japanese"
is
changed from March,
is
shown in the
is
2.
from
the
construct
"asm."
L=2.8
of
on
the
corrected
is
meter!
parts book.
the assembly
and 7 ;; in Japanese, in the
page.
".B.~
part
column, so please
"Amt.
book.
the
obsoleted
with (Japanese"
1975
and
number
1975
Req
part
to
each
."
.
the functions
not
interchangeable with each
part
E.C.
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other:
column
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C.
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,.------,
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so it was
is
shown
order
of
shown
number,
of
the
I I
corrected
in
the
by
the
respective parts.
by
so select
a
a a
"IJ "IJ
previous parts, so please
.B.
81105-300.000
7
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to a new
part
correct
E.c.
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C.3/75
column.
"Description"
E.
C.
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31
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Wrong No.
a
a a
7
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7
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the
Index.
other:
the
parts
~
'f'!­'f'!-
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part
number
number.
column and the wrong
part
number.
~
899
="a:=:
t
column.
;to
-;.;
I 1/
64
·40
with changed
order
7;:
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L =-Z.
dates
and
Amt.
Req.
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part
Amt.
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Amt.
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8
~
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In order NUMBER
cover)
...........
--
to
ensure
(e.g. B1109-012-AOO) and also
or
the
......
~
.....
--.
.....
that
we deliver
MACHINE SEA IAL NUMBER, because there are some parts which have been changed. 1
_,.
.....
._.~
.....
-
the
correct parts
the
........
-............------"'!
to
you, please clearly state when ordering
PARTS BOOK NUMBER (e.g. 0010-01, given
..
,.
...................
., 5
_
the
corresponding PART
at
the
top
right
of
the
...
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Part No. Description
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81105-300-000
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No.
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bar
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Framecover
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Ref. No.
10 11
12
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Part No. Description
oft,
*
11
05-900-0AO
Frame Frame
Screw
coverlasm.l cover
11/64-40
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CONTENTS
El
~
1.
FRAME & MISCELLANEOUS COVER COMPONENTS
rut$
91-~/Uif~
2.
MAIN
3.
HOOK
4.
FEED MECHANISM COMPONENTS (1)
5.
FEED MECHANISM COMPONENTS (2)
6.
NEEDLE BAR FRAME COMPONENTS
SHAFT & UPRIGHT SHAFT & NEEDLE BAR COMPONENTS
J:.fdl
.:lr.fdl
DRIVING
"'F
fdl
~'
Itt
~
IJ
IU)f~(
~IJIU)f~(2)
$ttl:fi11J'Ei!Uif~
7. LUBRICATION COMPONENTS
*€i~dl!Uif~
8.
OIL
RESERVOIR & KNEE LIFTER COMPONENTS
~dl~Wl
9.
EXCLUSIVE PARTS
iJ"
7'
1.
DLN-415-H . • . . . • . . • . • . • • . . . . . . • . . . • . . . . • • • . • • • . . • . • • • • . • . . . . . . • . . • .
2.
DLN-415-L . . . • . . . . • . . . • • . . . • . . . . . . . . • • • • • • . • . • . . . • . . . • . . . . • . . . .•• . • . 16
10. EXCHANGING PARTS
~-!6~
11.
SPECIAL ORDER PARTS
tli.SIJi~3c$~:~~
12. NUMERICAL
!if@51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Rl:.-TIVIf~
7 7 A
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
it<tf!Uif~
SHAFT &
n&H~
1 ) . . . . • . • . • • • . . • • . . . . . . . . . . . . . . . . . . . . . • . . . . . . . • • • • . . . . . . . 7
.••••.••.....••..••.•.•.....•.................•......•.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PRESSER
BAR COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
FOR
SUBCLASS COMPONENTS
:W:FIUIS
~
...........................................................
. . . . . . . . . . . . . . • . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INDEX
OF PARTS
9
11
15
17
J
1.
FRAME &
MISCELLANEOUS
6
COVER COMPONENTS
25
0
I
I
I I
I
I
I
: I
:
'---------------J
53
~
58
0
~59
~~60
:
~55
- 1 -
1.
Ref.
No
10
11
12
13
14 15 16
17
18
19 20 21
22
23
24
25
26
27 28
29
I •
30 31 32
33
34
Q::
38
39 40 41 42
43 44 45 46 47 48 49 50 51 52 53
54
55
56
57 58
59
60
FRAME & MISCELLANEOUS COVER COMPONENTS
Note
.
i:t lc
1
2
3
4
81121-415-0AO
SS-7111120-
SS 81179-552·000 T A-1250406-RO
5
6
B 1122-415.()00 Gasket . . . . . . . . . . . . . . • . . . . . . . . . . . . .
B 01118-555-000
7
8
9
B 1119-41 5-000 ·A SS-7110910-SP WP-0450000·50 B3534-0 12-000 B 1117-552-000
<:
TA-0800704-RO
~
TA-0750704-RO
TA-2100904-RO
T
SS-7110510-SP B 1128·522-000 SS
•01
B1113-155-0AO
•01
B1113-155-000
•o
1 B3148-1 23-
•01
B3149·123·AOO
•01 S0-0380552-SL B 1165-412­T A-1250705-RO B 1186-552.000 TA-0900707-RO B TA·2101002-RO
•o
1 B 1126-552-ooo
SS-509061 O·
SS-8150710-SP
B3133-415-0AO B3136-415.()00 B3111-552.QAO B3111·552-800 B3128-012·000
SS-8090670-SP
83115 B3126-012-000 83132-552.()00
•01
B3129·012·AOO 83120-125.()00 B3116·125·000 B 1127-415-000
NS-609031 O·
83114-761.()00
NS-6060350-SP B SS B SS
•01
B1109-041-FOO SS-2110920-TP B 111 0­81111 ­SS-606021 B B 1105-122.000 B1148-555-000 B 114 7-555.000
B1166-552·000·A T A-2351 811 NS-615031
Note ( ii:l
No
.
Part
.::,
.
Face plate
Screw
-7111410-SP
SP
11/64-40
Screw11/64-40L=14
Rubberplug Rubber plug
1118-415.000-A Side plate .
Side plate
Gasket . . . . • . . . . . . . . . . . . . . . . . . . . . . .
Screw11/64-4QL
Washer 4.5 Gasket Rubber plug . • .
Rubber plug . . . Rubber plug .
B 1165-415-000
Rubber plug Rubber plug .
B 1187-552.000
A·l
050504-RO
B 1123-552-000-A
Rubber plug . .
Rubber plug . . Thread take-up lever
Screw11/64-40L=5.0 ....
Three hole thread eyelet . . . . . . . . . . . . . . . . . .
-8110510-SP
Screw
11/64-40
Needle thread guide
Needle thread guide pin . . . . . . . . . . . . . . . . . . . 1
ooo
Tension disc . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tension spring . . . . . . . . . . . • . . . . . . . . . . . . 1
Hinge screw
000
Rubber plug, large .•.. . .
Rubber plug . Rubberplug Rubber plug
11
89·415·000
Rubber plug . Rubber plug
Frame thread guide
SP
Screw
9/64-40 15/64-28
Screw Tension release
Cap ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tensi
on
Tension post socket . . . . . . . . . . . . . . . 1
Take-
up Screw9/64-40L
-552-
000
Tension post . . . . . . . . . . . . . . . . . . . . . . . . .
Tension disc ... Tension disc Spring (A) Tension disc stopper Tension Frame thread guide
SP
Nut
9/64·40 ...........
Frame thread guide (B) Nut
3/32-56
11
30-4 1 5·000
-2080810-SP
11
29·415-000·A
-3090520-SP
012
-0AO
012·000
0-SP
11
04-122·000
Jaw
bottom
1/8-44
Screw
Frame thread guide
Screw9/64-40L=4 Throat
plate (F) .....
11/64-40
Screw Bed
sl
ide Sprong ... Screw
3/32-56 Bed screw stud Bed screw stud (81
Spring
Feed regulator Rubber plug
004-RO
06·122-000
0-SP
c)
•01
.... Standard parts
Rubber plug Bed Nut
refer
to
the subclass exclusi
support 15/64-28
\ 2 -
controller
spring . . . . . . . . . . . . . . . . . . . . . . . . 1
nut
...
Description
asm
. .
....
.......
LD10.5
....
...
...
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........
....
....
..........
m8.5
x 8.0 x 0.5
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..
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...
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..
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.
.....
..
.......
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..
. .
...
.•..............
..
.....
(26mm) .....
....
... ..
... ......
.....
...
....
..
. . .
. .
oil
.. ..
...
. . .
...
guard . . . . . . . . . . . . . . . 7
.....
L=5
.0 . . . . . . . . . . . . . . . . . . .
pin
asm. . . . . . . . . . . . . . . . . 1
0=3.8
H=5.5 ......
.....
....
....
..
....... A.12/79
. .........
..
.. ..
.....
.. ......
(A)
L=6
.0
..
L=7.0
pin
cap
....
..
. . . . . . . . . . . . . . . . . 7 -
..
. . . . . . . . . . . . . . . . .
~sm
.
. .
.....
....
. . . .
..
.. .. .. . .. . ..
. . . . . . . . . . . . . . 1
asm. . . . . . . . . . . . . . . . . . . . 1
=5.5 . . . . . . . . . . . . . . ....
holder ...
...
.....
...
....
. ....
. . . . .
(C)
.....
...
...
...
..
....
...
....
.. ..
.
......
. . . . . .
plate . . . . . . . . . .
L=7
asm
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(0)
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stop
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2.
MAIN
\
SHAFT & UPRIGHT SHAFT & NEEDLE BAR COMPONENTS
51
0
39
4
55
1
57
-
3-
I
c
2.
MAIN SHAFT & UPRIGHT SHAFT & NEEDLE BAR COMPONENTS
Ref. Note No
.
1 B
2 3 B1904·552.QAO 4 CQ-2020000·
5 SS·
6
7
8
9
9·1 9·2
10 11 12 B 13
•01
14
.
01 15 B 1411·552-0AO 16 SS·6090670·TP 17 ·' S5-7080510·SP
1B
•01 B1418·552·BOO 19 •01 MOB·100B1400 20 21 22 23 B 24 SS-9661120 ­25 26 SS-7681650-TP 27 R0-0442401 · 28 SS-866061
29
30 SS-8151150-SP 31
31
·1
32
33
34 35 35·1
35·2
"" 36 37
•01 38 39 40
G
41 42 43 44 45 46 47
47·1 48 49
50 50·1
51 52
53 54 54·1
55 56 57 58 59
Pan No.
1901·552-0CO
C0·2000000·00
00
8151150·SP
B
1209·552·000 B 1905-541-BOO B
1903·552·000 B 1213·552-0AO Oil B1213·552·0AO·A RO.Q291B01·00 B
1226·552·000 B
1224·552·000
120
1·555·000
B1401-415·
AOO
B1401·415·BOO
55-708051
B
1408·552.000
TP
B1414·226.QOO B
1212·552.000
1206·552-0AO
CP
SS-8681950-SP
00
TP
81202·552·800·A
1203·227.000
B
81203·227
.QOO·A
55·7151120-SP
7121 A·SH
C5-4 SS·8660610-TP B 161
0·555·000 B1610·555.QOO·A RC·1850001 ·
KP
SS-666111 0-SP
B1611·161 ·
000 SS·2110930·SP B 1306·1 55·0CO B
1306·155·080 B 1305·012·0AO B 1306·1
SS·OAO B1307·155-0BO B 1307·155-0AO B 1308·1 SS·
SS-866081 0· TP B
1204·552-BOO
Gear (LARGE! asm . . . . . . . • .
OAO
Screw
01204·555-008 S5-8151150-SP
Screw R0-2943101.00 B 1208-552-000·A 01208·555-000 B 1 217
·555·000
B
1233.012.000
SS
-7701010-SP
SS·8151550·SP
B1301-552.QOO
B
1301·555.000
B
1302·552-BOO SS-8151150 ­B 1303·552-BOO CS·0791010·SH SS
·811
0520
Oil seal .... . . ....
Oil seal ... . . ....
End screw ....
End screw .
Screw
Upri Upri
Bushing, upper ....... . . .
SP
Screw
Upri
Thrust collar asm. . . . . . . . . . .0 .1/79 .
· TP
Screw11/64-40L
Description
...
7/79
7"
.:1.
7";..-t::;...
. r
' " I ;It -
-T
T
. ~ 7 .
?7
. 0
take·up
Thread Oil wick . . . Thread Oil wi
ck
Screw15/64·28L=10.5 ....
Needle
lever asm.
take·up
........
crank
shah
. . .
stud
..
asm.
.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .:1.
...
..
bar
crank
. ....
....
. . .
Needle bearing . . . . . . . . . . . . . .
End
screw left . . . . . . . . . . . . . .
amount
adjust
ing pin asm. . .........
Oilamountadjustingpinasm ...
Rubber
ring . . .... ....
....
......
......
0 .
.. .. A.7/79
.
.. A.7/79
Roller felt . . . . . . . . . . . . . . . . . . . . . . . . ? 7
Screw
....
shaft
Main Needle
bar
Needle
bar
Needle
bar
Screw
9/64-40
Screw
1/8·44 1/8-44
Screw
Needle thread gu ide
08
Needle Needle
bar
Needle
bar
Counter
. . . . . . . . ....... 0 .
.
......
. .
(A I (BI
connection
L=6.0 ...... .
L=4.5 . . ..... ..
L=4.5 . .
(BI ...
x 1, =14 .
crank
connecting
connection sli
weight protecting plate Counterweight asm. . Screw
1/4-40 Screw Screw
Rubber ring
Screw
M~in
shaft
L=10.5
9/32·28
..
L= 19.0 .
..
.. .. ..
. . . . . . . . . . . . . . . . . . . . . . 0
1/4-40
L=6.0
..
bushing, front . . . . . . . . . . . . . . . . . . ? '7 ,;; ? 7 x
Screw 15/64·2B L=10.5 Main shaft bush ing, i Main
shaft
bushing, intermedi
ntermediate .......
........
asm. .
....
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rod
de
block .
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Screw15/64·2BL=11.0 ... . . . . . . . . . . .... . . 7 1
Thrustcollarasm.0=14.72W Screw
1/4-40
L=6.0 . . . . .
Feed drive eccentric cam . . .
Feed drive eccentric cam . . . ....... . . . A.4/
Snap
ring . . . . ....... . ....
Screw1/4-40L!11
collar . . ....
Thrust Screw
11/64-40
& pini
Gear Gear
&
ponion Gear asm . . . Pinion asm . . . Gear
&
pi
noon
Pini
on
asm
1/4-40
shaft
Main
shah
Main
15/64·28
Rubber ri
ng
.0
L=8.7 . . . . . .
on
asm. . .... . . .
asm., upper . . . .
....
. . . . .
..
. . . . .
asm., lower ...•.
...
. . ...............
L=B
.O ... . .... .
bushing, rear bushing, rear
L=
1 G. 5 .
=12.0 . . . . . . . . .
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...
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.. ........... . A.
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80
.
80
. ? '7....,
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.
'7
Hand wheel
...
. . .
....
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. . . . . . .... . . . . . . .
15/64-28 ght ght
shaf 1 . . . . . • . . . .
15/64·28 ght
shaft bushing, lower . . . . .... .
shaft
L=
1 5.0 . . . . . . . . . . . . . . . . . . . r .<
...
..
...
. . .
L=10.5 . . . .
. . . . . . .
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L = 19 . o . . . . . . . . .
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4.72 W=l2
40
L =
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r
.,
64-40 L =8
7'
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L = 8 . 0 . . . . . . .
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L = I 0. 5 . . . . . . . . .
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7
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64-28
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L = 16.0 ....
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Note (
i:l
e I
•01
..... Standard parts (In case
refer to the subclass exclusove partsllstl
01
..... Speceal
\
order
parts
of
subclass.
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j)IJ;
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3.
HOOK
DRIVING
SHAFT &
PRESSER
BAR COMPONENTS
30
31
32
33
34
-
~21
20
22
28
37
--lL...--
11
0-
~
L~-~0
40
38
-\.
~
43
44
~
F-
I
42
58-1
~
..
-5-
3.
HOOK
DRIVING
SHAFT
& PRESSER BAR COMPONENTS
I.
Ref. No
Note
.
1
•01
Part No.
Q
DA
B1516-415-
000 2 B1517·415·000 3 B3431 -
581-000 4 RE.Q600000·KO 5 B 1523·226-000
6
7
8 9
10 11
12
13 14 15 16 17 18 19 19-1 19-2 20 21
81531-4 81 81 515-415·000 SD-0630301-SP SD-0630275-SP B3135-4 15-000 SS· 708051 0-SP 83134·4 SD-064023 B 1 520-552·000 SS-7120910­B 1 522·552-000 WP-07405 81 B 1 518-481-0AO
83416·552·000
15·000
530-41 5.000
15-000
1
1
6-SP
518·552-0AO
R0-0371 801
RE-0500000-KO
22 B3412-4 15-000
23 ·a 23·1
24
25
25·1 .·.
26
27 28 29 30
31 32 33 34 35
36
37 38 39 40
40
41 42 43
44 45 46 47 48 49 50 51 52 53
54
55 56
57
58 58-1
59
-1
01
834 1 4-41 5.000 B3414-4 SD-0720331-SP
.01
B3416-415.QOO B34 16-41 5.000-A SD-0600401-SD NS-66203 B3415-552-000 B 1 509·227·000 NS-2820850-SA B 1
51 B 1510·227.000 B 1 505·227-000·A
•01 B1501-127-000
B 1507-41 5·000
SS-7111410-SP
B 1 502-541-000
SS-8150310-SP SS
-7091 1 10-
01
81421 -522·
•O 1 B 1 524·
01
B 1524-412-
•01
81835·012·000
SS-61 81 837-041 -0AO
B9117-012·000
•01
B1830·415 SS-61 CS
-079106A-SH SS-81 B 1808-552-0AO
•Ol
B1810·552·000 B 1802·412-0AO
SS-81
B 1803·552­B 1801-412·000
CS-0791010-SH SS-81 B1804-552-
B 1806-038-000
B 1806·555.000 S5-81 SS-81
1
5.000-A
1
O·SP
1 -555·000
000
412
-0AO 0BO
1101
0-SP
-0AO
1 0560·
10410-TP
51
1 50-SO
000
1 0520-T.P
BOO
51
550-SP
51
230-
SP
Description
Lifting
lever
link
left
Hinge
pin
Lifting
lever gasket .....
Snap ring Snap ring
....................
6.0 (8)
...................
. . . . . . . . . . . . . . . . . . . .
. ....
.......
. . . . . . . . . . . . . . . . . . . . . . . . .
Suspension . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . • . . . . . . . .
Lifting
lever . . . . . . . . . . . . . . . . .
nge
screw
0=6.35
Hi Hinge screw Tension release Screw Tension release
Hingescrew0=6.35H
-SP Hand
Screw3/16-28L=9
SP
Oil Washer7 .
Hand Hand Rubber ring
·00 Connecting Snap ring 5.0
Lifting Lifting Lifting Hi
nge Swivel Swivel Hingescrew0 Nut3/16·32 Lift Presser Nut Nut Presser Presser Presser Presser Screw 11/64-40 Presser Screw15/64·28L
SP
Screw
H=3.0 .
0=6.35
H=2.7
link
(8)
1/8-44
L=4
.5 . . . . . . . . . . . . . . . . . . .
link
(A) . . . . . . . . . . . . . . . . . . . 1
lifter
. . . . . . . . . . . . . • . . . . . . . . . . . .
.0 . . .......•..........
seal
ring
.......
4x11.8x0.5
lifter
cam asm. .
lifter
cam asm. . . .
.....
rod
hinge screw . . . . . . . . . . . . . . . .
........
lever
connecting
lever
link
right
lever
link
screw
right
0~7.24
H=3.3
.. .........
......
.
............
=6.0H=4.0 .
. .....
ing lever connect i
ng
spring regulator . . . . . . . . . . . . . . . . . . .
....
. . .... . ....
. . .
....
.....
bar guide bar
spring . . . . . . . . . . . . . . . . . . . . . . . . .
bar . . . . . . . . . . . . . . . . . . . . . . . .
bar guide bracket
L=14
bar bushing,
lower
=3.4
9/64-40 L= 10.5
........
.....
...
• 2.3 ...
. .
......
..
...........
.....
...
.... .
•.
. .
. . ....
...•.....
...
. .... .... A .
.. .............
.
.............
rod
. . . . . . . . . . . . . . . .
.......
....
... ...
. . : .
....
...•.
•...
•.
.....
.•.. . .
....... 0.4/79
...
......
rod vert1cal
.......
.. .. .....
.........
.0 . . . . . .... . .... . . .
. . . . . . • . . . . . . . .
.....
..•
.......
....
. . . .
Needle bar guard Presser foot Presser
Bobbin ca
Screw 1
Bobb
foot
1/64-40
in
case
asm asm . .
se
positooni
asm.
.
i?~i~/
it=
: : : : :
ng
finger
L~9.5
......
..
......
.
Bobbin . . . Hook
Screw .... . .
TP
asm. .
..
Thrust coll ar asm. . . . . . . . . . . . . . . . . . . . . . .
Screw 1
1/64-40
Oil
seal Oil wi Hook Screw
screw
L=3.5
asm
ck
. . . . . . . . . . . . . . . . . . . . . . . • . .
driving
shaft bushing
15/64
·28 L=10.5 ........
. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . •
asm. front
. Hook driving shaft bush ing, intermed•ate Hook
dri~ing
Thrust Screw 11/64-40 L= Hook
shaft . . . . . . ... . . .
collar
asm. . . . . . . . . . . . . .
4.5
driving
shaft bushing, rear . . . . • . . .
. . . . . . . . ... . . . . . ~ ·'
Oil felt . . . . . . . . . . . . . . . . . . . .0 .
Oil felt . . . . . . . . . . . • . . . . .0 .
Screw 15/64·2B L=15.0 . . .
15/64
Screw
-28 L= 12 . . . . .A.S/79
E.C.
~:!!!~
.
.....
.... .
. .... .
.. ..
. .
. .
...
.
...
. .
...
.......
0.4/79
. . .
...
. .
...
0.4/79 4/79
A.4/79
. . . E
.
0.4/79
..
. A.
....
......
4/79
. .
A.4/79
.
......
.
. . . . . . . . . 6
. . . 0.7/79 . B
. .
.. A.7/79.
..
. . . . .
. . 0 .
1/79
.
.A.J
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6 .
.
6/80 . -;..-
6/80 , '/
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1
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1
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~
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0=6.35 0=-6.35
;I
;I
H=3.0 H=2
1
) / 7 8 . . . . . . . . . . . . .
:/
I
8-44
1
!
;..-
7 A . .
35 H=2.3
'-" "-.......
3 1
6-28
:; 7 :t
7. 4X11 .8XO.S . ........
:tJ
.t..
7
:tJ
.t..
.....
. .
3
:::1
:t'-
;I
'7 5.0 .
3
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;t: -
1
!
:..-
7 ?
7'
'!
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7 ?
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=7 .24
7 1
~
0=6.00
~ ~
""
'-l
1..
7 .
....
-
11..
7 .....••...•
H=4.0
3
16-32
;..-
'r
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"/
:;.
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t
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-
3
. .
...
:f
....
-:;
II
64-40
-;.-
~
.;1
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64-28 -=3.4
::; 9
64 -40
7 ~ . .
7 ~ . .
:t
'T
I .
II
64
40
'-
...
;t
. / ... .
II
64 40 L = 3.5 .
7'X.t-.,
t;: . ._,..
7J:t ,
J;f.
15
64
28
'r
D = 1.
II
64
40 L
'/
o •
:.-
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. SS·8151230·SP . .
~' ~
,'
:;.
:.-
15
64
28
:/7
• • • • • • · · • · •
::;
7
~
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'r
. .
........
. . . . . . . . • . . . . . .
...
..
....
.7 . .
......
L=4.5
. .....
...•....
..
......... . .
.......
L=9.0 ...... .
1
II..-:.--
1'-'
. •.•.
•.•
~
-
••..•.•.•.•..
7 ~ ........
......
7
;..-
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...........
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. .
... ...
..........
=3
.3
......
.
.....
.....
...
..
::; ..........
.. ..
7"
-~
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..
. .
....
..
.....
L=l4.0
.......
..
.... . . . .
•••
•••••
. . .
...
....
.
..
. . . . .
. .... .
.•.•
.•
.... .
.....
. .
. .
.....
.
•..•.
.•
..
•.
. .... .
... ..
. . . . . .
. .
..
........
L = I 0 . 5
L
=9.5
.....
. . .
--
..........
..
:.,...
94
'-'
.,
'" 7
t.,
....
L =
L =
. . . .
7 ~ .......
=4.
....
:;
~
.:1.:// ....
10.
W = I 0 7 ~ .
5 . .
-" 11, ~ •..••.
7
.:o
12
. . . .
...
. .
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5
..
• . . • . • .
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.
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. .
.
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. .
. .
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Amt.
Req
.
;
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li1
1
.
1
2
.
.
1
2
2
.
.
.
.
.
.
1
121
1
121
1
(11
1
1
21
Note
I :de! )
•01
.... Standard parts
refer to the subclass exclus1ve parts list)
01 ....
. Special order parrs
\ - 6 -
(In
case
of
subclass.
,
••
&
~
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t'l
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l!
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77~.::>.~
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-~~~~~--
~~~
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6 5 9 8
I 2
I
I
12 13
"
I
I
I
I
.
10
16
17
II
18 19
I
14
20
21
24
2!5
45
46
I
L_
~JI-
36
4.
FEED MECHANISM COMPONENTS (1)
Ref. No.
1 1·1 2 2·1 3 4 5 6
7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Note
ii:l
<>
+01
<>
•01
*
*
t:
*
•01
(r
<>
Part No.
~
0
""
8 1623·555-0AO·A 8 1623·555.000-A SS-6121050-SP SS-6120930
1634·555·000·8
8 R0-0742401.00 8
1620·161·000 SS-8110510-SP SS·
711 0720-SP
16220555·000
8 SS-8151230-SP SS-8150710-SP
81625-450.000
81626-450.000
8
1628-555·000 SS-7110910-SP 81612·161·000 81636·581·800 SS· 7620750-SP R0-0611801·00 81621-450.000 8
1629-450·000
SD-0500803-TP
A
0.0691801.00
8
1624·555·000 WZ
·1 05201 O· SS-866081 SS-8660970-
NS-612031 O· 81613·555.000 8
1633·555.000
SS-7111260-SP
8
1646·555-000
8
1632·555·000
SS-7111120-SP
81649·161-000
NS-6110420
1614·555.000
8 81630-450-000 WZ
-054151 O·KP S0-0500401-SP 8 161 5-555·000 81618-161.000 SS-7151120-SP
161 7-555.000
8 SS-
8150710 SS-862061 8
1619·555.000
SS-7111120-SP
-SP
TP
TP
-SP
-SP
O·SP
Stitch
dial asm. . . . . . . . . .
Stitch
dial
Screw
3/16·28
Screw
3/16·28
Stitch
length regulat ing screw .
Rubber
ring . . • 0 0
Feed
regulator
Screw
11/64-40
Screw
11/64-40
Feed regulator h inge pin
Screw
15/64·28
Screw
15/64·28
Feed
regulator
Feed regulator Tension spring suspensiton Screw
11/64-40
Feed
rocker
Needle bearing • • 0 • Screw
3/16·32
Rubber
ring, small . . . . . . . . . . . . .
Reverse feed
Reverse feed
Hinge screw . .
Rubber
ring, large • 0
Reverse feed Waved washer 10.5 x
KP
Screw
1/4-40
Screw
1/4-40
SP
Nut
3/16·28
Connecting
rod
Feed driving
Screw
11/64-40 L =1
Tension
spr
ing Tension spring suspension Screw
11/64-40
Tensi
on
spring adjusting screw
Nut
11/64-40
Feed
driving
Feed
driving
Waved washer
Hinge screw Feed driving Feed
driving
Screw
15/64·28 L•11.0
Feed driving
Screw
15/64·28
Screw
3/16·32 L•6.0
Feed driving
Screw
11/64-40 L=10
shaft
control
control
control
L=8.0 . . 0
L=8.5
rocker
rocker rocker
5.4
0=5.00
rocker rocker
rocker
rocker
Descripti
on
. . .
L=9.5 .. . .
L=9
0 0 0 0 0 0
L=5.0 . . . . .
L• 7.0
L=12.0
L=7 • 0 0 connect connecting
L=8.5
. .
•••••
0.
••
0.
ing
rod rod
stud
•• 0 0.
connecting
0
0 • •
0 • . .
. .
••
pin
rod
. .
L=6.5 . .
• 0 0 • • • • 0 . 0 0
..
lever
shaft
lever
crank
. .
. .
•••••••
lever . .
14.5 x 0.3
••
. . . . .
• 0
. ..
. .
. . . . .
arm
connect
2.0
• 0 • •
. . . . . .
bracket
L=10.5
. .
arm arm
x 9.0 x
. .
0. 0 ••
. . . . .
connecting
0.3
H=4.0 . . .
hinge pin arm
hinge pin
0
••
. . . .
L• 7.0
..
• 0
. . . . . . . . . . . .
hinge pin
.5
. . . . . . .
E.C.
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.
0.6/79.
. .
. .
.
..
0.
0
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.
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0.6/79.
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A.6/79.
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0.
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0. 0.
0 • 0 0 • . .
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0.11/79
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. .
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0
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. . . . .
. . . . . .
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0 0 . 0 0 0
0 . 0 . . • 0 0
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0.
ing pin . .
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..
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0.
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. .
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..
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0.
0 • • 0 . .
.
.
0.
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0 0 • • • • • 0
. . . . .
. . . .
0 . . . . . . .
rod
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0.
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• • 0 •
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. . . .
. .
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0.8/79.
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7- 3 -
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)
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1
p
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p IJ T 3 -
p
IJ
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1-
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T 3 -
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6
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p IJ T 3 -
lv
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7
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IJ
IIIJf~(
0
'"'
....
....
..
• • • • • • • • • • • • • • • • • • • •
. . ......
3.16-
28
L = 9 .
-c
·:~
.:t·
::;
"C
"
"J
II
''.:t-:h'r
::t
~
· Y. 3.
~ 1 . . . . . . . . . . . .
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L=S
II
64-40
"C
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1
15 64-
28
-c "")
c
-
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c
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1
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p
c
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,... ...........
7'
IJ
/ ~ • . . • . . • . • • • . . 1
16-32
• • • • • • • • • • • • • • • • • • • •
....
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. . .
• • • • • • • • • • • • • • • •
•.
. • . •..••
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.:t
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IO.SXI4.5X0
I 4-40
' '
l <;t.:tJJr • • • • • • • • • • • • • • •
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8.
4-40
L=8
1)
.... / Jr
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1/
I) C ., t
Y.
I I
64-
.:t·
Y.
.:t-
1-
-
40
• • • . • • . • • • • • • • . • • •
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T 3 -
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II
64-40
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7 ?
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·:;
c
-
~
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0=5.00
Y.
-c ·:;
-c ·:;
15 6
-c ·:;
H=4
7 ? < ?
1)
/ p
4-28 L=II.O
IJ
/ p . . . . . . . . . . .
64-28 L=7.0
3 1
6-32 L=6.0
-c
·:;
IJ / p -lj"-!j" z
Y.
I I 64-
40
...
..
..
....
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..
. .
..
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L=7
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1-
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Y. P . . .
...
..
. .
. .... . . .
L= 7 .. .. .. ..
,...
. . . . . . . . . .
r
1::"
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• • • • • • • •
. .
........
L=8
L=6.5
. .
....
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. ......
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. .
.....
. . . . . . . 2
.
..
..
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.5
.......
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• •
L = 12. 0 . . . . . .
L = 10. 5 .
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.:t·
·
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..
..
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. . . . . . . . . . . . 2
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IJ / p
,...
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) /
p
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1::"
/ •••• •
. . . .
••
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Amt
.
. .
.
.
. .
.
.
.
.
.
.
.
.
.
1 )
.
Req
.
~iii:
~~
~~(
Note
Iii:
~
)
•01
.....
Standard
refer
parts (In case of subclass,
to
the
subclass exclusive partslist)
\
;t!!!t L
- 8 -
-1f"7P7:A
·cr ~ ,, >
~ffl~~ ---1t7P'7:A~ffl~~~:AI-~
~
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/111(~
(
0
<9
,
5.
FEED MECHANISM COMPONENTS (2)
j!
'J
mlfN:(
2)
J
I
Ref. No
1-1
1-2 2 3 4
5
5-1
5-2
6
7
8
9
10 11 12 13 14 15
16 17 17-1 18 19 20 21 22 23 24 25 26 27
28
29 30 31 32 33 34
35 36 37
38 39 39-1
40
.
Note
;ilc
81609-041-FOO
•01 81609-415-COO
01
81609-415-DOO
'
02
SS-4080620· 81602·155-0BO SS 81604-012.000
-
81604-012-000-A
·'
RE B 1603·1 55-0AO
SS-7111310-TP CS-0640860-SH SS-8110510-SP
CQ-3030000-00 81609-155-000 SS B B 1 604·1 55-
SS
SS C0-3030000-00 CQ-3030000-00 B P-5000000-00 B 1635-552-000
SS-
81607·412 SS-6121610-TP SD-1020701-SP NS-668041 CS-147121A-SH
SS
B 1 702-155-000 SS-815041
SS SS-8151550-SP SS
B 1 704·1 55-0AO
SS·
CQ-2020000-00
c 0 ·
B 1 70 1·555-000
SS-815071 SS-815051 0-TP
NS-668041 0-
B 1 703·1 55·0AO
SS
81708-555-0AO
..
SS-6121610-
B 1708-555-000-A
SD-1020701 -
Part No.
~
a a
"
-8620610-TP
-0500711-KP
-608041
0-SP
160
1·552·000
-8150710-SP
-815051
-8660610-TP
-815051 0-TP
-8151230-SP
-612161 0-TP
000
711
0540-SP
-0AO·A
0-SP
0-SP
7111120-SP
3030000
0-SP
SP
Descripti
Feed dog
Feed dog (CI Feed dog
Screw
TP
Feed bar asm. . . . . . . . . . . . . . . . . . . . . . .
Screw3/16-32L=6
Feed bar shaft
Feed bar shaft ... . ....
Snap ring
Feed Screw11/64-40L=12.8
Thrustcollarasm ....
Screw11/64-40L=5
Oil
Oil
Screw
Feed
Feed
Screw
Screw
TP
Oil
Oil
Vinyl
Oil
Screw11/64-40L=5
Feed rocker shaft
Screw3/16-28L=15.5
Hinge screw
Nut
Thrust Screw
Bushing, rear . . . . . . . . . . . . .
Screw
Screw
Screw Screw
Feed Screw
Oil
Oil
-00 Feed
Screw Screw Nut
SP
Feed
Screw
Feed
Screw3/16-28L=15.5
Feed
SP
Hinge screw
IFI
. . . . . . . . . . . . . . . . . . . . . . .
.....•..
(DI
...
1/8-44
L=6.4
...
......
rocker
asm. . . . . . . . . . . . . . . . . . . . . . .
wick
....
. . ....
wick
holder
1/8-44
L=4.0
rock
shaft
rocker
shaft 15/64-28 15/64-28
wick wick
tube D• 5
wick
9/32-28 ...
collar
1/4-40
15/64-28 15/64-28 15/64-28 15/64-28
driving
11/64-40
wick .......
wick ...
driving
15/64-28 15/64-28
9/32-28
dr
iving shaft crank, rear asm.
3/16-28
driving
driving
L=7 L=4
...
. .
. .
..
.
holder
D•l
0.20
asm.
L=6
L=4
L=4 L= L=12
shaft crank,
L=
....
shaft . . . . . . . .
L=7.0 L•4
...
L=
shaft connecting
shaft connecti
D210
on
.
....
.
....
........
. . . . . . . . . . . . . . . . .
.0 . .
.......
..
.....
. . .
.......
........
..
. . .
.0 . .
.....
....
. . ............
. . . . . . . . . .
bushing,
.....
. . . . . . . . .
crank
.0
15.5
.20 H=7.0
front
.0
.........
.7 .... . . . . . . .
....
.0 . .
...•..
asm.
....
H=7.0
.....
D=14.72
15.0
10.5 . . . . . . . . . . . . . . . . .
..
...
Wg12
........
.0
......
. 7
.
front
. . .
....
....
. . .
.7
.
......
. . . . . . . . . . . . D.
ng
..
......
.
.
...
.........
..
.......
...
. . .... D.
..
..
.......
...
. . . . . . . . . .
.......
.. ..
. . . . . . D.
.. ..
.
.....
rod
rod
. . . .
asm
. .
.
.0
.
.
. . . . .
......
. . •
...
...
.
asm. .
.
E.C.
a a
"
'J"
F
....
'J"
(C} •..
•J"
(D) ...............
:t
·-;;
I
8-44 L =6. 4 .........
'J
?"
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-;;
3
16-32
'J
?
-1
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1
?'
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}
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7'
II
0=6.3S
II
6 ~
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'J
?
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?
7'
.:1.
8-44
~
IJ
-/ ~ . • . . . . . . . • . . . .
~
<
z-"
IS 64-
''
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7 . . . . . . . . . . . . . . . . 0.1
~
.:1.-;..- ;..-::tit z
II
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?
3
16-28
0 = I 0 .
.,
~
9
32-
0=14.72
I
4-40
;j"
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IS
64
IS
64
1
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3
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3-
3 -
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11-
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7
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• . . .
.•.
L=6
7
:::
64-40
-;..-
L=4
? II- •
28 L =4
64-40
7' 7 :;:
L = IS. S · · · · · · · · !
20
H = 7. 0 . . . . . . . . • .
L=6
~
. ....
28
28
7?
64-40
. .
-;; ~ . . • . . .
. . ............
T
L=
.,
L=IS.S
H =
..
...
~!l!~Fl
A.l0/78 A.4/79.
::t
::t
::t
~
7 7
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::t
......
..
.....
.. ... D.8/79. 55·8150510-TP .........
..... D.8/79. 55·8150510-TP
• . . . .
.
. . . D.
2/80
. . A.
2/80
.... A.2/80
.
2/80
D.
2/80
.
. . . . .
..
. .
A.8/79
.. A.8/79
....
D.8/79
8/79
. . · · · · ·
.. A.8/79
. D.
8/79.
.... A.8/79
.
.D.8/79.
8/79
A.
.... D.3/80
3/80.
. . . . A.
3/80 . -;;
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11-
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.
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L=l2.8
W="8
L=S
.O ... .
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L=S
...
~:;:
. •...•••••
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..
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...
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.
.
.
.
· · · · · · · · · · ·
28
. . . . . . . . . . . .
W=l2
~:;:
? I
...
......
. . . .
I-
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..
. . . . .
• . ....
....
.
.
.
. . .
. .
.0 .
........
'J
-/
C
;I
....
L = 4 7 . . .....
L = 12
7?
~
:;:
L = I 0. 5 . . . . . .
L=4
.7 .
. . . . . .
~
:::
.
...
IS.S · · · · . . .
r 7
:::
....
7.
0 .
Amt. Req.
:i
:!l
1
1
1
2
1
Ill
121
0.2
1
2
1
2
1
0.3
0.5
1
111
1
2
(4)
2
1
111
0.1
0.3
1
1
(11
Note
I ::lc I
•01 ....
. Standard parts
refer
to
01
...
..
Special order
. 02 ..... Special order part
\
(In
case
of
subclass,
the subclass exclusive parts list I
part
for
JE
(For
light
weight materials(
for
JE
(For
heavy wei
- 10 -
ght
materials I
~~ ~~
J1j:ffl
j
JEffl
(it7~7A~ffl~~t.it777
~ ~
'J
E.E!l
A~~~~!!
U
H~ffll
<IJil~mffl
L
-cT
t~.ia"a
l ;~:
i~
~
l'}
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.
fl
r
r
i
6.
NEEDLE BAR FRAME COMPONENTS
3
"]~~
/14
~l-15
~
3
30
29
-11
-
6.
NEEDLE
BAR
FRAME COMPONENTS
Ref.
Note
No.
i
ili!
1 2
+01
3 4 5 6 7
8
9 10 11 12 13 14 15 16 17 18 19
20
+01
27 S5-815115Q-SP
+01 B2912·412·000 Connecting
28
29 SD-0790601-SP
Part No.
.H.
82901
·415-0AO B1131·415-000 82902-415-000 S5-409101Q-SP B2904-412·000 Needle S5-815071Q-SP
B2905-415-0CO Slide block guide asm. .............................
S5-612161Q-SP Screw B2913-412·NOO Bearing ··-································································· 3 -
B2915-415-000 Felt...........................................................................
SS·606041Q-TP WP-0250516-SD
B2906-415-000 Drivinglink ..................
B1412·352-000 Link pin .................................................................. 'I
SS-609066()-TP Screw
B2907-415-0AO Driving SS·612122Q-TP B2908-415-00Q-A Bushing S5-B15115o-SP Screw B291D-415-000 Needle
B2916-415-000 Snap ring .................................................................. "
B2911·415-0AQ-A Needle
S$-612121D-SP
B2917·415-0AO Thrust collar asm. ...................................................
S5-B66061Q-TP Screw 1/4-40 L=6.0 ................................................
B2909-415-00Q-A Bushmg rear ·····-····················································· "
Needle
Jaw Needle
Screw9/64-40
Screw15/64-28L=7
Screw3/32-56L=3.5 Washer2.5x6.0x0
Screw3/16-28L
Screw3/16-28L=12.0
Screw15/64-28L=10.5
HingescrewD"'7.94H=6.o.....
30 NS·615031Q-SP Nut
ii
iC.
)
+01
Note (
..... Standard parts (In case of subclass,
refer
to
Description
bar
frame asm. . ........................................ .
bottom
plate gasket ............................. .......
bar
frame positioning block ..................
L=10.0 ......................................... .
bar
frame connection bushing..................
3/16-28
9/64-40
crank
front
15/64-28
bar
frame rock shaft ..
bar
frame
rod
15/64-28
the subclass exclusive partslistl
.0 ..........................................
L=
15.5 ....
....
..................................
.............................................
.5 ..........................................
........
..................................
L=6.0 .............................................
asm. ...........
• 11.5 ..........................................
.......
L=10.5 ........................
rock
......................................................
......................................................... 6 :h P
......
............................... 7
.................................................. "
....
shaft
crank
..........................................
.......................................
............................... f"/:..-:?--/
..
.
..
.
....
.........
....
...........
...........................
asm. ............ "
tl~lll!&
9~
(
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L
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r
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9/
3-
15/64-28
-t
3/
3/
9/
3/
15/64-28
1-/
3/
'r
I
15/64-28
0=7.94
ff
L=
r--/
fJ"
1 P
L=
1
"7
)
f"/1 7 x
L=3
1
P
L=7
:..-
64-40
1
16-28
32-56
2.5X6.0X0.5 .......................... .
3-r-'I>P
................................................ ........ 2
64-40
L=6
1 3 -
r-?
16-28
L=ll
7
-/
P
.:.::
;I
L=I0.5
P .....••..••...
-/
P
1-
;I
-/
16-28
4-40
-/
c
1-
'7 ................................... 1
P ? T P
L=l2.0
P
0: •••
•••••
L=6
P ?
-;...
c
L=l0.5
•J
r ·
······
H=6
15/64-28
-+t
7 P 7
;t.
11
::
..............
......
.... 1
:..-
..
............
....
...
......
.
:t
-tt.:.:: ........
10.0 ........................ 2
;I~
.0 ....................... .
::
...
...
15.5 ......................... (1)
?'
............................. .
JL-
1-
.5 .......................... .
.0 .......................... 2
T P
.5 ......................... (1)
~
JL-•••••••••
...
........•.
0: •••••••••••••••••
•••••
••••
.0 ............................. (2)
;I
~
JL-
···
·······························
.0 ............................. 2
................................. 2
:W:Ifi
....
......
... 1
JL-
•••••••••
••••••••••
••
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....
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..
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••••
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1
lll!of'a
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1-
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Req.
ft
.
(1)
1
1
1
1
1
- 12 -
7. LUBRICATION COMPONENTS
'
Amt
.
.
Req.
~
·
1
(11
(1)
(
1)
(1) (1)
(
1)
(3)
(3) (3)
(11
(5) (
1)
3
6)
Ref.
Note
No
.
;:He
0
1 2 3 4 5 6 7 8 9
10 11 12
13 14 15 16 17 18 19
20
21 22
23 24 25 26 27 28 29 30 31
:
Part No.
a a
"
83539415-000 83536415-000 SS-7110710-SP 83529-226-000 83537415-0AO 8P-3000000-00 SS-7110910-SP 83524·552·000
214-038-000
8 1 83534-155-000 83530
·555-000
R0-1952401-00
SQ-111
0402-MZ 83513415-000-A 83521-555-000
82616·372-000
83514412-000 83501-555-0AO
83503-555-000 83505-555-000
83506-555-000
83501-555-000 83507-555-000 83508-555-000 SM4031 WT-0320002-KZ NM-6030000-0E 83502-555-000 SE 83504-555-000
S5-6120930-SP
001·SC
-4301031-SR
Description
a a
Oil
return
pipe ......
Holder Screw 011 Oil Vinyl
Screw
Plunger
Plunger spring . . . . . . . . . . . . . . . . . . . . . . . 7 7
Oil Oil sight
Rubber ring . . . . . . . . . . . . . . . . . . . . . . . . 0
Connecting screw
Mam shaft
Hook
Spring . . . . . . . . . . . . . . . . . . . . . . • . . . . . ".:t· . . . . . . . . . . . . . . . .
Oil
Lubricating
Oil
Rubberjoint ....
Rubberjoint Lubricating
Oil Oil Screw Washer Nut Lubricating Screw . Filter
Screw
....
.
.....
11/6440
felt
presser . . . . . . . . . . . . . . . . . . . . . . .
return
tube
11/6440
thrust
return
driving
adjusting screw . . . . . . . . . . . . . . . . . . . . Y
pump
pump pump
M3
M3 x 0.5 .......
...........
3/16-28
L=
felt
asm. . . . . • . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
Lm8.5
plate . . . . . . . . . . . . . . . . . . . . 7 7
pump
plunger
windown
oil
tube
shaft
oil
pump
installing
...
oil
pump impeller impeller
x 0.5
L=10 ... . .
...
. ........
oil
pump
...
. . . .
L=9
. .
.....
...
7 . . . . . . . . . . . . . . . . . . .
...
..... ......
.......
. . . . . . . . . . . . . . . . . . . . .
...
...
. .
. . . . . . . . . . . . . . . . . . . . ?
oil
pipe asm. . . . . . . . . . . . . .
....
.
........
. . .
......
.
:JJ;...II.:o.-
.
;I; /
< Jl- t: 7
:1J
:..-
:1J
:..-
1::
..
.
........
...
....
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. . <
Ji.-
.
:JJ
:..-
7'
7 ? < F . . .
1
1
t:
=-
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<
::;r
asm. . . . . . . . . . . . . . . . .
base
. . . . . . . . . . . . . . . . .
.. ...... ...
...
...
. .
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . ".:t· 7 Jl- < . . . . . . . . . . . . . . . . . . . . .
cover . . . . . . . . . . . . . . . • .
...
. .
....
cover . . .........
....
..
...
.
........
. •.....
...
.. ... ...
. . . . .
.....
.....
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. .
......
. ..... ..
...
....
.. ..
.
. .
. . . t: 7
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.
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;...
7
*;...
7
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1
MJXO
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.........
·~
~
MJXO
Y J X
....
3 16-28 L = 9 . . .
1 7
7
:t
-if
.:r.
64
11.-
11.-
64
1t
.:r."
7 7 ' 7
...
;;
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....
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L = 7 . . . . . . . .
~
:t
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.:r. ... .
~ 7 ~
.:r.
. . . . . . . . . .
40
L
=8.5
:1J
T 7 . . . . .....
;::-. . ••...•....
:..-
Y ~ .....
.......
7 . . ......
1 7
..........
~
..........
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'I
.:.
-7-
1 7 ~ .••
~
'I
·:;
'r
1
::;r ..•... .
'
17
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·:;;t.:;-...
1 .
.•...•.....•
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• . . . . . . . . . . . . . . .
.S
L=IO ........
..
.S
1:/.:~.
7~
...
..
IO
..
.....
.
.
..
. •
. .
.....
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.....
.....
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....
....
..
..
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..
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..
.
..
..
..
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. .
. .
. .
. .
.
.
. .
..
. .
..
.
.
..
-
13-
8.
'
OIL RESERVOIR & KNEE LIFTER COMPONENTS
25
,-
_l_------ ------------------------
~-
'
--------------------------------
26-1
27
-
--
30
---------
~
~
28
-
:.-.::.-_:::.:.
19
II
-_:::.:.-:..::-
:_-_::.
-....::
:_-....:::::_
I
I
I
I I
I
I
I
I I
I I 9
n=
I I
: I
I I
: I
I I
: I
~22:
22 I I
-....:::._-:
I
I I
I
I
I I
=--=~_j
,.l
Ref. No.
1 2 3 4 5
6
7
8 9
9-1 10 11
12
13 14
15 16 17 18 19 20 21
21-1 22 23
24
25 26 26·1 27 27-1 28 28·1 29 30
Note
;:de
88217·552-0CO 88217· 88227·125-000 88226·125-000 88217·552·000 88218-552·000
S5-67 41 0 1 (}SP
88219-125-000 83420 83420·552-0AO·A
8342(}552·000 83427-122-000
55·9151 54()-SR
N5-6150430-SR
83426-552·000 83425-552·000 83424-552-000 SS-91 S5-815208(}SR S5-815301 (}SA N5-615043(}SR 83429-552-000 83429·552-000-A ss-9t820t 83421·552-0AO 88228-125-000 83419·552·0AO 8
3419-1 83430-552-0AO 83431-552·000 83431·552·000-A
SM-9061003-SE SS-96611
83432-552-000 83430·552·000
Part No.
a a
"
552·0AO
·552-0AO
51
22()-SR
22·000
2()-CP
o-sN
Description
Oil reservoir asm. ··························-·····················
Oil reservoir asm. . ...
Felt
cushion
Rubber
cushion ..................................................... .
Oil reservoir ........................................................... .
Gasket .................................................................... .
3/8·28
Screw Oil
drain
Knee press rod asm. . ............
Knee press Knee press rod .
Knee press
Screw
Nut .................................
Thrust
Knee press
Knee press rod lifting lever (A) ........... ................
Screw, for knee press rod
Lifting lever posit ioning screw ( Lifttng lever positioning screw
Nut ...........
Knee press spring ............................................... .
Knee press
Screw
Knee press
Oil reservotr magnet ................. .........................
Knee lifter plate
Knee I ifter plate rod ............................................
Knee press Knee press Knee press Screw
Stopper Knee press
Knee press plate ...................................................
cap
rod
rod
15/64-28
ring .................................
rod
..
............................................................. .
spnng
9/32·20
lifter
plate plate
plate cover ......................................... .
..
................................................ - ............ .
screw
plate
....
.......................................... .
.........................................................
L~to.o
.......
...
gasket ....................
asm.
..
..................................................... .
mounting
L=15.0 ..................................
I ifting lever (8) ..
L=20.5
rod
rod
asm.
cover ......................................... .
stopper
.................................. .
...................... .... .
..
...................... .... .
bracket ...................... ..
................
..............................................
....
asm.
asm.
....
..................... .
....
...
...
..................
....
......................
..
...............................
8)
....................... .
(AI
.....................
..................................... .
..
................................
..
....
........
....................
................................
·-
14
-
....
....
..
..
..
..
..
.. .. ..
..
··
.
.
.. ..
.
..
.
..
.
.
0.1/77
A.
1/77
0.1/77
A.l/77
A.1/.77 0 .
1/77
A.
1/77
0.1/77 A.1/77
0.1/77
0.1/77
a a
"
1
7 7 '
~-7 ~-1
~
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7
7'7
777;;<
1:
7
, , 1
l:if77"
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71
6
71
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6
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l:if?.J::
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......
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-;;
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IS
64-
.......................
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....
....
.........
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....
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L = I 0. 0 ........................... .
, ' .,
=\'
;...
......
~;:
~
~
..........
64-
28
64 -28
.A7Ar?'r
28
28
L = 19. S . ....
28
L = 30. 0 .......................
;... ? 7'
20
~;:
~;:
..
.................................
.........................................
L=IO.O
4-40
,,,,_
.............
....
........................
;:
..................................
...
............................. ..
1
1
·:;
'r
?
7'
L = IS. 0 .................... .
.................................. .
a
...............................
...............................
L = I 2 . 0
L =
..................................... ..
..
..........................
L = I
.. ......... .......... ( 1 )
..
..........................
'':t-
.......................... .
'';to
......................... ..
20
. o
........
................................
................................
..........................
0.
S ..............
.............................
Amt.
Req.
;t11
...... .
..
..
11)
.
14)
.
..
(4)
Ill
..
Ill
..
(2) (2)
..
(1)
.
(1)
(1)
12)
(2)
..
(1)
111
(1)
..
( 1 )
..
121
(
1)
(2)
..
..
..
1
111
(11
..
(
1)
..
(
1)
..
..
.
.....
..........
....
........
...
.......
...
........
................. .
....
............
.................. ( 1 I
......
......
........
......... .
1
9.
EXCLUSIVE
PARTS FOR SUBCLASS COMPONENTS
1. 0 LN-415-H (For heavy weight materials) •....
DLN-415-H
~
/
@
) 2
II
~
5
#Jm
cf
13
2
6
~
7
/
~
11
3
//
@
14
8
~
///
4-1
4
9
<;::,
15
~
10
16
~
:
Ref. No.
1 2 3 4 4-1 5 6
7 8 9
10 11 12 13 13
·1 14 15 15-1 16
17
18 18-1
Part
Note
;:de
!: !:
.
-
!:
01
No.
.fa
*
8
1109-415-H08
81609-415-HOO Feed
81516-415-HOO
83414-415-HOO 83414-415-HOO-A 81126-553-000 8
1418-415·HOO 83114-232-000 83416·012·000
B
1835-555-HOO
81401-415-BOO 81505-552-000-A M08-100B2200 B 1524-041 -EAO Presser 81524-041-EBO B
1830-415
8
1623·555-HAO
SS-6121050-SP
1114·012-000
8 8
1808·227 81610-555-HOO Feed dri 81610-555-HOO·A Feed
-HAO
-HAO
Descri
ption
Throat
plate (H) . . . . . . . . . . . . . .
dog Liftingleverlinkleft(H) Lifting Liftingleverlinkright Frame
Needle thread guide . . . . . . . . . . . . . . . . . . . . . "
Tensi Sw Bobb Needlebar(B) Presser spri Needle0Bx1i<22
Presserfoot(Eiasm Hook
-A Sti Screw3/16-28L Thread Hook driving
(H) . . . . . . . . .
lever
link right
thread
guide
(A)
on
spring, No. 2 . .
ivel
....
.
.....
in
case
position
ing
..........
ng ..........
foot
lEI
asm. . . . . . . . . . . . . . . . . . . . .
. . .
asm. . . . . . . . . . . . . . . . . . . . . . . . . . .
tch
dial asm. . . . . . . . . . . . . . . . . . . . . . . .
=9.5 ........
guide pin . . . . . . . . . . . . . . . . . . . . . • . 1
shaft
front
ve
drive
eccentric
eccentric
cam cam . .
....
.....
......
(H) . . . . .
(H) .... .
. . .
.. ..
....
..
.....
.... . .... . .
finger I HI
. . .
.
.......
.......
.. ......
......
screw . . . . . . . . . . . . . . .
...
17
/
/
....
........
......
...
. .
. .
..........
...
....
• . . . . . . . . . . .
......
....
. .
...
. .... . 0 .
....
....
....
.
0.4/79.
.•
A.4/79.
..
. .... .
. . . .... .
. . . . "
...
A .3/76.
.. A.6/79
4/80
... A.4/80
Cl
DD
1
..
. "
1
~
H . . . .
)
1
:t
~
!
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IJ
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IJ
OB
I
iti
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1
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1 ~ 7
7-
H . . . . . . . .
1
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........
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:h
<'
~ H ~
3
16
1
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18-1
....
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....
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....
7 H
..........
H
....
A .•• •
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....
1
)/~
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:h
'r
:?· ...•. . • .
• • . ••..••••••••
I H . . . . . .
..
..•...
........
.........
7'
·:-
.:e:
/ ) ...
......
~
~
( 7
·:;
.:e:
/ ) • • . . . • . .
.
......
L=9
.5
· . · · · · · · · · · · ·
p ~ .
•••
•• •• ••
. . . •... .
~
::h
:h
.;1
~
28
:?·,;;
.J...
.J...
..
..
......
.••..
....
....•.
•...
....
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....
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. .
..
. . . . . .
. . . .
.•
. . . .
. . •
..
.
..
.
..
. .
•.
. . . .
...
. . . . .
••••
• . .
Amt.
Req.
~
1
.
.
. .
.
.
~
\?
]jlj;i:
::Z
$
Note
( 5i:lc I
•All parts
01
..... Special
parts
besides
of 0 LN-415
order
above are
.
parts
in
common
use with
standard
-
15
J:.lcL
ffll
-
8'c
8'c
:J.
9}0lff!l8'al! ,
C
~j!j
DLN·4
15
(11*
)
9.
EXCLUSIVE
PARTS FOR SUBCLASS COMPONENTS
2. DLB-415-l (For fine feed) .....
DLN-415-L
I 2
~~
~
10
16
~~
IJ
JfJ
~
12
13 ,-I
7
14
~@
17
3
4
4-1
@fB~
15
23
22
'-
Ref.
Note
No.
;:tic
1
~
-
2
3 4 4-1
5 6
7 8
~
1:
9
10 11 12 13
'j
13·1 14
15
15-1 16 17 18
""
~
18-1 19 20
21 22 23 24
Part No.
.:1.
81109-415-HOB 81609-415-LOO 81516-415-HOO 83414-415-HOO
83414-415-HOO·A
B
11
26-553·000 81418-415-HOO 83114-232..()00 83416-012-000 81835-555-HOO 81401-415-LOO B 1505-552-000·A
MDB-10082200
B 1524-41 5· LAO
Q1
B 1524-415-LBO
81
830-415-LAO
B
1623·415-LAA SS-6121050-SP B 1114-012-000 81808-227-HAO 81610-415-LOO 81610-415· 82911-415-LAO 81611-415-LOO 82902-415-LOO
1612-415-LOO Feed rocker shaft connecting
B 82912-415-000 D1613-415-DOL
LOO-A
Throat
plate (H)
Feed dog ( L) . . . . . . . . . . . . . . . . .
Lifting
lever
link
Lift
ing lever Lifting Frame thread guide (A) Needle thread guide
Tension spring . . . . . . . . . . . . . . . . . . . . . . . .
Swivel Bobbin Needle bar
Presser spring . . . . . . . . . . . . . . . . . . . . . . . . .
Needle DB x 1 Presser Presser
Hook Stitch dial Screw
Needle thread guide Oil
seal Feed dri Feed
Needle bar frame Thrust collar Needle bar frame positioing
Connecting Connectingrod
link
lever
link
........
case
position
(L)
=22
foot
( L) a sm. . . . . . . . . . . . . . . . . . . . .
foot
( L) asm. . . . . . . . . . . . . .
asm
. . . . . . . . . . . . . . . . . . . . . . . . . . . ~ "'-
(L)
asm. .
3/16-28
driving
L=9.5
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ve
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10. EXCHANGING PARTS
Ref.
Note
I
No.
;t
1 2 3 4 81609-415-AOO 5 6 7
8
9
10 11
12 13 14 15 16 17 18 8 1609-041-COO 19
20
21
Part No.
iC
a
AA
81109-415-800 81609-415-800 8
1524-412-0AO
81109-415-GOO 81609-415-GOO 81109-415-HOO
81609-415-HOO
8 1524-041-EAO
81109-415-H08
01609-415-80H
81109-041-AOO 8 1609-041-AOO 81524-041-AAO 81109-041·800 81609-041·800 81109-041-COO
81109-041·000 81609-041-000 81109-041-EOO 8 1609-041-EOO 81109-041·F08 81609-041-FOO 81109-412-AOO 81609-412-AOO
Throat
plate
dog ( Bl
Feed Presser foot asm.
Feed dog
Throat
plate (GI ····················-································
Feed
dog
Throat
plate (HI ..................................................... .
Feed dog Presser
foot
Throat
plate (HI ..................................................... .
Feed dog
Throat
plate (AI ..................................................... .
Feed dog Presser
foot Throat
plate (BI . Feed dog
Throat
plate Feed
dog
Throat
plate (OJ·················-················-················· Feed dog
Throat
plate (EI ..................................................... .
dog
Fead Throat
plate IFI ········-·········-· .. ·················•···········
Feed dog (F) ·······················-································ ... Throat
plate Feed
dog
Description
(81
..................................................... .
···············································-········· ..
··············-···························· ..... ..
(AI
····················-································· .... .
IGI
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(HI ...................................... -...•...........••...
(EI
asm
•........•....................................
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USAGE
For
light weight, medium materials
For medium materials
For materials
Extreme
materials
Extreme
materials
For
weight, heavy weight materials
For weight materials
For weight materials
For weight materials
For materials
For medium materials
heavy weight
light weight,
heavy weight
heavy weight
heavy weight
heavy weight
medium
medium
medium
medium
heavy weight
light weight,
heavy
heavy
heavy
heavy
heavy wetght
m
Width
of
Throw
2mm(5/64"1
2mm(5/64"1
4mm(5/32''1
4.5mm(11/64"1
4.5mm(11/64"1
4mm(5/32"1
4mm(5/32''1
4mm(5/32"1
4mm(5/32"1
4.5mm(11/64"1
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REMARKS
For
men's
shirts
For
sewing
synthetic
Special
order
For
export
For
thread
8 1109-415-HOOIDI
Coarse feed
Fine feed
For
thread
811
09-041-FOO (standard
product
to
Hong Kong
trimming of
trimming of
materials
only
part
I
I
.Pif.~l'll
©
medium
weight materials
heavy
4mml5/32''1
-
18-
For
..
11.
SPECIAL ORDER PARTS
2
0
1
·
Note
o.
1
2
Part
No.
~
:&
81130.541-0AO Silicon 89135-123-080
Silicon
oil
unit
oil
lubricator
Description
case
asm •.............•.....................•
asm .........•.....•................••...
Cl
aa
...
:r.~v:..-7-~ ~ ~
:r.~v:..-
777-ttY
.
..........
..........
...
....
......... .
7 ~ ........................... .
Amt.
Req.
••
-
19
-
12.
NUMERICAL
INDEX
OF PARTS
"
·:
Pnrt No. Page
elL
# ll: I
EXCLUSIVE 81104-122­81105-122-000 81106-122-000 8
11
09-04 1­811 09-041·800 8
11
09-041 81109-041­81109-041 -
81109-041-F08
811 09-041-FOO
81109-412-AOO 81109­811
09-415-GOO 811 09-415-H08 811 09-415-H08 811 09-415-H08 81109-415-HOO 81110-012-0AO 81111-012-000 81113-155-0AO
1113-1 55-000 1114-012-000
1114-012-000 81117-552-000 8111 8-415-000-A 8 1119-415-000-A 81121-415-0AO 811
22-41 5-000 8 1123-552­81126-552-000 81126-553-000 8
11
26-553-000 8 1127-515·000 81128-522-000 8
11
29-4 1 5-000-A 8 1130-4 15-000 8 1130-541-0AO 81131-415-000 81147-555-000 81148-555-000 81165-412-000 8 1165-4 8 1166-552 -000-A 81179-552-000 81186-552-000
81187-552-000 8
11
89-41 5-000
81201 -555-000
B 1202-552-
81203-227-000 81203-227 -000-A 81204-552­81206-552-0AO 8 1208-552-000-A 81209-552­81212-552-000 8 1213-552-0AO 8 1213-552-0AO-A 81214-038-000 81217-555­8 1 224-552-000 81226-552-000 81233-012­81301-552­81301-555-000 81302-552­63003-552­81305-012-0AO 81306-1 55-0AO 61306-155­6 1306-155-0CO
PARTS
000
AOO
-COO 000 EOO
415-800
000
1 5-000
800
800
000
000
000 000
800
800
080
18 10 18 10
18
-A
-A
Item
ll
6 No.
J,!!:Jfilmc!L
2 54
2
2
18 10 18 10
10
18
10
2 1
18 10 18 10 18 10 15
9-1
16
9-2
18
10
18 10
2
2
1
2
1
2
15
9-1
16 9·2
2
2
2 2
2 2
2 1
15 9·1 16 9-2
2
2 2
2 1
19
11
12 6
2 2
2
2
2 2
2
2
1
2
4
2 2
4
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
2
4
13
7
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
Ref.
55 59
12 15 61401 ­17 81401-415-LOO 16 9-2 10 81612-415-LOO 16 9-2 22 82917-415-0AO 12 6 24 19 21 23 81412-352-000 12 6 14 81615-555-000 8 4 39 83114-232-000 15
49
25
10
51 52 6
18 19 16 16 61511-555-000 6 3 30 61628-555-000 8 4 12 83148-123-000 2 1 20 11
14 26 81518-552-0AO 6 3 19
41
47 45
57 56
31 31-1 47 61609-
50
52 8 1609-415-COO 1 0 5 54 54-1
57 41 42 40
Part
No.
a"&
3
81307-155-0AO 4 2 44 81610-555­81307-155-080 81308
-155-0AO 4 2 81401-415-AOO 4 2 81401-415-800
415-800
81408
-552-000 4 2 20 81613-555-000 8 4 27 81411-552
81414-226-000 4 2 81418
1
5
1
7
6 61516-415-HOO 15 7 1 5 61517-415-000 6 3 2 81634-555-000-8 8 4 3 83414-415-HOO 16 9-2 4
5 5 61522-552-000 6 3 17 61649-161-000 8 4 33 83415-552-000 6 3 28
16
1 61524-041-E80 15 9-1 2 81524-412-0AO 6 3 40 81708-555 -
23 81524-415-LAO 16 9-2 13 61803-552-000 6 3 53 83420-552-0AO 14 8 9 12 58 61530-415-000 6 3 7 81806-038-000 6 3
4 24 13 25 12 81604-012-000 10 5 5 81810-552-000 6 3 50 63429-552-000-A 14 8 21-1 29
23
6 22
9 6
9-1
9 51 11 10
55
39 81610-555-HOO 15
-415-HOO 15 9-1 6
81418
-415-HOO 16 9-2 6 81619-555-000 8 4 45 61418·552-800 81421-552-000
61501 -127-000 6 3 33 81622-555-000 8 4 8 83126-012-000 2 36
81502
-541-000 6 3 36 81505
-227-000-A 6 3 32 81623-555-HAO-A
81505·552-000·A
1505-552-000-A 16 9-2 81507-415-000 6 3 34 61624-555­81509-227-000 6 3 29 81625-450-000 8 4 1 0
61510
-227-000 6 3
81515
-415-000 6 3 8 81629-450-000 8 4 19
61516-415-HOO 16 9-2 3 61632-555-000 8 4 61516-415-000 6 3 1 81633-555-000 8 4 28 83414-415-HOO-A 15
61518-481-0AO 6 3
61520-552-000 6 3 15 81646-555-000 8 4 30 83414-415-000-A 6 3
61523
-226-000 6 3 5 81701-555-
81524-041-AAO 18 10 14 61702-155-000 10 5 26 83416-012-000 16 9-2 8 81524·041-EAO 15 8 1524-041-EAO 18 1 0 9 6 1704-155-0AO
81524-412-0AO 18 10 3 61801-412-000 6 3 54 63419-552-0AO 14 8 25
61
524-
412-080
61524-415-L80
61531-415-000 6 3 6 81806-555-000 6 3 61601-552-000 10 5 13 81808-227-HAO 15
81602-
155-080
61603-155-0AO 10 5 6 61808-552-0AO 6 3 49 83427-122-
81604-012-000-A 10 5 61604-155-000 10 5 14 81830-415-LAO 16 9-2 14 83430-552-0AO 14 8 26-1 81607
-412-0AO·A 10 5 20 041-AOO
61609-041-800 18 10 16 81835-555-HOO 15 81609-041-COO 81609-041-000 61609-041-EOO
1609-041-FOO 10 5 1
81609
-041 -
61609
-155-000 10 5
8 1609-412-AOO 18 1 0 26 8 2616-37:?-000 13 7 81609-415-AOO 81609-415-800
61609-415-000 6 1609-415-GOO 18 1 0 6 82905-41 5­81609-415-HOO 15 9-1 2 62906-415-000' . 12 6 13 83514-412-000 13 7 17 81609-415-HOO 18 10 8 82907-415-0AO 12 6 16 63521-555-000 13 7 15
61609-415-LOO 16 9-2 2
81610
-415-LOO 16 9-2 18 u 62909-415-000-A 12 6 26 83529-226-000
61610-415-LOO-A 16 9-2 18-1 82910-415-
Page
Item
Ref.
Ill~
No.
4 2 43 81610-555-000 4 2 35 82912-412-000 12 6
45
4 2 14 81611-415-LOO 16 9-2 20 82915-415-000 12 6 10
15
-0AO 4 2 15 81614-555-000 8 4 35
4 2 18 81620-161-000 8 4 5 63116-125-000 2 40 6 3 29 61621-450-000 8 4 18
15
6 3 40-1 8 1802-412-0AO 6 3
16 9-2
10 5 3
18 10 13 81835-012-000 6 3
18 10 18 61835-555-HOO 16 9-2 9 83431-581­18 10 20 81837-041-0AO 6 3 43 18
FOO
18 10 24 81904-552-0AO 4 2 3 83502-555-000 13 7 28
1810 18 10 2 82901 -415-LOO 16 9-2
10 5
13
9-1
10 81612-161-000 8 4 14 82916-415-000 12 6
21
9-1
11 11
31
9-1
19-1
9-1
13
13-1
13-1
10 22 81901-552-0CO 4 2 1 83501-555-0AO 13 7 18
11
9-1
18 82911 -415-LAO 16 9-2 19
Part
No.
a"a
HOO-A
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