Juki DLN-415 User Manual

No.

0027-06

0

model

®

if7''77.A

&

DLN-

~~-*~+*-~+~

High

Needle

Speed

Feed

Single

PARTS

415

Needle

Industrial

'J

lockstitch

Sewing

BO

II

OK

SUBCLASSES

Machine

1981·

BE4150SOPJA

r

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6

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DLN-415

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TOKYO

\

JUKI

INDUSTRIAL

CO

••

LTD.

0

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\

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HOW

TO

MAKE

1.

As

a basic principle, this parts

part

2. The

3.

Explanation

1)

2)

(Example) Ref. Note

No.

(Example) Ref.

No.

numbers

CD

® 0

Codes

CD

®

@ When D.lobsoleted)

1·1

of

(r

mark .............. means this

01

......... -......... refer

on

the A.10/74 D.1/75

............... Obsoleted

D.12/74) A.12/74

@ When previous parts (Obsoleted

ln

this case, even

place your orders.

(r

81401·100.000

(r

81401-lOO.OOO.A

@ In case when previous parts

In

this case the new

part number:

Note

;trc

~

811 05-200.000

~

811

<!

C.

3/75

.............. This indicates

(Example)

Note

Ref.

No.

-:..

·

I 8

11

Correct No.

1 M.S/75 .............. The

3)

Codes

on

J..

l

~

(3 -..•...................

(!, (

(Example) Ref. Note

No.

10 11 12

the

2 ....................... Indicates

2.0 .................... Indicates length in meters. (unit

1)

.................. ... Indicates

811 05-900.0AO

8

11

SS·811 031

USE

OF

THIS PARTS BOOK

book

of

parts shown in

codes

to

"E.C. (Engineering

............ Added from

Part No.

a

~

aa

Part No.

a

aa

•

05-300.000

Part No.

a

a a

05-500.000

t

"Amt.

Part No.

a

a a

05·900.000

"Note"

and

A.(added) are indicated together

obsoleted

part

Please

note

number

is

amount

The new

Req."

Indicates parts obsoleted

Assembly

amount

column

amount

sub

part

O.SP

is

divided

into

various sections according

the

figure indicate the corresponding numlters(Ref.No.)

part

is

changed

explanation change!" October,

from

January,

parts(D.) can be ordered with

Description

Needle Needle

and

number

Description

Frame

error

that

in this case,

shown

in the

Description

Frame cover

required

parts which

is

shown as

Description

Frame Frame

Screw

from

the previous parts

at

bottom column 1974

1975

pard

and

new parts (Added parts) are

bar bar

new

part

are interchangeable

is

replaced

cover

was discovered in March,

coverlasm.) cover

11/64-40

the

".B.~(Japanese"

is

changed from March,

is

shown in the

is

2.

from

the

construct

"asm."

L=2.8

of

on

the

corrected

is

meter!

parts book.

the assembly

and 7 ;; in Japanese, in the

page.

".B.~

part

column, so please

"Amt.

book.

the

obsoleted

with (Japanese"

1975

and

number

1975

Req

part

to

each

."

.

the functions

not

interchangeable with each

part

E.C.

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other:

column

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C.

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,.------,

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L~:.!.2l~J

so it was

is

shown

order

of

shown

number,

of

the

I I

corrected

in

the

by

the

respective parts.

by

so select

a

a a

"IJ "IJ

previous parts, so please

.B.

81105-300.000

7

L--A'JJ~'-

to a new

part

correct

E.c.

~9!~.E!

C.3/75

column.

"Description"

E.

C.

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31

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a

a a

7

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the

Index.

other:

the

parts

~

'f'!'f'!-

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part

number

number.

column and the wrong

part

number.

~

899

="a:=:

t

column.

;to

-;.;

I 1/

64

·40

with changed

order

7;:

I

L =-Z.

dates

and

Amt.

Req.

ftt

by

the

new

Amt. Req.

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t

part

Amt.

Req.

ftt

Amt.

Req.

ft:

t

8

~

r::::::.-:po-=-----------------------1

In order NUMBER

cover)

...........

--

to

ensure

(e.g. B1109-012-AOO) and also

or

the

......

~

.....

--.

.....

that

we deliver

MACHINE SEA IAL NUMBER, because there are some parts which have been changed. 1

_,.

.....

._.~

.....

-

the

correct parts

the

........

-............------"'!

to

you, please clearly state when ordering

PARTS BOOK NUMBER (e.g. 0010-01, given

..

,.

...................

., 5

_

the

corresponding PART

at

the

top

right

of

the

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Frame Frame

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CONTENTS

El

~

1.

FRAME & MISCELLANEOUS COVER COMPONENTS

rut$

•

91-~/Uif~

2.

MAIN

3.

HOOK

4.

FEED MECHANISM COMPONENTS (1)

5.

FEED MECHANISM COMPONENTS (2)

6.

NEEDLE BAR FRAME COMPONENTS

SHAFT & UPRIGHT SHAFT & NEEDLE BAR COMPONENTS

J:.fdl

•

.:lr.fdl

DRIVING

"'F

fdl

•

~'

Itt

~

IJ

IU)f~(

~IJIU)f~(2)

$ttl:fi11J'Ei!Uif~

7. LUBRICATION COMPONENTS

*€i~dl!Uif~

8.

OIL

RESERVOIR & KNEE LIFTER COMPONENTS

~dl~Wl

9.

EXCLUSIVE PARTS

iJ"

7'

1.

DLN-415-H . • . . . • . . • . • . • • . . . . . . • . . . • . . . . • • • . • • • . . • . • • • • . • . . . . . . • . . • .

2.

DLN-415-L . . . • . . . . • . . . • • . . . • . . . . . . . . • • • • • • . • . • . . . • . . . • . . . . • . . . .•• . • . 16

10. EXCHANGING PARTS

~-!6~

11.

SPECIAL ORDER PARTS

tli.SIJi~3c$~:~~

12. NUMERICAL

!if@51

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

•

Rl:.-TIVIf~

7 7 A

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

•

it<tf!Uif~

SHAFT &

n&H~

1 ) . . . . • . • . • • • . . • • . . . . . . . . . . . . . . . . . . . . . • . . . . . . . • • • • . . . . . . . 7

.••••.••.....••..••.•.•.....•.................•......•.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PRESSER

BAR COMPONENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

FOR

SUBCLASS COMPONENTS

:W:FIUIS

~

...........................................................

. . . . . . . . . . . . . . • . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

INDEX

OF PARTS

9

11

15

17

J

1.

FRAME &

MISCELLANEOUS

6

COVER COMPONENTS

25

0

I

I I

I

: I

:

'---------------J

53

~

58

0

~59

~~60

:

~55

- 1 -

1.

Ref.

No

10

11

12

13

14 15 16

17

18

19 20 21

22

23

24

25

26

27 28

29

I •

30 31 32

33

34

Q::

38

39 40 41 42

43 44 45 46 47 48 49 50 51 52 53

54

55

56

57 58

59

60

FRAME & MISCELLANEOUS COVER COMPONENTS

Note

.

i:t lc

1

2

3

4

81121-415-0AO

SS-7111120-

SS 81179-552·000 T A-1250406-RO

5

6

B 1122-415.()00 Gasket . . . . . . . . . . . . . . • . . . . . . . . . . . . .

B 01118-555-000

7

8

9

B 1119-41 5-000 ·A SS-7110910-SP WP-0450000·50 B3534-0 12-000 B 1117-552-000

<:

TA-0800704-RO

~

TA-0750704-RO

TA-2100904-RO

T

SS-7110510-SP B 1128·522-000 SS

•01

B1113-155-0AO

•01

B1113-155-000

•o

1 B3148-1 23-

•01

B3149·123·AOO

•01 S0-0380552-SL B 1165-412T A-1250705-RO B 1186-552.000 TA-0900707-RO B TA·2101002-RO

•o

1 B 1126-552-ooo

SS-509061 O·

SS-8150710-SP

B3133-415-0AO B3136-415.()00 B3111-552.QAO B3111·552-800 B3128-012·000

SS-8090670-SP

83115 B3126-012-000 83132-552.()00

•01

B3129·012·AOO 83120-125.()00 B3116·125·000 B 1127-415-000

NS-609031 O·

83114-761.()00

NS-6060350-SP B SS B SS

•01

B1109-041-FOO SS-2110920-TP B 111 081111 SS-606021 B B 1105-122.000 B1148-555-000 B 114 7-555.000

B1166-552·000·A T A-2351 811 NS-615031

Note ( ii:l

No

.

Part

.::,

.

Face plate

Screw

-7111410-SP

SP

11/64-40

Screw11/64-40L=14

Rubberplug Rubber plug

1118-415.000-A Side plate .

Side plate

Gasket . . . . • . . . . . . . . . . . . . . . . . . . . . . .

Screw11/64-4QL

Washer 4.5 Gasket Rubber plug . • .

Rubber plug . . . Rubber plug .

B 1165-415-000

Rubber plug Rubber plug .

B 1187-552.000

A·l

050504-RO

B 1123-552-000-A

Rubber plug . .

Rubber plug . . Thread take-up lever

Screw11/64-40L=5.0 ....

Three hole thread eyelet . . . . . . . . . . . . . . . . . .

-8110510-SP

Screw

11/64-40

Needle thread guide

Needle thread guide pin . . . . . . . . . . . . . . . . . . . 1

ooo

Tension disc . . . . . . . . . . . . . . . . . . . . . . . . . 1

Tension spring . . . . . . . . . . . • . . . . . . . . . . . . 1

Hinge screw

000

Rubber plug, large .•.. . .

Rubber plug . Rubberplug Rubber plug

11

89·415·000

Rubber plug . Rubber plug

Frame thread guide

SP

Screw

9/64-40 15/64-28

Screw Tension release

Cap ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Tensi

on

Tension post socket . . . . . . . . . . . . . . . 1

Take-

up Screw9/64-40L

-552-

000

Tension post . . . . . . . . . . . . . . . . . . . . . . . . .

Tension disc ... Tension disc Spring (A) Tension disc stopper Tension Frame thread guide

SP

Nut

9/64·40 ...........

Frame thread guide (B) Nut

3/32-56

11

30-4 1 5·000

-2080810-SP

11

29·415-000·A

-3090520-SP

012

-0AO

012·000

0-SP

11

04-122·000

Jaw

bottom

1/8-44

Screw

Frame thread guide

Screw9/64-40L=4 Throat

plate (F) .....

11/64-40

Screw Bed

sl

ide Sprong ... Screw

3/32-56 Bed screw stud Bed screw stud (81

Spring

Feed regulator Rubber plug

004-RO

06·122-000

0-SP

c)

•01

.... Standard parts

Rubber plug Bed Nut

refer

to

the subclass exclusi

support 15/64-28

\ 2 -

controller

spring . . . . . . . . . . . . . . . . . . . . . . . . 1

nut

...

Description

asm

. .

....

.......

LD10.5

....

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....

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x 8.0 x 0.5

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(26mm) .....

....

... ..

... ......

.....

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....

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. .

oil

.. ..

...

. . .

...

guard . . . . . . . . . . . . . . . 7

.....

L=5

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asm. . . . . . . . . . . . . . . . . 1

0=3.8

H=5.5 ......

.....

....

..

....... A.12/79

. .........

..

.. ..

.....

.. ......

(A)

L=6

.0

..

L=7.0

cap

....

..

. . . . . . . . . . . . . . . . . 7 -

..

. . . . . . . . . . . . . . . . .

~sm

.

. .

.....

....

. . . .

..

.. .. .. . .. . ..

. . . . . . . . . . . . . . 1

asm. . . . . . . . . . . . . . . . . . . . 1

=5.5 . . . . . . . . . . . . . . ....

holder ...

...

.....

...

....

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. . . . .

(C)

.....

...

..

....

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......

. . . . . .

plate . . . . . . . . . .

L=7

asm

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(0)

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..

....

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.

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(A)

..

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stop

pin . . .

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block ...

(In

case

..

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MAIN

\

SHAFT & UPRIGHT SHAFT & NEEDLE BAR COMPONENTS

51

0

39

4

55

1

57

-

3-

I

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2.

MAIN SHAFT & UPRIGHT SHAFT & NEEDLE BAR COMPONENTS

Ref. Note No

.

1 B

2 3 B1904·552.QAO 4 CQ-2020000·

5 SS·

6

7

8

9

9·1 9·2

10 11 12 B 13

•01

14

.

01 15 B 1411·552-0AO 16 SS·6090670·TP 17 ·' S5-7080510·SP

1B

•01 B1418·552·BOO 19 •01 MOB·100B1400 20 21 22 23 B 24 SS-9661120 25 26 SS-7681650-TP 27 R0-0442401 · 28 SS-866061

29

30 SS-8151150-SP 31

31

·1

32

33

34 35 35·1

35·2

"" 36 37

•01 38 39 40

G

41 42 43 44 45 46 47

47·1 48 49

50 50·1

51 52

53 54 54·1

55 56 57 58 59

Pan No.

1901·552-0CO

C0·2000000·00

00

8151150·SP

B

1209·552·000 B 1905-541-BOO B

1903·552·000 B 1213·552-0AO Oil B1213·552·0AO·A RO.Q291B01·00 B

1226·552·000 B

1224·552·000

120

1·555·000

B1401-415·

AOO

B1401·415·BOO

55-708051

B

1408·552.000

0·

TP

B1414·226.QOO B

1212·552.000

1206·552-0AO

CP

SS-8681950-SP

00

0·

TP

81202·552·800·A

1203·227.000

B

81203·227

.QOO·A

55·7151120-SP

7121 A·SH

C5-4 SS·8660610-TP B 161

0·555·000 B1610·555.QOO·A RC·1850001 ·

KP

SS-666111 0-SP

B1611·161 ·

000 SS·2110930·SP B 1306·1 55·0CO B

1306·155·080 B 1305·012·0AO B 1306·1

SS·OAO B1307·155-0BO B 1307·155-0AO B 1308·1 SS·

SS-866081 0· TP B

1204·552-BOO

Gear (LARGE! asm . . . . . . . • .

OAO

Screw

01204·555-008 S5-8151150-SP

Screw R0-2943101.00 B 1208-552-000·A 01208·555-000 B 1 217

·555·000

B

1233.012.000

SS

-7701010-SP

SS·8151550·SP

B1301-552.QOO

B

1301·555.000

B

1302·552-BOO SS-8151150 B 1303·552-BOO CS·0791010·SH SS

·811

0520

Oil seal .... . . ....

Oil seal ... . . ....

End screw ....

End screw .

Screw

Upri Upri

Bushing, upper ....... . . .

SP

Screw

Upri

Thrust collar asm. . . . . . . . . . .0 .1/79 .

· TP

Screw11/64-40L

Description

...

7/79

7"

.:1.

7";..-t::;...

. r

' " I ;It -

-T

T

. ~ 7 .

?7

. 0

take·up

Thread Oil wick . . . Thread Oil wi

ck

Screw15/64·28L=10.5 ....

Needle

lever asm.

take·up

........

crank

shah

. . .

stud

..

asm.

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .:1.

...

..

bar

crank

. ....

....

. . .

Needle bearing . . . . . . . . . . . . . .

End

screw left . . . . . . . . . . . . . .

amount

adjust

ing pin asm. . .........

Oilamountadjustingpinasm ...

Rubber

ring . . .... ....

....

......

0 .

.. .. A.7/79

.

.. A.7/79

Roller felt . . . . . . . . . . . . . . . . . . . . . . . . ? 7

Screw

....

shaft

Main Needle

bar

Needle

bar

Needle

bar

Screw

9/64-40

Screw

1/8·44 1/8-44

Screw

Needle thread gu ide

08

Needle Needle

bar

Needle

bar

Counter

. . . . . . . . ....... 0 .

.

......

. .

(A I (BI

connection

L=6.0 ...... .

L=4.5 . . ..... ..

L=4.5 . .

(BI ...

x 1, =14 .

crank

connecting

connection sli

weight protecting plate Counterweight asm. . Screw

1/4-40 Screw Screw

Rubber ring

Screw

M~in

shaft

L=10.5

9/32·28

..

L= 19.0 .

..

.. .. ..

. . . . . . . . . . . . . . . . . . . . . . 0

1/4-40

L=6.0

..

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Screw 15/64·2B L=10.5 Main shaft bush ing, i Main

shaft

bushing, intermedi

ntermediate .......

........

asm. .

....

...

..... ..

rod

de

block .

..

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Thrustcollarasm.0=14.72W Screw

1/4-40

L=6.0 . . . . .

Feed drive eccentric cam . . .

Feed drive eccentric cam . . . ....... . . . A.4/

Snap

ring . . . . ....... . ....

Screw1/4-40L!11

collar . . ....

Thrust Screw

11/64-40

& pini

Gear Gear

&

ponion Gear asm . . . Pinion asm . . . Gear

&

pi

noon

Pini

on

asm

1/4-40

shaft

Main

shah

Main

15/64·28

Rubber ri

ng

.0

L=8.7 . . . . . .

on

asm. . .... . . .

asm., upper . . . .

....

. . . . .

..

. . . . .

asm., lower ...•.

...

. . ...............

L=B

.O ... . .... .

bushing, rear bushing, rear

L=

1 G. 5 .

=12.0 . . . . . . . . .

.....

.

...

.. ..... . . .

.....

.. . .. . ..

.. ..

...

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...

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. . . .

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Hand wheel

...

. . .

....

...

. . . . . . .... . . . . . . .

15/64-28 ght ght

shaf 1 . . . . . • . . . .

15/64·28 ght

shaft bushing, lower . . . . .... .

shaft

L=

1 5.0 . . . . . . . . . . . . . . . . . . . r .<

...

..

...

. . .

L=10.5 . . . .

. . . . . . .

..

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r

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Note (

i:l

e I

•01

..... Standard parts (In case

refer to the subclass exclusove partsllstl

01

..... Speceal

\

order

parts

of

subclass.

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Juki DLN-415 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual