Juki DLM-5400-6 User Manual

- - -
Single Needle Lockstitch Industrial sewing Machine Equipped with an Automatic
---
-----
LIUKI
Thread Trimmer with
Vertical Edge Trimmer
DLM-5400-6
PARTS LIST
19514900
No.0381-00
HOW
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1983
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Description
Needle Needle bar Frame
Frame
the
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parts
be
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cover cover
LIST
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Indicates
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Assembly
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The
Spare
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deliver
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some
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amount
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have
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each
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1983
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SERIAL
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CONTENTS
13
;~
1. FRAME & MISCELLANEOUS COVER COMPONENTS · · · · · · .. · · · · · · · · · · · · · · · · · · · · · · · · · · · · · .. · · · · ·
ifi8fl9Uifi11Rt
2. MAIN SHAFT COMPONENTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3
.£ftlfi11Rt
3. UPRIGHT SHAFT & HOOK
n:a
·
""F•fllfRt
4. HAND LIFTER COMPONENTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 7
~;(_.£fj11Jfj
5. FEED MECHANISM COMPONENTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9
~~fllfj
6. THREAD TRIMMER MECHANISM
*tJJ~a
7. KNIF COMPONENTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
IIJfRt
DRIVING
COMPONENTS················································
SHAFT COMPONENTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5
)(7.11Jfl
8. AUTOMATIC
EIIIJi!~~IIJfRt
9. WIPER COMPONENTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
f)~
J~-11111
10. OIL LUBRICATION COMPONENTS·········
REVERSE
FEED
COMPONENTS · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
·····················································
····
···17
*81fb11Jfj
11. OIL
RESERVOIR
COMPONENTS······
·································································
11h1HIIfi
12. BELT
"')"
13. THREAD STAND
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14. AK-30M
AK-30M(EIIIJ~~.£11ti
15. TABLE
~-~-::1311~-
NUMERICAL INDEX OF
COVER
1'--111'\-.
fllfi
(PRESSER
OF
EXCHANGING GAUGE PARTS·····
~I
& BOBBIN WINDER COMPONENTS···
..
····································
*•11111
COMPONENTS·······································································
LIFTING SOLENOID COMPONENTS) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
lllfRt)
~
PARTS
·········
· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
······
···························
········
.. ·····
····25
·1
·11
·13
·15
·16
·19
21
22
23
26
1.
FRAME & MISCELLANEOUS COVER COMPONENTS
iRBIJ9Uillfl
10
II
12
5
66
6
4
7
15
~17
~18
VJ
~
J®----20
19
~
57
IT
58
~
59
- 1 -
A
60
61
~
~
62
REF.HO.
NOTE
PART
NO.
D E S C R I P T I 0 H
AHT.
I 2 3 4 5
6
7 8
9
10 II 12 13 14 I5
~I6~----~S~S-~4120~6~1.~~-~S~P
17 18 19
~2~
0
____
21 22 23
24 25
26 27 28 29 30 31 32
~
373
_______
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
68
113-00258 113-00506 SS-6080410-SP 110-00858 TA-1250504-RO TA-0850604-RO TA-1250705-RO 81114-012-000 SS-4120915-SP
1101
111-02605 110-00510
110-00619 SS-41209I5-SP D21I2-555-BOO
II0-30301 TA-2000502-RO
1102 SS-6121840-SP N02
1II-00500
~_
TA-21010
N03
110-30202
N02
111-00104
~0~2~-R~O--~R~UB~B~E~R~P~L~UG~~
I10-45051 110
-45=3=09,__
110-45101
__
B3214-047-000 110-45200 110-45002 SS-4120615-SP 110-00700 SS-4120615-SP
I10-18504
11~0~-0~1~50~0
~--~S~C~RE~W~~~~~~-------------,i'~-~L.~f~~=y•~/t~f~A~~~
TA-0850604-RO
I10-46158
110-18900 B3120-125-000 B3129-0
12-AOO B3132-552-000 B3126-012-000 B3115-552-000 B3128-012-000 B3111-126-000 SS-8090670-SP SS-8150710-SP 113-05505 B1190-522-SOO SS-2110915-SP 110-18603 SS-6110610-TP TA-1250406-RO SS-4121015-SP 110-01658 B1110-012-000 110-01609 SS-6060210-SP 110-01104 113-00407 SS-1120710-SP 113-45709 0 SS-6110610-TP 113-45600 OIL B3133-415-0AO B3118-415-000 B3136-415-000
1104
111-41801
1104
WT-0530002-KS
1104
SS-4120615-SP
Note(~se)II01
1102
1103
•...•
.....
.....
1104 .....
FACE
PLATE
FACE
PLATE SCREW AR
M OIL RUBBER RUBBER RUBBER THREAD SCREW CORD SIDE
GASKET
1/8-44
SHIELD PLUG PLUG PLUG GUIDE
12/64­HOLDER PLATE
28
L=4
ASH.
PIN
L=9
GASKET
ASH.
SCREW CORD CABLE
--~SC~R~E~W~3~/~16~-=28~L~=6~------------7t7.
RUBBER SCREW REVERSE
RUBBER
12/64-28 HOLDER.
L=9
LARGE
HOLDER
PLUG
3/16-28 L=I8.0
FEED
LEVER
BUSHING
--------------~
STOPPER
HAGNETCORDRUBBER THREAD
--:T.,..,H-':" THREAD
BOBBIN THREAD FIRST SCREW THREAD SCREW
ARM
RUBBER THREAD TENSION TENSION TENS TENSION TENSION TENSION TAKE-UP TENSION SCREW SCREW
ARM GAUGE SCREW ARM SCREW RUBBER SCREW BED SLIDE BRED SCREW BED PRESSER
TENSION
R
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TENSION TENSION 3/16-28
TAKE-UP 3/16-28
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HUT DISC
ION
SPR DISC DISC POST SPRING POST
9/64-40
15/64-28 I
THREAD
PLATE 11/64-40 L=6.8
THREAD
11/64-40
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SLIDE
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3/32-56
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DISC
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5.5 C
1.9 !:7*:1. 3/32-56
SCREW
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SHIELD,
SCREW
A
11/64-40 [=6
RUBBER TENSION TENSION CAP THREAD TOOTED SCREW
For For For For
RELEASE RELEASE
PIN PIN
CAP
RING
TAKE-UP
LEVER
COVER
WASHER
3/16-28
L=6
DLM-5400-6,6-0B,6-W0,6-WB
DLM-5400-6-0B,6-WB DLM-5400-6,6-WO JE
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55
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46
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48
47
REF.NO.
NOT
E
PART
NO.
D E S C R I P T I 0 N
1::
:;
j.
1
AMT.
0
I
2 3 1
G
6
7
8
9 10 11 12 13 11 15 16 17 18
19
20
=-=--
----=
21 22
23 21
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
SS-8151150-SP
110-17209
CQ-3500000-FO
110-39070 110-39062
1101
B1905-511-BOO 110-05204 B1408-552-000 B1903-552-000 B1909-505-000 SS-8681650-TP B1212-552-AOO R0-0442401-00 SS-7681650-TP SS-8660610-TP
113-49354 113-49107
113-49404 SS-6151920-SP SS-81509l2-TH
1=1
'-=-o"""'-o""'2..::;..;30"--'
CS-147121A-SH SS-8660610-TP
RC-1850001-KP
110-08059 SS-6661110-SP
110-08000
110-08109 SS-6090670-TP
110-02409
110-02508
110-32166 SS-6111210-SP
WP-0450801-SD SS-8151550-SP
110-32158
M4007-110-0AA
M4007-110-0AB
110-32265
HX-0004300-00 SL-4051001-MZ
B1213-552-0AO-A
R0-0291801-00
110-02904
113-46400
113-45808
B1193-530-000
113-47101
113-46004 SS-4080310-SP SS-2110915-SP B1115-530-00F B1115-522-000-A SS-4080310-SP
113-49008
o
SCREW THREAD OIL TIIREAD TA TIIREAD
NEEDLE
NEEDLE NEEDLE END
15/64-28
TAKE-UP
FELT
KE­TAKE-UP BEARING, BAR BAR
SCREW
LEFT
L=10.5 CRANK
UP
LEVER LEVER
B CRANK CRANK
ROD
RUBBER SCREW COUNTERWEIGHT RUBBER SCREW SCREW COUNTERWEIGHT
BUSHING,
9/32-28
RTNG
9/32-28
1/4-40
FRONT
L=16 PROTECTING
L=16 L=6 ASM.
BALANCER SCREW
15/64-28
L=19.0
SCREW
BUSH
lNG,
INTERMED
THRUST SCREW SNAP
FEED
SCREW
FEED THRUST SCREW
MAIN OIL
HAND
SCREW 117 WASHER SCREW HAND
MAGNET
MAGNET
DYNAMO
COLLAR
1/4-40 RING DRIVE
18.5 ECCENTRIC
1/4-40
DRIVE
ECCENTRIC
COLLAR 9/64-40
SHAFT
BUSHING,
SEAL
WHEEL
ASM.
64-40
4.5X10.0X0.8
15/64-28
WHEEL
ASM BASE BASE B ASM. STATOR
ASM. L=6
L=11
L=6
L=12
L=15
.
ASM.
A
CLIP
SCREW
OIL
AMOUNT RUBBER ROLLER WASTE
ADJUSTING RING FELT
MATERIAL
GUIDE SCREW WASTE WASTE
NEEDLE SCREW SCREW THROAT OPEN SCREW MAIN
MATERIAL MATERIAL
PLATE.
1/8-44
L=3.4
11/64-40
PLATE
COVER
1/8-44
COVER
SPRING
L=3.4
SHAFT
GUARD GUARD,
A
L=6.8
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lATE
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REF
.NO.
NOTE
PART
NO.
D E S C R I P T I 0 N
AHT.
1
2
3
1
5
6
7
8
g
10
11
12 13 14 15 16 17 18
IU 20 21
22
23 24 25 26 27 28 2U 30
31
32 33
31\
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
B1405-012-000 B
1402-552-000A 113-49701 B1
414-555-000 SLIDE
BI411-552-0AO SS-6090670-TP B1403-155-000 SS-7080510-TP
Bl418-530-000
HDB-100BI400
B1306-155-0CO
B1306-155-0BO
B1305-012-0AO SS-8660810-TP
Bl306-155-0AO SS-8660810-TP
B1307-155-0BO
B1307-155-0AO
SS-8660810-TP
B1308-155-0AO
SS
-8660810-
110-04009
SS-4I20915-SP
110-01306
110-04207
110-15807
SS-4I20915-SP
CS-079101A-SH SS-6II0420-TP
110-15005
110-38809 SS-6111010-SP
B1808-552-0AO
BI810-552-000
111-41355
B9117-012-000
110-38759 CS-079073A-SH SS-8I10410-TP
113-51004
SS-8150432-TH
110-38908
113-49909 SS-4120915-SP
«01
I13-49800
«02
110-38650
«03
HC-2005007-50
«03
HC-2005007-55
«04
MDP-500B1400
«04
MDP-500B1404
Note(ttac)«01
«02
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.....
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CAP NEEDLE NEEDLE
NEEDLE SCREW NEEDLE SCREW NEEDLE NEEDLE GEAR & PINION GEAR & PINION GEAR SCREW
PINION SCREW GEAR & PINION GEAR SCREW
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BAR.
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BAR 9/64-40
BAR
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BAR
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ASH.
1/4-40 ASH.
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SHAFT
I2/64-28
UPPER
SHAFT
REAR
12/64-28
COLLAR
1I/64-40
DRIVING
CASE
11/64-40
SEAL
SCREW
WICK
CASE
COLLAR
11/64-40
FRONT
SHIELD
GUIDE
12/64-28
BAR. 134
134 DPX5 DPX5
BUSH
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A
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8
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L=9
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LOWER
L=9
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D=7.94
L=4.8
SHAFT
HOLDER
L=
9.5
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ASH.
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3.5
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