t a p L F b u t t o n , t h e n S T E P b u t t o n
L F
t a p S T E P b u t t o n
t a p L F b u t t o n
t a p
b o t h
S T E P a n d L F
s i m u l t a n e o u s l y
T o g g l e
i n c l u d e /
e x c l u d e
p a r a m e t e r i n
i n d e x i n g
D i s p l a y s p e a k
E G T v a l u e
A U T O I N D E X :
p a r a m e t e r s
i n d e x e d
a u t o m a t i c a l l y
M A N U A L
I N D E X :
p a r a m e t e r s
i n d e x e d w h e n
S T E P i s t a p p e d
L E A N F I N D :
s t a r t s
L e a n F i n d
p r o c e d u r e
r e l e a s e
b u t t o n s
r e l e a s e L F b u t t o n
h o l d L F b u t t o n
How to use LeanFind(page 13)
How to Change Modes (page 7)
EDM-760 enters Automatic indexing mode two minutes after power up
How to …
interpret CHT trends page 6reset an alarm page 26
lean turbocharged engines page 19set start up fuel page 29
diagnose engine problems page 23accumulate total fuel page 30
calibrate OAT readings page 37reset fuel used page 30
change from °F to °C page 37, 44set fuel tank capacity page 47
dump data to a PC page 36set K factor page 41
Note Tank size can be entered by holding in the step button upon
start-up.
Specifications
FAA Approved
Indicator TSO & STC
Fuel Flow Option STC
Display Size:
3 1/8 in panel mount
3.5 in. sq., 7.5 in. deep
Common Mode Range:
+ 4v, rejection > 80db
Analog Thermocouples
Response curve: All Linearized.
Resolution: 1.0 oF
Accuracy: + 1.0 oF
Calibration: type K (J CHT avail.)
Operating Temperature Range:
-40 to 195 oF
Temperature Range:
EGT bar graph: variable
EGT, TIT digital: -40 to 2500 oF
CHT, OAT, IAT: -40 to 800 oF
Analog input channels:
12 Exhaust Gas Temperature (EGT)
12 Cylinder Head Temperature (CHT)
2 Turbine Inlet Temperature (TIT)
2 additional channels
(either OIL, CRB or second TIT)
1 Outside Air Temperature (OAT)
1 System Bus Voltage (BAT)
Resolution and Display Range (Fuel Flow Option)
displaymaximum display valueresolution
K factor range:5,000 to 99,99010
Fuel flow:Accuracy (8 to 60 GPH)1 %
140.0 GPH at K factor 85,0000.1 GPH
410.0 GPH at K factor 29,0000.1 GPH
820 PPH at K factor 85,0001 PPH
2400 PPH at K factor 29,0001 PPH
560 LPH at K factor 85,0001 LPH
1640 LPH at K factor 29,0001 LPH
372 KPH at K factor 85,0001 KPH
1088 KPH at K factor 29,0001 KPH
Fuel Remaining:999.9 Gal0.1 Gal
999 Lbs., L, or Kg1 Lb., L, or Kg
Fuel Used:999.9 Gal.0.1 Gal
9999 Lbs., L, or Kg1 Lb., L, or Kg
Time to Empty:50 hours1 minute
Long Term Memory
Data capacity: up to 17 hours sampled every 6 seconds
Recording rate: programmable, every 2 seconds to 500 seconds
Pilot’s Guide
EDM-760 TWIN
Copyright 1999, 2001, 2003, 2004, 2005 J.P. Instruments, Inc.
All Rights Reserved
Printed in the United States of America
J.P.INSTRUMENTS
Information: P. O. Box 7033
Huntington Beach, CA 92646
3/15/2012 13:29:00 a3/p3
Factory: 3185-B Airway Avenue
Costa Mesa, CA 92626
The EDM-760 Engine Data Management system is the most advanced
and accurate piston engine monitoring instrument on the market. Using the
latest microprocessor technology, the EDM-760 will monitor up to
twenty-four critical measurements in your engines, three times a second,
with a linearized thermocouple accuracy of better than 0.1 percent or 2°F.
As your built-in flight engineer, the EDM-760 is constantly “red line”
checking: all critical measurements are automatically checked several
times a second, regardless of the current display status. Leaning is
accomplished quickly and automatically using the LeanFind procedure.
With the EDM-760 it is now possible to have substantially more
CHT probe
EGT probe
cylinder
head
exhaust
manifold
diagnostic information available to you in a timely and usable manner.
The included data memory permits you to record all measurements for
later down loading to your laptop or Palm handheld.
Benefits of Proper Mixture Control
•Improved engine efficiency•Reduced maintenance
costs
•Greater fuel economy•Reduced operating costs
•Smoother engine operation•Proper engine
temperatures
•Longer spark plug life•Reduced engine vibration
JPI Probes
Temperature information processed
by the EDM-760 is captured by fast response, grounded JPI
temperature probes, that accurately
measure the small temperature
changes—as small as 1°F—that
occur during mixture adjustment.
Temperature and Mixture
In a piston engine only a small portion of the energy from combustion
produces movement of the piston during the power stroke. The majority of
energy passes into the exhaust pipe as hot gasses. By monitoring the
temperature of these exhaust gasses you will have an indication of the
quality of the combustion process. Low compression, non-uniform fuel
distribution, faulty ignition, and clogged injectors diminish the efficiency
of the combustion process that generates power.
From the cockpit you can adjust the fuel/air ratio by a process called
leaning. Retarding the mixture control changes the fuel/air ratio and hence
the resulting Exhaust Gas Temperature (EGT).
The following figure depicts the mixture and temperature relationship.
Page 2Engine Data Management
EGT °F below peakPercent of best power
CHT °F change from
best power
Best
economy
range
Best
power
range
0
-200
-100
-300
-20
20
-60
-40
0
-80
100
85
90
95
80
E
G
T
C
H
T
P
e
r
c
e
n
t
p
o
w
e
r
S
p
e
c
i
f
i
c
f
u
e
l
c
o
n
s
u
m
p
t
i
o
n
Too
lean
LeanRich
Full Rich
(Take-off)
Peak EGT
Leaner Mixture
Peak
Power
As the mixture is leaned, EGT rises to a peak temperature, and then drops
as the mixture is further leaned. Peak power occurs at a mixture using
more fuel than at peak EGT. Best economy occurs at peak EGT. Accurate
leaning yields optimal engine temperatures. By being able to precisely
adjust the mixture, your engines can produce either the highest fuel
economy or maximum power, whichever you choose.
A single EGT gauge merely gives you an average of each cylinder’s
temperature: some cylinders can be too rich, while others too lean.
Variations produced by differences in fuel distribution, ignition, and
compression will cause each cylinder to follow its own mixture and
temperature relationship such that one cylinder will reach peak before
another.
For Your Safe FlightPage 3
Section 2 - Displays and Controls
I 40 I I 452
S T E P L F
_
%
M A X
_
J
P
I
1 2 3 4 5 6 T
° F L R P
390 363
E G T
C H T
E D M - 7 6 0
C H T s h o w n
o n c a l i b r a t e d
s c a l e
E G T b a r g r a p h
r a n g e i s
8 2 5 ° F ( h a l f
r e d l i n e ) t o
1 6 5 0 ° F
N o r P
i n d i c a t e s
N o r m a l i z e o r
P e r c e n t v i e w
T I T b a r g r a p h ,
O I L a s m i s s i n g
s e g m e n t
D o t i n d i c a t e s w h i c h
c y l i n d e r t e m p e r a t u r e s
a r e s h o w n i n t h e
d i g i t a l d i s p l a y
D i g i t a l
t e m p e r a t u r e
i n ° F o r ° C
1 2 3 4 5 6 T
E x h a u s t G a s
T e m p e r a t u r e
( E G T ) i s t h e t o p
o f t h e c o l u m n
C y l i n d e r H e a d
T e m p e r a t u r e
i s s h o w n a s a
m i s s i n g b a r
3 0 0
4 0 0
5 0 0
C H T
The EDM-760 monitors engine temperatures and voltages, assists in
adjusting the fuel/air mixture, and helps diagnose engine malfunctions.
There are three components of the user interface:
•Analog display including cylinder number and index dot
•Digital display for numeric readouts and messages
•Two front panel operating buttons.
Displays
Analog Display
The upper half of the face of the EDM-760 is the analog display.
The following is a description of the analog display, from top to bottom.
Numbers in circles refer to features in the above diagram.
Page 4Engine Data Management
Temperature Units (°F or °C)
•°F temperatures in the digital display are in Fahrenheit
degrees.
•°C temperatures in the digital display are in Celsius degrees.
To change the display of OAT see “Pilot Programming” on page 37. To
change the display of engine temperatures see “Changing the Alarm
Limits” on page 44.
Cylinder Numbers and Dot Index
A row of numbers 1 through 6 and the letter T are the column labels for
the analog display. The 1 through 6 are the cylinder numbers. If the TIT
option is installed, the T denotes the last column is displaying Turbine
Input Temperature (TIT). If the T is absent and the Oil temperature
option is installed, the last column displays Oil temperature. If both TIT
and Oil temperature options are installed, the last column displays TIT
and the missing segment displays OIL. A round dot under the numbers 1
through 6 indicates that particular column is shown numerically in the
EGT and CHT digital display.
Normalize and Percentage View Indicators
•Percentage view: when there is a P at the top of the display,
the columns indicate percent of EGT red line. Each column is
composed of a stack of segments. A maximum height column
depicts 100 percent of red line and a one segment-high
column depicts 50 percent of red line. For example, if the red
line is 1650°F, a maximum height column represents 1650°F
and a one segment-high column represents half that value, or
825°F. The Percentage view permits comparison of EGTs
across all cylinders. Hotter cylinders display higher columns
than cooler cylinders.
•Normalize view: when there is an N at the top of the display,
the EGT columns are displayed normalized. When you
change to the Normalize view, all column peaks are set to the
same half-height level for trend analysis. Any changes are
shown as an increase or decrease in column height. A onesegment change in column height represents a 10°F change.
The Normalize view permits rapid visualization of EGT
trends, rather than a percentage of red line. You may use
normalize in level cruise.
To toggle between Percentage and the Normalize views, hold the LF
button for three seconds. The analog display becomes half height and the
display changes to the Normalize view. Selecting the Normalize view does
not affect the digital display nor alter the measurement sequence. The
For Your Safe FlightPage 5
CHT display—described later—is not affected by the Normalize or
3 0 0
4 0 0
5 0 0
C H T
Percentage view.
You may select the Normalize view in either the Manual or Automatic
indexing mode. Normalize view is most helpful for engine trend
monitoring of each cylinder’s operation. For example using the Normalize
view during engine run-up, a fouled spark plug will appear as a higher
column.
A common mistake is to be in the Normalize view and then change your
power setting, causing all columns to go off scale, high or low. Set to the
Percentage view before adding or reducing power. Always set Percentage
View when beginning your descent.
Bar Graph EGT and CHT
Each column in the bar graph is composed of a stack of segments. The
total height of each column represents the EGT and the missing segment
in the column represents the CHT trend.
• In the Percentage view, the EGT and TIT (or
Oil temperature) columns’ resolutions depend
on the programmed red line limits.
•CHT is displayed by a missing segment or a
single isolated lighted segment, in 25°F increments.
The CHT display is the not affected by mode or view.
Digital Display
Beneath the bar graph is the 9-segment alphanumeric display.
EGT and CHT
When the dot index is beneath a cylinder number, 1 through 6, the digital
display shows the EGTs on the top (four digits for each engine) and the
CHTs on the bottom (three digits for each engine). Other measurements
are displayed in the digital display as described in the subsection
“Measurement Indexing—without Fuel Flow Option” on
page 10.
Page 6Engine Data Management
I 40 I I 452
S T E P L F
_
%
M A X
_
J
P
I
1 2 3 4 5 6 T
° F L R P
390 363
E G T
C H T
E D M - 7 6 0
3 d i g i t d i s p l a y
o f C H T
L e f t E n g i n e
4 d i g i t
d i s p l a y o f
E G T
L e f t E n g i n e
3 d i g i t d i s p l a y
o f C H T
R i g h t E n g i n e
4 d i g i t
d i s p l a y o f
E G T
R i g h t E n g i n e
1 2 3 4 5 6 T
3 0 0
4 0 0
5 0 0
C H T
C H T s h o w n
o n c a l i b r a t e d
s c a l e
Display Dimming
The entire display panel features automatic dimming. Allow ten seconds
for the display to adjust to ambient lighting conditions.
Modes
There are three standard operating modes of the EDM-760: Automatic
indexing, Manual indexing, and LeanFind. These modes will be
described in more detail beginning on page 11. Most of the time you
will operate the EDM-760 in the Automatic indexing mode. When you
first turn on the power the EDM-760 starts in the Manual indexing mode,
but will enter the Automatic indexing mode after two minutes. The three
modes affect primarily the digital display.
Automatic Indexing Mode
Just tap the LF button, then tap the STEP button. No user intervention
is required to use this mode. Each cylinder and each measurement value is
automatically sequenced and shown in the digital display for a few
seconds.
Manual Indexing Mode
Just tap the STEP button. Automatic Indexing stops. Each indexed
measurement is frozen in the digital display until you manually index to
the next measurement by tapping the STEP button.
For Your Safe FlightPage 7
LeanFind Mode
Simply pre-lean, tap the LF button and begin leaning. The EDM-760
will assist you in finding the first cylinder to peak.
Buttons
Buttons, Front Panel
Two operating buttons control all functions of the EDM-760.
The term tap will be used to denote pressing a button momentarily. The
term hold will be used to denote pressing and holding a button for five
seconds or longer.
STEP Button
Located on the lower left side near the instrument face.
• In the Automatic indexing mode, tapping the STEP button will
stop indexing and change to the Manual indexing mode. Then
each tap of the STEP button will display the next measurement
in the sequence.
• In the LeanFind mode tapping the STEP button will terminate
the LeanFind mode and change to the Automatic indexing mode.
Secondary functions of the STEP button include:
• In the Manual indexing mode holding the STEP button will
display the previous measurements in the sequence (rapidly
backwards).
• In the programming procedures, described on page 37, tapping
the STEP button will advance to the next item in the list.
• When an alarm is displayed (“Alarms” are described on page 43),
tapping the STEP button will temporarily delete that
measurement from the sequence for the next ten minutes.
• When an alarm is displayed, holding the STEP button until the
word OFF appears will delete that measurement from the
sequence for the remainder of the flight.
Page 8Engine Data Management
LF Button
N: Normalize viewP: Percentage view
hold LF button
for 3 seconds
Located on the lower right side near the instrument face.
•In Automatic or Manual indexing modes, tapping the LF
button will change to the LeanFind mode.
•In Automatic or Manual indexing modes holding the LF
button for three seconds will toggle between Percentage and
Normalize views.
•In the LF mode holding the LF button after peak EGT is
found will display peak EGT.
•In the LF mode tapping the LF button twice will mark a data
record in memory.
Secondary functions of the LF button include:
•In the pilot programming procedure, holding or tapping the
LF button is used to increment or decrement parameter values
and toggle between yes and no answers to questions.
STEP and LF Buttons
•Holding both the STEP and LF buttons simultaneously for
five seconds changes to the pilot programming procedure.
•Holding both the STEP and LF buttons simultaneously for
five seconds after tapping LF but before beginning to lean
will toggle between Rich of Peak and Lean of Peak
•Tapping both the STEP and LF buttons simultaneously in
Manual indexing mode toggles to include or exclude the
displayed measurement from the Automatic indexing mode. It
has no affect on the displayed measurements in the Manual
indexing mode.
For Your Safe FlightPage 9
Measurement Indexing—without Fuel Flow Option
The EDM-760 steps through the engine measurements in a specific
sequence. Listed below is the indexing sequence, measurement description
and example of the digital display.
Measurement ExampleComments
Voltage, System Bus
Outside Air
Temperature
I4.2
8I BAT
OAT
Battery voltage and OAT °F
or °C
Difference between
hottest and coolest
EGT
EGT, CHT
TIT, Turbine Inlet
Temperature
Oil Temperature
TIT #2 Second Turbine
Inlet Temperature
80 EGT
52
DIF
DIF
I340
I430
376
385
I370
I450
TIT
TIT
I 7 7
I80
OIL
OIL
I450
I460
T I2
T I2
Dot indicates most widely
deviating cylinder
EGT, left, CHT, right. Dot
indicates cylinder
Only one of these three
options may be installed in
the aircraft
Carburetor Temperature
20
25
CRB
CRB
Page 10Engine Data Management
Shock Cooling
-30
-40
Dot indicates fastest
cooling cylinder
CLD
CLD
The display will pause at each measurement for four seconds in the
Automatic indexing mode. (The four second indexing rate can be changed.
See “Pilot Programming” on page 37.) In the Manual indexing mode, tap
the STEP button to advance to next measurement. Only the
measurements for the options that are installed will be displayed;
uninstalled measurements will not appear.
Section 3 - Operating Procedures
Diagnostic Testing on Startup and During Flight
When your EDM-760 is first turned on, all digits light up for a few
seconds, permitting you to check for non-functional segments. Then each
column is self-tested in sequence while the EDM-760 tests internal
components, calibration and integrity of the probes. If a problem is found,
it will be displayed as OPEN PRB or CAL ERR, followed by the name
of the probe or channel. During flight, probes are constantly checked for
inconsistent or intermittent signals. A faulty channel or probe encountered
during start-up or during flight will be deleted from the sequence,
producing a missing column or blank digital data.
Modes
The EDM-760 has three different operating modes: Automatic indexing,
Manual indexing and LeanFind. When you first turn on the power the
EDM-760 starts in the Manual indexing mode, but will enter the
Automatic indexing mode after a few minutes. The Automatic indexing
mode provides you with engine monitoring information for the majority of
flight conditions. To adjust the mixture, use the LeanFind mode. And to
display specific measurements, use the Manual indexing mode. In both the
Automatic and Manual indexing modes the analog display shows a bar
graph of EGT and CHT for each cylinder and the TIT, if installed (or Oil
temperature, if it is installed and TIT is not installed).
For Your Safe FlightPage 11
Automatic Indexing Mode
Just tap the LF button, then tap the STEP button. No user intervention
is required to use this mode. In the Automatic indexing mode the EDM760 displays the measurement sequence at a user-selected indexing rate
(see “Personalizing” on page 37).
Individual measurements can be excluded from the Automatic indexing mode: tap STEP to enter the Manual indexing mode. Tap STEP to index
to the measurement you want to exclude. Then tap both the STEP and LF
buttons simultaneously. Excluded measurements display a decimal point
before the measurement name.
For example:
↓
Included I84 OIL Excluded I84 OIL
Tapping the STEP and LF buttons simultaneously will toggle back and
forth between include and exclude.
•You can program whether every time you turn on the EDM-760, it
will remember which measurements were excluded or defaults to none
excluded. See on page 45.
•All installed measurements are always displayed in the Manual
indexing mode. Exclusion only applies to the Automatic indexing
mode.
•All measurements are checked for alarm conditions every second
regardless of their included or excluded status.
Manual Indexing Mode
Just tap the STEP button. Use the Manual indexing mode when you
want to monitor one specific measurement such as shock cooling during
descent, or a particular cylinder temperature during climbs. To change to
the Manual indexing mode, tap the STEP button once. Subsequent taps
will index the digital display through the measurement sequence (see
“Measurement Indexing—without Fuel Flow Option” on page 10). To
exit the Manual indexing mode and return to the Automatic indexing
mode, either tap the LF button and then tap the STEP button (see “How
Page 12Engine Data Management
to Change Views” in the front of this manual). You may disable the
Automatic indexing mode. See “Personalizing” on page 37.
LeanFind Mode—Leaning Rich of Peak
•JPI’s EDM-760 provides two methods of leaning: lean
rich of peak (LEAN R) or lean of peak (LEAN L). The
standard method is to lean about 20° rich of peak. With the
advent of GAMI injectors it is now possible to set the mixture
lean of peak—saving fuel and running the engine cooler.
Teledyne Continental recommends lean of peak for the Malibu.
This manual primarily describes the rich of peak method, and
provides the procedure for the lean of peak method. The
factory default method is set to rich of peak, but you can
change this to lean of peak. See Changing the Alarm Limits
Procedure on page 45.
Simply pre-lean, tap the LF button and begin leaning. Upon
reaching cruise configuration, you will use the LeanFind mode to
identify the first cylinder to reach peak EGT.
A more detailed explanation of the LeanFind procedure follows this stepby-step procedure.
For Your Safe FlightPage 13
EGT °F below
peak
Percent of best
power
CHT °F change from
best power
Best
power
range
0
-100
-50
-20
20
-60
-40
0
-
80
100
85
90
95
80
P
e
r
c
e
n
t
p
o
w
e
r
S
p
e
c
i
f
i
c
f
u
e
l
c
o
n
s
u
m
p
t
i
o
n
Too
lean
LeanRich
Full Rich
(Take-off)
E
G
T
C
H
T
First
cylinder to
peak. Use for
Rich of Peak
leaning
Last
cylinder to
peak. Use for
Lean of Peak
leaning with GAMI
injectors
Peak Power
Best
economy
range
GAMI
spread
Page 14Engine Data Management
LeanFind Procedure—Step-by-Step
Best
power
Temperature when
column flashes
best economy
leaner
richer
ProcedureExampleComments
1Establish cruise at approx.
65 to 75% power.
2Pre-lean the mixture to 50°F
on the rich side of the
I490
370
estimated peak EGT on any
cylinder: _____°
3Wait one minuteLet engine stabilize.
4Tap the LF button
I490
LF
5Slowly lean the mixture—
approx. 4°/second—while
observing the display. When
there is a 15°F rise in EGT,
LeanFind mode becomes
active.
6Stop leaning when
a column begins flashing.
I520
LF
(Fuel Flow
Option
shows
flow)
I550
SET
You will see PEAK EGT for
two seconds, followed by:
or with
Fuel Flow
I550
I 2.4
7If you hold LF, peak EGT will
be displayed while the LF
I560
PEAK
button is held down.
8Slowly enrich the mixture. the
temperature will increase,
I560 SET
returning to peak.
Stop enriching at the desired
EGT.
Best economy
Best power
I560 SET
I460 SET
*For your first flight with the
EDM-760, use the method
shown below.
Start the LeanFind mode.
Flashing cylinder number
indicates hottest cylinder and
that LeanFind mode is active.
Flashing cylinder number &
column indicates leanest
cylinder. (SET means that
the peaked cylinder is “set”
into the display.) Due to
thermal inertia this will
usually be about 10°F lean of
peak.
Captured peak EGT value is
displayed.
•Peak EGT for best
economy
•100° cooler than peak for
best power
*Here is how to determine the pre-lean value: while in cruise at under 65
percent power, choose any cylinder and lean that cylinder to peak EGT in
the Manual indexing mode or to engine roughness, whichever occurs first.
Note the peak, subtract 50° and write the resulting number in the space
provided in step 2.
For Your Safe FlightPage 15
LeanFind Procedure—General Explanation
Lycoming and Continental engines have established specific
restrictions on leaning that must be followed, such as
percentage of power, climb leaning, and TIT limits. Lycoming
recommends operation at peak EGT for power settings of
75% or lower, while Continental recommends operation at
peak EGT for power settings of 65% or lower. This guide is
not meant to supersede any specific recommendations of the
engine manufacturer or airframe manufacturer.
It is your responsibility to know your aircraft’s limitations.
Pre-lean the mixture to about 50° below peak. After pre-leaning, wait for
one minute for the temperatures to stabilize. Next, begin the leaning
process by tapping the LF button.
The LeanFind procedure will begin on the first engine you lean — the one
that first indicates a 15° EGT temperature rise. The examples below
assume the left engine is leaned first. Begin leaning the mixture. When a
15° rise occurs, the LeanFind mode becomes activated, shown when the
cylinder number above the column of the hottest cylinder begins flashing.
LeanFind is not active if a cylinder number is not blinking.
With the Fuel Flow Option, instead of seeing the word LF in the
display, you will see numerical fuel flow rate during the leaning
process on the right side of the digital display. This allows you to
observe the EGT rise and at the same time watch the fuel flow
rate decrease.
To show the progress of the leaning process, the EDM-760 selects the
hottest cylinder for reference in the digital display. In the example below,
the I360 is the current temperature of the hottest cylinder. If the fuel flow
option in installed, instead of LF you will see the fuel flow rate, for
example I2.4.
Page 16Engine Data Management
I 360 I 452
S T E P L F
_
%
M A X
_
J
P
I
1 2 3 4 5 6 T
° F L R P
LF
E G T
E D M - 7 6 0
Wh e n L F i s a c t i v a t e d :
To s h o w t h e p r o g r e s s o f t h e l e a n i n g
p r o c e s s , t h e EDM- 7 6 0 s e l e c t s t h e h o t t e s t
c y l i n d e r f o r r e f e r e n c e i n t h e d i g i t a l d i s p l a y .
1 2 3 4 5 6 T
3 0 0
4 0 0
5 0 0
C H T
D o t o f h o t t e s t
c y l i n d e r f l a s h e s
w h e n E G T
r i s e s 1 5 ° a n d i s
a r m e d t o
p e r f o r m
L e a n F i n d
T e m p e r a t u r e
a n d " L F "
d i s p l a y e d
Continue leaning slowly without pausing. With a vernier mixture control,
turn the knob about a quarter turn every five seconds. With a non-vernier
or quadrant mixture control, lean slowly and smoothly about 1/16 inch
every five seconds. Eventually, one cylinder will reach peak before any of
the other cylinders. The EDM-760 will determine this automatically.
Notice that this cylinder does not necessarily have the hottest EGT.
The EDM-760 will indicate success in finding a peak by displaying the
words PEAK EGT for two seconds, followed by flashing the column of—
and displaying the value of—the EGT of the cylinder that peaked first.
The word SET will also be displayed. (With the Fuel Flow Option the
current fuel flow rate will be displayed on the right side of the digital
display instead of the word SET.) The flashing cylinder will be locked —
or set—into the digital display during the remainder of the LeanFind
procedure to allow you to set the final mixture. The peak EGT value is
remembered by the EDM-760 and will be displayed as long as you hold
the LF button.
You may now enrichen the mixture to operate at peak or continue
enriching to 100° rich of peak, or a value of your choice, consistent with
For Your Safe FlightPage 17
the procedures defined in your aircraft engine manual. If you tap the LF
I 560 I 452
S T E P L F
_
%
M A X
_
J
P
I
1 2 3 4 5 6 T
° F L R P
SET
E G T
E D M - 7 6 0
L e a n i n g RI CH o f Pe a k
PEAK
EGT
1 2 3 4 5 6 T
3 0 0
4 0 0
5 0 0
C H T
c o l u m n o f
L E A N E S T c y l i n d e r
f l a s h e s
E G T o f t h e
L E A N E S T c y l i n d e r
d i s p l a y e d w i t h t h e
w o r d " S E T "
d o t i n d i c a t e s
L E A N E S T c y l i n d e r
a n d f l a s h e s
" P E A K E G T "
d i s p l a y e d f o r
t w o s e c o n d s
w h e n p e a k i s
f o u n d
button, the digital display will toggle between displaying the peak EGT or
the number of degrees below peak.
If you lean too much, the EGT will drop and the engine will be operating
lean of peak.
Lean of Peak Leaning with GAMI injectors
To use the “lean of peak” method, tap LF and then immediately
hold both STEP and LF until you see LEAN L. Once you begin
leaning (flashing dot) you cannot change leaning methods. You may
toggle back to LEAN R by holding both buttons again.
In the “lean of peak” method the columns will invert with the first
to peak progressing down from the top of the display. The inverted
column scale is 5° per segment below peak. As you continue to
lean past peak the dot of the each successive cylinder will flash as it
peaks. The peaks will be shown as an inverted bar graph; when
the last cylinder peaks its column will flash. The analog display is an
inverted bar graph showing where each cylinder peaked. When the
LF button is held the display will show the delta fuel flow between
Page 18Engine Data Management
the first and last to peak (GAMI Spread), as well as the richest
- 5
S T E P L F
_
%
M A X
_
J
P
I
1 2 3 4 5 6 T
° F L R P
7. 3
E G T
E D M - 7 6 0
L e a n i n g L EA N o f Pe a k
1 2 3 4 5 6 T
3 0 0
4 0 0
5 0 0
C H T
T e m p e r a t u r e b e l o w
p e a k o f t h e l a s t
c y l i n d e r t o p e a k
C u r r e n t f u e l f l o w
r a t e
L a r g e s t c o l u m n i s
t h e f i r s t c y l i n d e r t o
p e a k
S h o r t e s t c o l u m n i s
t h e l a s t c y l i n d e r t o
p e a k
peak EGT.
Fine Tuning the Mixture
Fuel flow is the critical issue in the leaning process. Uniform fuel
distribution to all cylinders results in the best economy and smooth
operation. Estimate the uniform fuel distribution by the heights of the
EGT columns on the analog display. Uniform fuel balance among all
cylinders occurs when the heights of the columns, displayed in Percentage
view, are uniform. Minor adjustments in throttle position, RPM, and
mixture settings can dramatically improve uniformity of the fuel
distribution. In fuel injected engines, interchanging injector nozzles
between high and low EGT cylinders will improve fuel distribution in
many cases.
If you tap STEP, scanning will resume. Or instead, if you tap LF
you will return to the inverted bar graph, which can be used for fine
tuning. To begin the LeanFind procedure anew, tap LF a second
time.
Turbocharged Engines
The leaning process for turbocharged engines is by reference to the first
cylinder or TIT to reach peak. However, the TIT factory red line may
For Your Safe FlightPage 19
limit the leaning process. TIT red line is generally 1650°F, and up to
1750°F in some installations. If during leaning the TIT exceeds red line by
less than 100°, the LeanFind procedure will continue to operate and the
TIT redline alarm will be suppressed for one minute, allowing you to
complete the leaning process. Otherwise the digital display will show, for
example, I650 TIT and TIT will flash. You will notice that in some
cases the TIT reads 100°F hotter than the hottest EGT. This is caused by
unburned fuel in the exhaust igniting at the turbine inlet.
The reduced size of the JPI Hastaloy-X-tip probes produces faster
response and more accurate than the massive factory installed probe.
Therefore JPI probes may read as much as 100°F higher than the factory
installed probe. However, note that the engines were certified with the
factory installed probe and gauge, and this gauge reading is the limiting
factor when adjusting your engines.
Never exceed red line on the factory installed instruments.
Operation for each Phase of Flight
Engine Run-Up (you can add this to your run-up
checklist.)
Suggested setup:
•Set engine to runup RPM
•Normalize view
•Manual mode
Verify:
•uniform rise of about 50°F in all EGTs in single magneto
operation.
•uniform rise of EGTs with application of the mixture control.
Be alert for:
•unusually low voltage (less than nominal battery voltage)
•cold OIL and normal oil pressure
•abnormally high CHT
•large drop in EGT on one cylinder in single magneto operation—
may be fouled spark plug.
Page 20Engine Data Management
Take-Off, Climb, and Full Throttle Operations
Suggested setup:
•Percentage view
•Automatic mode
Verify:
•EGTs and CHTs consistent with past climbs. EGTs should be in
the 1100 to 1300°F range (100° to 300°F cooler than cruise) due
to fuel cooling.
Be alert for:
•high EGT in one cylinder, 300°F above the others may indicate
plugged injector or leaking manifold gasket on a carbureted
engine.
•If all EGT columns go off scale to the top of the column, be sure
you are not in Normalize view, as indicated by the symbol NRM
to the left of the horsepower display.
At high density altitude an overly rich mixture can significantly reduce
engine power.
Cruise
After the engine is warmed up, use LeanFind to lean the mixture.
Suggested setup:
•Normalize view
•Automatic mode
Be alert for:
•uneven EGTs (injected engines). Make fine adjustments to
throttle, then RPM, then mixture to level the display columns.
•abnormal patterns of EGTs and CHT. (see “Engine Diagnosis
Chart” on page 24).
Descent
Suggested setup:
•Percentage view
•Manual mode
For Your Safe FlightPage 21
Be alert for:
•CLD: shock cooling alarm is set to -60°F. Average cool rates of
-40°F/minute to –60°F/minute are normal, depending on the
engine size.
Common Misapplications
Some of the more common misapplications made by first-time EDM-760
users are presented here in an attempt to help you avoid similar problems.
ProblemCauseCorrection
finds a premature
“false” peak.
Peak not foundLeaning too quickly.Lean at the speed of
Off-scale EGT bars,
too high or low
First cylinder to peak
is not the hottest
EGTs rise during
single magneto check
EGTs not uniform
during low power
operation
Failure to pre-lean before
performing LeanFind.
Pausing during leaning.Lean continuously, do
Retarding mixture too
slowly.
EDM-760 is in the
Normalize view and later
observe off-scale EGT bar
readings.
This is normal. The first
to cylinder peak is
unrelated to the hottest.
This is normal, due to
incomplete combustion
persisting longer.
This is normal. Fuel and air
distribution is not optimal at low
power settings.
Follow the pre-lean
procedure on page
13.
not pause.
Lean more quickly.
approx. 10°F per sec.
Set to Percentage
view
Page 22Engine Data Management
Section 4 - Diagnosing Engine Problems
Normal Engine Limits
The follow chart lists typical normal measurement values that you
will observe for most general aircraft engines.
MeasurementNormal rangeComments
EGTs in Cruise1350°F
1550°F
EGT span (DIF)70 to 90°F
120 to 150°F
TIT1600°F average
CHTs350°F(OAT 60°F)
410°F
CHT span50 to 70°F
OIL200°F
Shock cooling*-40°/minute
-55°/minute
-200°/minute
•under 200 HP
•high performance
•EGT should drop
200°F when full
throttle is applied
•fuel injected
•carbureted
•100° higher than
EGT
•normally aspirated
•Turbocharged
•oil cooler thermostat
opens at 180°F
•tightly cowled
•Bonanza
•helicopter
* Maintain a cooling rate of less than -60°/minute. You will find that the
cylinder with the greatest shock cooling will shift from front cylinders
(during climb out) to the rear cylinders (during descent ).
If one CHT is reading 20° to 50° above or below the others, this may be
due to that cylinder having a spark plug gasket probe instead of a bayonet
probe. This is necessary because the aircraft’s factory original CHT probe
is occupying the socket in the cylinder head rather than the EDM-760.
This is normal. If the discrepancy is greater, be sure the spark plug gasket
probe is mounted on the top spark plug. An adapter probe is available to
occupy the same socket as the factory original probe. Contact your dealer.
For Your Safe FlightPage 23
Engine Diagnosis Chart
50%
50%
50%
50%
50%
The following chart will help you diagnose engine problems in your
aircraft. (Views are Percentage views). Notice that there is always one
CHT that is shown hotter than the others.
DisplaySymptomProbable
Cause
75° to 100° rise
for one cylinder
during flight
Increase or
decrease after
ignition system
maintenance
Loss of EGT for
one cylinder.
Engine rough
Loss of EGT for
one cylinder; no
digital EGT
Decrease in
EGT for one
cylinder
Spark plug not
firing due to
fouling, faulty
plug, lead or
distributor.
Improper timing:
high EGT →
retarded ignition;
low EGT →
advanced
ignition.
Stuck valve.
Other cylinders
are okay.
Failed probe or
failed wire
harness.
Intake valve not
opening fully;
faulty valve lifter.
Recommende
d Action
Enrich mixture
to return EGT
to normal.
Have plugs
checked.
Check EGT for
each mag to
determine any
uneven timing.
Have valve
train checked.
Swap probes to
determine if
probe or wire
harness is bad.
Have valve
lifter or rocker
arm checked.
Page 24Engine Data Management
DisplaySymptomProbable
50%
50%
50%
50%
50%
Cause
EGT and
CHT not
uniform
Dirty fuel
injectors or
fouled plugs.
Recommended
Action
Check injectors
and plugs. Nonuniformity is
normal for
carbureted engines
Decrease
in EGT for
all cylinders
Slow rise in
EGT. Low
CHT
High CHT
on
cylinders
on one side
of engine
EGT on
one
cylinder
jumps up
and down
100°
Decrease in
airflow into the
induction system.
Carb or induction
ice.
Engine units set
to Celsius
Burned exhaust
valve. CHT is low
due to low power
output.
Obstruction
under cowling.
Spark plug
fouling at higher
temperatures.
Check for change
in manifold
pressure.
Set alarm limits to
Celsius degrees
Have compression
checked.
Check for improper
installed baffling,
cowl flap
misalignment or
bird nests.
Check spark plug.
For Your Safe FlightPage 25
DisplaySymptomProbable CauseRecommended
50%
50%
no sharp
peak
50%
50%
Action
Decrease in
EGT for one
cylinder at
low RPM
Sudden off
scale rise for
any or all
cylinders
Loss of peak
EGT
Low
compression.
Pre-ignition,
or
Normalize view,
or failed probe
Poor ignition or
vapor in fuel
injection system.
Check
compression.
Full rich and
reduce power.
Change to
Percentage view.
Check probe
Have magneto
tested.
Decrease in
peak or flat
EGT
response to
leaning
process
Detonation.
Usually the result
of 80 Octane fuel
in 100 Octane
engine.
Enrich mixture,
reduce power and
relean mixture.
Repeat to find
power setting
where normal
peak is obtained
or run rich.
Below
10,000 ft. full
throttle
causes
Weak or
defective
mechanical fuel
pump.
Apply booster
pump. If EGTs
drop, replace fuel
pump.
EGTs to rise
CHT more
than 500°,
EGT normal.
Adjacent
EGT may be
Leaking exhaust
gasket blowing
on CHT probe.
Look for white
powder around
cylinder to
determine leak
area.
low
Alarms
The EDM-760 has programmable alarms. When a measurement falls
outside of its normal limit(s), the digital display will flash with the value
and abbreviation of the alarming item. If the condition triggering the alarm
returns to within normal limit(s), the display will stop flashing the alarm.
Page 26Engine Data Management
If your installation includes a separate panel mounted alarm warning
enunciator light or audible warning, it too will be activated.
There is no alarm for the individual EGTs because the temperature values
can assume different ranges depending on the flight configuration (run up,
climb, cruise). There is an alarm on the DIF measurement, the difference
between the hottest and coolest EGTs. DIF—or span—is the important
measurement for monitoring the EGTs. See “Factory Set Default Limits”
on page 43 for a list of the alarms and their factory default settings.
When an alarm is displayed, tapping the STEP button will temporarily
disable the alarm indication for the next ten minutes.
When an alarm is displayed, holding the STEP button until the word
OFF appears will disable that alarm indication for the remainder of the
flight. See Alarm Limits” on page 43.
Alarm Priority
If multiple alarms occur simultaneously, the higher priority alarm will
temporarily “hide” the lower priority alarm(s). When an alarm occurs,
note the cause of the alarm and tap the STEP button to clear the alarm
indication so that you will be notified of any other alarm that might have
occurred. The alarm priorities are as follows:
Highest priority
Lowest priority
TIT
CHT
OIL
CLD
DIF
BAT
LO FUEL
LO TIME
TIT over temperature
CHT over temperature
OIL temperature
CHT cooling rate
EGT span
Battery voltage
Fuel remaining low
Fuel endurance low
Pre-Ignition and Detonation
Combustion that is too rapid leads to detonation and possibly pre-ignition.
Detonation is abnormally rapid combustion where the fuel-air mixture
explodes instead of burning uniformly. It causes the EGT to decrease and
the CHT to increase, and can appear during the leaning process. It occurs
under high compression from fuel with too low an octane rating, or from
avgas contaminated by jet fuel. Fuel additives, such as lead, boost the
octane rating and slow down the combustion process, producing an even
pressure to the piston.
For Your Safe FlightPage 27
Pre-ignition is caused by hot spots in the cylinder. Ignition occurs prior to
the spark plug firing. The EDM-760 depicts pre-ignition as a sudden red
line of the EGT on the analog display. This may occur in one or more
cylinders. The affected cylinder column(s) will flash while the digital
display will show an EGT higher than 2000°F. At this temperature pre-
ignition will destroy your engines in less than a minute unless you take
immediate corrective action.
Data Logging
On monthly intervals, you may choose to jot down peak EGT,
measurement sequence values, and cruise engine settings on a data logging worksheet in the back of this book. Look for trends as well as
absolute values. DIF is a good indicator of the overall health of the
engines. Typical values are less than 80°F for a factory new fuel injected
engine, and less than 150°F for a carbureted engine. If you discover a DIF
spread greater than this, identify the effected cylinder and initiate
preventive maintenance.
Trend data for EGT and CHT is also of value. Any departure from a
cylinder’s baseline requires investigation. Refer to the “Engine Diagnosis
Chart” on page 24. Data logging as a means of identifying trends is of
considerable value in preventative engine maintenance.
Fuel Flow Option Operation
Select Switch
The select switch is a three-position toggle switch mounted on your
instrument panel near the display of the EDM-760. Any alarm warning
will appear regardless of the select switch setting.
•In the EGT (Temperature) position only the installed
temperature (and battery voltage) measurements are displayed
in the digital display in either the Automatic or Manual
indexing modes or during the pilot programming procedure.
•In the FF (Fuel Flow) position only fuel flow measurements
are displayed in the digital display in either the Automatic or
Manual indexing modes or during the pilot programming
procedure.
Page 28Engine Data Management
•In the ALL (All) position, the EDM-760 both installed
main tank
auxiliary tank
main tank with tab
tab
Auxiliary capacity
Main capacity
temperature and fuel flow measurements are displayed in the
digital display in either the Automatic or Manual indexing
modes or during the pilot procedure.
Start Up Fuel
After initial self-test, you will be asked to inform the EDM-760 of start up
fuel. The EDM-760 will display FUEL for one second, and then flash
FILL? N until any button is pressed. If your aircraft has tank fill tabs and
no auxiliary tanks, you can use the auxiliary tank feature to select either
filling to the tank tabs or topping the tank. See “Main Tank Capacity”
and “Auxiliary Tanks” beginning on page 47 to program the EDM-760
for this feature. The EDM-760 does not differentiate fuel flow between
the main and auxiliary tanks; it considers only total fuel in the aircraft.
During flight you may also inform the EDM-760 of startup fuel using
the pilot program mode, page 37, if you forgot to do so at start up.
Refer to the column in the chart below corresponding to your fuel tank
configuration. Tap the LF button to select one of the four following
fueling choices on the left column of the chart.
LF to
choose
FILL? N
FILL
75
GAL
FILL
I20
GAL
FILL +
GAL
Main tanks only, no
⇓
tabs
Did not add any fuel since last shutdown.
Topped the main
tanks.
(not available)Topped the
Did not top, but added additional fuel to the aircraft, or
removed fuel from the aircraft.
Main tanks
with tabs
Filled only
to the tabs.
main tanks.
Topped the main tanks.
If some additional fuel is
added to the auxiliary
tanks, you will input this
next when .0 GAL is
displayed
Topped both the main
and auxiliary tanks.
Main & Auxiliary
tanks
For Your Safe FlightPage 29
Then tap the STEP button to complete the entry and advance to the
Manual indexing mode.
Adding Fuel and Auxiliary Tanks
If you either
a) added less than full fuel to only the main tanks, or
b) topped the main tanks but have some fuel remaining in the
auxiliary tanks,
then select FILL + and the next display will ask you how much you
added: .0 GAL (or selected units). Hold the LF button to count up, tap
the LF button to count down. The count up will stop at full tanks, since
you cannot add more fuel than would top the tanks.
If you added fuel to only the main tanks, then input how much you added.
If you topped the main tanks, but have some fuel remaining in the
auxiliary tanks, input how much is now in the auxiliary tanks.
You can “add” a negative amount of fuel if you remove fuel from the
aircraft or wish to correct the total quantity of fuel on board.
Accumulate Total—Trip Total
You may either display total fuel used since the last time you informed the
EDM-760 that the aircraft was refueled, or
for an extended trip with multiple fuel stops. This selection affects only
the USD measurement. How to select whether to accumulate or reset is
described in “Pilot Programming” beginning on page 37.
Resetting “USED”
Every time you inform the EDM-760 that the aircraft is refueled, the
amount of fuel used is set to zero, unless the instrument is programmed to
accumulate. The display of fuel used pertains only to the fuel used since
the last time you informed the EDM-760 that the aircraft was refueled.
To reset to zero the amount of fuel used at any point in time, manually
step to display USD and hold both buttons for five seconds until the
display shows .0 USD.
Fuel Management
Without a means of measuring fuel flow, you must rely on the aircraft
fuel gauges or total time of flight. Aircraft fuel gauges are notoriously
Page 30Engine Data Management
inaccurate (they are only required by the FAA to read accurately when
displaying empty). And measuring time of flight is only an approximation,
and assumes a constant fuel flow rate for each phase of flight.
The EDM-760 Fuel Flow Option uses a small turbine transducer that
measures the fuel flowing into each engine. Higher fuel flow causes the
transducer turbine to rotate faster which generates a faster pulse rate.
Because the transducer turbine generates thousands of pulses per gallon of
fuel, it can measure with high resolution the amount of fuel that the engine
has consumed. Prior to engine start you inform the EDM-760 Fuel Flow
Option of the known quantity of fuel aboard, and it will keep track of all
fuel consumed.
For Your Safe FlightPage 31
For fuel calculations to be accurate, it is imperative that you
inform the EDM-760 of the correct amount of fuel aboard the
aircraft. Do not rely on fuel flow instruments to determine fuel
levels in tanks. Refer to original fuel flow instrumentation for
primary information
Measurement Indexing—with Fuel Flow Option
The EDM-760 steps through the engine measurements in a specific
sequence. Listed below is the indexing sequence, measurement description
and example of the digital display. The display will pause at each
measurement for a few seconds in the Automatic indexing mode. In the
Manual indexing mode, tap the STEP button to advance to next
measurement.
The first column indicates what position the select switch must be in to
display that particular measurement. T is EGT, F is FF and A is ALL.
Measurement Start Up Indexing Sequence with Fuel Flow Option
Select
Switch
T, AVoltage, System
Measurement
DescriptionExampleComments
Battery voltage and OAT °F or
°C
Bus Outside Air
Temperature
I4.2
8I BAT
OAT
T, ADifference between
hottest and coolest
EGT
80 EGT
52
DIF
Dot indicates most widely
deviating cylinder
DIF
F, AFuel Flow Rate
I3.5
Or KPH, LPH , PPH
I4.2
GPH
GPH
F, AFuel Used Each
Engine
28.0
27.I
Since last refueling or trip total,
each engine
USD
USD
F, AFuel Remaining
Time to Empty
45.2
0I.38
REM
In gallons, liters or pounds or
kilograms. Hours . Minutes
Remaining at current fuel burn
H.M
Page 32Engine Data Management
F, ATotal Fuel Used
F, AFuel required to
next GPS WPT or
Destination. Fuel
Remaining at WPT
F, ANautical Miles per
Gal
T, AEGT, CHT
55
TOTL
GAL
USD
7.7
20.2
REQ
RES
6.5
357
MPG
NM
I340
I430
376
385
Since last refueling or trip total
(won’t reset)
Present with GPS interface,
valid signal and way point
Present with GPS interface
and valid signal (or MPK, MPL, MPP)
EGT, left, CHT, right. Dot
indicates cylinder
T, ATIT, Turbine Inlet
Temperature
T, AOil Temperature
T, ATIT #2 Second
Turbine Inlet
Temperature
T, ACarburetor
Temperature
T, AShock Cooling
I370
I450
TIT
TIT
I 7 7
I80
OIL
OIL
I450
I460
T I2
T I2
20
25
CRB
CRB
-30
-40
CLD
CLD
Only one of these three options
may be installed in the aircraft
Dot indicates fastest cooling
cylinder
For Your Safe FlightPage 33
Long Term Memory
The EDM-760 Long Term Memory will record and store all displayed
measurements once every six seconds (or at the programmed interval of
between 2 and 500 seconds). At a later time, transfer them to a Palm™
handheld as an intermediate courier, or laptop PC.
When you retrieve recorded data to your palmtop or laptop PC you can
choose to retrieve all the data in stored in the EDM-760, or only the new
data recorded since your last retrieval. In either case, no data in the EDM760 is erased. The data will be saved in the PC in a file in a compressed
format.
The amount of total data that the EDM-760 can store will vary depending
on how rapidly the measured temperatures change. The typical storage is
40 hours, but may vary depending on which options are installed. When
the memory becomes full, the oldest data will be discarded to make room
for the newest. In the LeanFind mode you may place a mark at the next
data record by tapping the LF and STEP buttons simultaneously. You
will see the word SNAP within the next six seconds, indicating a data
record has been marked. Tap the STEP button to return to the Automatic
indexing mode. Recording begins when EGTs are greater than 500°F or
“snap” is requested.
All data are time-stamped. The EDM-760 Long Term Memory contains a
real-time clock that may be reset to local time when you initially program
your instrument. You may also program an aircraft id that will appear in
the output data file. The aircraft id can be your aircraft registration
number or your name. Initially the aircraft id is set to the EDM-760's
serial number.
You may change the recording interval from 2 to 500 seconds, even in
flight. When you change the interval in flight, the current flight file is
closed and a new flight file is created with the new recording interval.
At power on, the EDM-760 will execute its self test and then display the
date (e.g., I I. I2.99), the time (I3.26), the percentage of memory filled
since the last save (FULL 24), and the Aircraft ID.
Transferring Data from the EDM-760 to a Palm Handheld
The examples shown here are specifically for the Palm™ handheld
and a PC running Windows® 98. J. P. Instruments provides an
optional cable to interface to the Palm cradle cable or travel cable.
Page 34Engine Data Management
J. P. Instruments has a
EzPalm 2
JPI
downloadable data transfer
application program for the
Palm series called EzPalm™.
Downloading the EzPalm
Program from the Internet
Go to our web page
www.jpinstruments.com, go to
the downloads page. Double click on EZPALM2.ZIP.
Transferring Data from the EDM-760 to the Palm Handheld
To transfer recorded data to your Palm Computer, proceed as
follows:
1. Connect the Palm Computer cradle or travel cable option
(available from Palm Computing) to the JPI Palm Download
cable (gray). Insert the small round plug of the JPI cable into
the data connector on your aircraft instrument panel, and the
cradle or travel cable to the Palm Computer.
2. Simultaneously hold the STEP and LF buttons for five
seconds. You will see the word PROGRAM for two seconds.
Tap the STEP button until you see the question DUMP? N.
3. Tap the LF button once or twice to select either NEW or ALL.
•NEW will transfer only data newly recorded since you last
saved your data.
•ALL will transfer all the data that is in the EDM memory.
In either case, no data will be erased from the EDM.
4. On the Palm Computer, tap the EzPalm
icon.
5. Tap the EzCapture™ button. The Palm Computer will
wait a few seconds for you.
For Your Safe FlightPage 35
6. On the EDM-760, tap the STEP button to begin the transfer
process. The EDM-760 display shows the percentage of
memory remaining to be transferred. When this number reaches
zero, the transfer is complete. If you want to terminate the
transfer before it is complete, simultaneously hold the STEP
and LF buttons for five seconds.
7. The Palm Computer will close the file named with today’s date.
Tap Exit to end EzPalm or tap Explorer to view the file list.
Transferring Recorded Data
To transfer recorded data to your palmtop or laptop PC, proceed as
follows:
1. Connect the computer to the serial port using the serial cable.
Insert the small round plug into the data connector on your
aircraft instrument panel, and the other end into the computer
serial port.
2. Start running the EzPlot program in the PC, referring to the
instructions supplied with that program.
3. Simultaneously hold the STEP and LF buttons for five seconds.
You will see the word PROGRAM for two seconds. Tap the
STEP button until you see the question DUMP? NO.
4. Tap the LF button to select either NEW or ALL.
•NEW will transfer only data newly recorded since you last
saved your data.
•ALL will transfer all the data that is in the EDM-760
memory.
In either case, no data will be erased from the EDM-760.
5. Click Start on the EzPlot screen on the PC.
6. Tap the STEP button on the EDM to begin the transfer process.
The display shows the percentage of memory remaining to be
transferred. When this number reaches zero, the transfer is
complete. If you want to terminate the transfer before it is
Page 36Engine Data Management
complete, simultaneously hold the STEP and LF buttons for five
seconds.
Personalizing
Pilot Programming
You can program the automatic indexing rate (1-9 seconds or 0 = don’t
auto-index), the temperature display (°F or °C) and the EGT resolution (1
or 10°). To start the Pilot Programming Procedure, simultaneously hold
the STEP and LF buttons for five seconds. You will see the word
PROGRAM for two seconds and then the sequence shown in the chart
below. Tap the STEP button to advance to the next item in the list. Tap
the LF button to select alternate values of that item. The shaded areas in
the chart below pertain only to the Fuel Flow Option.
Select switch
T, F, A
T, F, A
T, A
T, A
Tap STEP
to advance
to the next
item
PROGRA
M
FUEL ?
N
RATE 4
OAT
F
Tap LF to
sequence
through these
valuesComments
Stays on for two seconds.
N Y
0 9
OAT F
OAT
C
Y—Yes—to change fuel status (see
page 29)
Indexing rate in the Automatic
Indexing Mode. Selecting 0, disables
the Automatic Indexing Mode.
OAT readings in °F or °C.
Special mode: To calibrate the OAT
±10°, hold both the STEP and LF
buttons simultaneously for five
seconds, which will proceed to the
next step.
For Your Safe FlightPage 37
T, A
T, A
F, A
F, A
F, A
F, A
T, F, A
T, F, A
OAT 0
EGT I?N
29.00
= KF
LFT
KF=
29.00
RT
ACCU
M?N
USD
GPS-C
= 2
TO
GPS
DUMP?
N
MEM
END
Y
OAT-I0
OAT I0
EGT I?
N EGT
I?Y
05.00
99.99
05.00
99.99
ACCU
M?N
ACCU
M?Y
0 5
N NEW
ALL
END
Y
END
N
This step will be normally be skipped.
See step above.
Adjust the indicated temperature up
or down by up to 10°. For example,
OAT 3 adjust the OAT upward 3°.
Y—Yes—sets the digital display to
one degree resolution; N—No—sets
10°. (10° is easier to see.)
Used to set and fine tune the K
factor. See text below.
Used to set and fine tune the K
factor. See text below.
N—No—Upon informing the EDM760 that you refueled the aircraft,
reset total fuel used to 0.
Y—Yes—accumulate total fuel used
rather than reset to 0.
GPS Com Format.
Select to transfers ALL or only NEW
data. (Next step is bypassed for a
Long Term Memory DUMP.)
Y—Yes to exit; N—No to review list
again.
Using a Factory Original TIT Probe
If your aircraft is using the factory original TIT probe and gauge, you will
be required to calibrate the EDM-760 for that probe. The factory original
Page 38Engine Data Management
TIT probe must be a type K and the leads must be wired red-to-red and
yellow-to-yellow. Both the EDM-760 and factory original gauge may be
used concurrently. Due to the high input impedance of the EDM-760
instrument, it will not affect the accuracy of the factory installed probe or
gauge.
In normal cruise flight, record the difference between the factory installed
TIT gauge and the EDM-760 TIT reading.
TIT gauge ________ EDM ________.
If you haven’t already done so, start the pilot programming procedure, by
simultaneously holding the STEP and LF buttons for five seconds. You
will see the word PROGRAM for two seconds.
Tap STEP
to advance
to the next
item
PROGR
Tap the LF button to
sequence through
these values
Comments
Stays on for two seconds.
AM
RATE 4RATE 4
ORIG
?N
ORIG T-N
ORIG T-Y
hold both STEP and LF buttons
simultaneously for five seconds to
begin the next sequence.
Y—Yes—selects factory original TIT
probe and proceeds to the next step.
TIT
TIT
+0
ADJ
TIT - 975 TIT+ 975
Tap the LF button to lower the
correction; hold the LF button to raise
the correction.
For example, if the EDM-760 reads
100 less than the aircraft’s TIT gauge,
set the display to read TIT + I00.
Tap STEP button to exit the
procedure.
Fuel Flow Option Programming
Fuel Flow Parameters
Three additional parameters may be set by the pilot when the Fuel Flow
Option is installed:
•Accumulate—default is OFF: reset the fuel used to 0 every time you
inform the EDM-760 that the aircraft was refueled. With accumulate
ON fuel used will not be reset to 0 when you inform the EDM-760
that the aircraft was refueled.
•GPS Communications fuel data format.
K Factor
The K factor is shown on the fuel flow transducer as a four digit number,
which is the number of pulses generated per gallon of fuel flow. Before
installing the transducers, write down the K factors here
(L)_________(R)__________. To enter the number, move the decimal
point three places to the left. For example if the K factor on the fuel flow
transducer is 29,123, enter 29.12 in the K factor parameter.
The K factor can be changed in the pilot programming procedure. When
the K factor is changed during a trip, calculations of fuel used, fuel
remaining and time to empty are not retroactively recalculated.
Fine Tuning the K Factor
The K factor shown on the fuel flow transducer does not take into account
your aircraft’s particular installation. Fuel hose diameters and lengths,
elbows, fittings and routing can cause the true K factor to be different
from that shown on the fuel flow transducer.
You must use the following procedure to fine tune the K factor.
1. Make at least three flights of about two to three hours each. Note the
actual fuel used (as determined by topping the tanks) and the EDM760 calculation of the fuel consumed for each flight = USD L and
USD R.
Flight
1
Fuel USED shown by
EDM-760
USD L USD R
Actual fuel used by
topping tanks
filled left filled right
2
3
Page 40Engine Data Management
Total
2. Total the EDM-760 fuel used and the actual fuel used for each
tank.
3. Record the current K factor here left_________ right_________
and in the table below.
4. Calculate the New K Factor as follows:
New K Factor = ( EDM-760 fuel used) x ( Current K factor)
(actual fuel used)
New K Factor (L) = ( (L) ) x ( (L) )
((L))
New K Factor (R )= ( (R) ) x ( (R) )
( (R))
Every time you fine tune the K factors, record the measurements here:
Date
EDM-
760 fuel
used
actual
fuel used
Current K
factor
LeftRight
New K factor
= x/
LeftRight
Fuel Flow Option Programming Procedure
Setting the K factor
This procedure is different than for setting other parameters. Place the
select switch in the FF position. If you haven’t already done so, start the
pilot programming procedure, simultaneously hold the STEP and LF
buttons for five seconds. You will see the word PROGRAM for two
seconds.
1. Tap STEP button to advance to the screen 29.00=KF
LFT
For Your Safe FlightPage 41
2. Hold both the STEP and LF buttons simultaneously for five
seconds. First digit blinks: 29.00
3. Tap or Hold the LF button to change flashing digit: I9.00
4. Tap STEP button for next digit: I9.00
5. Tap or Hold the LF button to change flashing digit: I8.00
6. Tap STEP button for next digit: I8.00
7. Repeat items 5 and 6 for the remaining two digits.
8. Hold STEP and LF buttons simultaneously for five seconds to
store the left engine K-factor.
9. KF= 29.00 is now shown.
RT
10. Repeat steps 2 through 8 to adjust the right engine K-factor.
11. Hold STEP and LF buttons simultaneously for five seconds to
exit this procedure.
Accumulate Total—Trip Total
Select “no” if you wish to display total fuel used since the last time you
informed the EDM-760 that the aircraft was refueled. Select “yes” to
display total fuel used for an extended trip with multiple fuel stops. This
selection affects only the USD measurement.
GPS-C Comm settings
The GPS-C setting selects the format of the fuel data output of the EDM-
760. See “Setting GPS-C Fuel Flow Communications Format” on page
49.
Setting Long Term Memory Parameters
If you haven’t already done so, start the pilot programming procedure,
simultaneously hold the STEP and LF buttons for five seconds. You will
see the word PROGRAM for two seconds. To change the date, time and
user id for the Long Term Memory, tap the STEP button until the display
shows DUMP? NO. Next, simultaneously hold the STEP and LF
buttons for five seconds. Then set the date and time as show below:
Displays current Aircraft ID. To change Aircraft
ID, hold both STEP and LF buttons
simultaneously until the first character flashes.
Use LF to select the first character. STEP
moves to the next character. To Save the
Aircraft ID, Hold both STEP and LF for 5 sec.
Tap STEP button to exit the procedure.
Alarm Limits
Factory Set Default Limits
JPI conservatively sets the default alarm limits below Lycoming and
Continental recommendations.
Measuremen
t
CHT450°F 230°C
OIL90°F32°C230°F110°C
TIT1650°F 900°C
CLD-60°F/min.-33°C/min.
DIF500°F 280°C
BAT, 24 V24V32V
BAT, 12 V12V16V
LO FUEL45 min
Default Low
Limit
Default High LimitExample
465
CHT
280
OIL
I720
TIT
-65
CLD
525
DIF
22 .4
BAT
I7.6
BAT
00.20
H.M
For Your Safe FlightPage 43
LO TIME10 gal, kg, ltr, lbs
Hold both
buttons for 5
seconds until
the words
FAC LIM
Tap STEP
button until
the words
END Y
Hold both
buttons for 5
seconds until
the word
PROGRAM
7.2
REM
If you change the display to Celsius, be sure to change the alarm limits to
Celsius degrees. This is not done for you automatically. When an alarm is
displayed, tapping the STEP button will temporarily delete that
measurement from the sequence for the next ten minutes. When an alarm
is displayed, holding the STEP button until the word OFF appears will
delete that measurement from the sequence for the remainder of the flight.
Changing the Alarm Limits
You may prefer to set your own alarm limits Follow the procedure
outlined below to change any of the factory default settings.
To start the alarm limit procedure, after power up, wait until the EDM760 completes its self test and is in the Automatic or Manual indexing
mode. If in doubt, tap the STEP button a few times. Then follow the
steps depicted here:
The display will then sequence as shown in the chart below. Tap the
STEP button to advance to the next item in the list. Tap the LF button to
select alternate values of that item. Hold the LF button to increase a
numerical value; tap the LF button to decrease a numerical value. The
shaded areas in the chart below pertain to the Fuel Flow Option only.
Page 44Engine Data Management
Changing the Alarm Limits Procedure
STEP button sequences to next item
LF button sequences through
these values
FAC? N FAC? Y
REV X.XX
ENG F ENG C
EGT CHT EGT
CHT
I6.0 H BAT OR 30.5 H
BAT
Restore factory defaults?
Firmware rev. number (momentary)
Select F or C degrees for all engine temps.
You must also change the alarm limits to
°F or °C.
Battery high voltage limit, set in 0.5 volt
increments.
( I0.0 H BAT 35.0 H
BAT )
I2.0 L BAT OR 24.0 L
BAT
Battery low voltage limit, set in 0.5 volt
increments.
(8.5 L BAT 30.0 L
BAT)
500 DIF ( 30
EGT difference limit, set in 10° increments.
DIF 990 DIF )
450 H CHT ( 90 H CHT
CHT high limit, set in 5° increments.
500 H )
-60 CLD ( -5 CLD
Cooling limit, set in 5°/min. increments.
-200 CLD )
I650 TIT ( 650 TIT
2000 TIT )
230 H OIL ( 40 H OIL
500 H OIL )
90 L OIL ( I0 L OIL
250 L OIL )
TIT2 -N TIT2
-Y
Also sets the maximum scale of the EGT
and TIT bar graph.
Oil temperature high limit, set in 5°
increments.
Oil temperature low limit set in 5°
increments
If TIT2 probes are installed in place of oil
probes
FOR OIL FOR
OIL
CARB -N CARB
-Y
If carburetor probes are installed in place
of TIT probes
FOR T I T FOR
Description
For Your Safe FlightPage 45
T I T
FUEL FLOW
IN GAL
GAL KGS LTR L
BS
MAIN=I00
TNK
AUX? N AUX? Y
TNK
TNK
AUX=0
TNK
Selects the units in all measurements
where fuel quantity or fuel rate is
displayed
Main tank capacity, in units selected.
Can also be set by HOLDING in the
STEP Button on start up will go
directly to TANK SIZE.
Y—Yes—aircraft has auxiliary tanks
Auxiliary tank capacity
Page 46Engine Data Management
MIN = 45
LOW
REM = I 0
LOW
CARB? N CARB? Y
SAVE -N
SAVE -Y
DOT
DOT
SAVE -N
SAVE -Y
LOP
LOP
M I N I 0
( 0 3 I )
Alarm limit in minutes for low time in
tanks
Alarm limit for low fuel quantity in
tanks, in units selected
Y—Yes—carbureted engine
Whether excluded measurements are
retained after power off.
Y—Exclusions are saved.
N—Exclusions are not saved
Whether Lean of Peak method is retained
after power off.
Y—Lean of Peak is default.
N—Rich of Peak is default
Set low light display brightness from 0 to
31.
BRT
END Y END N
Y—Yes to exit; N—No to review list again
Fuel Flow Alarm Limits, Units, Fuel Capacity
Fuel Flow Units
Selects the units in all measurements where fuel quantity or fuel rate is
displayed. If you change this parameter, it does not change the numerical
value of the fuel tank capacity. You must do this manually. For example
if you change from Gal. to Lbs., the tank capacity will be interpreted as
50 Lbs. rather than 50 gallons; the EDM-760 will not convert 50 Gal to
equivalent pounds.
Main Tank Capacity
Enter the total capacity of the main tanks in the fuel flow units selected. If
you have tank tabs (but no auxiliary tanks) and sometimes fill only to the
tabs, set the main tank capacity to the capacity up to the tabs.
Auxiliary Tanks
If you do not have auxiliary tanks or tank tabs, answer “No.” If you
answer “Yes,” you will be asked to input the capacity of the auxiliary
For Your Safe FlightPage 47
tanks in the fuel flow units selected. If you have tank tabs and sometimes
fill only to the tabs, set the auxiliary tank capacity to the difference
between full tank capacity and tab capacity. The EDM-760 does not
differentiate fuel flow between the main and auxiliary tanks; it tracks only
total fuel in the aircraft.
Low Time Alarm Limit
Select the value of the time remaining, in minutes, that triggers the alarm.
Time remaining is calculated at the current fuel flow rate.
Low Fuel Alarm Limit
Select the value of the fuel remaining, in the selected fuel flow units, that
triggers the alarm. Fuel remaining is calculated at the current fuel flow
rate.
Carburetor?
Different response filters are used depending on whether your engines are
carbureted or fuel injected. The filter for a carbureted engine has a slower
response time to reduce sudden fluctuations in readings.
Fuel Flow Option—Formats, Diagnostics
Navigation Data Formats
Output of GPS; input to EDM-760. The EDM-760 automatically
configures itself for one of three industry standard data formats:
FormatBaud rate
NMEA-183
(Marine
Navigation Data
Format)
Aviation Data
Format
Northstar
(Northstar binary)
4,800This is the format for most handheld
GPS receivers. Loran must have
sentences RMA & RMB. GPS must
have sentences RMB & RMC.
9,600“Output sentence type 1” Req’d
sentences: A, B, C, D, E, I and L first
char id byte. Sentence terminator
either <CR><LF> or <CR>.
1,200M1 setup select “NO EXTENDED”,
“NAV ONLY”
Page 48Engine Data Management
Setting GPS-C Fuel Flow Communications Format
GPS-CInput to GPS; output of EDM-760
0No fuel data output
1Garmin (Shadin Miniflow format)
2Allied Signal (format B)
3Arnav/EI fuel data
4Allied Signal (format C) *
5
6UPS/Garmin fuel/air data
(not assigned)
Diagnostic Messages, Fuel Flow
The following displays indicate a malfunction in the Fuel Flow
Option transducer or associated electrical connections:
0.0
GPH
--- GPH
--- H.M
Zero’s indicate Fuel flow is too low to register
Dashes indicate No fuel flow transducer signals
Dashes indicate No fuel flow transducer signals
GPS Interface Diagnostics
Measurements REQ, RES, &
MPG are all missing from the
scan.
NO - COM message and
measurements REQ, RES, &
MPG are missing.
NO - SIG message and measurements REQ, RES, &
MPG are missing.
NO - WPT message and
measurements REQ & RES, are
missing.
- - - REQ or - - - RES message
No communications from GPS receiver
to EDM-760. Possibly no connection or
aircraft GPS is off.
Communications are received by EDM760 and the Auto-Protocol setup is in
process. Verify correct output format
setup in GPS receiver; check GPS
connections.
GPS receiver has insufficient signal for
valid data.
No waypoints are programmed into the
aircraft GPS receiver.
Your ground track is more than ±70°
from your course to the next GPS
waypoint.
For Your Safe FlightPage 49
Navigation Data Ports for GPS Comm
(These ports are completely independent of the EDM-760 serial data output port.)
Navigation Data (output of GPS; input to EDM-760)
Compatible with RS-232, TTL, RS-423, RS-422 SDA.
Serial data format 8 data, 1 start, no parity. Baud rates: 1,200, 4,800, or
9,600 depending on the GPS data output format. The EDM-760
automatically detects the GPS data output format and is independent of the
GPS-C setting.
Fuel Data (input to GPS; output of EDM-760)
Serial data format 8 data, 1 start, no parity. Baud rate: 9,600.
Output format is determined by the GPS-C setting, but may be over-ridden
by the GPS navigation format: If the EDM-760 senses Northstar or
NMEA-183 navigation data input, there will be no fuel data output.
You may wish to know more about the effect of engine operations on
EGT and CHT. The reading list below provides general overviews as well
as original references on topics that may be of interest.
General Overview
These references are readily available to pilots and provide a readable
source of general technical information.
•Teledyne Continental Motors, Engine Operation for Pilots,
from the FAA Accident Prevention Program, FAA-P-8740-
For those pilots who have engineering backgrounds, the references listed
below present the original research on the combustion process and
represent the source documents for those with technical interests.
•A. Hundere, “Autogas for Avgas,” AOPA Pilot, October,
1969.
•A. Hundere and J. Bert, “Pre-ignition and Its Deleterious
Effects in Aircraft Engines,” SAE Quarterly Transactions,
Vol. 2, No. 4, pages 547-562, October 1948.
Section 6 - Technical Support
JPI offers both e-mail and telephone technical support. Have your model and
serial number ready when you call. Call JPI for a return authorization number
before returning any equipment.
J.P.INSTRUMENTS
3185-B Airway Avenue
Costa Mesa, CA 92626
800 345-4574
jpinstruments.com
For Your Safe FlightPage 51
Limited Warranty
J.P. Instruments, Inc. (JPI), warrants all parts in your new EDM-760 to
be free from defects in material and workmanship under normal use. Our
obligation under this warranty is limited to repair or exchange of any
defective part of this unit if the part is returned, shipping prepaid, within
two years for electronics and one year for probes from the date of original
purchase. Installation labor is the responsibility of the aircraft owner.
Homebuilt aircraft warranty starts when the aircraft is certified for flight.
Replacement parts carry a warranty for the balance of the warranty
period.
Under this warranty, JPI is not responsible for any service charges,
including removal, installation, nor any other consequential damages. JPI
incurs no obligation under this warranty unless a Warranty Registration
Certificate describing the warranted product has been completed and
mailed to JPI with all information requested.
This warranty is void on any product which has been subject to misuse,
accident, damage caused by negligence, damage in transit, handling or
modification which, in the opinion of JPI, has altered or repaired the
product in any way that effects the reliability or detracts from the
performance of the product, or any product whereon the serial number has
been altered, defaced, effaced or destroyed.
This warranty is in lieu of all other warranties expressed or implied and
other obligations of liability on JPI’s part, and it neither assumes nor
authorizes any other person to assume for JPI any other liability in
connection with the sale of JPI products.
To initiate this warranty, the aircraft owner must submit a completed
Data Logging Worksheet to JPI. Upon receiving a completed worksheet,
JPI will initiate the warranty from the date of original purchase. Any
replacement parts carry a warranty that extends for the balance of the
period of the original warranty. For homebuilt aircraft the warranty starts
when the aircraft is certificated for flight and noted on the warranty card.