AND SHOULD REMAIN WITH THIS UNIT WHEN YOU SELL OR RENT IT.
Straight Line Single Piston Sander Operator's Manual 1
READ MANUAL BEFORE OPERATING!
Introduction
Congratulations on the purchase of your new John Deere Straight Line Single Piston
Sander! You can be assured your straight line single piston sander was constructed and
designed with quality and performance in mind. Each component has been rigorously
tested to ensure the highest level of acceptance.
John Deere Straight Line Single Piston Sander is designed for various applications
requiring a more compact tool. Used for sanding, polishing, and finishing on a variety of
surfaces including woods, metals and fiberglass. This tool features a powerful piston drive
motor driving a sanding pad with over 29 square inches of surface. The 211/16 X11" sanding
pad accepts standard pressure sensitive adhesive (PSA) paper.
This operator's manual was compiled for your benefit. By reading and following the simple
safety, installation, operation, maintenance and troubleshooting steps described in this
manual, you will receive years of trouble-free operation from your new straight line single
piston sander. The contents of this manual are based on the latest product information
available at the time of publication. The manufacturer reserves the right to make changes
in price, color, materials, equipment, specifications or models at any time without notice.
Once the unit has been removed from the box, immediately write in the serial number of your
unit in the space provided below.
SERIAL NUMBER_________________________________
Inspect for signs of obvious or concealed freight damage. If damage does exist, file a claim
with the transportation company immediately. Be sure that all damaged parts are replaced and
that the mechanical problems are corrected prior to operation of the unit. If you require service,
contact your Customer Service.
Mi-T-M® Corporation, 8650 Enterprise Drive, Peosta, IA 52068
Straight Line Single Piston Sander Operator's Manual 3
Safety
RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol on
your pneumatic tool or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A "DANGER, WARNING or CAUTION" safety warning will be
surrounded by a "SAFETY ALERT BOX." This box is used to
designate and emphasize Safety Warnings that must be
followed when operating this tool.
Accompanying the Safety Warnings are "signal words" which
designate the degree or level of hazard seriousness. The
"signal words" used in this manual are as follows:
DANGER: Indicates an imminently hazardous situation
which, if not avoided, WILL result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, COULD result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided MAY result in minor or
moderate injury.
READ OPERATING INSTRUCTIONS
Always become familiar with all the instructions and
warnings before operating any pneumatic tool.
ALWAYS PROVIDE A COPY OF THIS MANUAL TO
ANYONE USING THIS EQUIPMENT. READ ALL
INSTRUCTIONS BEFORE OPERATING THIS TOOL
AND ESPECIALLY POINT OUT THE "SAFETY
WARNINGS" TO PREVENT THE POSSIBILITY OF
PERSONAL INJURY TO THE OPERATOR.
4Straight Line Single Piston Sander Operator's Manual
WARNING
ALWAYS WEAR APPROVED EYE PROTECTION
Impact resistant eye protection should meet or
exceed the standards as set forth in the United
States ANSI Z87.1, Occupational and Educational
Eye and Face Protection. Look for the marking
Z87.1 on your eye protection to insure that it is an
approved style. For further information, ANSI Z87.1,
Occupational and Educational Eye and Face
Protection, is available from the American National
Standards Institute, Inc., 11 West 42nd Street, New
York, NY 10036.
HEARING PROTECTION IS RECOMMENDED
Hearing protection should be used when the noise
level exposure equals or exceeds an 8 hour timeweighted average sound level of 85 dBA. Process
noise, reflective surfaces, other tools being operated
nearby, all add to the noise level present in your
work area. If you are unable to determine your noise
level exposure, we recommend the use of hearing
protection.
WEAR RESPIRAT ORY PROTECTION
It is advisable, when using this tool for extended
periods of time, to wear a protective mask. This will
help prevent the inhalation of the fine dust produced
while using this tool. Prolonged breathing of dust
particles may lead to future respiratory problems.
Some dust created by power sanding, sawing,
grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth
defects or reproductive harm. Some examples of
these chemicals are:
•Lead from lead-base paints
•Crystalline Silica from bricks, cement and other
masonry products.
•Arsenic and Chromium from chemically treated
lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well
ventilated area and work with approved safety
equipment such as those dust masks that are
specially designed to filter out microscopic particles.
Straight Line Single Piston Sander Operator's Manual 5
WARNING
AVOID PROLONGED EXPOSURE TO VIBRATION
Pneumatic tools can vibrate during use. Prolonged exposure
to vibration or very repetitive hand and arm movements, can
cause injury. Stop using any tool if discomfort, tingling feeling
or pain occurs. You should consult your physician before
resuming use of the tool.
CAUTION
90 PSIG MAXIMUM
Designed to operate at an air pressure of 90 pounds per square
inch gauge pressure (90 PSIG) maximum, at the tool. Use of
higher air pressure can, and may cause injury. Also use of
higher air pressure places the internal components under loads
and stresses they were not designed for, causing premature
tool failure.
NOTE: The air supply should be clean and dry, preferably
lubricated. For best results drain the moisture from your
compressor daily.
6Straight Line Single Piston Sander Operator's Manual
Installation
Designed to operate on 90 PSIG, lower pressure (below
90 PSIG) will reduce performance of the tool while higher air
pressure (over 90 PSIG) raises the performance of the tool
beyond its rated capacity and could cause serious damage to
tool and user.
Always use clean dry air. Excessive moisture and dirt will greatly reduce the life of any
air motor. We recommend the installation of an in-line filter-regulator-lubricator as
close to the tool as possible.
A 3/8" air hose is required up to a length of 8 ft. If more length is required a 1/2" air
hose should be connected to the 3/8" hose to ensure the tool has the necessary air
supply. Be sure all hoses and fittings are the correct size and tightly secured.
RECOMMENDED AIR LINE SET-UP
Straight Line Single Piston Sander Operator's Manual 7
Operation
PRE-OPERATION:
Before the tool is connected to the air supply, clear the air hose of accumulated dust
and moisture. Before removing a tool for service or changing accessories, make sure
the air line is shut-off and drained of air. This will prevent the tool from operating if the
throttle is accidentally engaged.
OPERATION:
This tool is designed to use pressure sensitive adhesive (PSA) sanding paper. Trim
sanding paper to match size of pad assembly and apply to pad per manufacturers
instructions.
Let the sander do the work. Do not put excessive pressure on the tool. This will only
slow down the speed of the pad, reduce sanding efficiency and put an additional
burden on the motor. Start the sander off the work, set it down on the work evenly and
move it back and forth in wide, overlapping areas. When finished sanding, lift the
sander off the work before stopping motor.
Start the work with an abrasive grit just coarse enough to remove high spots and
roughness. Follow by using finer grits until the desired finish is obtained. Never go
from a coarse grit to a fine grit in one step. It may be difficult to remove swirl marks.
Use the finest grits practical for roughing operations and finish by using progressively
finer grits.
Maintenance
LUBRICATION:
An automatic in-line filter-regulator-lubricator is recommended as it increases tool life
and keeps the tool in sustained operation. The in-line lubricator should be regularly
checked and filled with air tool oil. Proper adjustment of the in-line lubricator is
performed by placing a sheet of paper next to the exhaust ports and holding the throttle
open approximately 30 seconds. The lubricator is properly set when a light stain of oil
collects on the paper. Excessive amounts of oil should be avoided.
In the event that it becomes necessary to store the tool for an extended period of time
(overnight, weekend, etc.), it should receive a generous amount of lubrication at that
time. The tool should be run for approximately 30 seconds to ensure oil has been
evenly distributed throughout the tool. The tool should be stored in a clean and dry
environment.
Recommended lubricants: Use John Deere AT-4003 air tool oil or any other high
grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents
and an EP (extreme pressure) additive.
8Straight Line Single Piston Sander Operator's Manual
Troubleshooting
Symptom
Loss of Power
ProblemSolution
1.Low air pressure
2.Improper lubrication or
dirt build up
3.Worn motor parts, or
other problems
Specifications
Pad size ----------------------------------------211/16"X11"
Strokes per minute --------------------------2,600
Stroke length ----------------------------------1"
Weight------------------------------------------- 5¼ lbs.
Length -------------------------------------------12"
Average air consumption ------------------5 CFM
Recommended hose size------------------ 3/8" I.D.
Air inlet size------------------------------------ 1/4" NPT
Maximum operating pressure -------------90 PSI
1.Check air supply. For
rated performance, 90
PSI air pressure is
required at the tool, with
tool operating.
2.Check for wet or dirty
air. Wet air tends to
wash lubricant away.
Dirt or foreign matter will
impede the action of the
motor. If dirt or water
has entered the tool,
flush with John Deere
AT-4003.
3.Contact your customer
service.
Straight Line Single Piston Sander Operator's Manual 9
Limited Warranty
John Deere Two-Year Limited Warranty. John Deere Straight
Line Single Piston Sander, Models covered in this manual, are
warranted by John Deere to the original user against defects in
workmanship or materials under normal use for two years after date
of purchase. Any part which is determined to be defective in
material or workmanship and returned to an authorized service
location, as John Deere designates, shipping costs prepaid, will be,
as the exclusive remedy, repaired or replaced at John Deere’s
option. For limited warranty claim procedures, see PROMPT
DISPOSITION below. This limited warranty gives purchasers
specific legal rights which may vary from jurisdiction to jurisdiction.
Limitation of Liability. To the extent allowable under applicable
law, John Deere’s liability for consequential and incidental damages
is expressly disclaimed. John Deere’s liability in all events is limited
to and shall not exceed the purchase price paid.
Warranty Disclaimer. John Deere has made a diligent effort to
provide product information and illustrate the products in this
literature accurately; however, such information and illustrations are
for the sole purpose of identification, and do not express or imply a
warranty that the products are merchantable, or fit for a particular
purpose, or that the products will necessarily conform to the
illustrations or descriptions.
Except as provided below, no warranty or affirmation of fact,
expressed or implied, other than as stated in the “LIMITED
WARRANTY” above is made or authorized by John Deere.
10Straight Line Single Piston Sander Operator's Manual
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