John Deere 5WPMAN0862, 1XFFM10XAB0000106, FM1015, FM1017, FM1012 User Manual

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Page 1

OPERATOR’S MANUAL

FM1012 FM1015 FM1017

REAR DISCHARGE

Serial Number 1XFFM10XAB0000106 & Above

GROOMING MOWERS

5WPMAN0862 (Rev. 10/30/2012)

Page 2

TO THE DEALER:

Assembly and proper installation of this prod uct is the responsib ility of the Frontier dea ler. Read manual instructions and safety rules. Make sure all item s on the Dealer ’s Pre- Delivery and Delivery Che ck Lists in the Ope rator ’s Manual are completed before releasing equipment to the owner.

TO THE OWNER:

Read this manual before ope rating yo ur Fron tier e quipment. T he info rmation pres ented wi ll prepare you to do a better and safer job. Keep thi s manual handy for ready referenc e. Require all operators to read this m anual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authori zed Fro ntier deal er has train ed mech anics , genui ne Front ier se rvice parts, and the nec essa ry tools and equipment to handle all your needs.

Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: ______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts. Throughout this manual, the ter m NOTICE is used to indicate that failure to observe can cause damage to equipment.

The terms CAUTION, WARNING and DANGER are used in conju nction with the Safety- Alert Symb ol, (a triangl e with an exclamation mark), to indicate the degree of hazard for items of personal safety.

2 Introduction

Frontier (Rev. 12/5/2011)

Page 3

TABLE OF CONTENTS

Si no lee Ingles, pida ayuda a

alguien que si lo lea para que le

traduzca las medidas de seguridad.

LEA EL INSTRUCTIVO!

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 62

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

SPECIFICATIONS

MODEL FM1012 FM1015 FM1017

Cutting Width 12’ 15’ 17’ Cutting Height Range 1.0” - 5.0” 1.0” - 5.0” 1.0” - 5.0” Shipping Weight (Approximately ) 3,010 lbs. 3,300 lbs. 3,450 lbs. Blade Speed (feet per minute) 18,000 18,000 18,000 Blade Spindles 7 9 9 Number of Blades 7 9 9 Universal Drive Series (Input: ASAE Cat 4; Wing: ASAE Cat 3) Transport Wheels 20.5” x 8.0” - 10 20.5” x 8.0” - 10 20.5” x 8.0” - 10 Caster Wheels 15” x 6.00” - 6 18” x 9.50” - 8 18” x 9.50” - 8 Tractor PTO Speed 540 rpm 540 rpm 540 rpm Recommended Minimum

Tractor Horsepower 30 hp 35 hp 40 hp

5WPMAN0862 (11/22/2010)

Introduction 3

Page 4

GENERAL INFORMATION

WARNING

■ Some illustrations in this manual show the

mower with safety shields removed to provide a better view. The mower should never be operated with any safety shielding removed.

The purpose of this manual is to assist you in operating and maintaining your Flex Wi ng Mower. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instruction s have been compiled from extensi ve field experience and engineering data. S ome information may be general in nature, due to unknown and varying operatin g con dition s. Howe ver, through exp eri-

ence and these instructions, you should be able to develop procedures suitable to your particular situation.

The illustrations and data used in this manual were current at the time of printing. However, due to possible inline production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the machines as may be necessary without notification.

Throughout this m anual, references are made to right and left direction. These are determined by standing behind the tractor facing the dir ection of for ward travel. Blade rotation is clockwise as viewed from the top of the mower.

NOTES

4 Introduction

5WPMAN0862 (11/22/2010)

Page 5

TRAINING

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transpor t, maintenanc e and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are a vailable from your dealer.) Failure to follow instructions or safety rules can result in serious injury or death.

 If you do not understand any part of this manual and need assistance, see your dealer.

 Know your controls and how to stop engine and attachment quickly in an emergency.

 Operators must be instruct ed in and be ca pable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

 Make sure that all operating and service personnel know that if hyd raulic fluid pe netrates s kin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Never allow children or untrained persons to operate equipment.

Frontier FM (Rev. 1/31/2007)

PREPARATION

 Check that all hardware is properly installed. Always tighten to torque chart specif ications unless instructed otherwise in this manual.

 Air in hydraulic systems ca n cau se er ratic o peration and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

 Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into c ontact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

 Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 When attaching a pull-type unit to the tractor drawbar, always use a high-strength drawbar pin. The drawbar pin must have a device that will lock it into position. Secure safety chain to attachment and tractor.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Make sure spring-activat ed locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 If equipped with driveline guard tether chains, make sure they are attached to the tractor and equipment as shown in the pamphlet that acc ompanies the driveline. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service.

 Before starting the power unit, check all equipment driveline guards for d amage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting equipment into service.

(Safety Rules continued on next page)

Safety 5

Page 6

(Safety Rules continued from previous page)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Fallin g off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.

 Inspect chain shielding before each use. Replace if damaged.

 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.

 Make sure all safety decals are installed. Replace if damaged. (See S af ety D ecals section for location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

 Never attach the mower release rope to the operator, the operator's clothing, or the tractor seat.

 Make test turns, both left and right. Ch eck that both the hydraulic hose and the mower transport lock release rope do not become taut or caught on any parts of the tractor or mower.

 Never tow this implement with a motor vehicle.

OPERATION

 Only engage power when equipment is at ground operating level. Always disengage power when equipment is raised off the ground.

 Do not allow bystanders in the area wh en operating, attaching, removing, assembling, or servicing equipment.

 Never walk, stand, or place yourself or others under a raised wing or in the path of a lowering wing. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause wings to drop unexpectedly and cause severe injury or death.

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injur e people or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in ev ery mowing condition. and escape, traveling as much as 300 feet (92 m).

 Never direct discharge toward people, animals, or property.

 Do not operate or transport equipment while under the influence of alcohol or drugs.

It is possible for objects to ricochet

TRANSPORTATION

 The maximum transport speed for towed and semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s maximum transport speed. Doing so could result in:

• Loss of control of the implement and tractor

• Reduced or no ability to stop during braking

• Implement tire failure

• Damage to the implement or its components.

 Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

 Do not operate PTO during transport.

6 Safety

 Operate only in daylight or good artificial light.  Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Always comply with all state and local lighting and marking requirements.

 Never allow riders on power unit or attachment.  Power unit must be equipped with ROPS or

ROPS cab and seat bel t. Keep seat belt secu rely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.

(Safety Rules continued on next page)

Frontier FM (Rev. 1/31/2007)

Page 7

(Safety Rules continued from previous page)

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 Always sit in power unit seat when operating controls or starting engine. Secu rely faste n seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Do not modify or alter or permit anyone else to

modify or alter the equipment or any of its components in any way.

 Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifications and may be dangerous.

 Do not operate mowers on terrain that raises mowers beyond 25 degrees. Exceeding this design limit will result in U-joint “knocking noise” and potential driveline failure and could cause driveline to pull apart.

 Before raising or lowering wings, front hitch/lift and rear wheel/lift cylinders must be fully extended and all four cylinder locks installed. This prevents rotor and bearing support damage that can result from ground contact.

 Look down and to the rear and make sure area is clear before operating in reverse.

 Do not operate or transport on steep slopes.  Do not stop, start, or change directions sud-

denly on slopes.  Use extreme care and reduce ground speed on

slopes and rough terrain.  Watch for hidden hazards on the terrain during

operation.  Stop power unit and implement immediately

upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

 Always connect safety ch ain from equip ment to towing vehicle when transporting.

MAINTENANCE

 Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised c omponents to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, r emove key, and unfasten seat belt.

 Before working underneath, carefully read Operator’s Manual instructions, disconnect driveline, raise mower, securely block up all cor ners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failures, or mechanical component failures.

 To prevent contamination, clean and then cover hose ends, fittings, and motor ports with tape.

 Do not allow bystanders in the area wh en operating, attaching, removing, assembling, or servicing equipment.

 Make sure attachment is properly secured, adjusted, and in good operating condition.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

 Tighten all bolts, nuts and screws to torque chart specifications. Check that all cotter pins ar e installed secu rely to ensu re eq uipme nt is i n a sa fe condition before putting unit into service.

 Make sure all safety decals are installed. Replace if damaged. (See S afety Deca ls se ct ion fo r location.)

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Do not disconnect hydraulic lines until engine is stopped, power unit is properly secured, equipment and all components are lowered to the ground, and system pressure is released by operating all valve control levers.

(Safety Rules continued on next page)

Frontier FM (Rev. 1/31/2007)

Safety 7

Page 8

(Safety Rules continued from previous page)



SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

 When lubricating telescoping PTO drives, keep fingers out of shield access slots to prevent injury.

 Wear gloves when installing belt. Be careful to prevent fingers from being caught between belt and pulley.

extended and, if released suddenly, can cause personal injury.

STORAGE

 Block equipment securely for storage.

 Use care when installing or removing belt from

spring-loaded idler. Springs store energy when

 Keep children and bystanders away from storage area.

8 Safety

Frontier FM (Rev. 1/31/2007)

Page 9

5 - Serial Number Plate

ROTATING BLADES AND

THROWN OBJECTS

 Do not put hands or feet under or into mower when

engine is running.

 Before mowing, clear area of objects that may be

thrown by blade.

 Keep bystanders away.  Keep guards in place and in good condition.

BLADE CONTACT OR THROWN OBJECTS CAN

CAUSE SERIOUS INJURY OR DEATH.

DANGER

15503-C

2 - 5WP15503

SHIELD MISSING

DO NOT OPERATE

PUT SHIELD ON

DANGER

18867--B

1 -5WP18867

FM1015 & FM1017 REAR DECK (FM1012 SIMILAR)

BE CAREFUL!

Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using

a pressure washer; high-pressu re water can enter through very small scratches or under edges of decals causing them to peel or come off.

Replacement safety decal s can be ordered free from your dealer.

DO NOT EXCEED PTO SPEED OF

540 RPM

PTO speeds higher than 540 RPM can cause

equipment failure and personal injury.

WARNING

18866-D

8 - 5WP18866

LENEXA , K S, U. S.A.

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

PRODUCT IDENTIFICATION NUMBER

LENEXA, KS, U.S.A.

5WPMAN0862 (11/22/2010)

Safety 9

Page 10

SAFETY & INSTRUCTIONAL DECALS

ROTATING DRIVELINE

CONTACT CAN CAUSE DEATH

KEEP AWAY!

DO NOT OPERATE WITHOUT--

ALL DRIVELINE GUARDS, TRACTOR AND EQUIPMENT SHIELDS IN PLACE

DRIVELINES SECURELY ATTACHED AT BOTH ENDS

DRIVELINE GUARDS THAT TURN FREELY ON DRIVELINE

DANGER

18864B

3 - 5WP18864

FALLING OFF CAN RESULT IN BEING RUN OVER.



Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.



Buckle Up! Keep seat belt securely fastened.



Allow no riders.

RAISED EQUIPMENT CAN DROP AND CRUSH.



Before working underneath, follow all instructions and safety rules in operator’s manual and securely block up all corners of equipment with jack stands.



Securely blocking prevents equipment dropping from hydraulic leakdown, hydraulic system failures or mechanical component failures.

FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESUL T IN SERIOUS INJURY OR DEATH.

WARNING

18865--C

9 - 5WP18865

SHIELD MISSING

DO NOT OPERATE -- PUT SHIELD ON

DANGER

18869

12 - 5WP18869

WING DECK

IMPORTANT

OPERATINGMOWERS ATRAISED ANGLES EXCEEDING 25

•

WILL CREATE U-JOINT KNOCKING NOISE AND DAMAGE DRIVELINE. FAILURESRESULTINGFROM THIS OPERATION WILL NOT BE COVERED BY WARRANTY.

38446

16 - 5WP38446

13 - 5WP1002940 YELLOW FRONT REFLECTOR

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

10 Safety

5WPMAN0862 (11/22/2010)

Page 11

WARNING

PIN INSERTED TO LOCK TRANSPORT LATCH

PIN STORAGE POSITION

RAISED MOWER CAN DROP AND CRUSH

Before working underneath rear mower:

Raise rear mower to transport position.

Insert pin to lock transport latch.

Securely block up rear of mower. See manual.

Blocking up prevents mower dropping from transport latch release or failure, hydraulic leak down, or hydraulic system failures.

FAILURE TO FOLLOW INSTRUCTIONS CAN

RESUL T IN SERIOUS INJURY OR DEATH.

44650

WARNING

RAISED MOWERS CAN

DROP AND CRUSH

Keep away. Do not go underneath.

When raised, insert pins to lock transport latches.

Lower after transport.

FAILURE TO FOLLOW INSTRUCTIONS CAN

RESUL T IN SERIOUS INJURY OR DEATH.

SIDE MOWER TRANSPORT LATCHES

44651

PIN STORAGE POSITION

PIN INSERTED TO LOCK TRANSPORT LATCH

WARNING

RAISED MOWERS EXPOSE

BLADES AND INCREASE

THROWN OBJECT HAZARDS

Only raise for transport.

Stop mowers before raising.

FAILURETO FOLLOW INSTRUCTIONS CAN RESUL T IN SERIOUS INJURY OR DEA TH.

44656

17 - 5WP44656

11 - 5WP44651

7 - 5WP44650

6 - 5WP38421

RAISED MOWER CAN

DROP AND CRUSH

1

Before working underneath side mowers, lower side mowers and securely block up. See manual.

1

Blocking up prevents mower dropping from transport latch release or failure, hydraulic leak down or hydraulic system failure.

FAILURE TO FOLLOW INSTRUCTIONS CAN

RESULT IN SERIOUS INJURY OR DEATH.

WARNING

38421-A

GUARD MISSING.

DO NOT OPERATE.

DANGER

33347E

DANGER

GUARD MISSING.

DO NOT OPERATE.

4 - 5WP33347

SAFETY & INSTRUCTIONAL DECALS

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Replace Immediately If Damaged!

5WPMAN0862 (11/22/2010)

Safety 11

Page 12

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

HIGH-PRESSURE HYDRAULIC OIL LEAKS CAN PENETRATE SKIN

RESULTING IN SERIOUS INJURY, GANGRENE OR DEATH.

Check for leaks with cardboard; never use hand.

Before loosening fittings: lower load, release pressure, and be sure oil is cool.

Consult physician immediately if skin penetration occurs.

WARNING

19924-B

15 - 5WP19924

14 - 5WP57123 RED REAR REFLECTOR

10 - 5WP18877

FM1015, FM1017, & FM1012 TRAILER

18 - 5WP1002941

SAFETY & INSTRUCTIONAL DECALS

Replace Immediately If Damaged!

WARNING

CRUSHING AND

PINCHING HAZARD

 Be extremely careful

handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.

 Operate tractor controls from

tractor seat only.

 Do not stand between tractor

and implement when tractor is in gear.

 Make sure parking brake is

engaged before going between tractor and implement.

 Stand clear of machine while

in operation or when it is being raised or lowered.

FAILURE TO FOLLOW THESE

INSTRUCTIONS COULD

RESULT IN SERIOUS INJURY

12 Safety

WARNING

TO AVOID SERIOUS

INJURY OR DEATH:

 Read Operator's Manual (available

from dealer) and follow all safety precautions.

 Keep all shields in place and in good

condition.

 Operate mower from tractor seat only.  Lower mower, stop engine and remove

key before dismounting tractor.

OR DEATH.

1002941-A

 Allow no children or untrained persons

to operate equipment.

 Do not transport towed or

semi-mounted units over 20 mph.

FAILURE TO OPERATE SAFELY

CAN RESULT IN

INJURY OR DEATH.

18877-C

5WPMAN0862 (11/22/2010)

Page 13

OPERATION

DANGER

WARNING

CAUTION

WARNING

The operator is responsible for the safe operation of the cutter. The operator must be properly trained. Operators should be familiar with the cutter, the tractor, and all safety prac ti ce s befo re s tarting operation. Read the safety rules an d safety decals on page 5 through page 12.

This mower is design ed for lawn and grass m owing. It is not designed for rough conditions or heavy weed mowing. It is equipped with suction type blades for best results in lawn mowing.

Recommended mowing speed for most conditions is from 2 to 5 mph. Always operate power unit PTO at 540 rpm.

This section provides information for attaching the mower to the tractor and preparing it for field operation. Review this data prior to tractor hook-up and operation.

Lower mower to the ground when not in use.

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure peop le or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

• This shielding is designed to reduce the risk of thrown objects. The mower deck and protective devices cannot prevent all objects from escaping the blade enclosure in every mowin g condition. and escape, traveling as much as 300 feet (92 m).

It is possible for objects to ricochet

 Make sure spring-activat ed locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Operate tractor PTO at 540 RPM. Do not exceed.

 Stop power unit and implement immediately

upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear

sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

ATTACHING MOWER TO T RACTOR

 Make sure spring-activat ed locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

 Make sure shields and guards are properly installed and in good condition. Replace if damaged.

 Never attach the mower release rope to the operator, the operator's clothing, or the tractor seat.

1. Park m ower and tractor on a level, hard-surfa ced

area.

 Never allow riders on power unit or attachment.  Never allow children or untrained persons to

operate equipment.

 Keep bystanders away from equipment.

5WPMAN0862 (11/11/2010)

2. Adju st tractor hitch bracke t on trailer frame so th e trailer is level wh en attached to the tra ctor. Pin the mower to the tractor.

NOTE: When attaching mower to tractor drawbar, make sure the co rrec t dr awba r pi n i s us ed. A Cat ego ry 1 drawbar is 1"; Catego ry 2 is 1.25". Fai lure to use th e correct pin size will result in premature wear of hitch and drawbar hole. If the hitch on the mower doesn't match your tractor drawbar, contact your dealer to order the correct size hitch for your tractor. If mower will be attached to tractor for a long period of time, secure hitch to drawbar using a bolt, locknut, and washers assembled tightly. This will reduce wear on drawbar and hitch.

A 1-3/8" 6B spline PTO shaft is used for connecting the mower to the tractor. This mower is designed for 540 rpm PTO only.

Operation 13

Page 14

The PTO drive shaft is intended for use with tractors that have 14 inches betwe en the end of the PTO shaft and the tractor's drawbar hitch pin hole.

3. Attach the safety chai n to the tractor as shown in Figure 1.

4. Attach the mower driv e shaft to tractor PTO. Make sure the lock collar engages securely.

CV Driveline Turning Limits

NOTICE

■ Do not exceed turning angle of 80 degrees at

the head of the Constant Velocity (CV) driveline or damage will occur.

Check for excessive turn angle:

5. Attach the end of the mower’s transport lock release rope to a location on the tractor within easy reach of the operator.

NOTE: When routing the rope, do not route through the hydraulic hose guide and do not allow rope slack to drop between the driveline shields and the gearbox rotati n g sh afts.

Figure 1. To w Chain Installati on

Attaching Hydraulic Hoses

1. Attach the hydraulic hose from the mower to the

tractor.

2. Route the hose through the hose guide of the trailer frame and be sure the hose can slide freely in the guide. Do not allow hose slack to drag on the ground or become caught on tractor protrusions.

3. From the operat or position, start the tractor, raise and lower the wings, and the rear deck several times. This will purge the hydraulic cylinders and hoses of trapped air.

Interference Check

1. Be sure that the tractor 3-point arms do not

interfere with hydraulic hoses, driveline or mower frame.

2. Check for strai ght ahead operati on and full turn ing angles. If there is any interfe rence, remove the 3point arms.

NOTE: Contact between 3-point arms and mower can cause damage, especially when turning.

1. Disconnect the driveline from the tractor.

2. Start engine and turn as far right or left as possible.

3. Shut off the engine and connect the CV driveline to

the tractor. If it cannot be connected, the turn angle is too severe.

4. Restart the tractor and straighten the angle slightly.

5. Shut off the engine and connect the CV driveline to

tractor.

6. Repeat the process until the driveline can be connected. The po int at which the drivel ine can b e connected is the maximum turn that can be made.

Leveling Mower

NOTE: To ensure satisfac tory mo wer performance, the

trailer frame and decks must be leveled befo re operating the mower. During normal operation, the mower should be leveled twice each season. The mower must be leveled each time a tractor with a d ifferent drawbar height is used.

Follow this procedure to level the mower for operatio n:

1. Park the tractor and mower on a fla t level surface with the decks in mowing position.

2. Inflate all tires to the recommended pressure: 70 psi for trailer tires and 30 psi for deck gauge tires.

3. Level th e trailer frame b y adjusting t he hitch. (See Figure 2.)

4. Remove the hitch clevis from the trai ler frame and pin to the tractor drawbar.

5. Use the parkin g jack to adjust the trailer frame to the level position. Align the nearest hitch adjustment hole in the hitch clevis with a hole in the trailer frame.

6. Tighten the hardware to specifications in the Bolt Torque Chart on page 61. Readju st the le vel of th e frame each time the drawbar height changes.

7. Attach the mo wer and the driveline to the tractor. Level the driveline by placing a bolt through the carrier bearing and the d riveline hei ght adjustment holes.

14 Operation

5WPMAN0862 (11/22/2010)

Page 15

Figure 2. Level Trailer Frame

WARNING

Table 1: Cutting Height Chart

Spacers Required Under

Caster Arm Pivot Tube

Cut

Height

1/2"

Spacer

3/4"

Spacer

1-1/2" 1

2" 1

2-1/2" 1 1

3" 2

3-1/2" 1 2

4" 1 2 1

4-1/2" 2 2

5" 1 2 2

CUTTING HEIGHT ADJUSTMENT

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

4. Set mower on the ground.

5. Retighten cap screws. This equalizes the

clearance in the bolt holes.

6. Best mowing results will be obtained with front of mower level with, or slightly lower than, the rear.

7. Cutting height is controlled with front and rear caster wheel adjustment.

8. To raise rear of mower, move caster adjustment spacers under caster arms.

9. To raise f ront of mower, move spacers under front caster wheel arms.

Remember, measurement at location A (Figure 3) should not be less than locat ion B and should not be over 1/2" greater than location B

NOTICE

■ Avoid low cutting heights. Striking the ground

with blades produces one of the most damaging shock loads a mower can encounter. Allowing blades to contact ground repeatedly will cause damage to mower and drive.

1. Level mower from side to side. Check by

measuring from mower frame to the ground at each deck rail.

2. Verify that the same amount of spacers ar e under all caster arms.

3. Loosen cap screws that attach caster arm assembly to deck.

Figure 3. Cutting Height Adjustment

5WPMAN0862 (11/11/2010)

Operation 15

Page 16

TRANSPORT

WARNING

CAUTION

WARNING

When transporting the mower short distances, raise the wings and the rear deck until all three transport locks engage automat ical ly.

Install locking pins to secure the mower wings for transport as shown in Figure 4 and Figure 5.

Figure 4. Lock Pin Installed (Right Wing)

3. Pull the transport lock release rope to disengage

the locks. Lower the wings and rear deck and release the rope.

STARTING AND STOPPING MOWER

 Do not operate PTO during transport.  Never direct discharge toward people, animals,

or property.  Keep hands, feet, hair, and clothing away from

equipment while engine is running. Stay clear of all moving parts.

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

 Always sit in power unit seat when operating controls or startin g engine. Se curely fast en seat belt, place transmission in ne utral, engage brake, and ensure all other cont rols are disengaged before starting power unit engine.

NOTICE

■ Stopping the mower with belt in contact with a

very hot pulley will bake and ruin belt.

Figure 5. Lock Pin Storage Installed

(Rear Deck)

To lower the wings and the rear deck:

1. Remove the locking pins and store in holes provided.

2. Slightly raise the wings and rear deck to take pressure off the locking mechanisms.

Power for operating the mower is supplied from the tractor PTO. Refer to your tractor manual for instructions on engaging and disengaging the PTO.

Operate PTO at 540 rpm. Know how to stop tractor and mower quickly in case of an emergen cy.

If the mower becomes plugged causing the belt to slip for over two seconds, follow these steps:

1. Raise mower just enough to clear accumulated material.

2. Continue running at least two minutes, allowing pulleys to cool.

To reduce the risk of thrown obj ects, do not raise the mower higher than necessary

OPERATING

16 Operation

5WPMAN0862 (11/22/2010)

Page 17

When engaging the PTO, engine rpm should always be

CAUTION

WARNING

low. Once engaged and ready for mowing, increase PTO speed to 540 rpm and main tain speed throug hout the cutting operation.

Mower vibration tends to loosen bolts. All hardware should be checked regular ly to m aintain prop er tor que. Each time the mower is used, che ck al l ha rdwar e to b e sure it is secure. Recommended torque values can be found on page 61.

Extremely tall material sh ould be cut twi ce. Set mower at a higher cutting he ight for the first pass. Then cut a t desired height 90 degrees to the first pass.

Remember, sharp blades produce cleaner cuts and require less power.

Analyze area to be cut to determine the best procedure. Consider height and type of grass and terrain type: hilly, level, or rough.

The condition of the terrain will determine cutting results. For best results, mower blades should be kept sharp at all times and the pla tform as leve l as poss i ble . When mower blades show excessive wear, they should be replaced.

Operating Technique

 Stop power unit and implement immediately upon striking an obstruction. Dismount power unit, using proper procedure. Inspect and repair any damage before resuming operation.

Proper ground speed will depen d upon the t errain, the height, type, and density of material to be cut.

Normally, ground speed will range from two to five mph. Tall dense mate rial should b e cut a t a low sp eed; thin medium-height material can be cut at a faster ground speed.

Always operate tractor PTO at 540 rpm to maintain proper blade speed and produce a clean cut.

Under certain conditions, tractor tires may roll some grass down and prevent it from being cu t at the same height as the surrounding area. When this occurs, reduce your ground speed, but maintain PTO at 540 rpm. The lower ground speed will permit grass to partially rebound.

Uneven Terrain

 Do not operate or transport on steep slopes.  Do not stop, start, or change directions sud-

denly on slopes.  Use extreme care and reduce ground speed on

slopes and rough terrain.  Watch for hidden hazards on the terrain during

operation.

In extremely uneve n terrain, rear wheel weights, front tractor weights and/or front tire ball ast should be used to improve stability.

Pass diagonally through sharp dips and avoid sharp drops to prevent “hanging up” the tractor and the mower. Practice will improve your skills in maneuvering rough terrain.

Avoid sudden starts and stops when traveling up or down hill.

Always mow down slopes, never up or across the face. Avoid operating on steep slopes.

Slow down on sharp turns and slopes to prevent tipping and losing control.

In general, lower cu tting heights give a mo re even cut with less tende ncy to leave tire tracks. Howev er, it is better to cut grass frequently rather than too short. Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons. Follow local recommendations for the suitable cutting height in your area.

Operating Tips

 Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

5WPMAN0862 (11/11/2010)

REMOVING MOWER FROM TRACTOR

1. Park the unit on a level, hard surface with the

wings and rear deck fully lowered to the ground.

2. Block the wheels to keep the mower from rolling when unhitched from tractor.

3. Attach the jack to the si de of th e tong ue an d adj us t the height to take the weight off the tractor hitch.

4. Disconn ect the PTO shaft and the hydraulic hose, untie the mower transport lock release rope from the tractor, and remove the hitch pin.

5. Store the PTO shaft end and the hydraulic hose couplings off the ground and keep them clean.

Operation 17

Page 18

PRE-OPERATION CHECK LIST

(OWNER's RESPONSIBILITY) ___ Review and follow all safety rules and safety

decal instructions on pages 5 through 12.

___ Check that all sa fety decals are installed and in

good condition. Replace if damaged.

___ Check that all shields and guards are properly

installed and in good condi tion. Replace if damaged.

___ Check that chain shielding is in good condition

and replace any damaged chain links.

___ Check that all hardware and c otte r pin s ar e p ro p-

erly installed and secured.

___ Check to ensure blades are sharp, in good condi-

tion, and installed correctly. Replace if damaged.

___ Check that equipment is properly and securely

attached to tractor.

___ Make sure driveline spring-activated locking pin

or collar slides freely and is seated fi rmly in tractor PTO spline groove.

NOTES

___ Make sure the driv elin e guards and tet her c hains

are in good conditi on. Guards must rotate freely on driveline. Fasten tether chains as instructed to the tractor and the equipment.

___ Inspect area and remove stones, branches or

other hard objects that might be thrown, ca using

injury or damage. ___ Do not allow riders. ___ Check all lubrication points and grease as

instructed in Lubrication Information, page 20.

Make sure the PTO slip joint is lubricated and that

the gearbox fluid levels are correct. ___ Check that all hydraulic hos es and fittings are in

good condition and not leaking before starting

tractor. Check that hoses are not twisted, bent

sharply, kinked, frayed or pulled tight. Replace

any damaged hoses immediately. ___ Make sure tractor ROPS or ROPS cab and sea t

belt are in good condition. Keep seat belt

securely fastened during operation. ___ Before starting engine, o perator must be in trac-

tor seat with seat belt fastened. Plac e transmis-

sion in neutral or park, engage brake and

disengage tractor PTO.

18 Operation

5WPMAN0862 (11/22/2010)

Page 19

OWNER SERVICE

DANGER

WARNING

CAUTION

The information in t his section is written for operato rs who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety information in this manual

 Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

 Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure p eople or damage property.

• If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet (92 m).

 Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to c heck for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

 Make sure that all operating and service personnel know that if hyd raulic flui d penetrate s skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A PHYS ICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Before dismounting power unit or perfor ming any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised com ponents to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.

It is possible for obj ects to ricochet

BLOCKING METHOD

The only approved b loc k ing d ev ic es fo r th is m ower ar e jack stands with a load rating of 1,000 pounds or more. Twelve jack stands, located as shown in Figure 6, must be installed before working underneath this unit.

Figure 6. Jackstand Placement

Do not work underneath mower unless it is properly attached to tractor and blocked securely. When properly attached, the unit will be anchored to minimize front to rear movement.

Before blocking, be sure that the mower is securely attached to the tractor. Lower mower units to the ground. Raise the mower units as needed for working room and securely block th em. Set tractor brakes, turn engine off and remove key, then disconnect mower driveline.

When blocking, yo u must consider the overall stability of the unit. Just placing jac kstands under the unit will not ensure your safety. The working surface must be level and sol id t o sup port the l oaded weigh t of the ja ck stands. Ensure that ja ckstands are stable at both top and bottom. Before working under any portion of the mower, test the stability of your blocking with the full weight of the mower units lowered onto the jackstands.

5WPMAN0862 (11/22/2010)

Owner Service 19

Page 20

LUBRICATION INFORMATION

CAUTION

REF DESCRIPTION FREQUENCY

1 Driveline U-Joint 8 Hours 2 Drive Carrier Bearing 8 Hours 3 CV Body 8 Hours 4 Telescoping Shaft 8 Hours 5 Rear Deck Pivot Arm 8 Hours 6 Transport Wheel Hub 8 Hours 7 Shield Bearing 8 Hours 8 Splitter Gearbox (Fill 1/2 Check For Leaks Daily

full w/SAE 90W gear lube)

 When lubricating telescoping PTO drives, keep fingers out of shield access slots to prevent injury.

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

Figure 7 and Figure 8 shows lubrication points. The accompanying char ts give the frequency of lubrica tion in operating hours , based on normal operating c onditions. Severe or unus ual conditions may require mo re frequent lubrication.

Use a lithium grease of #2 consistency with a MOLY (molybdenum disul fide) additi ve for all loc ations unle ss otherwise noted.

Be sure to clean fittings thoroughly before attaching grease gun. When a pplied accordin g to the lubrica tion chart, one good pump of most guns is sufficient. Use SAE 90W gear lube in gearboxes.

Daily lubrication of PTO slip joints is necessary. Failure to maintain proper lubr ication can result in dama ge to U-joints, gearboxes and/or dri ve shafts. Raise or lower mower until grease fittings in PTO shields are exposed. Insert grease gun thr ough slo ts and a pply g rease to all sides of shafts. Always stand clear of m ower and wing arm mechanism to avoid being pinched or crushed should the mower or wing suddenly lower.

Raise and lower mower after a pplying greas e so that i t spreads over the slip joint working area.

20 Owner Service

Figure 7. Lubrication Points - Trailer

5WPMAN0862 (11/22/2010)

Page 21

5WPMAN0862 (11/22/2010)

REF DESCRIPTION FREQUENCY

1 Caster Wheel Pivots 8 Hours 2 Caster Wheel Hubs 8 Hours 3 Blade Spindles 24 Hours 4 Gearbox (Fill 1/2 full with Check For Leaks Daily

SAE 90W gear lube 5 Driveline U-Joints 8 Hours 6 Wing Pivots 8 Hours 7 Telescoping Shaft 8 Hours 8 Shield Bearing 8 Hours 9 Deck Pivot 8 Hours

Figure 8. Lubrication Points - Deck

Owner Service 21

Page 22

BELT SERVICE

CAUTION

Belt Replacement

One of the major causes of belt failure is improper installation. Before ins talling a new belt, check the following:

1. Check pulley shafts and bearings for wear.

2. Check pulley grooves for cleanliness.

3. Make sure spindles turn freely and without wobble.

If grooves require cle ani ng, moi sten a c lo th wi th a no nflammable, non-toxic deg reasing agent or commercial detergent and water.

Avoid excessive force during installation. Do not use tools to pry belt into pulley groov e. Do not roll be lt over pulleys to install . This can cause hidden dam age and premature belt failure.

Belt Installation

Wing Deck - FM1012 (Figure 9 & Figure 10)

 Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury.

4. Slid e belt under driv e pulley A and o ver idler arm.

Position the belt around drive pulley A.

5. Loose n the bolt holding belt guide G and swi ng it away from pulley B. Route the belt around pulley D as shown.

6. Make sure the belt is on drive pulley A; route around idler F.

7. Grasp the belt between spindle pulley B and spindle pulley D. Driv e pu lley A. P ull spring lo aded idler with belt to obtain enoug h belt length to rout e it over pulley B. Make sure spring loaded idler pivots freely with belt installed.

8. Adjust belt guide G to provide 1/16" to 1/8" clearance from belt. Tighten the bolt to 85 lbs./ft.

Figure 9. Belt Routing Right Wing FM1012

Rear Deck - FM1012 All Decks - FM1015 & FM1017(Figure 11)

 Use care when installing or removing belt from spring-loaded idler. Springs store energy when extended and, if released suddenly, can cause personal injury.

1. Slide the belt under drive pulley A and over idler

arm. Position the belt around drive pulley A.

2. Loose n the bolt holding belt guide G and swi ng it away from pulley B. Route the belt around pulley B, idler C, and pulley D as shown.

3. Make sure the belt is on drive pulley A; route around idler F.

4. Grasp the belt between spindle pulley E, spring loaded idler F, and spindle pulley D. Pull spring loaded idler with belt to obtain enough belt lengt h to route it over p ulley E. Make sure spring loaded idler pivots freely with belt installed.

Figure 10. Belt Routing Left Wing FM1012

22 Owner Service

5. Adjust belt guide G to provide 1/16" to 1/8"

clearance from belt. Tighten bolt to 85 lbs-ft.

5WPMAN0862 (11/22/2010)

Page 23

BLADE SHARPENING

WARNING

CAUTION

WARNING

CAUTION

NOTICE

■ When sharpening blades, be sure to balance

them. Unbalanced blades will cause excessive vibration that can damage blade spindle bearings. Vibration may also cause structural cracks in mower housings.

1. Remove blades.

2. Always sharpen both ends to maintain balance.

Figure 11. Belt Routing - FM1015 & FM1017 All

Decks & FM1012 Rear Deck

BLADE SERVICING

 Before servicing blades, raise and lock mower in transport p ositio n, turn off engine , set parkin g brake and remove key.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

 Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

1. Raise mower decks to the transport position and

make sure transport locks are engaged.

3. Follow original sharpening pattern.

4. Do not sh arpen blade to a razor edge. Leave from

1/32" to 1/16" blunt edge.

5. Do not sharpen back side.

Figure 12

BLADE INSTALLATION

2. Shut off tractor, relieve hydraulic pressure in

cylinders, set parking brake and remove key.

3. Inspect blades before each use to determine that they are mounted securely and are in good condition.

4. Replace any blade that is bent, excessively nicked, worn, or has any other damage.

5. Small nicks can be ground out when sharpening.

BLADE REMOVAL

 Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

1. Remove cap screws (3) & lock nut (4), Figure 12.

2. Remove blade.

5WPMAN0862 (11/22/2010)

 Your dealer can supply genuine replacement blades. Substitute blades may not meet original

equipment specifications and may be dangerous.

NOTICE

■ Whe n installing blade, the lift of the blad e must

be toward the spindle blade housing as shown in Figure 12.

1. Place c ap screws (3) thro ugh outer holes in blad e

and spindle shaft.

2. Make sure bla de cutting edge is p ositioned to lead in a clockwise rotation, as viewed from top of mower.

3. Place loc knuts (4) on screws and t orque to 84 lbsft.

Owner Service 23

Page 24

CLEANING

1. Spindle assembly

2. Blade

3. Screw, HHCS 1/2 NC x 1-1/2 GR5

4. Nut, flange lock 1/2 NC

Periodically or Before Extended Storage

● Clean large debris such as clumps of dirt, grass,

crop residue, etc. from machine.

● Remove the remainder usin g a low- pressur e water

spray.

1. Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface.

2. Be careful when spraying near chipped or scratched paint as water spray can lift paint.

3. If a pressure washer is used, follow the advic e of the pressure washer manufacturer.

● Inspect machine and replace worn or damaged

parts.

● Sand down scratches and the edges of areas of

missing paint and co at with Woods spray paint of matching color (purchase from your Woods dealer).

● Replace any safety deca ls that are missing or no t

readable (supplied free by your Woods dealer). See Safety Decals section for location drawing.

After Each Use

● Remove large debris su ch as clu mps of d ir t, gras s ,

crop residue, etc. from machine.

● Remove belt shields and clean out all accumulated

grass, dirt and other debris.

● Inspect machine and replace worn or damaged

parts.

● Replace any safety de cals that are missing or not

readable.

24 Owner Service

5WPMAN0862 (11/22/2010)

Page 25

TROUBLESHOOTING

MOWING CONDITIONS

PROBLEM POSSIBLE CAUSE SOLUTION

Grass cut higher in center of swath than at edge

Grass cut lower in center of swath than at edge

Streaking conditions in swath Conditions too wet for mowing Allow grass to dry before mowing.

Material discharges from mower unevenly; bunches of material along swath

Height of mower higher at front than at rear

Loose Blade Check blade hardware. Height of mower lower at front

than at rear

Loose Blade Check blade hardware.

Blades unable to cut that part of grass pressed down by path of tractor tires

Dull blades Sharpen or replace blades. Loose Blade Check blade hardware. Material too high and too much

material

Adjust mower height and attitude so that mower rear and front are within 1/2 inch of same height. See instructions on page 15.

Slow ground speed of tractor but keep engine running at full PTO rpm.

Cutting lower will help. Adjust tractor tire spacing if possible.

Reduce ground speed but maintain 540 rpm at tractor PTO, or make two passes over material.

Raise mower for the first pass and lower for the second and cut 90 degrees to first pass.

Raise rear of mower high enough to permit material discharge.

Grass wet Allow grass to dry before mowing. Slow

ground speed of tractor but keep engine running at full PTO rpm.

5WPMAN0862 (11/22/2010)

Owner Service 25

Page 26

TROUBLESHOOTING

BELT COND I T IONS

PROBLEM POSSIBLE CAUSE SOLUTION

Belt slippage Mower overloading; material too

tall or heavy

Oil on belt from over-lubrication Be careful not to over-lubricate. Clean

Belt hung up or rubbing Check belt position in pulleys and

Frayed edges on belt cover Belt misaligned Re-align belt. Be sure belt does not

Pulley misaligned Inspect to ensure belt is running in

Reduce tractor ground speed but maintain full PTO rpm.

Cut material twice, one high pass and then mow at desired height.

Cut 90 degrees to first pass.

lubricant from belt and pulleys with clean rag.

Replace oil-soaked belt.

idlers. Check belt for free travel in pulleys. Check under mower and around

blade spindle shaft for wire, rags, or other foreign material.

Clean all material from under mower.

rub any other part while running.

center of backside idler. Shim idler as necessary to align.

Belt rollover Pulley misaligned Re-align.

Damaged belt Replace belt*. Foreign object in pulley groove Inspect all pulley grooves for rust,

paint, or weld spots and remove.

Worn pulley groove Replace pulley.

Damaged belt Rollover, high shock loads or

installation damaged

Belt breakage High shock loads Avoid abusive mowing.

Belt came off drive Check pulleys for foreign material in

* Check belt for damage by laying it flat on the floor. A belt that does not lie flat (has humps or twists, indicating broken or stretched cords) must be replaced.

Replace belt*.

Avoid hitting the ground or large obstructions.

grooves. Avoid hitting solid objects or ground.

26 Owner Service

5WPMAN0862 (11/22/2010)

Page 27

DEALER SERVICE

WARNING

CAUTION

1. Nut, jam 7/8 NF

2. Screw, HHCS 1/4 NC x 1 GR5

3. Washer, lock .929 x 1.66

4. Washer, lock 1/4

5. Bushing, H 1 straight bore w/ke y

6. Sheave, H 1 BK

19. Screw, HHCS 1/2 NF x 1-1/4 GR5

21. Grease fitting

The information in this section is written for de aler service personnel. The repair described here requires special skills and tools. If your shop is not properly equipped or your mec han ic s a r e not pr ope rl y t ra ined i n this type of repair, you may be time and money ahead to replace complete assemblies.

 Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraul ic system failure, or mechanical component failure.

 Keep all persons away from operator control area while performing adjustments, service, or maintenance.

4. Disassemble split taper bushing (5) (located on top

of pulley) by removing the two bolts (2) and washers (4).

5. Insert bol ts (2) into the threaded holes of bushing flange.

6. Tighten bolts alternately to remove split taper bushing.

7. Remove pulley (6).

8. Remove bolts (19) that attach spindle to mower

frame and remove spindle.

9. Remove grease fitting (21) from top of shaft.

BLOCKING METHOD

NOTE: SEE BLOCKING METHOD, PG. 19

BLADE SPINDLE SERVICE Spindle Repair

Spindle repair requires special sk ills and tools. If your shop is not properly equi pped or your mechanics are not trained in this type of repair, you may be time and money ahead to use a new spindle assembly.

For reference, the grease fitting is in the top of the spindle shaft.

®1

Permatex is recommended as a sealant

3D Aviation Form-A-G asket or equivalent

Spindle Removal (Figure 13)

1. Remove blade from spindle.

2. Remove belt from pulleys.

3. Remove jam nut (1) and washer (3) from top of

spindle shaft.

1. Perm atex is a registered trademark of the Permatex Corporation.

MAN0826 (8/31/2010)

Figure 13. Sheave and Blade Assembly

Dealer Service 27

Page 28

Spindle Disassembly

1. Grease fitting

2. Seal, 1.50 x 2.12 x .31

3. Sleeve, 1.14 x 1.50 x .55

4. Bearing cone

5. Bearing cup

6. Spindle housing

7. Shaft, blade spindle

1. Place spindle assembly in press and press shaft down through housing.

2. Remove seals from housing.

3. Remove bearing cups from housing by placing a

punch in the slots provided and drivi ng them out. Alternate punch positions from side to side. Take care to prevent housing damage.

3. Place b ottom bearing cone into spindle with taper positioned to mate with cup.

4. Identify the open side of the seal containing the spring.

5. Apply a thin coat of Permatex to the area of housing where seals seat.

6. Install botto m seal with spring up towa rd center of housing.

Spindle Assembly (Figure 14)

■ Improper positioning of seals can cause seal

damage. An improperly installed seal will leak and could cause bearing failure.

7. Place se al squarely on housing and se lect a piece

of pipe or tubing with an OD that will set on outside edge of seal. A tubi ng with an O D that is too small will bow seal cage.

8. Carefully press seal into housing to prevent distortion to metal seal cage. Bottom seal should seat firmly and squarely against machined shoulder in housing.

9. Make sure seal lip did not roll under. Distortion to seal cage or damage to seal lip will cause seal to leak. Damaged seals must be replaced.

10. Insert shaft and bearing through bottom of housing.

11. Fill housing cavity with a medium grade grease.

12. Install top bearing on shaft to mate with top cone.

13. Apply a thin coat of Permatex to shaft ar ea where

sleeve will se at.

14. Install sleeve on shaft and press sleeve and bearing into housing un til all free play is removed and there is a very light drag on bearings (similar to adjusting front wheel bearings on an automobile). Check by spinning spindle. It should turn freely.

Figure 14. Spindle and Shaft Assembly

Bearing cones and cups are designed to work together. It is important to position th em so bearing cone taper mates with cup taper.

1. Lubricate new c ups with a light oil. Place them in spindle housing so they will mate with bearing cones. Cups and cones are a pr ess fit to minimi ze wear.

2. Seat cups securely with a press or place a large drift in the flat lip and drive th em into housing un til cup seats against machined shoulder of housing.

28 Dealer Service

15. Be careful not to overtighten bearings. Proper

bearing adjustment is essential to good bearing life.

16. If you overtighten bearings, hold spindle housing and rap spindle shaft with a lead hammer.

17. Carefully pre ss top seal in with s pring up. Top seal should be flush with or to within 1/16" above the housing.

18. Rotate housing on spindle shaft, checking fo r free movement.

19. Install grease fitting in spindle shaft.

MAN0826 (8/31/2010)

Page 29

Spindle Installation

19. Sheave, offset 13.25 PD

20. Gearbox stand

22. Shield, counter cone

42. Washer, flat standard 5/16

43. Screw, HHCS 8mm x 1.25P x 16mm

56. Nut, flanged lock 1/2 NC

59. Nut, flanged lock 5/8 NC

63. Screw, flanged hex head 5/8 NC x 1-3/4

NOTICE

■ Pulley installation sequence is very important

for bearing life. Follow the sequence exactly.

1. Install spindle through bottom of mower and secure

with four mounting bolts.

2. Install pulley and split taper bushing with integral key on spindle shaft. Make sure bushing is in contact with sleeve on spindle shaft.

3. Alternately tighten split taper bushing cap screws to 12 lbs.-ft.

4. Install toothed lock washer and nut on spindle shaft. Tighten nut until snug. Do not tighten this nut with wrench. Bearing damage will result from overtightening. Bend up edge of lock washer.

GEARBOX SERVICE Gearbox Removal from Mower (Figure 15)

1. Disconnect an d remove the r ear driveline fro m the

gearbox.

2. Remove vent plug and siphon gear lube from housing through this opening.

3. Remove gearbox s tand (20) from mower deck by removing four flanged lock nuts (56).

4. Remove four cap screws (43) and washers (42) and remove shield (22) from gearbox.

5. Remove castle n ut a nd ha rd ware fr o m ou tput s ha ft of gearbox.

6. Remove sheave (19) from gearbox.

7. Remove four bolts (63) and lock nuts (59) that

attach gearbox to gearbox stand and remove gearbox.

Figure 15. Gearbox Stand Assembly

Gearbox Repair

Read this entire section before starting any repair. Many steps are dependent on each other.

Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug.

Repair to this gearbox is limited to replacing bearings , seals, and gaskets. Replacing gears, shafts, and a housing is not cost effective. It is more economical to purchase a complete gearbox if repair to anything other than replacement of bearings, seals or gaskets is required.

Inspect gearbox for leakage and bad bearings. Leakage is a very serious problem and must be cor-

rected immediately. Bearing failure is indicated by excessive noise and

side-to-side or end play in gear shafts.

MAN0826 (8/31/2010)

Seal Replacement

Recommended sealant for ge arbox repair is Permatex Aviation 3D Form-A-Gasket or equivalent.

Leakage can occur at th e vert ical or horiz ontal gask ets and shaft seals.

Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter.

Dealer Service 29

Page 30

Seal Installation

1. Seal

2. Pipe or tube

3. Seal seat

4. Casting

NOTE: Pipe or tube must press at outer edge of seal.

Incorrect Installation

1. Crown gear

2. Gearbox housing

3. Input shaft

4. Output shaft

5. Gear pinion

6. Bearing

7. Bearing

8. Protective flat washer

9. Cotter pin

10. Snap ring

11. Snap ring

12. Spacer

13. Shim kit

14. Castle nut

15. Castle nut M24 x 2

16. Shim kit

17. Flat washer

18. Oil seal (40 x 80 x 12)

19. Oil seal (35 x 72 x 10)

20. Cap

21. Snap ring

22. Top cover

23. Bolt M8 x 14mm

24. Breather plug

25. Cotter pin

26. Bearing

27. Ball bearing

NOTE: Proper seal installation is important. An improperly installed seal will leak.

1. Clean area in housing where seal outer diameter (OD) seats. Apply a thin coat of Permatex.

2. Inspect area of shaft where seal seats. Remove any burrs or nicks with an emery cloth.

3. Lubricate gear shaft and seal lips.

4. Place seal sq uarely on housing, spring-loaded lip

toward housing. Select a piece of pipe or tubing with an OD that will sit on the outside edge of th e seal but will clear th e housing. Tubing with an OD that is too small will bow seal cage and ruin seal.

5. Carefully press seal into housing, avoiding distortion to the metal seal cage.

Vertical Shaft Repair (Figure 17)

1. Disconnect and remove the driveline from the

gearbox.

30 Dealer Service

Figure 17. Gearbox Assembly

Figure 16. Seal Installation

2. Remov e vent plug (24) and siphon gear lube from

housing through this opening.

3. Remove gearbox stand from mower deck.

4. Remove gearbox and pulley from gearbox stand.

MAN0826 (8/31/2010)

Page 31

5. Remove vertical s haft seal (18). Rep lace with new seal (see Seal Replacement, page 29).

14. Remove bearing (26) by using a punch and hammer from the top, outside the housing.

Vertical seal should be recess ed in housing. Horizontal seal should be pressed flush with outside of housing.

NOTE: Distortion to seal cage or damage to seal lip will cause seal to leak.

6. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

7. Assemble gearbox and pulley to gearbox stand. Attach gearbox stand to mower deck.

Horizontal Leak Repair (Figure 17)

1. Disconnect and remove the driveline from the

gearbox.

2. Remove vent pl ug (24) and si phon gear lube fr om housing through this opening.

3. If the leak occurred at either end of horizontal shaft, remove oil cap (20) and/or oil seal (19). Replace with new one (refer to Seal Replacement, page

29).

4. Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug.

Gearbox Disassembly (Figure 17)

1. Remove top cover (22) from housing. Turn gearbox

upside down and pour out remaining gear oil from gearbox.

2. Remove oil cap (20) (to be replaced).

3. Remove snap ring (10) and shim (13) from input

shaft (3).

4. Support ge arbox in hand pr ess and push on input shaft (3) to remove bearing (7) and spacer (11).

15. Support hous ing upside down (top cover surface) and remove bearing (6) by using a punch and hammer from the bottom side of the housing.

16. Inspect gears for broken teeth and wear. Some wear is normal and will show on loaded side. Forged gear surface s are rough wh en new. Check that wear pattern is smooth.

17. Inspect vertical and horizontal shafts for grooves, nicks, or bumps in the areas whe re the seals s eat. Resurface any damage with emery cloth.

18. Inspect housing and caps for cracks or other damage.

Gearbox Reassembly (Figure 17)

NOTE: Repair to this gearbox is limited to replacing

bearings, seals, and gask ets. Replacing gears, shafts, and a housing is not cost effective. Purcha sing a complete gearbox is more economical.

1. Clean housing, paying specific attention to areas where gaskets will be installed.

2. Wash housing and all components thoroughly. Select a clean area for gearbox assembly. Replace all seals, bearings, and gask ets. All parts must be clean and lightly oiled before reassembling.

3. Insert output bearings (6 & 26) in the housing, using a round tube of the c orrect diameter and a hand press.

4. Slide output shaft (4) through both bearings (6 &

26) until it rests against bearing (6).

5. Slide shim (16) over output shaft (4 ).

5. Remove gear (1) from inside housing.

6. Remove oil seal (19) from front of housing (to be

replaced).

7. Remove snap rin g (10) and shim (1 3) from front of housing (2).

8. Remove input bearing (7) by using a punch and hammer from outside of housing.

9. Support housing in vise in a horizontal position.

10. The castle nut (15) and cotter pin (25) ar e already

removed with the drive she ave. Remove the snap ring (21), washer (8), and seal (18).

11. Remove cotter pin (9), castle nut (14), a nd wash er (8) from output shaft (4).

12. Remove output shaft (4) by using a punch and hammer and tap on top to drive down.

13. Remove gear (5) and shim (16) from inside housing.

MAN0826 (8/31/2010)

6. Press gear (5) onto output shaft (4) and secure with washer (17), castle nut (14), and cotter pin (9).

7. Appl y grease to lo wer seal l ips (18) an d pres s seal over output shaft (4), using a tube of the correct diameter. Be sure not to damage the seal lip. Press in housing so that seal is recessed.

8. Insert protective washer (8) by hand. I nstall sna p ring (21) and posi tion it together with dua l lip seal (18) by pressing it into position. Verify that snap ring is seated correctly.

9. Press bearing (7) into the hous ing, using a round tube of the correct diameter and a hand press. Secure with shim (13) and snap ring (10).

10. Secure snap ring (11) on input shaft (3) if not already secure.

11. Place gear (1) through top of housing and align gear (1) and gear (5) so that gear teeth are a match.

Dealer Service 31

Page 32

12. While holding gear (1) in place, slide input shaft (3)

1. Shim

2. Idler arm

3. Idler pulley

4. Drive sheave

5. Castle nut & cotter pin

6. Gearbox stand

1. Yoke

2. Cup and bearing

3. Snap ring

4. Journal cross

through gear (1) and bearing (7). Al ign splines on shaft (3) and gear (1).

13. Slide spacer (12) over input shaft (3) and press bearing onto input shaft (3), u sing a round tube of the correct diameter and a hand press.

14. Slide shim (13) over input shaft (3) and secure with snap ring (10).

15. Check input shaft end float by moving the input shaft (3) by hand. If end flo at i s hig her th an 0.01 2” , insert shim between input shaft (3) and rear bearing (7). Repeat until end float is less than

0.012”. Check rotational torque by hand. The torque should be less than 2.2 lbs-inch.

16. Check that the gear backlash is between 0.006” and 0.016”. You should not have to adjust the backlash.

17. Press in input oil seal (19), using tube of correct diameter. Be careful not to damage seal lip.

18. Press oil cap (20) on to cov er the rear of ho using, using a tube of the correct diameter.

5. Replace driveline shield. Attach driveline to gearbox.

Figure 18. Drive Sheave Installation

UNIVERSAL JOINT REPAIR

19. Check gearbox housing for leaks by plugging all

holes except one. Appl y 4 psi compressed a ir and immerse the gearbox i n water to verify that there are no leaks.

20. Remove gearbox from water and dry off with compressed air. Add SAE 80W or 90W EP oi l until it runs out of side level hole. Tighten all plugs.

Gearbox Installation

NOTE: Gearbox is heavy: do not attempt to move with-

out mechanical assistance.

1. Set gearbox on gearbox stand and fasten with bolts and nuts. Torque bolts to 175 lbs-ft.

2. Attach drive she ave to output shaft. Secure usin g castle nut and hardware previously removed.

3. Attach gearbox stand to mower using four flange d lock nuts.

DRIVE SHEAVE INSTALLATION (FIGURE 18)

1. When gear stand i s installed on mower, dimension

A (from the top of the mower deck to the center line of the drive pulley) must be 2-7/16" (±1/32"). This is a critical dimensio n and m ust be ca refully adjus ted for proper belt life. Add or subtr act shim washers under idler pulley to align with drive pulley.

2. Tighten gear stand hardware.

3. Fill gearbox half full with SAE 90W gear lube.

4. Check level after waiting five minutes to permit

lube to work through bearings. Add lube, if necessary, until gearbox is half full.

Figure 19 . U-Joint Exploded View

U-Joint Disassembly

1. Remove external snap rings from yokes in four

locations as shown in Figure 20.

Figure 20

32 Dealer Service

MAN0826 (8/31/2010)

Page 33

2. With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive c up up out of yoke. See Figure 21.

Figure 21

3. Clamp cup in vise as shown in Figure 2 2 and tap

on yoke to completely remove cup from yoke. Repeat Step 2 and Step 3 for opposite cup.

U-Joint Assembly

1. Place seals securely on bearing cups. Insert cup

into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2. Trap cups in vise and apply pressure. Be sure journal cross is started into bearin gs and continue pressure with vise, squeezing in as far as possible. Tapping the yoke will help.

3. Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 24. Install snap ring and repeat on opposite cup.

4. Repeat Step 1 and Step 2 to install remaining cups in remaining yoke.

5. Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.

Figure 22

4. Place universal cross is vise as shown in Figure 23

and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup ou t with a drift and hammer.

Figure 23

MAN0826 (8/31/2010)

Figure 24

Dealer Service 33

Page 34

ASSEMBLY INSTRUCTIONS

WARNING

CAUTION

Remove hardware

Remove 5/8 Lock nut

WARNING

DEALER SET-UP INSTRUCTIONS

The mower is shipped mostl y assembled but requires dealer set-up. The Frontier dealer should deliver the mower to the owner comp letely as sembled , lubricated , and adjusted for normal conditions.

Recommended torque va lues f or hardw are are l ocate d on page 61.

Complete check lists on page 38 when assembly is complete.

 Make sure spring-acti vated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

Figure 25. Remove Shipping Hardware

5. Gently lower deck until the deck is supported by

the lift chains.

6. Remove 5 /8 lock nuts and remove shipping st rap from between right and left decks, Figure 26.

Figure 26. Remove Shipping Strap (Right Wing)

ATTACH HYDRAULIC HOSES

REMOVE SHIPPING STRAPS

1. Remove front drive from between wing frames.

2. Attach to stub shaft (see trailer assembly).

3. Lift rear deck to take tension off rear lift chains.

4. Remove 3/8 bolts, washers, and nuts from both

rear lift chains. Se e Fi gur e 25. T his har dwa re is for factory shipping purposes only and can be discarded.

34 Assembly

5WPMAN0862 (11/22/2010)

Page 35

Attach the mower hydraulic hose to the tractor port.

1. Light, 4 Pin Right

2. Light, 4 Pin Left

3. Light Bracket

4. Blank .16 x 4.00 x 4.00

5. Wire Harness

6. 3/8 NC x 3-1/2 HHCS

7. 3/8 NC Flange Lock Nut

8.1/4 NC x 1 HHCS

9. 1/4 NC Lock Nut

10. #10 x 1/2 Tapping Screw

11. 34” Cable Tie

1. Rear Roller

2. Rear Roller Bracket

3. 1/2 NC x 5-1/2 HHCS

4. 1/2 Flat Washer

5. 1/2 NC Flange Lock Nut

6. 3/8 NC x 1 Carriage Bolt

7. 3/8 NC Flange Lock Nut

Hydraulic quick coupler is not supplied. NOTE: The mower hydraulic syst em sh oul d have bee n

filled at the factory. Always assume it is empty. Fully purge air and fill the hydraulic system by raising and lowering wings se veral tim es while h ooked to a tractor hydraulic supply. Keep all personnel away while raising and lowering.

OPTIONAL EQUIPMENT Light Kit Installation

7. Extra slack in the light wires should be located near

the wireing harness. Make sure wires cannot become entangled in driveline or hydraulic cylinder. Secure wires to frame tubes above cylinder and lock with cable ties.

Rear Roller Kit Installation

Figure 27. Light Kit I nstallation

1. Install wire harness (5 ) to bracket on trailer frame

using #10 screws (10).

2. Route wires as shown. Be su re wire labeled “Left” is routed to the le ft side of the unit. Wrap excess wire around rear deck frame tubes as shown.

3. Clamp bracke ts (3) to re ar deck frame tub es usin g blanks (4), 3/8 bolts (6) and nuts (7).

4. Secure left and right lamp (1 & 2) to brackets using 1/4 bolts (8) and nuts (9).

5. Connect light to wiring harness.

6. Pull any slack out of main wire and install cable ties

(11) to rear hydraulic hose and trailer frame.

5WPMAN0862 (11/22/2010)

Figure 28. Rear Roller Kit Installation

Assembly 35

Page 36

Front Roller Kit Installation

-- Roller Kit, Front Complete

2. 1/2 NC Flange Lock Nut

3. 1/2 NC x 9 HHCS GR5

4. Flat Washer, 1/2 SAE

5. Carriage Bolt, 3/8 NC x 1

6. Flanged Whiz Nut, 3/8 NC

7. Spacer, .75 x 6.62

8. Bracket, Front Roller

9. Roller, 4 x 7.37

10.Bearing

-- Roller Kit, Front Complete

2. 1/2 NC Flange Lock Nut

3. 1/2 NC x 9 HHCS GR5

4. Flat Washer, 1/2 SAE

5. Carriage Bolt, 3/8 NC x 1

6. Flanged Whiz Nut, 3/8 NC

7. Spacer, .75 x 6.62

8. Bracket, Front Roller Right

9. Bracket, Front Roller Left

10. Roller, 4 x 7.37

11. Bearing

Figure 29 FM1012 Rear Deck and FM1015 and FM1017 Front Roller Kit Installation

Figure 30 FM1012 Wing Deck Front Roller Kit Installation

36 Assembly

5WPMAN0862 (11/22/2010)

Page 37

Hydraulic Latch Release Installation

1. Release Base

2. Slide Channel

3. 3 x 8 Hydraulic Cylinder

4. Bushing

5. Elbow

6. Hose, 108”

7. Pin 1 x 4.08

8. Cotter Pin

9. Flat Washer, 1”

10. 3/8 NC x 1 HHCS GR5

11. 3/8 NC Flange Lock Nut

Figure 31. Hydraulic Latch Release Installation

1. Remove four 1/3 NC x 2 hex hea d cap screw s and

1/2” flat washers from top of shield on trailer.

2. Attach item 1 on top of shield using hardware previously removed.

3. Attach item 2 to win g release leve r using items 1 0 and 11.

4. Attach base end of cylinder (3) to item 1 using items 7, 8, and 9. Cylinder ports should be pointing upward.

5. Attach r od end of cylin der (3) to ite m 2 us ing it ems 7, 8, and 9.

6. Install redu cers (4), elb ows (5), and ho ses to base of cylinder.

5WPMAN0862 (11/22/2010)

Assembly 37

Page 38

DEALER CHECK LISTS

PRE-DELIVERY CHECK LIST (DEALER’S RESPONSIBILITY)

Inspect the equipment thoroughly after assembly to ensure it is se t up properly before delivering it to the customer.

The following check lists are a reminder of points to inspect. Check o ff each item as it is found satisfac tory or after proper adjustment is made.

___ Check that all sa fety decals are installed and in

good condition. Replace if damaged.

___ Check that shields and guards are properly

installed and in good condi tion. Replace if damaged.

___ Check all bolts to be sure they are properly

torqued.

___ Check that all cotter pins and safety pins are

properly installed. Replace if damaged. ___ Check that blades have been properly installed. ___ Check mower attitude and belt alignment ___ Check and grease all lub rication points as ident i-

fied in lubrication information on page 20. ___ Check the level of gearbo x fluids before de livery.

Service, if required , as spe ci fie d in the l ubr ica tion

information on page 20.

DELIVERY CHECK (DEALER’S RESPONSIBILITY)

___ Show customer how to make adjustments and

select proper PTO speed.

___ Show customer how to make sure driveline is

properly installed and tha t spring-activated locking pin or collar slides freely and is seated in groove on tractor PTO shaft.

___ Show customer how to dete rmine the turning lim-

its of the CV PTO driveline.

___ Show customer the safe, proper procedures to be

used when mounting, dismounting, and storing equipment.

___ Make customer aware of optional equipment

available so that customer can make proper choices as required.

___ Instruct customer how to lubricate and explain

importance of lubrication.

___ Point out the safety decals. Explain their meaning

and the need to keep them in plac e and in good condition. Emphasize the increased safety hazards when instructions are not followed.

___ Present Operator's Ma nual and r equest that cus-

tomer and all operators read it befor e operating equipment. Point out the manual safety rules, explain their meanings and emphasize the increased safet y hazards that exist when safety rules are not followed.

___ Explain to customer the potential crushing haz-

ards of going underneath raised equipment. Instruct that before go ing underneath to disconnect the driveline, securely block up all corners with jackstands and to follow all instructions in BLOCKING METHOD, page 19 o f the operator ’s manual. Explain that blocki ng up prevents equipment dropping from hydrau lic l eak down, hy draulic system failures or mechanical component failures.

38 Dealer Check List

___ Point out all guards and shields. Explain their

importance and the safety hazards that exist when not kept in place and in good condition.

5WPMAN0862 (11/22/2010)

Page 39

PARTS INDEX

Rear Discharge Grooming Mowers: FM1012, FM1015, & FM1017

COMMON PARTS

MAIN FRAME ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 - 41

TRAILER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 - 43

WING FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

CENTER & WING DECK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

FM1012 WING DECK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

HEIGHT ADJUSTMENT POST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

HUB & AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

CASTER ARM & WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 - 49

WING GEARBOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

BLADE AND SPINDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

FM1012 REAR DECK &

FM1015 & FM1017 FRONT ROLLER ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . 52

FM1017 WING DECK FRONT ROLLER ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . 52

REAR ROLLER ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

REAR CHAIN SHIELDING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

REAR & WING DRIVES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 - 55

CV DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

JACKSHAFT DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

LIGHT KIT (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

HYDRAULIC LATCH RELEASE KIT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

(Rev. 8/6/2012)

5WPMAN0862 (11/22/2010)

Parts 39

Page 40

FM1012, FM1015 & FM1017 MAIN FRAME ASSEMBLY

40 Parts

5WPMAN0862 (11/22/2010)

Page 41

FM1012, FM1015 & FM1017 MAIN FRAME ASSEMBLY

REF PART QTY DESCRIPTION

1 ----- 1 Trailer assembly (see page 42)

2 ----- 1 Right wing assembly (see 44)

3 ----- 1 Left wing assembly (see page 44)

4 ----- 1 Right deck assembly FM1012 (see

page 46) -or-

4 ----- 1 Right deck assembly FM1015,

FM1012 (see page 45)

5 ----- 1 Left deck assembly FM1012 (see

page 46) -or-

5 ----- 1 Left deck assembl y FM1015, FM1017

(see page 45) 6 5WP40805 1 Rear wing assembl y 7 ----- 1 Rear deck assembly (see page 45) 8 5WP1023226 2 Drive, Cmpl 40, 21.3 x 32.3 FM1012

(see page 54) -or8 5WP1023227 2 Drive, Cmpl 40, 25.6 x 40.9 FM1015

(see page 54) -or8 5WP1023228 2 Drive, Cmpl 40, 28.3 x 46.4 FM1017

(see page 54) 9 5WP1023225 1 Drive, Cmpl 40, 26.9 x 43.5 (see p age

54)

10 ----- 6 Rotating caster & arm (see page 48)

11 ----- 4 Non-rotating caster & arm (see page

48)

12 ----- 2 Height adjustment post and arm (see

page 47)

13 5WP38001 4 Pin, Wing hinge 14 5WP58984 2 Pin, Rear wing hinge 15 5WP1791 6 .63 x 1.00 x .56 HT Sleeve 16 5WP44638 2 1/4 Chain - 16 link 17 5WP62484 1 SMV Socket 18 5WP1004251 1 SMV Bracket 19 5WP24611 1 SMV Emblem 20 5WP38296 1 Rope, .25 x 95.0 21 5WP38295 3 Rope clamp 22 5WP38257 3 S-Hook .25 x 2.25

REF PART QTY DESCRIPTION

23 5WP38294 1 Rope, .25 x 46.0 24 5WP1031166 2 Hydraulic cylinder 3 x 10 (see page

58)

25 5WP29474 1 Hydraulic cylinder 3 x 8 (see page

58) 26 5WP1631 2 1 x 3.63 Headless pin 27 5WP8346 4 1 x 4.58 Headless pin 28 5WP1006400 1 Bulkhead fitting, 9/16 JICM x 1/4

NPTM 29 5WP1006401 1 Cross, 9/16 JICM x 1/4 NPTF 30 5WP1006402 2 Hose, 33 x 9/16 JICF x 9/16 JICM 31 5WP1006403 1 Hose, 48 x 9/16 JICF x 9/16 JICM 32 5WP1006404 1 Hose, 108 x 9/16 JICF x 1/4 NPTM 33 5WP1006405 3 Elbow, 9/ 16 JICF x 1/2 NP TM 90o w/

3/32 Restricter 34 5WP40908 1 Complete decal set 40 * Pin, Safety 3/16 41 * 1/4 NC x 1/2 Round head screw 42 * 1 /4 NC Hex nut 43 * Pin, Cotter 1/4 x 1-3/4 44 * 5/16 NC x 1/2 Carriage bolt 45 * 5/16 NC Flange lock nut 46 * 1/2 NC x 1-3/4 HHCS GR5 47 * 1/2 NC x 2 HHCS FT GR5 48 * 1/2 NC x 3-1/2 GR5 49 * 1/2 Flat washer 50 * 1/2 NC Flange lock nut 51 * 5/8 NC x 2-1/2 HHCS GR5 52 * 5/8 NC Flange lock nut 53 * 1 Standard flat washer

HHCS

Hex Head Cap Screw

* Standard Hardware, Obtain Locally

(Rev. 10/30/2012) 5WPMAN0862 (11/22/2010)

Parts 41

Page 42

FM1012, FM1015 & FM1017 TRAILER ASSEMBLY

42 Parts

5WPMAN0862 (11/22/2010)

Page 43

FM1012, FM1015 & FM1017 TRAILER ASSEMBLY

REF PART QTY DESCRIPTION

1 ----- 1 Trailer frame 2 5WP1009501 1 Hitch, Cat 1 -or2 5WP1009502 1 Hitch, Cat 2 -or2 5WP1003635 1 Hitch, rigid clevis (optional) 3 5WP1006689 2 Hitch adjustment link 4 5WP44639 2 .76 x 1.00 x 4.12 Sleeve 5 5WP40804 1 Lock, rear deck 6 5WP40880 1 Release lever, rear deck lock 7 5WP40879 2 Lock, wing deck 8 5WP40938 1 Release lever, wing deck lock 9 5WP19201 1 H-Frame

10 5WP44641 2 .78 x 1.00 x .69 HT Sleeve

11 5WP31464 2 .38 x .63 x .34 Sleeve 12 5WP23790 1 Parking jack 13 5WP21957 3 Spring, compression .58 x .08 x 2.4 40 14 5WP484 2 .63 x 1.00 x .44 HT Sleeve 15 5WP3502 1 Ball bearing 16 ----- 1 Bearing housing (not serviced) 17 5WP1251 1 Bearing holder w/bearing (includes 15,

16, 33, 41) 18 5WP44637 1 Shield, front drive 19 ----- 1 Drive, Yk & Shft Ntel 2400 x 26.4 (see

page 57) 20 5WP1021100 1 Drive, Cmpl CV 35R, 35.0 x 47.6 (see

page 56) 21 5WP19407 1 Safety chain 22 5WP71444 2 Rubber bumper 23 5WP38264 1 Pin, lynch chain & co tter 24 5WP40933 1 Gearbox, 4-Way Splitter

-- 5WP58815 2 Seal, Thru Shaft 4-Way Grbx

-- 5WP58816 2 Seal, Wing Shaft 4-Way Grbx

-- 5WP58817 6 Bearing, Cup & Cone 4-Way Grbx

-- 5WP1011780 1 Vent plug & washer

24C 5WP40933C 1 Gearbox, 4-Way Splitter (Comer)

-- 5WP57462 4 Bearing, Cup & Cone

-- 5WP20890 2 Bearing, Ball

-- 5WP57463 4 Oil Seal

-- 5WP57076 1 Vent plug 25 5WP62626 4 .76 x 1.00 x 1.00 Sleeve 26 5WP44636 1 Shield, Gearbox 4-Way 27 5WP1001020 2 Wheel Hub & Axle (see page 47)

REF PART QTY DESCRIPTION

28 5WP38298G 2 Wheel & Tire, 20.5 x 8.00 x 10 Gray

-- 5WP38475G Whe el Rim, 5-Bolt 8.00 x 10 Gray 29 5WP3443 1 Hydraulic hose holder 30 5WP103177 6 1 Wing stop mount bracket 31 5WP1031780 1 Wing Stop FM1012 - or 31 5WP1031781 1 Wing stop FM1015, FM1017 32 5WP11606 1 Pin, Spi rol 3/8 x 1-1/2 33 5WP12128 1 .06 x 72 MM Retaining ring 40 * 1/4-28 Grease fitting 41 * 1/4-28 90° Grease fitting 42 * 5/16 NC Flange lock nut 43 * 3/8 NC x 1 HHCS GR5 44 * 3/8 NC x 1-1/4 HHCS GR5 45 * 3/8 NC x 3-1/2 HHCS GR5 46 * 3/8 Lock washer 47 * 3/8 Standard flat washer 48 * 3/8 NC Flange lock nut 49 * 3 /8 NC Lock nu t 50 * 1/2 NC x 1-1/4 HHCS GR5 51 * 1/2 NC x 1-3/4 HHCS GR5 52 * 1/2 NC x 2 HHCS GR5 53 * 1/2 NC x 3 HHCS GR5 54 * 1/2 NF x 1-1/8 Wheel bolt 55 * 1/2 NC x 5-1/4 HHCS GR5 56 * 1/2 Standard flat washer 57 1/2 Flat washer, extra thick hardened 58 * 1/2 NC Flange lock nut 59 * 5/8 NC x 2 HHCS GR5 60 * 5/8 NC x 5 HHCS GR5 61 * 5/8 NC x 7 HHCS GR5 62 * 5/8 NC x 7-1/2 HHCS GR5 63 5WP34467 .63 x 2.00 x .38 Flat washer 64 5WP10635 .63 x 1.75 x 14 Ga Cupped washer 65 * 5 /8 NC Lock nu t 66 * 3/4 x 2-1/4 HHCS GR5 67 5WP28873 3/4 x 1-1/2 x 1/4 Flat washer 68 * 3 /4 NC Lock nu t 69 5WP44640 1.04 x 2.25 x .17 Cupped washer

HHCS

Hex Head Cap Screw

* Standard Hardware, Obtain Locally

(Rev. 8/5/2011) 5WPMAN0862 (11/22/2010)

Parts 43

Page 44

FM1012, FM1015 & FM1017 WING FRAME

REF QTY FM1012 FM1015 FM1017 DESCRIPTION

1 1 5WP1032460 5WP1032480 5WP1032490 Frame, right wing 2 1 5WP1032461 5WP1032481 5WP1032491 Frame, left wing 3 2 5WP1032451 5WP1032455 5WP1032455 Link, wing deck lift 4 2 5WP40895 5WP40895 5WP40887 Trunnion, front deck 5 2 5WP40896 5WP40896 5WP40888 Trunnion, rear deck 6 1 5WP1003828 5WP1003828 5WP1003828 Manual tube 7 2 5WP71444 5WP71444 5WP71444 Rubber bumber 8 2 5WP38264 5WP38264 5WP38264 Pin, lynch chain & cotter

9 2 5WP58980 5WP58980 5WP58980 Pin, wing deck link 10 4 5WP58982 5WP58982 5WP58982 Pin, deck link trunnion 11 * Pin, safety 3/16 12 * 1/4-28 Grease fitting 13 * 5/16 NC x 1 HHCS GR5 14 * 5/16 SAE Flat washer 15 * 5/16 NC Flange lock nut

HHCS Hex Head

Screw

* Standard Hardware,

obtain locally

Cap

44 Parts

5WPMAN0862 (11/22/2010)

Page 45

FM1012 CENTER DECK

FM1015 & FM1017 CENTER & WING DECK ASSEMBLY

REF PART QTY DESCRIPTION

1 5WP1031795 1 5’ Mower Deck (FM1012 Rear, FM1015 Wings) 1 5WP1031796 1 6’ Mower Deck (FM1015 Rear, FM1017 All) 2 5WP1001244 1 V-Belt W99 (FM1012 Rear, FM1015 Wings) 2 5WP18879 1 V-Belt W112 (FM1015 Rear, FM1017 All) 3 ----------- 3 CW Spindle assembly (See page 51) 4 5WP1014417 2 Belt Shield, 5’ Deck (FM1012 Rear, FM1015

Wings)

4 5WP1014418 2 Belt Shield, 6’ Deck (FM1015 Rear, FM1017

All) 5 5WP53534 1 Gearbox Stand 6 5WP1002499 1 Gearbox, 1:1.92 (See page 50) 7 5WP1014410 1 Sheave, Offset 13.25 P.D. 8 5WP29792 1 Key, HT 1/4 x 1/4 x 1-1/4 9 5WP53567 1 Guide, Belt 8 Ga Formed

10 5WP64555 1 Idler, Flat 5.5 Dia. 11 5WP58989 1 Idler Arm Assembly 12 5WP53595 1 Idler, Flat 5.0 Dia. 13 5WP67131 1 Spring, Ext .177 x 1.22 x 9.88 14 5WP35193 2 Bearing, Ball

REF PART QTY DESCRIPTION

15 5WP1002048 1 Clutch Shield 16 5WP35141 2 Ring, Retaining Int .062 x 1.56 20 * Pin, Cotter 3/16 x 1-1/2 21 * Washer, Flat 5/16 22 * Lock Washer, 5/16 23 * M8 x 1.25P x 20 MM HHCS 24 * 3/8 NC x 1 Hex Flange Serrated 25 5WP1008011 3/8 NC SQ Nut with Retainer 26 * Screw, HHCS 1/2 NF x 1-1/4 GR5 27 * 1/2 NC x 2-1/2 HHCS GR5 28 5WP24537 Washer, Flat .50 x 1.38 x .38 29 5WP31983 Shim, .50 x .88 x 18GA 30 * Flange Lock Nut 1/2 NC 31 * 5/8 NC x 1-3/4 HHCS GR5 32 5WP1517 Flat Washer, .63 x 1.38 x 7 GA 33 * 5/8 Flange Lock Nut 34 5WP302178 5/8 NF Castle Nut

HHCS

Hex Head Cap Screw

* Standard Hardware, Obtain Locally

5WPMAN0862 (11/22/2010)

Parts 45

Page 46

FM1012 WING DECK ASSEMBLY

REF PART QTY DESCRIPTION

1 5WP1031800 1 4’ Mower Deck, RH -or- 1 5WP1031801 1 4’ Mower Deck, LH 2 5WP40930 1 V-Belt, W80 3 ---------- 3 CW Spindle assembly (See

page 56) 4 5WP1031783 1 Inner Belt Shield 5 5WP1031784 1 Outer Belt Shield, RH -or- 5 5WP1031785 1 Outer Belt Shield, LH 6 5WP58294 1 Gearbox Stand, RH -or- 6 5WP58295 1 Gearbox Stand, LH 7 5WP1002499 1 Gearbox, 1:1.92 (See page 50) 8 5WP1014410 1 Sheave, Offset 13.25 PD 9 5WP29792 1 Key, 1/4 x 1/4 x 1-1/4 HT

10 5WP1027525 2 Belt Guide 11 5WP57939 1 Idler Arm Assembly 12 5WP53595 1 Idler, Flat 5.0 Dia 13 5WP67131 1 Spring, Ext .177 x 1.22 x 9.88 14 5WP35193 2 Bearing, Ball 15 5WP1002048 1 Clutch Shield

REF PART QTY DESCRIPTION

16 5WP35141 2 Ring, Retaining Int .062 x 1.56 20 * Pin, Cotter 3/16 x 1-1/2 21 * Washer, Flat 5/16 SAE 22 * Lock Washer, 5/16 23 * M8 x 1.25P x 20MM HHCS 24 * Screw 3/8NC X 1 Hex Flange Ser-

rated 25 5WP1008011 Nut, SQ 3/8 NC With Retainer 26 * Screw, HHCS 1/2 NF x 1-1/4 GR5 27 * HHCS, 1/2 NC x 2-1/2 GR5 28 5WP24537 Washer, Flat .2 x 1.38 x .375 29 5WP31983 Shim, .50 x .88 x 18GA 30 * Nut, Flanged Lock 1/2 NC 31 * Screw, Flngd Hex Head 5/8 NC x 1-

3/4 33 * Nut, Flanged Lock 5/8 NC 34 5WP302178 Nut, Castle 5/8 NF

HHCS

Hex Head Cap Screw

* Standard Hardware, Obtain Locally

46 Parts

5WPMAN0862 (11/22/2010)

Page 47

HEIGHT ADUSTMENT POST

REF PART QTY DESCRIPTION

1 5WP58993 1 Caster Arm, RH (FM1012) - or - 1 5WP1031754 1 Caster Arm, RH (FM1015, FM1017) 2 5WP58994 1 Caster Arm, LH (FM1012) - or - 2 5WP1031755 1 Caster Arm, LH (FM1015, FM1017) 3 5WP58998 1 Sleeve, Drid .81 x 1.25 x 8.00 4 5WP58999 1 Wear Pad 5 5WP15134 1 Pin, Spirol .25 x 1.00 6 5WP27542 1 7/16 x 1 1 /32 Klic k Pin 7 5WP52855 2 Sleeve, 1.28 x 1.66 x 1.00 8 5WP52854 2 Sleeve, 1.28 x 1.66 x .75 9 5WP52853 1 Sleeve, 1.28 x 1.66 x .50

10 5WP7163 1 Washer, Flat 1-1/4 Standard

REF PART QTY DESCRIPTION

1 5WP1001020 1 Wheel Hub & Axle Assembly 2 5WP1001021 1 Axle Shaft 3 5WP314 1 Seal, 1.50 x 2.44 x .31 4 5WP2303 2 Bearing, Cone 5 5WP38437 1 Wheel Hub, Housing w/Cups 6 5WP2305 2 Bearing, Cup 7 * 2 Washer, Flat 3/4 Standard 8 5WP5849 1 Nut, Slotted Hex 3/4 NF

9 * 1 Pin, Cotter 3/16 x 1 10 5WP14133 1 Hub Cap, Assembly w/Fi tting 11 5WP531 1 Hub Cap 12 * 1 Grease Fitting, 1/4 Tapered Thread

* Standard Hardwa re, Obtain Locally

HUB & AXLE ASSEMBLY

5WPMAN0862 (11/22/2010)

Parts 47

Page 48

CASTER ARM & WHEEL ASSEMBLY

48 Parts

5WPMAN0862 (11/22/2010)

Page 49

CASTER ARM & WHEEL ASSEMBLY

FM1012 FM1015 & FM1017

REF PART QTY DESCRIPTION

1 5WP38267G 1 Wheel 15.00 x 6.00 x 6 Gray

5WP38476G Wheel Rim 6.00 x 6 w/cups Gray 2 5WP195 1 Grease fitting, 1/8 pipe thread 3 5WP2306 2 Bearing cup 4 5WP2304 2 Bearing cone 5 5WP5624 2 1.13 x 1. 78 x .47 Seal 6 5WP14318 2 .75 x 1.13 x 1.25 HT Sleeve 7 5WP38111 1 .53 x .75 x 6.75 HT Sleeve 8 5WP58958 1 Rotating caster yoke 9 5WP58961 1 Non-rotating caster yoke

10 5WP58956 1 R otating cast er arm (includes item

11 & 25)

11 5WP31780 2 1.25 x 1.50 x 1.50 Oilite bushing 12 5WP58968 1 Non-rotating caster arm 13 5WP52855 2 1.25 x 1.90 x 1.00 Sleeve 14 5WP52854 2 1.25 x 1.90 x .75 Sleeve 15 5WP52853 1 1.25 x 1.90 x .50 Sleeve 16 5WP7163 1 1.25 Standard flat washer 17 5WP58987 2 1.50 x 1.90 x 1.00 Sleeve 18 5WP58986 2 1.50 x 1.90 x .75 Sleeve 19 5WP58985 1 1.50 x 1.90 x .50 Sleeve 20 5WP6237 1 1.50 x 2.25 x 13 ga Flat washer 21 5WP27542 1 7/16 x 11/32 Klik pin 22 5WP38107 1/2 NC x 9 HHCS GR5 23 * 1/2 NC Hex nut 24 * 1/2 NC Flange lock nut 25 * 1/4-28 Grease fitting

REF PART QTY DESCRIPTION

1 5WP1031703G 1 Wheel 18.00 x 9.50 x 8 Gray

5WP1031819G Wheel Rim 9.50 x 8 w/cups Gray 2 5WP195 1 Grease fitting, 1/8 pipe thread 3 5WP2306 2 Bearing cup 4 5WP2304 2 Bearing cone 5 5WP5624 2 1.13 x 1.78 x .47 Seal 6 5WP14318 2 .75 x 1.13 x 1.25 HT Sleeve 7 5WP1031773 1 .53 x .75 x 10.65 HT Sleeve 8 5WP1031700 1 Rotating caster yoke 9 5WP1031714 1 Non-rotating caster yoke

10 5WP1031705 1 Rotating caster arm (inc ludes item

11 & 25) 11 5WP31780 2 1.25 x 1.50 x 1.50 Oilite bushing 12 5WP1031712 1 Non-rotating caster arm 13 5WP52855 2 1.25 x 1.90 x 1.00 Sleeve 14 5WP52854 2 1.25 x 1.90 x .75 Sleeve 15 5WP52853 1 1.25 x 1.90 x .50 Sleeve 16 5WP7163 1 1.25 Standard flat washer 17 5WP58987 2 1.50 x 1.90 x 1.00 Sleeve 18 5WP58986 2 1.50 x 1.90 x .75 Sleeve 19 5WP58985 1 1.50 x 1.90 x .50 Sleeve 20 5WP6237 1 1.50 x 2.25 x 13 ga Flat washer 21 5WP27542 1 7/16 x 11/32 Klik pin 22 5WP1031793 1/2 NC x 13 HHCS GR5 23 * 1/2 NC Hex nut 24 * 1/2 NC Flange lock nut 25 * 1/4-28 Grease fitting

HHCS

Hex Head Cap Screw

* Standard Hardware, obtain locally

5WPMAN0862 (11/22/2010)

HHCS

Hex Head Cap Screw

* Standard Hardware, obtain locally

Parts 49

Page 50

WING GEARBOX ASSEMBLY

REF PART QTY DESCRIPTION

A 5WP1002499 1 Gearbox Repair Assembly

1 5WP57458 1 Gear Crown Z25 M5.3 2 NS 1 Gearbox Housing 3 5WP1005320 1 Shaft, Input 1-3/8 -6 4 5WP1005321 1 Shaft, Output 1-1/4 5 5WP57491 1 Pinion Gear Z13 M5.3 6 5WP57476 1 Bearing 7 5WP57462 1 Bearing 8 5WP20888 1 Washer, Protective Flat

9 * 1 Pin, Cotter B4 x 50 10 5WP57466 2 Snap Ring 11 5WP57467 1 Snap Ring 12 5WP57373 1 Spacer 35.5 x 48 x 2.5 13 5WP57328 2 Kit, Shim 60.3 x 71.6 14 5WP57468 1 Nut, Castle 15 5WP51946 1 Nut, Castle M24 x 2 16 5WP57328 1 Kit, Shim 30.3 x 44 17 5WP57473 1 Washer, Flat 18 5WP20900 1 Seal, Oil 40 x 80 x 12 19 5WP57463 1 Seal, Oil 35 x 72 x 10 20 5WP57374 1 Cap 21 5WP20897 1 Snap Ring

REF PART QTY DESCRIPTION

22 5WP1005322 1 Cover, Top 23 * 6 Bolt 8mm x 14mm 24 5WP57076 1 Plug, Breather 1/2 25 * 1 Pin, Cotter 5 x 50 26 5WP57478 1 Bearing 27 5WP20890 1 Ball bearing

NS Not Serviced

* Standard Hardware - Obtain Locally

50 Parts

5WPMAN0862 (11/22/2010)

Page 51

BLADE & SPINDLE ASSEMBLY

REF PART QTY DESCRIPTION

1 5WP37009 Nut, Jam 7/8 NF 2 * Screw HHCS 1/4 NC x 1 GR5 3 5WP52898 Washer, Lock .929 x 1.66 4 * Washer, Lock 1/4 5 5WP34440 Bushing, H 1 Strt bore w/key 6 5WP12622 Sheave, H 1 BK 5.0 PD (FM1012 Wing Deck,

FM1015 Rear Deck, FM1017 Wing & Rear Deck) -or-

6 5WP66694 Sheave, H 1 BK 4.17 PD (FM1012 Rear Deck

& FM1015 Wing Deck) 7 5WP52881 Spindle Assembly Complete 8 5WP52949 Seal 1.50 x 2.12 x .31 9 5WP52872 Sleeve 1.14 x 1.50 x .55

10 5WP29899 Bearing, Cone 11 5WP52882 Spindle, Housing With Cups 12 5WP29898 Bearing, Cup 14 5WP52852 Shaft, Blade Spindle 16 5WP7144BDKT Blade Kit, High Lift FM1012 Complete (7

blades)

16 5WP9180BDKT Blade Kit, High Lift FM1015 Complete (9

blades)

16 5WP9204BDKT Blade Kit, High Lift FM1017 Complete (9

blades)

16 5WP7144BDKT2 Blade Kit, Low Li ft FM1012 Complete (7

blades)

16 5WP9180BDKT2 Blade Kit, Low Li ft FM1015 Complete (9

blades)

16 5WP9204BDKT2 Blade Kit, Low Li ft FM1017 Complete (9

blades)

16 5WP1008199K2 Blade Kit, High Lift, 48 Decks (2 blades) 16 5WP1001511K2 Blade Kit, Low Lift, 48 Decks (2 blades) 16 5WP1001850K2 Blade Kit, Mulching, 48” Decks (2 blades) 16 5WP1001513KT Blade Kit, High Lift, 60 Decks (3 blades) 16 5WP1001510KT Blade Kit, Low Lift, 60 Decks (3 blades) 16 5WP1001950KT Blade Kit, Mulching, 60” Decks (3 blades) 16 5WP1008199KT Blade Kit, High Lift 72 Decks (3 blades) 16 5WP1001511KT Blade Kit, Low Lift 72 Decks (3 blades) 16 5WP1001850KT Blade Kit, Mulching, 72 Decks (3 blades) 19 5WP4358 Screw, HHCS 1/2 NF x 1-1/4 GR5 21 5WP1972 Grease Fitting 1/4-28 Tapered Thread 22 5WP3379 Screw, HHCS 1/2 NC x 1-1/2 GR5 23 * Nut, Flanged Lock 1/2 NC

(Rev. 8/5/2011) 5WPMAN0862 (11/22/2010)

Parts 51

Page 52

FM1012 REAR DECK AND

REF PART QTY DESCRIPTION

5WD1006417 1 Front roller kit, complete

(one per deck) 2 * 1 1/2 NC Flanged lock nut 3 5WP38107 1 1/2 NC x 9 Cap screw GR5 4 5WP3598 2 1/2 Flat washer SAE 5 * 4 3/8 NC x 1 Carriage bolt 6 5WP70069 4 3/8 NC Flanged whiz nut 7 5WP1006420 1 Spacer, .75 x 6.62 8 5WP1006419 1 Bracket, front roller 9 5WP1006418 1 Roller, 4 x 7.37

10 5WP35193 2 Bearing

* Standard Hardware, Obtain Locally

REF PART QTY DESCRIPTION

5WD1006421 Roller Kit, Front Complete

(for both Right & Left wing decks) 2 * 1 1/2 NC Flanged lock nut 3 5WP38107 1 1/2 NC x 9 Cap screw GR5 4 5WP3598 2 1/2 Flat washer SAE 5 * 4 3/8 NC x 1 Carriage bolt 6 5WP70069 4 3/8 NC Flanged whiz nut 7 5WP1006420 1 Spacer, .75 x 6.62 8 5WP1006422 1 Bracket, front roller right 9 5WP1006423 1 Bracket, front roller left

10 5WP1006418 1 Roller, 4 x 7.37

11 5WP35193 2 Bearing

* Standard Hardware, Obtain Locally

FM1015 & FM1017 FRONT ROLLER ASSEMBLY (OPTIONAL)

FM1012 WING DECK FRONT ROLLER ASSEMBLY (OPTIONAL)

52 Parts

5WPMAN0862 (11/22/2010)

(Rev. 10/18/2012)

Page 53

REAR ROLLER ASSEMBLY (OPTIONAL)

REF PART QTY DESCRIPTION

5WD55348 Chain shield assembly, 5 ft. deck

5WD53566 Chain shield assembly, 6 ft. deck 1 5WP1007854 1 Pin, 40 to 42 chains, 5 ft. deck -or- 1 5WP1007856 1 Pin, 52 to 54 chains, 6 ft. deck -or- 1 5WP1007850 1 Pin, 31 to 33 chains, 4 ft. deck 2 5WP4763 Chain, 3 link, 1/4 Proof (use 41 for 4 ft.;

54 for 5 ft.; 66 for 6 ft.;

REF PART QTY DESCRIPTION

3 5WP55345 1 Shield, Chain Plate, 5 ft. deck -or- 3 5WP53554 1 Shield, Chain Plate, 6 ft. deck -or-

3 5WP58997 1 Shield, Chain Plate, 4 ft. deck 14 * Bolt, Carriage 3/8 NC x 1 15 * Nut, Flanged Lock 3/8 NC

* Standard Hardwa re, Obtain Locally

CD4997A

REF PART QTY DESCRIPTION

5WD1031818 1 Kit, TBW Rear Roller 1 5WP1029865 2 Rear Roller 2 5WP1031723 2 Rear Roller Bracket 3 5WP12305 1/2 NC x 5-1/2 HHCS GR5 4 * 1/2 Flat washer SAE 5 * 1/2 NC Flange Lock Nut 6 * 3/8 NC x 1 Carriage Bolt GR5 7 * 3/8 NC Flange Lock Nut

HHCS

* Standard Hardware, Obtain Locally

Hex Head Cap Screw

REAR CHAIN SHIELDING ASSEMBLY

(Rev. 10/18/2012) 5WPMAN0862 (11/22/2010)

Parts 53

Page 54

FM1012, FM1015 & FM1017 REAR & WING DECK DRIVES

54 Parts

5WPMAN0862 (11/22/2010)

Page 55

FM1012, FM1015 & FM1017 REAR & WING DECK DRIVES

FM1012 Wing Drive FM1015 Wing Drive

REF PART QTY DESCRIPTION

A 5WP1023226 Drive, Cmpl 40, 21.3 x 32.3 1 5WP1026999 1 Complete collar yoke C12 2 5WP36990 1 U-Joint Repair Kit 50 3 5WP38478 1 U-Joint Repair Kit 2300 4 5WP1001300 1 Complete collar yoke C12 1-3/8 - 6 5 5WP1019442 1 Outer cone fix ring 6 5WP30922 6 Protection fixing screw 7 5WP1019444 1 Inner cone fix ring 8 5WP1026987 1 Complete shield 9 NSS 1 O uter half shaft

10 NSS 1 Inner half shaft

11 5WP1001340 2 Lock collar repair kit 12 5WP1001306 1 Inner tube yoke 13 5WP1001305 1 Flexible pin 14 5WP1026985 1 Outer yoke & tube 15 5WP1026986 1 Inner yoke & tube

REF PART QTY DESCRIPTION

A 5WP1023227 Drive, Cmpl 40, 25.6 x 40.9

1 5WP1026999 1 Complete collar yoke C12 2 5WP36990 1 U-Joint Repair Kit 50 3 5WP38478 1 U-Joint Repair Kit 2300 4 5WP1001300 1 Complete collar yoke C12 1-3/8 - 6 5 5WP1019442 1 Outer cone fix ring 6 5WP30922 6 Protection fixing screw 7 5WP1019444 1 Inner cone fix ring 8 5WP1026990 1 Complete shield

9 NSS 1 Outer half shaft 10 NSS 1 Inner half shaft 11 5W P1001340 2 Lock collar repair kit 12 5WP1001306 1 Inner tube yoke 13 5WP1001305 1 Flexible pin 14 5WP1026988 1 Outer yoke & tube 15 5WP1026989 1 Inner yoke & tube

FM1017 Wing Drive All Rear Wing Drives

REF PART QTY DESCRIPTION

A 5WP1023228 Drive, Cmpl 40, 28.3 x 46.4

10 NSS 1 Inner half shaft

11 5WP1001340 2 Lock collar repair kit 12 5WP1001306 1 Inner tube yoke 13 5WP1001305 1 Flexible pin 14 5WP1026991 1 Outer yoke & tube 15 5WP1026992 1 Inner yoke & tube

REF PART QTY DESCRIPTION

A 5WP1023225 Drive, Cmpl 40, 26.9 x 43.5 1 5WP1001300 1 Complete collar yoke C12 1-3/8 - 6 2 5WP38478 1 U-Joint Repair Kit 2300 3 5WP38478 1 U-Joint Repair Kit 2300 4 5WP1001300 1 Complete collar yoke C12 1-3/8 - 6 5 5WP1019442 1 Outer cone fix ring 6 5WP30922 6 Protection fixing screw 7 5WP1019444 1 Inner cone fix ring 8 5WP1026984 1 Complete shield 9 5WP1026978 1 Outer half shaft

(includes outer half of item 8)

10 5WP1026979 1 Inner half shaft

(includes inner half of item 8) 11 5WP1001340 2 Lock collar repair kit 12 5WP1001306 1 Inner tube yoke 13 5WP1001305 1 Flexible pin 14 NSS 1 Outer yoke & tube 15 NSS 1 Inner yoke & tube

NSS Not Serviced Separately

5WPMAN0862 (11/22/2010)

Parts 55

Page 56

CV DRIVE ASSEMBLY

REF PART QTY DESCRIPTION

A 5WP1021100 1 Drive, Cmpl CV 35R, 35.0 x 47.6 1 5WP19851 2 Slide lock repair ki t 2 5WP1021301 1 Yoke QD CV 1-3/8 - 6 3 5WP52520 2 U-Joint repair kit 35CV 4 5WP52522 1 CV Body w/fitting 5 5WP1021321 1 Yoke and shaft - CV splined 20.9 6 5WP1024636 2 Drive shaft bearing kit

REF PART QTY DESCRIPTION

7 5WP18864 1 Decal, danger rotating driveline 8 5WP1021302 1 Outer shield CV

9 5WP1021303 1 Inner shield CV 10 5WP3334 7 1 Decal, danger guard missing 11 5WP1021304 1 Yoke and tube 35R x 27.5 x 1.31 - 20 12 5WP110 1 Universal joint repair kit 35N 13 5WP55143 1 Yoke QD 36 1-3/8 - 6

56 Parts

5WPMAN0862 (11/22/2010)

Page 57

JACKSHAFT DRIVE ASSEMBLY

REF PART QTY DESCRIPTION

A 5WP1011759 Complete jackshaft drive assembly 1 5WP1028775 1 Complete collar yoke 2 5WP36990 1 U-Joint repair kit 3 5WP1011756 1 Yoke, outer 4 5WP1001330 1 Flexible pin 5 5WP1028776 1 Outer bearing ring

REF PART QTY DESCRIPTION

6 5WP30922 6 Retainer, shield 7 5WP1011757 1 Centering ring 8 5WP1011755 1 Inner bearing ring 9 5WP1011754 1 Shield, complete (includes 5, 6, 7 &

8) 10 5WP1001340 1 Lock collar repair kit 11 NSS 1 Jackshaft

NSS Not Serviced Separately

5WPMAN0862 (11/22/2010)

Parts 57

Page 58

HYDRAULIC CYLINDERS

Note: The center deck uses a 3 x 8 cylinder.

Wing decks use a 3 x 10 cylinder. Verify cylinder size before ordering replacement parts.

3 x 8 3 x 10

REF PART PART QTY DESCRIPTION

1 5WP29474 5WP1031166 Complete cylinder

2 5WP19810 5WP19810 1 Seal repair kit (includes items 2A - 2G 2A † † 1 Wiper seal 2B † † 1 Rod seal 2C † † 1 Rod O-ring 2D † † 2 Cap seal 2E † † 2 Cap O-ring

2F † † 2 Piston seal

2G † † 1 Piston O-ring

3 N/S N/S 1 Cylinder housing - rod end

4N/S N/S1Piston

5N/S N/S1Jam nut

6 N/S N/S 4 Cylinder tie rod

7 * * 3 1/2 Pipe plug

8 N/S N/S 1 Cylinder housing - butt end

9 N/S N/S 2 Cylinder barrel

10 N/S N/S 8 Tie rod nut 11 N/S N/S 1 Cylinder clevis 12 N/S N/S 1 Cylinder rod 13 * * 1 Set screw 3/8 x 3/4 dog point

Included in seal kit Standard hardware, obtain locally Not serviced

58 Parts

(Rev. 10/30/2012)

5WPMAN0862 (11/22/2010)

Page 59

LIGHT KIT (OPTIONAL)

REF PART QTY DESCRIPTION

5WD1031385 TBW Light kit 1 5WP90401149 1 Light, 4 pin right 2 5WP90401150 1 Light, 4 pin left 3 5WP1031386 2 Light bracket 4 5WP1031388 2 Blank .16 x 4.00 x 4.00 5 5WP1004479 1 Wire harness 6 * 3/8 NC x 3-1/2 HHCS GR5 7 * 3/8 NC Flange lock nut 8 * 1/4 NC x 1 Hex head cap screw GR5 9 * 1/4 NC Lock nut

10 * #10 x 1/2 Tapping screw 1 1 * 34 Cable tie

HHCS

Hex head cap screw

* Standard hardware, obtain locally

(Rev. 10/18/2012) 5WPMAN0862 (11/22/2010)

Parts 59

Page 60

HYDRAULIC LATCH RELEASE KIT (OPTIONAL)

REF PART QTY DESCRIPTION

5WD1032454 TBW Hydraulic Latch Release Kit 1 5WP1032479 1 Release Base 2 5WP1032489 1 Slide Channel 3 5WP29547 1 3 x 8 Hydraulic Cylinder 4 5WP11893 2 Busing, Pipe Reducing 1/2 x 1/74 5 5WP10290 2 Elbow, 90° 3/32 RSTR 1/4 x 1/4 6 5WP17628 2 Hose, HP 1/4 NPT x 108 7 5WP8345 2 Pin, 1 x 4.08 Headless 8 * Cotter Pin, 1/4 x 1-1/2 9 * 1" Standard Flat Washer

10 * 3/8 NC x 1 HHCS GR5 11 * 3/8 NC Flange Lock Nut

HHCS

Hex Head Cap Screw

* Standard hardware, obtain locally

INSTALLATION INSTRUCTION

1. Remove four 1/3 NC x 2 hex head cap screws and

1/2” flat washers from top of shield on trailer.

2. Attach item 1 on top of shield using hardware previously removed.

3. Attach i tem 2 to wing release lever using items 10 and 11.

4. Attach ba se end of cylinder (3) to item 1 us ing ite ms 7, 8, and 9. Cylinder ports should be pointing upward .

5. Attach rod end of cylinder (3) to item 2 using items 7, 8, and 9.

6. Install reducers (4), elbows (5), and hoses to base of cylinder.

60 Parts

(Rev. 10/18/2012)

5WPMAN0862 (11/22/2010)

Page 61

BOLT TORQUE CHART

SAE SERIES TORQUE CHART

SAE Bolt Head

Identification

SAE Grade 2 (No Dashes)

SAE Grade 5

(3 Radial Dashes)

SAE Grade 8

(6 Radial Dashes)

METRIC SERIES TORQUE CHART

Metric Bolt Head

Identification

8.8

Metric

Grade 10.9

10.9

Metric

Grade 8.8

Typical Washer Installations

Lock W ash er

Flat Washer

8/9/00

Bolt

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly . All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

Diameter

(Inches)

1/4" 7/16" 6 8 10 13 14 18

5/16"1/2"121719262737

3/8"9/16"233135474967

7/16"5/8"3648557578106

1/2" 3/4" 55 75 85 115 120 163

9/16" 13/16" 78 106 121 164 171 232

5/8" 15/16" 110 149 170 230 240 325 3/4" 1-1/8" 192 261 297 403 420 569 7/8" 1-5/16" 306 416 474 642 669 907

1" 1-1/2" 467 634 722 979 1020 1383

Diameter &

Thread Pitch

(Millimeters)

6 x 1.0 10 mm 8 6 11 8 8 6 11 8 6 x 1.0 8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0 10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25

12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25

14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5 16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5 18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5 20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5 22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5 24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0 30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0

Wrench

Size

Wrench

Size

MARKING ON HEAD MARKING ON HEAD

Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9

N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft

SAE 2 SAE 5 SAE 8

lbs-ft N-m lbs-ft N-m lbs-ft N-m

COARSE THREAD FINE THREAD

MARKING ON HEAD

Diameter &

Thread Pitch

(Millimeters)

Bolt Torque & Size Charts (Rev. 3/28/2007)

Appendix 61

Page 62

BOLT SIZE CHART

NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.

SAE Bolt Thread Sizes

5/16 3/8 1/2 5/8 3/4 7/8

IN 1 7

34 5 6

MM 25 50 75 100 125 150 175

Metric Bolt Thread Sizes

8MM 18MM14MM12MM10MM 16MM

ABBREVIATIONS

AG.............................................................. Agriculture

ASABE ....................American Society of Agricultural &

Biological Engineers (formerly ASAE)

ASAE ... . ... American Society of Agric ultural Engineers

ATF................................Automatic Transmission Fluid

BSPP.............................British Standard Pipe Parallel

BSPTM................British Standard Pip e Tapered Male

CV ....................................................Constant Velocity

CCW.............................................. Counter-Clockwise

CW ..............................................................Clockwise

F.......................................................................Female

FT........................................................... ...Full Thread

GA.....................................................................Gauge

GR (5, etc.)........................................... Grade (5, etc.)

HHCS........................................Hex Head Cap Screw

HT ...........................................................Heat-Treated

JIC.................Joint Industry Council 37° Degree Flare

LH.................................................................Left Hand

LT ...........................................................................Left

m ........................................................................ Meter

mm ............................................................... Millimeter

M ..........................................................................Male

MPa ........................................................ Mega Pascal

N......................................................................Newton

NC......................................................National Coarse

NF...........................................................National Fine

NPSM .................... National Pipe Straight Mechanical

NPT...........................................National Pipe Tapered

NPT SWF......... National Pipe Tapered Swivel Female

ORBM...........................................O-Ring Boss - Male

P ..........................................................................Pitch

PBY.......................................................Power-Beyond

psi......................................... Pounds per Square Inch

PTO............. ................................. ........Power T ak e Off

QD ...................................................Quick Disconnect

RH..............................................................Right Hand

ROPS........................... Roll-Over Protective Structure

RPM........................................Revolutions Per Minute

RT........................................................................Right

SAE..........................Society of Automotive Engineers

UNC..................................................... Unified Coarse

UNF ..........................................................Unified Fine

UNS.....................................................Unified Special

62 Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

Page 63

INDEX

Adjustments

Cutting Height Leveling Mower 14

Dealer Check List

Delivery Check (Dealer’s Responsibility) Pre-Delivery Check List (Dealer’s Responsibility)

Dealer Service

Blade Spindle

Assembly Disassembly 28 Installation 29 Removal 27 Repair 27 Service 27

Drive Sheave Installation 32 Gearbox

Disassembly Horizontal Leak Repair 31 Installation 32 Reassembly 31 Removal from Mower 29 Repair 29 Seal Installation 30 Seal Replacement 29 Service 29 Vertical Shaft Repair 30

Universal Joint

Assembly Disassembly 32 Repair 32

General

Abbreviations Bolt Size Chart 62 Bolt Torque Chart 61 General information 4 Introduction 2 Specifications 3 Table of Contents 3

Operation

Attaching Mower to Tractor

Attaching Hydraulic Hoses 14

Check List

Pre-Operation (Owners Responsibility)

Cutting Height Adjustment 15 CV Driveline Turning Limits 14 Leveling Mower 14 Operating 16

On Uneven Terrain 17 Technique 17

Tips 17 Removing Mower from Tractor 17 Starting and Stopping Mower 16 Transport 16

Owner Service

Belt

Installation

FM1012 Rear Deck FM1012 Wing Deck 22

FM1015 & FM1017 All Decks 22 Replacement 22 Routing 22

Blade

Installation Servicing 23

Blocking Method 19 Clean Cutter

After Each Use Periodically or Before Extended Storage 24

Lubrication

Information

Parts

Parts Index

Safety

Blocking Method Check List

Delivery Check List (Dealer’s Responsibility)

Pre-Delivery Check List (Dealer’s Responsibili-

ty)

Check Lists

Pre-Operation (Owner’s Responsibility)

Safety Decals 9 Safety Rules 5

Trouble Shooting

Belt Conditions Mowing Conditions 25

20, 21

MAN0826 (8/31/2010)

Index 63

Page 64

PART NUMBER

5WPMAN0862

©2002 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. Frontier Equipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

John Deere 5WPMAN0862, 1XFFM10XAB0000106, FM1015, FM1017, FM1012 User Manual

Specifications and Main Features

Frequently Asked Questions

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