John Deere 5203, 5103E, 5103, 5103S, 5104 OPERATOR’S MANUAL
...
5103E, 5103, 5103S,
5203, 5104 And 5204
Tractors
OPERATOR’S MANUAL
5103E, 5103, 5103S, 5203, 5104 And
5204 Tractors
OMRE73705 Issue A7 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
The State of California requires the above two warnings.
John Deere Equipment Private Limited
Printed in India.
Foreword
Introduction
READ THIS MANUAL carefully to learn how to operate
and service your machine correctly. Failure to do so
could result in personal injury or equipment damage.
This manual and safety signs on your machine may
also be available in other languages (see your John
Deere dealer to order).
THIS MANUAL SHOULD BE CONSIDERED a
permanent part of your machine and should remain
with the machine.
MEASUREMENTS in this manual are given in both
metric and customary U.S. unit equivalents. Use only
correct replacement parts and fasteners. Metric and
inch fasteners may require a specific metric or inch
wrench.
RIGHT-HAND AND LEFT-HAND sides are determined
by facing the direction of forward travel.
WRITE TRACTOR SERIAL (CHASSIS) NUMBER in
the Specification or Identification Numbers section.
Accurately record all the numbers to help in tracing the
machine should it be stolen. Your dealer also needs
these numbers when you order parts. File the
identification numbers in a secure place off the
machine.
BEFORE DELIVERING THIS MACHINE, your dealer
performed a predelivery inspection. After operating for
the first 100 hours, schedule an after-sale inspection
with your dealer to ensure best performance.
THIS TRACTOR IS DESIGNED SOLELY for use in
customary agricultural or similar operations
("INTENDED USE"). Use in any other way is
considered as contrary to the intended use. The
manufacturer accepts no liability for damage or injury
resulting from this misuse, and these risks must be
borne solely by the user. Compliance with and strict
adherence to the conditions of operation, service and
repair as specified by the manufacturer also constitute
essential elements for the intended use.
THIS TRACTOR SHOULD BE OPERATED, serviced
and repaired only by persons familiar with all its
particular characteristics and acquainted with the
relevant safety rules (accident prevention). The
accident prevention regulations, all other generally
recognized regulations on safety and occupational
medicine and the road traffic regulations must be
observed at all times. Any arbitrary modifications
carried out on this tractor will relieve the manufacturer
of all liability for any resulting damage or injury.
SETTING FUEL DELIVERY BEYOND PUBLISHED
factory specifications or otherwise overpowering will
result in loss of warranty protection for this machine.
NR25796,0000344 –19–17JAN07–1/2
022607
PN=2
Introduction
John Deere 5103E Ttractor
John Deere 5103S Ttractor
PY6072 –UN–06AUG06
PY6071 –UN–06AUG06
John Deere 5103 Tractor
PY6069 –UN–06AUG06
PY6077 –UN–06AUG06
John Deere 5203 Tractor
John Deere 5104 Tractor
NOTE: Tractor shown may have optional equipment.
PY6839 –UN–11JAN07
John Deere 5204 Tractor
PY6840 –UN–11JAN07
NR25796,0000344 –19–17JAN07–2/2
022607
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Introduction
022607
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Contents
Page Page
Safety ................................05-1
Restart Stalled Engine ....................45-8
Avoid Idling the Engine....................45-8
Safety Signs ...........................10-1
Observe Engine Work and Idle Speeds .......45-9
Working With Speed/Hour Meter ............45-9
Controls and Instruments
Tractor Controls .........................15-1
Stopping the Engine.....................45-10
Using Booster Battery....................45-11
Instrument Panel ........................15-3
Instrument Panel (5103E Tractor)............15-3
Driving the Tractor
Operator Training Required ................50-1
Lights
Light Switch Positions.....................20-1
Using Headlights ........................20-2
Using High Beam Indicator.................20-2
Using Tail Lights.........................20-3
Using Turn Signals.......................20-4
Using Hazard Lights......................20-5
Using Flood Lamp .......................20-6
Seven-Terminal Outlet ....................20-6
Operator’s Platform
Selecting Seat Position....................25-1
Adjusting Ride Comfort....................25-1
Driving on Public Roads...................50-1
Operating Transmission ...................50-3
Shifting Transmission .....................50-3
Operating Transmission ...................50-4
Selecting a Gear ........................50-5
Using Brakes ...........................50-6
Using Differential Lock (Optional For 5103E
Tractor ) .............................50-7
Stopping Tractor.........................50-8
Rockshaft and 3-Point Hitch
Match Tractor Power to Implement...........55-1
3-Point Hitch Components .................55-1
Rockshaft Control Levers ..................55-2
Break-In Period
Observe Engine Operation Closely...........35-1
Break-In Service.........................35-2
Setting Position Control Lever Stop ..........55-2
Using Rockshaft Position Control ............55-3
Using Draft Control.......................55-4
Adjusting Rockshaft Rate-of-Drop/
Prestarting Checks
Service Daily Before Start-Up...............40-1
Implement lock ........................55-5
Attaching Tipping Trailer...................55-5
Preparing Implement .....................55-6
Operating the Engine
Before Starting the Engine .................45-1
Starting the Engine.......................45-2
Check Instruments After Starting ............45-3
Oil Pressure Indicator.....................45-3
Charging System Indicator .................45-4
Air Restriction Sensor.....................45-4
Positioning Center Link....................55-7
Attaching Implements to 3-Point Hitch ........55-8
Adjusting Hitch Side Sway .................55-9
Leveling the Hitch.......................55-10
Adjusting Lateral Float ...................55-11
Adjusting Rockshaft Control Lever Friction ....55-11
Warming Hydraulic System Oil.............55-12
Air Restriction Sensor (5103E Tractor)........45-5
Coolant Temperature Gauge ...............45-5 Drawbar and PTO
Observe Drawbar Load Limitations...........65-1Watch Fuel Level ........................45-6
Watch Fuel Level (5103E Tractor) ...........45-6 Stay Clear of Rotating Drivelines ............65-1
Changing Engine Speeds..................45-7
Warming Up the Engine ...................45-7
Continued on next page
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
COPYRIGHT2006
DEERE & COMPANY
Moline, Illinois
A John Deere ILLUSTRUCTIONManual
All rights reserved
Previous Editions
Copyright2004
i
022607
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Contents
Page Page
Attaching PTO-Driven Implement ............65-2 Lubricant Storage........................85-4
Diesel Engine Oil ........................85-4Operating Tractor PTO....................65-3
Adjusting PTO Clutch Operating Rod .........65-5 Diesel Engine Coolant ....................85-5
Use Correct Transmission-Hydraulic Filter
Ballast
Planning for Maximum Productivity...........70-1
Selecting Ballast Carefully .................70-1
Element .............................85-6
Transmission and Hydraulic Oil .............85-6
Grease................................85-7
Matching Ballast to Load Work..............70-1
Measuring Wheel Slip—Manually ............70-2
Ballast Limitations........................70-3
Ballasting Front End for Transport ...........70-3
Ballasting Front End for Transport (5103E
Service and Maintenance
Observe Service Intervals..................90-1
Break-In Service.........................90-1
Service Intervals.........................90-2
Tractor)..............................70-4
Ballasting Tractor ........................70-4
Determining Maximum Rear Ballast ..........70-5
Determining Maximum Front Ballast..........70-5
Using Cast Iron Weights...................70-5
Installing Rear Cast Iron Weights ............70-6
Service—Every 10 Hours
Check Engine Oil Level ...................95-1
Check Coolant Level .....................95-1
Drain Water and Sediment From Fuel Filter ....95-2
Lubricate as Necessary ...................95-2
Using Liquid Weight ......................70-6
Service—Every 50 Hours
Wheels, Tyres and Treads
Service Tyres Safely .....................75-1
Check Implement-to-Tyre Clearance .........75-1
Check Tyre Inflation Pressure ..............75-2
Tyre Inflation Pressure Chart ...............75-3
Tighten Wheel/Axle Hardware Correctly .......75-3
Tighten Bolts— Front Axle .................75-3
Check Transmission-Hydraulic System
Oil Level ............................100-1
Clean and Check Battery .................100-1
Lubricate Front Axle Pivot Pin .............100-2
Lubricate Steering Spindles ...............100-2
Lubricate Clutch Pedal and Brake Pedal .....100-3
Inspect Tyres and Loose Hardwares ........100-4
Tighten Bolt Adjustable Front Axle––If
Equipped ............................75-4
Tighten Bolts—Rear Axle (M-14 Bolts)........75-5
Tighten Bolts—Rear Axle (M-20 Stud) ........75-6
Observe Rear Wheel Tread Width Limitations . . 75-6
Tread Settings—Multi-Position Rear Wheels . . . 75-7
Tread Settings—Adjustable Front Axle––If
Equipped ............................75-8
Checking Toe-In.........................75-9
Adjusting Toe-In........................75-10
Service—Every 250 Hours
Change Engine Oil and Filter ..............110-1
Service Air Cleaner .....................110-1
Replace Fuel Filter Inserts ................110-2
Inspect and Adjust Alternator/Fan Belt .......110-2
Lubricate 3-Point Hitch...................110-3
Check Neutral Start System ...............110-3
Check and Adjust Clutch Pedal Free Play ....110-4
Check and Adjust Brake Pedal Free Play.....110-5
Adjusting Toe-In - Adjustable Front Axle––
IF Equipped .........................75-11
Service—Every 500 Hours
Replace Transmission-Hydraulic Filter .......112-1
Transporting
Use Safety Lights and Devices..............80-1
Driving Tractor on Roads ..................80-1
Transport on Carrier......................80-4
Towing Tractor ..........................80-4
Service—Every 600 Hours
Clean Engine Crankcase Vent Tube.........115-1
Pack Front Wheel Bearings (Only For
Carraro Front Axle)....................115-1
Check Hoses and Hose Clamps for
Tightness ...........................115-2Fuels, Lubricants and Coolant
Handle Fuel Safely—Avoid Fires ............85-1 Lubricate Rear Axle Bearings..............115-3
Check Engine Idle Speeds ................115-4Handle Fluids Safely—Avoid Fires ...........85-1
Fuel Storage............................85-2 Check Front Axle Pivot Pin................115-4
Adjust Engine Valve Clearance ............115-5Diesel Fuel.............................85-2
Diesel Fuel Filters........................85-2
Fill Fuel Tank ...........................85-3
Continued on next page
ii
022607
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Contents
Page Page
Service—Every 1250 Hours Connecting Alternator Wiring For (5103E) . . . 140-21
Connecting Alternator Wiring For (5103,Change Transmission-Hydraulic Oil and
Filter ...............................120-1 5103S, 5203) .......................140-22
Locating Fusible Link ...................140-22Clean Transmission-Hydraulic Pickup
Screen .............................120-2 Locating Fuses........................140-23
Fuse Size and Function .................140-24
Service—Annually
Replace Air Cleaner Elements .............125-1
Fuse Size and Function (5103E Tractor) ....140-25
Aiming Headlights......................140-26
Adjusting Headlights....................140-27
Service—2 Years/2000 Hours
Flush Cooling System....................130-1
Replace Headlight Bulb .................140-28
Replace Tail Light and Warning Light
Bulbs .............................140-29
Service—As Required
Service Air Cleaner .....................135-1
Replace Flood Lamp Bulb ...............140-29
Checking Tyres .......................140-30
Adjust Throttle Friction ...................135-1
Troubleshooting
Service
Additional Service Information .............140-1
Service Tractor Safely ...................140-2
Engine Break-In Oil .....................140-3
Work In Ventilated Area ..................140-3
Using High-Pressure Washers .............140-3
Opening Hood .........................140-4
Engine Troubleshooting ..................145-1
Transmission Troubleshooting .............145-4
Hydraulic System Troubleshooting ..........145-5
Brakes Troubleshooting ..................145-5
Rockshaft and 3-Point Hitch
Troubleshooting ......................145-6
Electrical System Troubleshooting ..........145-8
Removing Side Screens..................140-4
Removing Hood ........................140-5
Air Intake System Components ............140-5
Service Air Cleaner at Regular Intervals......140-6
Tractor Storage
Storing Tractor .........................150-1
Removing Tractor From Storage ...........150-4
Service Air Cleaner at Regular Intervals
(5103E Tractor).......................140-6
Checking Air Intake System ...............140-7
Removing Primary Air Cleaner Element ......140-8
Cleaning Primary Element ................140-8
Washing Primary Element ................140-9
Inspecting Element......................140-9
Storing Element .......................140-10
Replacing Alternator/Fan Belt.............140-10
Fuel System Components ...............140-11
Do Not Modify Fuel System ..............140-11
Bleeding Fuel System...................140-12
Bleed Fuel System At Fuel Injection
Specifications
John Deere 5103E Tractor ................155-1
John Deere 5103 Tractor .................155-2
John Deere 5103S Tractor ................155-3
John Deere 5203 Tractor .................155-4
John Deere 5104 Tractor .................155-5
John Deere 5204 Tractor .................155-6
Ground Speed at Rated Engine Speed
(2300 rpm) ..........................155-7
Metric Bolt and Cap Screw Torque Values....155-8
Unified Inch Bolt and Cap Screw Torque
Values..............................155-9
Nozzles............................140-12
Engine Cooling System .................140-13
Cleaning Grille, Screens, Radiator and
Oil Cooler ..........................140-14
Prevent Battery Explosions...............140-14
Observe Electrical Service Precautions .....140-15
Battery Access ........................140-15
Identification Numbers
Identification Plates .....................160-1
Record Tractor Serial (Chassis) Number .....160-1
Record Front Axle Serial Number...........160-2
Record Engine Serial Number .............160-2
Record Transmission Serial Number ........160-3
Removing Battery......................140-16
Checking Battery Condition ..............140-17 Lubrication Maintenance Record Charts
50, 250 Hour Service Chart ...............165-1Servicing Battery ......................140-18
Charging Battery ......................140-20 500,600 Hour Service Chart ...............165-2
Battery Replacement Specifications ........140-20
Connecting Starter Wiring................140-21
Continued on next page
iii
022607
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Page
1000, 1250 Hour Service Chart ............165-3
Annual Service Chart ...................165-4
2000 Hour Service Chart .................165-5
As Required Service Chart................165-6
John Deere Service
John Deere Parts .......................170-1
The Right Tools ........................170-1
Well Trained Technician..................170-1
Prompt Service.........................170-1
Contents
iv
022607
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Safety
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the
potential for personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identifies the
most serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
Follow Safety Instructions
Carefully read all safety messages in this manual and on
your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from your John Deere dealer.
DX,ALERT –19–29SEP98–1/1
T81389 –UN–07DEC88
TS187 –19–30SEP88
DX,SIGNAL –19–03MAR93–1/1
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machine in proper working condition.
Unauthorized modifications to the machine may impair the
function and/or safety and affect machine life.
If you do not understand any part of this manual and need
assistance, contact your John Deere dealer.
05-1
TS201 –UN–23AUG88
DX,READ –19–03MAR93–1/1
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Prevent Machine Runaway
Avoid possible injury or death from machinery runaway.
Do not start engine by shorting across starter terminals.
Machine will start in gear if normal circuitry is bypassed.
NEVER start engine while standing on ground. Start
engine only from operator’s seat, with transmission in
neutral.
Safety
Operate Tractor Safely
Features designed into your tractor make operation safer
and let it perform a wide variety of jobs. Use your tractor
only for specified jobs it was designed to perform:
implement carrier, load mover, remote power source, or
transport unit—not a recreational vehicle.
Careless use or misuse can result in unnecessary
accidents. Be alert to hazards of tractor operation.
Understand causes of accidents and take every
precaution to avoid them. Most common accidents are
caused from:
• Tractor upsets
• Improper starting procedures
• Crushing and pinching during hitching
• Collisions with other motor vehicles
• Getting entangled in PTO shafts
• Falls from tractors
CED,OUO1032,2778 –19–15OCT99–1/1
TS177 –UN–11JAN89
M47224A –19–02JUN97
Avoid accidents by taking the following precautions:
• Put transmission in neutral (N) and set brakes before
dismounting. Leaving transmission in gear with engine
stopped will NOT prevent the tractor from moving.
• Be sure everyone is clear of tractor and attached
equipment before starting engine.
• Never try to get on or off a moving tractor.
• When tractor is left unattended, place in neutral (N), set
brakes, lower implements to the ground, stop the
engine, and remove the key.
05-2
TS276 –UN–23AUG88
AG,OUO6035,84 –19–18MAY00–1/1
022607
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Safety
Use Caution on Hillsides
Avoid holes, ditches, and obstructions which cause the
tractor to tip, especially on hillsides. Avoid sharp, uphill
turns.
Never drive near the edge of a gully or steep
embankment -- it might cave in.
Driving forward out of a ditch or mired condition or up a
steep slope could cause tractor to tip over rearward. Back
out of these situations if possible.
Danger of overturn increases greatly with narrow tread
setting, at high speed.
Hitch towed loads only to drawbar. When using a chain,
take up the slack slowly.
Shift to Low Gear on Hills
Shift to a low gear before descending a steep hill to
improve your control of the tractor with little or no braking.
Use engine braking to reduce speed before applying
tractor brakes. Run-away tractors often tip over. Never
coast downhill.
When driving on icy, wet or graveled surfaces, reduce
speed and be sure tractor is properly ballasted to avoid
skidding and loss of steering control.
Additional ballast may be needed for transporting heavy
hitch mounted implements. When implement is raised,
drive slowly over rough ground, regardless of how much
ballast is used.
AG,OUO6035,65 –19–17MAY00–1/1
LV4042 –UN–09JUL99
AG,OUO6035,83 –19–17MAY00–1/1
05-3
022607
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Avoid Tipping
Safety
Do not drive where machine could slip or tip.
Stay alert for holes, rocks, and roots in the terrain, and
other hidden hazards. Keep away from drop-offs.
Slow down before you make a sharp turn.
Use care when pulling loads or using heavy
equipment:
• Use only approved drawbar hitch points.
• Limit loads to those you can safely control.
• Use counterweights or wheel weights when
suggested in this operator’s manual.
Freeing a Mired Machine
Attempting to free a mired machine can involve safety
hazards such as the mired tractor tipping rearward, the
towing tractor overturning, and the tow chain or tow bar (a
cable is not recommended) failing and recoiling from its
stretched condition.
Reduce speed and exercise extreme caution on slopes
and in sharp turns to prevent tipping or loss of control.
Be especially cautious when changing direction on
slopes.
Do not stop or start suddenly when going uphill or
downhill.
If machine stops going up hill:
• STOP the PTO.
• Back down slowly.
MX,AVOIDTIP1A1 –19–22JUL94–1/1
Back your tractor out if it gets mired down in mud. Unhitch
any towed implements. Dig mud from behind the rear
wheels. Place boards behind the wheels to provide a solid
base and try to back out slowly. If necessary, dig mud
from the front of all wheels and drive slowly ahead.
If necessary to tow with another unit, use a tow bar or a
long chain (a cable is not recommended). Inspect the
chain for flaws. Make sure all parts of towing devices are
of adequate size and strong enough to handle the load.
Always hitch to the drawbar of the towing unit. Do not
hitch to the front pushbar attachment point. Before
moving, clear the area of people. Apply power smoothly to
take up the slack: a sudden pull could snap any towing
device causing it to whip or recoil dangerously.
TS1645 –UN–15SEP95TS263 –UN–23AUG88
05-4
DX,MIRED –19–07JUL99–1/1
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Park Tractor Safely
To park tractor safely:
• Disengage PTO.
• Lower equipment to the ground.
• Put gear shift lever in NEUTRAL.
• Set brakes.
• STOP the engine.
• Remove key.
Safety
Before you leave the operator’s seat, wait for engine and
attachment parts to stop moving.
Keep Riders Off Machine
Only allow the operator on the machine. Keep riders off.
Riders on machine are subject to injury such as being
struck by foreign objects and being thrown off of the
machine. Riders also obstruct the operator’s view resulting
in the machine being operated in an unsafe manner.
M35691 –UN–26APR89
MX,SAIP,AAA1 –19–21AUG99–1/1
TS290 –UN–23AUG88
DX,RIDER –19–03MAR93–1/1
Handle Fuel Safely—Avoid Fires
Handle fuel with care: it is highly flammable. Do not refuel
the machine while smoking or when near open flame or
sparks.
Always stop engine before refueling machine. Fill fuel tank
outdoors.
Prevent fires by keeping machine clean of accumulated
trash, grease, and debris. Always clean up spilled fuel.
05-5
TS202 –UN–23AUG88
DX,FIRE1 –19–03MAR93–1/1
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Safety
Prepare for Emergencies
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Wear Protective Clothing
Wear close fitting clothing and safety equipment
appropriate to the job.
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,FIRE2 –19–03MAR93–1/1
TS291 –UN–23AUG88
TS206 –UN–23AUG88
DX,WEAR –19–10SEP90–1/1
Protect Against Noise
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
05-6
DX,NOISE –19–03MAR93–1/1
TS207 –UN–23AUG88
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Safety
Stay Clear of Rotating Drivelines
Entanglement in rotating driveline can cause serious injury
or death.
Keep tractor master shield and driveline shields in place
at all times. Make sure rotating shields turn freely.
Wear close fitting clothing. Stop the engine and be sure
PTO driveline is stopped before making adjustments,
connections, or cleaning out PTO driven equipment.
Use Safety Lights and Devices
TS1644 –UN–22AUG95
DX,PTO –19–12SEP95–1/1
Prevent collisions between other road users, slow moving
tractors with attachments or towed equipment, and
self-propelled machines on public roads. Frequently check
for traffic from the rear, especially in turns, and use turn
signal lights.
Use headlights, flashing warning lights, and turn signals
day and night. Follow local regulations for equipment
lighting and marking. Keep lighting and marking visible,
clean, and in good working order. Replace or repair
lighting and marking that has been damaged or lost. An
implement safety lighting kit is available from your John
Deere dealer.
Safely Transporting the Tractor
A disabled tractor is best transported on a flatbed carrier.
Use chains to secure the tractor to the carrier.
TS951 –UN–12APR90
DX,FLASH –19–07JUL99–1/1
Never tow a tractor at a speed greater than 16 km/h (10
mph). An operator must steer and brake the tractor under
tow.
05-7
MX,SAIP,LA1 –19–29JUL94–1/1
LV610 –UN–22APR94
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Safety
Tow Loads Safely
Stopping distance increases with speed and weight of
towed loads, and on slopes. Towed loads with or without
brakes that are too heavy for the tractor or are towed too
fast can cause loss of control. Consider the total weight of
the equipment and its load.
Observe these recommended maximum road speeds, or
local speed limits which may be lower:
• If towed equipment does not have brakes, do not travel
more than 32 km/h (20 mph) and do not tow loads more
than 1.5 times the tractor weight.
• If towed equipment has brakes, do not travel more than
40 km/h (25 mph) and do not tow loads more than 4.5
times the tractor weight.
Ensure the load does not exceed the recommended
weight ratio. Add ballast to recommended maximum for
tractor, lighten the load, or get a heavier towing unit. The
tractor must be heavy and powerful enough with adequate
braking power for the towed load. Use additional caution
when towing loads under adverse surface conditions,
when turning, and on inclines.
TS216 –UN–23AUG88
DX,TOW –19–02OCT95–1/1
05-8
022607
PN=14
Safety
Practice Safe Maintenance
Understand service procedure before doing work. Keep
area clean and dry.
Never lubricate, service, or adjust machine while it is
moving. Keep hands, feet , and clothing from
power-driven parts. Disengage all power and operate
controls to relieve pressure. Lower equipment to the
ground. Stop the engine. Remove the key. Allow machine
to cool.
Securely support any machine elements that must be
raised for service work.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground
cable (-) before making adjustments on electrical systems
or welding on machine.
On towed implements, disconnect wiring harnesses from
tractor before servicing electrical system components or
welding on machine.
Service Tractor Safely
Do not service the tractor while it is in motion or while the
engine is running.
Tighten wheel hardware to correct torque as specified in
Wheels, Tyress and Tread section. Torque at intervals
shown in Break-In Period and Lubrication and
Maintenance sections, to ensure that wheel hardware
does not loosen.
Reinstall shields removed during service.
TS218 –UN–23AUG88
DX,SERV –19–17FEB99–1/1
LV828 –UN–08AUG94
05-9
AG,OUO6035,70 –19–17MAY00–1/1
022607
PN=15
Safety
Support Machine Properly
Always lower the attachment or implement to the ground
before you work on the machine. If the work requires that
the machine or attachment be lifted, provide secure
support for them. If left in a raised position, hydraulically
supported devices can settle or leak down.
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
When implements or attachments are used with a
machine, always follow safety precautions listed in the
implement or attachment operator’s manual.
Avoid Heating Near Pressurized Fluid Lines
TS229 –UN–23AUG88
DX,LOWER –19–24FEB00–1/1
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to
yourself and bystanders. Do not heat by welding,
soldering, or using a torch near pressurized fluid lines or
other flammable materials. Pressurized lines can
accidentally burst when heat goes beyond the immediate
flame area.
DX,TORCH –19–10DEC04–1/1
TS953 –UN–15MAY90
05-10
022607
PN=16
Safety
Avoid High-Pressure Fluids
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within a
few hours or gangrene may result. Doctors unfamiliar with
this type of injury should reference a knowledgeable
medical source. Such information is available from Deere
& Company Medical Department in Moline, Illinois, U.S.A.
X9811 –UN–23AUG88
Service Cooling System Safely
Explosive release of fluids from pressurized cooling
system can cause serious burns.
If radiator cap must be removed, do not remove when
engine is hot. Shut engine off and wait until cap is cool
enough to touch with bare hands. Slowly loosen cap to
first stop to relieve pressure before removing completely.
Store Attachments Safely
Stored attachments such as dual wheels, cage wheels,
and loaders can fall and cause serious injury or death.
Securely store attachments and implements to prevent
falling. Keep playing children and bystanders away from
storage area.
DX,FLUID –19–03MAR93–1/1
TS281 –UN–23AUG88
AG,OUO1032,2682 –19–30SEP99–1/1
05-11
DX,STORE –19–03MAR93–1/1
TS219 –UN–23AUG88
022607
PN=17
Safety
Prevent Acid Burns
Sulfuric acid in battery electrolyte is poisonous. It is strong
enough to burn skin, eat holes in clothing, and cause
blindness if splashed into eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 15—30 minutes. Get
medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not
exceed2L(2quarts).
3. Get medical attention immediately.
TS203 –UN–23AUG88
DX,POISON –19–21APR93–1/1
05-12
022607
PN=18
Safety
Service Tires Safely
Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the proper
equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims or missing lug bolts and nuts.
Dispose of Waste Properly
Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste used
with John Deere equipment include such items as oil, fuel,
coolant, brake fluid, filters, and batteries.
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
DX,RIM –19–24AUG90–1/1
TS211 –UN–23AUG88
TS1133 –UN–26NOV90
05-13
AG,OUO1032,2683 –19–30SEP99–1/1
022607
PN=19
Safety Signs
Warning Labels
Keep warning labels in good condition, replace if not in
readable condition.
PY80265,05GO801 –19–12JUN06–1/3
PY5798 –UN–11JUL06
PY5801 –UN–11JUL06
M71026 –19–02JUL90
LV1932 –19–02JUN97
LV4307 –19–04NOV05
PY4880 –UN–06DEC05
Continued on next page
10-1
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022607
PN=20
Safety Signs
PY4879 –UN–06DEC05
PY1089 –UN–16JUL01
PY1667 –UN–06DEC05
PY5353 –UN–06DEC05
PY4140 –UN–26AUG04
10-2
PY80265,05GO801 –19–12JUN06–3/3
022607
PN=21
PY4141 –UN–26AUG04
Tractor Controls
Controls and Instruments
A—Steering Wheel D—Light Switch G—Clutch Pedal J—Foot Throttle
B—Hand Throttle E—Hazard Switch H—Key Switch K—Brake Pedals
C—Horn F—Turn Signal Switch I—Hand Brake Lever
Continued on next page
NR25796,0000345 –19–10AUG06–1/2
PY6079 –UN–06AUG06
15-1
022607
PN=22
Controls and Instruments
A—Gear Shift Lever
B—Rockshaft Draft Control Lever
C—Rockshaft Position Control Lever
D—PTO Lever
E—Range Shift Lever
F—Differential Lock
G—Rate of Drop of Knob
PY6080 –UN–06AUG06
PY4947 –UN–19MAY05
PY4127 –UN–26AUG04
PY6081 –UN–06AUG06PY5908 –UN–11JUL06
15-2
NR25796,0000345 –19–10AUG06–2/2
022607
PN=23
Instrument Panel
Controls and Instruments
For 5103, 5103S, 5203, 5104 and 5204 Tractor
PY5750 –UN–01JUN06
A—Air Restriction Indicator D—Charging System Indicator F—Coolant Temperature H—Tachometer
B—High Beam Indicator E—Engine Oil Pressure Gauge I—Fuel Gauge
C—Hour Meter Indicator G—Turn Signal Direction
Indicators
PY80265,05GO804 –19–29DEC06–1/1
Instrument Panel (5103E Tractor)
For 5103E Tractor
PY5751 –UN–08JUN06
A—Hour Meter D—Engine Oil Pressure F—Turn Signal Direction G—Tachometer
B—Charging System Indicator Indicator Indicators
C—High Beam Indicator E—Coolant Temperature
Gauge
PY80265,05GO805 –19–08JUN06–1/1
15-3
022607
PN=24
Lights
Light Switch Positions
Tractor light switch has five positions:
A—Turns off all lights.
B—Turns on warning lights only. Use for parking the
vehicle
C—Turns on dim headlights,tail lights, and warning
lights.Turn switch to this position before meeting other
vehicles.
D—Turns on bright headlights, tail lights, and warning
lights. For highway driving during night time
E—Turns on high beamlight.
F— Switch on flood lamp (plough lamp). For field use
only. Do not use on roads. Flood light might blind or
confuse other drivers
PY4106 –UN–23FEB06PY4107 –UN–21AUG04
A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail Lights, and Warning Light
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—High Beamlight
F—Flood Light Switch
PY80265,05GO806 –19–03JUL06–1/1
20-1
022607
PN=25
Lights
Using Headlights
Dual-beam headlights (F) are switched on by either “High
Beamlight” (E), “Bright Headlight” (D), or “Dim Headlight”
(C) light switch positions.
Always dim lights before meeting another vehicle.
Keep headlights adjusted properly, (see Adjusting
Headlights in Service section).
A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail Lights, and Warning Light
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—High Beamlight
F— Headlights
Using High Beam Indicator
High beam indicator (A) should glow when light switch is
turned to “Bright Headlight” position or “Flood Light”
position. Bright headlights, tail lights, flood light and
warning lights should be on.
PY4106 –UN–23FEB06
PY5148 –UN–23FEB06
PY80265,05GO807 –19–10SEP05–1/1
A—High Beam Indicator
20-2
For 5103, 5103S, 5203, 5104 and 5204 Tractor
For 5103E Tractor
PY80265,05GO808 –19–29DEC06–1/1
PY5726 –UN–02JUN06
PY5752 –UN–01JUN06
022607
PN=26
Using Tail Lights
Red tail lights (F) are switched on by either bright
headlight or dim headlight light switch position.
Be sure tail light lenses are clean before driving on a
road, so other drivers can see it easily.
CAUTION: Prevent collisions between other
road users, slow moving tractors with
attachments or towed equipment, and
self-propelled machines on public roads.
Frequently check for traffic from the rear,
especially in turns, and use hand signals or
turn signal lights.
Use headlights, flashing warning lights, and
turn signals day and night. Follow local
regulations for equipment lighting and marking.
Keep lighting and marking visible and in good
working order. Replace or repair lighting and
marking that has been damaged or lost. An
implement safety lighting kit is available from
your John Deere dealer.
Lights
PY5005 –UN–09JAN06
For 5103, 5103S, 5203, 5104 and 5204 Tractor
F— Tail Lights
G—Turn Signal Lights
H—Reflex Reflector
I—Flood Light Switch
For 5103E Tractor
PY5007 –UN–09JUN06
PY4128 –UN–26AUG04
PY80265,05GO809 –19–29DEC06–1/1
20-3
022607
PN=27
Using Turn Signals
Lights
PY4114 –UN–23FEB06
PY5006 –UN–09JUN06
For 5103E Tractor
Move turn signal lever (A) down to indicate left-hand turn
or up for right-hand turn. Indicator lights (D) will flash to
signal turn direction.
When lever is up, front and rear facing lights on right-hand
side (C) will flash while left-hand lights (B) glow steady.
Left-hand lights (B) flash and right-hand lights (C) glow
steady when lever is down.
For 5103, 5103S, 5203, 5104 and 5204 Tractor
PY5008 –UN–09JUN06
PY5727 –UN–02JUN06
For 5103, 5103S, 5203, 5104 and 5204 Tractor
NOTE: Be sure to manually return lever to center position
after turning.
20-4
5103E Tractor
PY5753 –UN–01JUN06
A—Turn Signal Lever
B—Left-Hand Lights
C—Right-Hand Lights
D—Dash Indicator Lights
PY80265,05GO810 –19–29DEC06–1/1
022607
PN=28
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