John Deere 4200, JOHN DEERE 4210, JOHN DEERE 4400, JOHN DEERE 4300, JOHN DEERE 4410 Mounting Instructions

JOHN DEERE

Page 1

4200, 4210, 4300, 4310, 4400 and 441 0

CAB MOUNTING INSTRUCTIONS

Fits with 420/430 loaders, over 2 post

FOLDING AND NON-FOLDING ROPS

Manufactured by:

A-11201

BOX 718 • LITCHFIELD, MINNESOTA 55355

Phone: [phone] Fax: [phone]

1-800-222-5463

Website: www.800cabline.com

05-10356

June 2003

SAFETY INSTRUCTIONS

Page 2

Read operator’s manual. Be thoroughly familiar with the controls, capabilities, and
proper use of the equipment.

NEVER ALLOW ANY RIDERS.
DO NOT remove the top half of a folding ROPS to accommodate this cab.

Thoroughly inspect cab mounting periodically.

Stay alert for hidden hazards and traffic.

Avoid sudden starts, excessive speeds, and sudden stops when operating on hillside,
rough ground and most off-the-road operations.

Use extreme care when working close to fences, ditches, or on hillsides.

Wait for tractor to STOP before dismounting.

Check clearance carefully before driving under any objects.

Avoid operating sideways on a steep slope whenever possible.

ALWAYS buckle safety belt while operating tractor.

Never exceed factory recommended specifications.
DO NOT weld, cut drill or modify ROPS in any manner unless instructed by

manufacturer.

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June 2003

John Deere 4200, 4210, 4300, 4310, 4400 & 4410

#

0

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CAB MOUNTING INSTRUCTIONS

Preparation of tractor

1) Remove grab handles from fenders.
Disconnect battery power.

2) Open mounting kit box and layout
parts. Refer to drawing #8-14318 for
mounting parts identification and part
numbers.

3) Remove warning lights from roll bar.
Attach warning lights to protective
light brackets #7-15661 and #7­15662 using hardware provided: (4)
8mm x 25mm cap-screws & (4) 5/16”
lock-washers. Note that there are
distinct left and right protective
brackets.

4) Remove side engine panels.

5) Depending on tractor and
configuration the rear wheels may
need to be removed to install rear
mount. If the rear wheels are
removed, insure the tractor is safely
supported.

6) Attach rear mount #7-15640 re-using
the rear two ROPS metric bolts on
left and right side. Bottom of the rear
mount rests on top of upper ROPS
mounting plate. See Figure 1.

7) On tractor models 4200, 4300 and
4400, spacer #6-42247 will be
needed to raise the mount higher for
proper cab fit up. Spacers are not
required for 4210, 4310 nor 4410
models.

8) Re-attach rear wheels.

9) Attach front mounts to loader mount
brackets using (4) ½” u-bolts, (8) ½”
small flat washers, and (8) ½” nylock
nuts. Leave loose until rubber
isolators and bolts are installed.
See Figure 3.

REAR MOUNT

7-1564

NOTE 7

RE-USE
METRIC

BOLTS

JD LOADER

MOUNT

BRACKETS

Figure 1

REAR

MOUNT

#7-15640

Figure 2

U-BOLTS

Figure 3

NOTE 10
RUBBER

ISOLATOR

#3-16635

FRONT

MOUNTS

-

NOTE 10
RUBBER

ISOLATOR

#3-16635

WITH

WASHERS

NOTE: If the tractor is not equipped with factory loader mount brackets, they
must be purchased from a John Deere Dealer.

05-10356

June 2003

John Deere 4200, 4210, 4300, 4310, 4400 & 4410

OPS

(

)

OPS

SC

S

C

(

)

Page 4

CAB MOUNTING INSTRUCTIONS (Continued)

10) Install (4) rubber isolator bushings in front and rear mounts. Insure (2) spacer

disks are installed on the front rubber isolators. See Figures 1, 2 & 3.

NOTE: Rubber isolators with pipe bushing should be inserted from top side of mount.

11) Remove the “Slow Moving Vehicle” sign from the rear of the seat. Attach this to

the rear hinged window below the lower window rubber. If no holes are present,
drill two 5/16” diameter holes that are 6” apart (centered horizontally on window).

12) Attach “Slow Moving Vehicle” sign into holes using ¼” hardware provided and

stainless steel standoffs #6-41217.

13) Tilt seat forward against steering wheel.

Installation of Cab

14) Remove cab from shipping stand.

FOLDING ROPS VS. NON-FOLDING
ROPS MODELS;

15) Note: Tractors equipped with the

taller Folding ROPS need
clearance to the roof shell area
from inside the cab. Remove the
ROPS cover panel 8-14617. The
poly-fabric will have a factory pre­cut slot to allow the Folding
ROPS to fit into the roof shell area
when cab is lowered on to the
tractor. Refer to Figure 18.

16) Note: Models with the shorter

Non-Folding ROPS do not need
panel 8-14617 removed. The
shorter ROPS clears and fits
under the cover panel.

17) Lower cab over roll bar until cab

contacts front and rear isolator
bushings. (Guide Folding ROPS
into the roof shell area). Secure
cab to mounts using (4) ½” x 3 ¼”
bolts, (8) large flat washers, and
(4) lock-nuts. See Figures 2, 3
and 15.

18) If cover panel 8-14617 was

removed, re-install and secure
with (6) 10-24unc screws. See
Figure 18.

NOTE 15

FACTORY

CUT SLOT IN

-

Figure 15

FOLDING ROPS MODEL SHOWN

#10-24UNC

REW

(Remove and re-install)

COVER PANEL #8-14617

(FOLDING ROPS ONLY)

Figure 18

FOLDING ROPS MODEL SHOWN

FOLDING

R

TUCK

FABRI

FOLDING

R

05-10356

June 2003

John Deere 4200, 4210, 4300, 4310, 4400 & 4410

SC

S

SC

S

Page 5

CAB MOUNTING INSTRUCTIONS (Continued)

19) Loosen lifting ear bolts, tilt lifting

ears down, and tighten bolts.

20) Attach left foot pocket panel #8-

14379 and right foot pocket panel
#8-14378 using (8) #10-24unc x
5/8” long bolts. See Figure 20.

21) Install rear seal panel and secure

using (2) #10-24 x 5/8” bolts. See
Figure 21.

22) The rear flasher lights may now be

mounted onto the back of the cab
using parts 7-15661, 7-15662,
screws 3-10219 and lock-washers
3-10076.

23) Insert wire grommets #3-10729

into the holes while reconnecting
the wires.

24) Some Models may require change

out of the factory hydraulic quick
disconnect bracket with #6-42297
(the one supplied with the mount
kit). Check your model for proper
clearance. Mount bracket by
transfer-drilling and securing with
(2) #10 self-tapping screws 3-

11812. See Figure 24.

#10-24UNC

REW

NOTE 21

#8-14377

PANEL

LEFT SIDE OF CAB

LEFT

FOOT

POCKET

PANEL

Figure 20

#10-24UNC

REW

Figure 21

NOTE 24

#6-42297

HQDC

BRACKET

Figure 24

(Optional)

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June 2003

John Deere 4200, 4210, 4300, 4310, 4400 & 4410

Page 6

CAB MOUNTING INSTRUCTIONS (Continued)

Electrical Hookup

25) Locate the wire relay breaker harness #3-17803 that comes with the mount kit.

Review Figure 25 for proper location and mounting.

26) If holes are not present, drill two ¼” holes. Use the (2) #10 x 5/8” machine

screws, washers and nuts, from the wire relay breaker harness to attach these
components.

OIL LEVEL STICK

NOTE 26

NOTE 29 -GROUND

WIRE #8-14258

CAB TO FRAME

JD FACTORY MOUNT BRACKET

40 AMP BREAKER

30 AMP RELAY

RED 12 GA WIRE

FROM RELAY

PIN 87 TO CAB

HEADLINER

FUSE BLOCK

(Note 28)

27) Refer to drawings #3-17803 and #8-14376 for additional electrical detail.

28) The main power wire to the headliner fuse block should be pre-routed from the

factory, down the right side of the cab frame.

29) Connect the Cab to Frame Grounding Wire Assembly #8-14258.

WIRE

LOOM

FIGURE 25

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June 2003

John Deere 4200, 4210, 4300, 4310, 4400 & 4410

Page 7

CAB MOUNTING INSTRUCTIONS (Continued)

Heater Hook-Up

NOTE 32

THERMOSTAT

(PRESSURE)

30) Drain coolant from radiator and

engine block.

31) Use thread sealant on all pipe

threads.

WATER

PUMP

32) Locate the top pipe plug on the water

pump near the engine’s thermostat.
Remove the plug. If your model does
not have access to the water pump

NOTE 34

(RETURN)

ports refer to page 8 for Alternate
Heater hookup, 8-14720.

33) On models; (See Figure 32).

*4210, 4310 and 4410

Figure 32

-Install (1) #3-17756, 3/8-19 BSPT
to 5/8” hose nipple.

*4200, 4300 and 4400

-Install (1) #3-12119, 3/8-18 NPT
to 5/8” hose nipple.

34) Locate where the lower radiator hose

ELBOW

HOSE

ROUTE
connects to the water pump. Just
above this connection, locate the pipe
plug port and remove the plug.

35) On models; (See Figure 32).

*4210, 4310 and 4410

-Install (1) #3-17756, 3/8-19 BSPT
to 5/8” hose nipple.

*4200, 4300 and 4400

Figure 36

(Right Side –HOT)

-Install (1) #3-12119, 3/8-18 NPT
to 5/8” hose nipple.

36) Locate the heater hose, (2) 90-degree
plastic elbows and (6) 5/8” hose
clamps that come with the kit.

37) Install (1) elbow #3-10282, measure
and cut 5/8” heater hose from right

HOSE

ROUTE

ELBOW

side of cab to the hot-pressure nipple
on the top of the water pump, just
installed. See Figure 36.

38) Install (1) elbow #3-10282, measure
and cut heater hose from left side of
cab to the lower water pump return
nipple, just installed. See Figure 38.

39) Tighten all connections using 5/8”

Figure 38

(Left Side)

hose clamps supplied with the kit.

40) To check the “H” Valve and hose routing, remove the roof to inspect the cab’s
headliner heater area. See Figure 40.

05-10356

June 2003

John Deere 4200, 4210, 4300, 4310, 4400 & 4410

Page 8

CAB MOUNTING INSTRUCTIONS (Continued)

41) Verify hose routing from water pump nearest the thermostat to the top nipple of
the “H” valve. See Figure 40.

42) Also, check that the return hose from the lower “H” valve nipple is routed to the
lower radiator hose port return nipple.

(HOT) PRESSURE LINE FROM

WATER PUMP ROUTES UP

RIGHT CAB FRAME TO “H” VALVE

HOT

(PRESSURE)

LINE (IN)

RETURN

LINE (OUT)

RETURN LINE

HOSE ROUTES

DOWN LEFT

CAB FRAME TO

WATER PUMP

SUCTION PORT

“H” VALVE

HEATER

CORE

Figure 40

43) Refill radiator.

44) Reconnect battery and start engine. Run at fast idle to purge air from system and
check for any leaks. Cycle the heat/pull lever from inside the cab, on and off
several times while engine is running. Check coolant level after heater core and
hoses are filled.

45) Some cab owners may chose to remove the cab for the summer and re-install in
the fall. Keep and store the removed port plugs for re-use.

Note: Roof must be secured for proper air flow through the heater core. Make sure
that the roof is all the way down when re-installing the roof.

05-10356

June 2003

John Deere 4200, 4210, 4300, 4310, 4400 & 4410

Page 9

Alternate Heater Hookup Option Kit 8-14720

Some John Deere 4210 engines may vary
depending on when the model was made and what
options are equipped with the tractor. If installing
the fittings into the water pump’s pipe threaded
fittings to hook up the heater hoses does not appear
practical, use the following components in the

Alternative Heater Hookup Option Kit, 8-14720.

Follow the instructions stated below;

Note 1E

Note 1D

Supply line

A. Drain coolant from radiator. Remove

temperature sensor from thermostat
housing area.

B. Install aluminum fitting #3-17262 with O-

ring washer #3-16823 into thermostat
housing. See Figure 1.

C. Re-install temperature sensor into the

aluminum fitting just installed. See
figure 1.

D. Install hose to NPT fitting #3-12119 into

the side port of the aluminum fitting.

E. Measure and cut the 5/8” heater hose

that routes (Supply Line) from the left
(Driver) side of the cab to the
thermostat-aluminum-hose nipple fitting.
See figure 1.

Return line

F. The lower radiator hose will need to be

cut for installation of the lower radiator
hose “T” fitting #7-11308. See Figure 2.

G. Install 5/8” hose to NPT fitting #3-12119

into the lower radiator hose “T” fitting.
See Figure 2.

H. Measure and cut the 5/8” heater hose

from the right side (Return Line) of the
cab with the 90-degree elbow #3-10282
to the lower radiator hose “T” nipple
fitting. See Figure 2.

I. Tighten all hose connections with hose

clamps.

J. Refill radiator. Start engine and run at

fast idle to purge air from coolant
system. Make sure the Heat-Pull Lever

is pulled out (Turned On).
K. Check for leaks.
L. Check coolant level after heater core

and hoses are filled.

Note 1C

Note 1B

Figure 1

Note 2G

Note 2H

Note 2F

Figure 2

For applications that require a high exhaust system, over the head of the operator, a vertical exhaust kit
is available from your John Deere dealer. LVB 25111 Vertical Exhaust Kit for 4200-4210 Series. LVB
25106 Vertical Exhaust Kit for 4300, 4310, 4400 and 4410 Series.

05-10356

June 2003