John Deere 437D, 335D uptime maintenance planner

Initial Service - 250 Hours
335D and 437D
T247293-63
As Required
• Check/change fresh air filter • Check/clean engine air filter and dust valve
• Check/change cab recirculation air filter
Every 10 Hours or Daily
• Lubricate grapple rotator and pins
• Lubricate boom (hoist), stick (jib) and cylinder pivots • Check engine oil level
• Check windshield washer fluid level
• Lubricate swing bearing and pinion • Check swing gear case oil level
• Check hydraulic oil level • Lubricate stabilizer and stabilizer cylinder pins
• Check and clean radiator and oil cooler fins
Every 100 Hours
• Lubricate rotary manifold
• Drain and refill engine oil and replace filter
Every 250 Hours
• Take engine oil sample
Every 500 Hours
• Replace fuel filters
• Check engine fan belt
• Drain and refill engine oil and replace filter
• Check battery electrolyte level
• Check swing bearing mounting cap screws (torque if required)
Every 1000 Hours
• Replace engine air filters
• Replace pilot filter
Every 2000 Hours
• Drain and refill hydraulic oil • Clean case drain return screen
• Replace hydraulic tank breather filter • Check engine valve clearance
Every 4000 Hours
• Replace engine crankshaft dampener
Every 6000 Hours
• Drain, flush, and refill cooling system
• Add coolant extender as indicated by COOLGARD™ II test strips
• Check engine coolant level
• Check and drain fuel/water separator
• Check fire extinguisher gauge (inside cab-left side)—if equipped
1
• Drain and refill swing gear case oil
• Take hydraulic oil sample
• Take swing gear case oil sample
• Take diesel fuel sample
• Take engine coolant sample
• Drain and refill swing gear case oil
• Lubricate swing gear case
• Replace hydraulic oil return filters
T247283 27APR11
Hours
Every
250
Every
500
TY26674
TY6345
REQUIRED PARTS
1
3
2
3
T247293-63
Description
Engine Oil Filter Final Fuel Filter Fuel/Water Separator Hydraulic Oil Return Filter Pilot Filter—335D Pilot Filter—437D Air Filter (Primary) Air Filter (Secondary) Hydraulic Breather Filter Engine Crankshaft Dampener Fresh Air Filter Recirculation Air Filter Plus-50™ II Engine Oil
Initial
Part
Number
Service -
250
1
Hours
Hours
RE504836 1 1 1 1 1 1 RE522878 1 1 1 1 1 RE529643 1 1 1 1 1 F061786 2 2 2 2 842964900 1 1 1 1 F437580 1 1 1 1 AT300487 1 1 1 1 AT314583 1 1 1 1 F309181 1 1 1 1 RE59355 1 AT191102 AT307501
2
19.0 L 19.0 L 19.0 L 19.0 L 19.0 L 19.0 L
Every
1000
Hours
As Required As Required
Every
2000
Hours
Every
4000
Hours
(5.0 gal) (5.0 gal) (5.0 gal) (5.0 gal) (5.0 gal) (5.0 gal)
Hydraulic System Oil
TY26671
2
302.8 L 302.8 L 302.8 L
(80.0 gal) (80.0 gal) (80.0 gal)
Swing Gear Case Oil
2
4.4 L 4.4 L 4.4 L
(1.1 gal) (1.1 gal) (1.1 gal)
COOL-GARD™ II Pre-Mix Coolant
TY26575 21.0 L
(5.5 gal)
Coolant Extender
TY26603
As Required
Fluid Analysis Kits
Diesel Engine Oil Hydraulic Oil Swing Gear Case Oil Diesel Fuel Engine Coolant
COOLGARD™ II Test Strips
AT346594 1 1 1 1 1 1 AT346594 1 1 1 1 1 AT346594 1 1 1 1 1 AT180344 1 1 1 1 1 TY26873 1 1 1 1 1 TY26605 1 1 1 1
Perform initial service once after the first 250 hours of operation. See operator's manual for recommended oil type and oil viscosities based on operating temperatures. Based on fluid analysis results, intervals may need to be adjusted for your operating conditions. Consult your local John Deere
dealer.
Every
6000
Hours
T247283 27APR11
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