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Operating Instructions and Parts Manual
JSH Series Electric Chain Hoists
Models JSH -2 75 , JSH -550
JET
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-110100
Ph.: 800-274-6848 Revision C 08/2015
www.jettools.com Copyright © 2015 JET
Model JSH-550 shown
1.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
• Accessories carry a limited warranty of one year from the date of receipt.
• Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use o f thes e machines in the processing of metal, plastics, or other m aterials outsi de recommen ded guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Informa t io n
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Appli es
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
2
2.0 Table of Contents
Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of Contents ........................................................................................................................................... 3
3.0 Safety warnings .............................................................................................................................................. 4
4.0 Introduction .................................................................................................................................................... 6
5.0 Description ..................................................................................................................................................... 6
6.0 Specifications ................................................................................................................................................. 7
7.0 Unpacking ...................................................................................................................................................... 8
7.1 Contents of Shipping Container ................................................................................................................. 8
8.0 Installation & Assembly .................................................................................................................................. 8
8.1 Electrical Connections ................................................................................................................................ 8
8.2 Grounding Instructions ............................................................................................................................... 8
8.3 Extension Cords ......................................................................................................................................... 8
8.4 Installing Chain Container .......................................................................................................................... 9
9.0 Pre-Operation Inspection
9.1 Limit Switch Inspection ............................................................................................................................. 10
9.2 Inspecting the Load Chain ........................................................................................................................ 10
9.3 Inspecting the Hooks ................................................................................................................................ 10
10.0 Operating the Hoist .................................................................................................................................... 11
11.0 Maintenance ............................................................................................................................................... 12
11.1 Brake Inspection ..................................................................................................................................... 12
11.2 Lubrication .............................................................................................................................................. 12
11.3 Replacing Load Chain ............................................................................................................................ 12
............................................................................................................................... 10
11.3.1 How to Cut Chains .............................................................................................................. 12
11.3.2 Making a C-Link .................................................................................................................. 12
11.3.3 Single Fall Chain Hoist ........................................................................................................ 12
11.3.4 Vertical and Horizontal Links ............................................................................................... 1 3
11.3.5 Dual Fall Chain Hoists ......................................................................................................... 13
12.0 Inspection and Maintenance ...................................................................................................................... 14
13.0 Troubleshooting the JSH Hoist .................................................................................................................. 15
14.0 Replacement Parts ..................................................................................................................................... 15
14.1.1 Parts Breakdown for JSH Series El ectric Chain Hoists ....................................................................... 16
14.1.2 Parts List for JSH Series Electric Chain Hoists ................................................................................... 17
15.0 Electrical Connections – JSH Series Hoists ............................................................................................... 19
3
3.0 Safety warnings
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of
these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This chain hoist is designed and intended for use by properly trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a chain hoist, do not use until proper training and
knowledge have been obtained.
5. Do not use this chain hoi st for other than its intended use. If used for other purposes, JET di sclaims any
real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Do not install this chain hoist where explosiv e hazards may exist .
7. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
8. Do not use to lift people, or loads over people. Warn others in the vicinity when lifting or transporti ng a
load. Avoid swinging load and hook.
9. Make certain the pathway for a moving load is free of all obstructions.
10. Do not leave a suspended load unattended.
11. Do not exceed the rated load limit of the chain hoist.
12. Make sure limit switches are operating properly. Do not use limit switches as routine operating stops; they
are emergency devices only.
13. Do not use the loading limit device to measure a load.
14. Do not use the load chain to wrap around the load or as a sling.
15. Maintain firm footing when operating the hoist.
16. Before lifting a load, make sure chain is seated in chain wheels or sprockets.
17. Always inspect the chain hoist for damage prior to use. Do not use a chain hoist with twisted, kinked, worn
or otherwise damaged chain. If the chain hoist is damaged, do not use until it has been repaired or
replaced.
18. Do not use more than one chain hoist to lif t or move a load. If this is unavoidable, each cha in hoi st m ust
have the same capacity as the load to be moved.
19. Do not use when binding causes an unequal load distribution on the supporting chains.
20. Never allow the load chain to “set” over sharp edges. All lift s must be made with straight chain that is free
of obstacles.
21. Do not use a chain hoist unless load is centered between top and bottom hooks.
22. Protect load chain from weld splatter and other contaminants. Do not allow the hook or chain to be
contacted by a live welding electrode.
23. Do not permit chain or hook to be used as a ground when welding.
24. Do not use the hoist for lifting guided loads, such as elevators and dumbwaiters. These applications
require additional protective devices which are not incorporated into this hoist.
25. Always take time to study the job to be perf orm ed and choose t he safest m ethod. Do not place yo urself or
other people in an unsafe position.
26. Do not attempt to repair a damaged load chain or lengthen the chain.
27. Replace the chain with factory replacement chain only. Do not use any other type of chain.
4
28. Use only recommended lubricant when needed.
29. Never use the chain hoi st if either hook is stretched, deform ed, or has a broken or missing safety latch.
Always replace the safety latch and/or the hook before placing the chain hoist back into service.
30. Leave all internal maintenance to a qualified Walter Meier service center.
31. Do not operate this hoist while tired or under the influence of drugs, alcohol or any medication.
32. Understand and follow all procedures as set forth in American National Standards (ANSI), titled
“Performance Standard for Electric Chain Hoist,” ANSI/ASME HST-1M.
Familiariz e you rself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in mi nor i njur y and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious or even fatal
injury.
5
4.0 Introduction
This manual is provided by JET covering the safe operation and maintenance procedures for the JET Model
JSH Series Electric Chain Hoists. This m anual contai ns instruct ions on i nstallation, saf ety preca utions, ge neral
operating procedures, maintenance instructions and parts breakdown. This hoist has been designed and
constructed to provide years of tro uble free operation if used in accorda nce with instructions set forth i n this
manual. If there are any questions or comments, please contact either your local supplier or JET. JET c an also
be reached at our web site: www.jettools.com.
5.0 Description
The JSH Series Electric Hoists are portable, rugged hoists constructed of sturdy but lightweight die cast
aluminum alloy housings. A transmission with heat-treated alloy steel gears provides reliable service.
Operation is activated with one hand using pushbutton controls on a pendant cord, keeping the other hand free
to guide the load. A magnetic disc brake ensures rapid stop and secure holding of loads.
This hoist is designed and tested in accordance with ANSI/ASME B30.16 and HST-1 standards.
Read and understand the entire contents of this manual before attem pting set-up or
operation! Failure to comply may cause serious injury.
Record your purchase information here for quick reference:
Model No.: Stock No.: Serial No.:
Purchased From : Date Purchased:
Date Installed: Installer:
6
6.0 Specifications
Figure 1
Model No. JSH-275-10 JSH-275-15 JSH-275-20 JSH-550-10 JSH-550-15 JSH-550-20
Stock No. 110100 110115 110120 110110 110515 110520
Rated Capacity (Ton) 1/8 1/8 1/8 1/4 1/4 1/4
Standard Lift (ft.) 10 15 20 10 15 20
Hoisting Speed (fpm) 16 16 16 8 8 8
Motor 1/6HP, 115V, 1PH, 60Hz
Rated Amps 3 3 3 3 3 3
Duty Cycle * 25% 25% 25% 25% 25% 25%
Duty Cycle Rating * H3 H3 H3 H3 H3 H3
No. of Falls 1 1 1 2 2 2
Load Chain (mm) 4 Dia. x 12 4 Dia. x 12 4 Dia. x 12 4 Dia. x 12 4 Dia. x 12 4 Dia. x 12
Push Button Control
Cord Length (ft.)
Net Weight (lbs.) 30.62 32.38 33.92 34.6 37.22 40.09
Shipping Weight (lbs.) 33.48 35.02 36.78 37.22 40.09 42.95
A 12.09 12.09 12.09 12.09 12.09 12.09
B 6.46 6.46 6.46 6.46 6.46 6.46
C 3.58 3.58 3.58 3.58 3.58 3.58
D 6.81 6.81 6.81 6.81 6.81 6.81
E 2.99 2.99 2.99 3.74 3.74 3.74
F 5.47 5.47 5.47 5.47 5.47 5.47
G 4.72 4.72 4.72 4.72 4.72 4.72
Headroom - H (in.) 15.27 15.27 15.27 17.1 17.1 17.1
6 11 16 6 11 16
Table 1
* H3, 25% duty cycle = maximum on time: 15 min/hr.
maximum number of starts: 150/hr.
The above specifications were current at the time this manual was published, but because of our policy of
continuous improvement, JET reserves the right to change specifications at any time and without prior notice,
without incurring obligations.
7
8.2 Grounding Instructions
7.0 Unpacking
Lift the hoist out of the carton by the top hook or
the center section. Do not apply excessive force to
the motor cover, as damage may result.
Carefully inspect the hoist for shipping damage,
and for loose or missi ng parts. Report a ny damage
immediately to your distributor and shipping agent.
Do not discard any shipping material until the Hoist
is installed and running properly.
7.1 Contents of Shipping Container
1 Hoist
1 Chain Container with Bracket and Fasteners
1 Owner’s Manual
1 Warranty Card
8.0 Installation & Assembly
Support for the hoist may be hook, clevis pin,
trolley, or beam clamp. Supporting structures (such
as I-Beams, etc.) should be installed by properly
licensed professional installers.
Whatever method of
suspension is chosen, the support components
must be rated equal to, or greater than the
capacity of the chain hoist.
8.1 Electrical Connections
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.
This machine must be grounded. In the event of a
malfunction or breakdown, grounding provides a
path of least resistance for electric current to
reduce the risk of ele ctric shock.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. The
cond uctor with insulation ha ving an outer surface
that is green with or without yellow stripes, is the
equipment-grounding conductor. If repair or
replacement of the electric cord or plug is
necessary, do not connect the equipmentgrounding conductor to a live terminal.
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to whether
the tool is properly grounded.
Repair or replace a damaged or worn cord
immediately.
Make sure the voltage of your power supply
matches the specifications on the name plate of
the hoist.
8.3 Extension Cords
If an extension cord is necessary, make sure the
cord rating is suitable for the amperage listed on
the hoist’s name plate. An undersized cord will
cause a drop in line voltage resulting in loss of
power and overheating.
Use Table 2 as a general guide in choosing the
correct size cord. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
Recomm end ed Ga ug es (A WG ) of Extensi on Co rd s
Extension Cord Length *
25
50
75
100
150
200
Amps
feet
feet
feet
feet
feet
feet
Figure 2
This machine’s power cable is installed with a plug
that has an equipment-grounding conductor and a
grounding prong, similar to t hat shown in Fig ure 2.
The plug must be plugged into a matching outlet
that is properly installed and grounded in
accordance with all local codes and ordinances. Do
not modify the plug – if it will not fit the outlet, have
the proper outlet installed by a qualified electrician.
< 5 16 16 16 14 12 12
5 to 8 16 16 14 12 10 NR
8 to 12 14 14 12 10 NR NR
12 to 15 12 12 10 10 NR NR
15 to 20 10 10 10 NR NR NR
21 to 30 10 NR NR NR NR NR
*based on li miting the lin e voltage drop to 5V at 150% of th e
rated amp eres.
NR: Not Recommended.
Table 2
8
8.4 Installing Chain Container
Your hoist is supplied with a canvas chain
container (Figure 3) designed to fit the particular
length of chain. If a different length chain is ever
installed on this hoist, the chain container must be
replaced by one of proper size.
Do not overfill chain container.
If chain should overfill and begin to fall, the
entire chain container may empty without
warning, resulting in serious personal injury or
property damage.
To assemble the chain container to the hoist:
1. Hang hoist in position on the I-Beam or trolley.
Do no t inst all c hain c onta iner yet. A llow s lack
side and load side of chain to hang freely from
hoist.
2. Apply power to the hoist and press t he DOWN
button until the lower limit switch is tripped.
3. Check the chain container to ensure that the
seam is inside the bag. The bag must not be
inside out.
4. Insert bracket prongs into interior bag slots
(Figure 3) as far as they will go.
5. Push the bracket down into the bag, making
sure the flaps are raised (Figure 4).
6. Push the flaps over and down until they are
secure (Figure 5).
Figure 4
Figure 3
Figure 5
7. Remove the screw and washer holding the
end chain to the hoist (Figure 6). Mount the
bracket of the chain container in that location
as shown in Figure 7.
8. Put the chain stop into the container (Figure
7), and operate the hoist to bring the load hook
up unti l t he up p er limit swit ch is trip pe d .
9. Check the chain to ensure that all the nonloaded chain is completely in the container.
con tai ner by ha nd ! By not fol lowi ng the a bo ve
steps, the chain can become twisted or kinked
and can damage the hoist.
Do not put chain into the chain
9
Figure 6
wher e link s conta ct each othe r. To c heck t he
links for stretch, proceed as follows:
5. Select an unworn, un-stretched length of chain
(at the slack end for example). Let the chain
hang vertically with a light load (about 20
pounds) on the chain to pull it taut.
6. Use a large caliper to measure the outside
length of a convenient number of links.
Measure the same number of links in a used
section of chain and calculate the percentage
increase in length o f the worn chain .
7. If the length of the worn chain is more than 11/2% longer than the unused chain, then the
chain should be replaced. If the chain is worn
less than 1-1/2%, check it at several more
places along its length. If any section is wor n
more than 1-1/2%, the chain should be
replaced.
Never extend load chain by welding a second
piece to the original.
Do not operate the hoist with a
twisted, kinked or damaged load chai n. Do not
splice the load chain.
Figure 7
9.0
Pre-Operation Inspection
9.1 Limit Switch Inspection
1. Press UP button.
2. While the hook moves up, raise the limit switch
paddle where the chain enters the hoist.
3. Hook should immediately stop.
4. Check DOWN limit switch in similar manner.
9.2 Inspecting the Load Chain
Clean the chain with a solvent, and carefully
inspect the entire load chain. The chain should be
visually checked before each day’s use. Replace
damaged chain before using the chain hoist.
Replace the load chain if any of the following are
identified:
1. Seriously rusted or cracked.
2. Marks on the chain surface are deeper than
5% of the link’s diameter.
3. Links are twisted or deformed.
4. The links are stretched too long or seriously
worn on the surface, especially at the points
Check that the chain does not twist along its length
from hoist to hook. If twist is present on units with
multiple falls, the hook must be passed back
through the chain loop to remove all twist in the
chain.
The load chain supplied with
your JET chain hoist is designed,
manufactured, and tested for proper fit and
durability. Over a period of time, the chain may
need to be replaced. For your own safety, use
factory replacement chain only. Use of other
than factory replacement chain may cause
serious injury and/or damage to the hoist .
9.3 Inspecting the Hooks
It is important to check top and bottom hooks for
proper opening and other signs of deformation or
damage. Replace a hook immediately if any of the
following problems are identified:
1. The safety latch no longer contacts the hook
opening.
2. The vertical angle at the neck of the hook
reaches 10° (see Figure 8).
3. Chemical corrosion or cracks on the hook.
4. Excessive wear on the inside surface.
5. The throat opening has enlarged wider than
the maximum permissible 10% increase, as
shown in Figure 9.
10
Figure 8
If the hoist is connected to a m anual trolley, move
the hoist by pushing on the suspended load. Move
an unloaded hoist by pulling on the empty hook.
Do NOT move the hoist by pulling on the pendant
cord.
The brake mechanism must be kept clean and free
from dirt, water, and oil. Never allow oil to
penetrate the brake mechanism. Always keep your
hoist clean, and store in a clean, dry location.
Follow this general procedure for hoisting loads:
1. Secure the upper hook to the supporting
structure.
2. Place load sling or chain in the center of the
bottom hook, making sure the safety latch is
secure. Never load the hook in front of the
safety latch. See Figure 10.
HOIST CAPACITY TOP HOOK and BOTTOM HOOK
X-Normal X-Limit
1/8 Ton 0.906 inches 1 inch
1/4 Ton 0.906 inches 1 inch
NOTE: Maximum permissible throat opening of hook with
latch fully retracted.
Figure 9
NOTE: Excessive hook throat opening or twist
indicates abuse or overloading of the hoist. If suc h
deformation is discovered, inspect hoist, chain and
all supporting members very caref ully for addit ional
indications of excessive hoist loading.
Do not attempt repair of a
hook by heat treating, bending or attaching
anything by welding. Such procedures will
weaken and may cause failure of the hook.
10.0 Operating the Hoist
Before beginning a work shift,
an operator should test the pushbutton station,
limit switches and brake control. If not
functioning properly, they should be replaced
or repaired before putting hoist in service.
Allow the hoist to come to a full stop before
changing direction. Rapidly reversing or catching a
falling load can overload the hoist system and
cause a failure in the hoist and/or chain, resulting
in injury or property damage.
Figure 10
3. Avoid lifting one load with two hoists. If this is
unavoidable, apply equal weight to both hoists
and use hoists with the proper lift capacity.
Capacity of each hoist must be equal to t he
total load to be lifted.
4. Press UP button and remove all slack in load
chain. Increase tension in the load chain until
the hoist is about to raise the load.
5. Check again that the load is properly slung,
directly under hoist, and will not suddenly
swing or twist.
6. Raise load an inch or two above the ground
and stop. Observe load for a few moments,
looking for signs that the load or hoist system
is unstable, or other indications that there is a
problem.
7. Check that the chain is not twisted at the
bottom hook . All weld s should fa ce the sam e
direction (see Figure 14). For hoists with two or
more falls of chain, make sure the bottom hook
is not turned over. This may cause the chain to
twist.
8. Raise load to t he trave ling height. Ra ise only
to the height necessary to safely clear all
obstacles.
11
9. Lower load at destination. If both UP and
DOWN commands must be used during
lowering, pause for a moment between each
reversal of load direction.
10. Slowly allow weight to shift from hoist to
ground or new support. Do not approach load
until all tension is out of chain and load is
stable.
11.0 Maintenance
procedures describe replacing the load chain for
single and mult iple fall hoist s. These procedures
should be perform ed by exper ienced per so nnel
only.
11.3.1 How to Cut Chains
Use a bolt cutter with special cutter jaws for cutting
hardened chain. Cut only one side of the link at a
time. When making the second cut, place a mat
over the chain to catch the flying chain section.
11.3.2 Making a C-Link
11.1 Brake Inspection
Keep brake surface and lining
free of grease.
1. Rem ove load and disconnect hoist from power
source.
2. Remove the back frame cover (index #31,
page 16).
3. Check for worn brake disc by measuring the
brake air gap with a feeler gauge (Figure 11).
A brake gap larger than the allowable wear
limit – 0.039” - may cause chatter or failure to
release.
4. If the brake is not operating properly, the
entire brake assembly must be replaced by
qualified service personnel.
Replacing load chain will require the use of a C-link
(in som e ca ses, t wo C -link s), w hic h you ca n easi ly
make as follows:
1. Cut a link from the old chain.
2. Cut the weld from the link leaving a n opening
approximately 1.25 times the diameter of the
link material. See Figure 12.
3. Grind the cut areas smooth and remove all
burrs.
Figure 12
11.3.3 Single Fall Chain Hoist
Figure 11
11.2 Lubrication
The gear housing has bee n fil led with 1/2 po und of
grease at the manufacturer and should not require
attention. If future lubrication becom es necessary,
use approximately 3/4 cup of a light semi-fluid
NLGI #1 grease.
Wipe the chain clean with a cloth periodically and
apply a light coat of SAE 90 gear oil.
11.3 Replacing Load Chain
Over time, the load chain will wear or elongate.
This can cause damage to the hoist, breakage, or
non-engagement of the load sheave. The following
1. Lower the load hook until only 1 to 2 feet of
slack chain remains in the chain container.
2. Remove chain container.
3. On the slack side of t he old chain, rem ove the
chain stop and the spring (Figure 13). Keep
these handy for later re-installing.
Figure 13
4. Using a C-link, connect the new chain to the
old chain. Be sure vertical link welds face
away from load sprocket (see Figure 14).
12
Figure 14
(dual fall model shown)
5. Keep tension on both sides of the chain and
lower the load hook to pull the new chain
thro ug h t he ho i st. D o not let t he c hai n tw ist or
bind as it is being pulled through the hoist.
6. Stop hoist when 1 to 2 feet of new chain
remains on the slack side.
7. Install the spring and chain stop on the slack
end of the new chain.
3. On the slack side of the chain, remove chain
stop, and remove the spring(s). (see Figure
13). Keep these handy for later re-installing.
4. Using a C-link(s), connect the new chain to the
old chain. If the end link of the old chain is
horizontal, use two C-links. If the end link of
the old chain is vertical, use one C-link See
Figure 15. Using the correct number of C-links
will properly orient the c hain, and ensure t hat
first link on load side end is a horizontal link.
8. Remove C-link. Remove the load hook and the
spring from the old chain, and install them on
the new chain. Inspect condition of both spring
and hook.
9. Lower load hook until the limit switch stops
hoist movement. Inspect the chain for any
signs of twist.
10. Install chain container following the
instructions in this manual. Do not fill chain
cont aine r b y hand.
11. It is recommended that after installing new
chain, the first few lifts be limited to no more
than 25-50% of the rated load. Thoroughly
inspect chain for twist before placing hoist in
routine service.
11.3.4 Vertical and Horizontal Links
Vertical and horizontal are determined from the
relationship with the load sprocket. Vertical links
will be guided by the center slit in the load
sprocket. Horizontal links will engage in the oval
pockets on the sprocket. See Figure 15.
11.3.5 Dual Fall Chain Hoists
The link on the load side end
must be a vertical link. If it is a horizontal link,
the chain will have a twist in it.
1. Lower hook until only 1 to 2 feet of slack chain
remains in the chain container.
2. Remove chain container.
Figure 15
5. Install the spring(s) and chain stop on the
opposite end of the new chain.
6. Support the load hook so that the load chain
can pass through the chain sheaves smoothly.
7. Press the DOWN button to move the chain
through t he hoist. Keep tension on the chain
as you pull it through to the load side, until the
C-link(s) clears the hoist at the load side.
8. Feed the new chain through the load hook.
9. Remove the clevis pin from the suspension
block (#48, page 16), and remove old chain.
10. Remove C-link and connect end of new chain
to suspension block, using the clevis pin and a
new cotter pin to secure it. Do not substitute
any other pin or bolt in this application.
NOTE: Be sure that there is no twisting of
chain between last chain sprocket in the hoist
and the suspension block.
11. Install chain container following instructions in
this manual. Do not fill chain container by
hand.
12. Lower hook until limit switch stops hoist
movement, then raise hook until limit switch
stops hoist movement. Inspect chain for any
signs of twist and correct before continuing.
13. It is recommended that the first few lifts be
limited to no more than 25-50% of the rated
load. Inspect chain for twist before placing
hoist into routine service.
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12.0 Inspection and Maintenance
All repairs and adjustments are to be perform ed by trained and experie nced personnel
using procedures that are approved for the hoist system being serviced. All safety-related deficiencies
discovered in the inspection are to be corrected before hoist is placed back into service. Check for
internal damage whenever external damage has occurred.
Read and follow the ANSI Inspection and Maintenance instructions. Know the meaning of Frequent Inspection,
Periodic Inspection, Normal Service, Heavy Service, and Severe Service. It is the custom er’s responsibility to
understand and follow all ANSI and JET inspection and maintenance instructions.
The following items are to be inspected by appointed personnel at the time interval noted below. Dated
inspection and repair reports must be m aintained. Copie s of all report s must be a vailable to serv ice perso nnel.
Inspection Schedule A
Service Interval:
Normal Service – Monthly
Heavy Service – Weekly to Monthly
Severe Service – Daily to Weekly
1. Check brake for slippage.
2. Check that pushbutton controls operate
properly.
3. Check that limit switches function properly.
Without load, operate up button control while
observing stopper spring. If stopper spring
becomes compressed and motor does not
stop, STOP operation immediately. Limit
switch is not operating properly. Repeat test
with down button control.
4. Check top hook and load hook for deformation,
chemical damage, and cracks.
5. Check that load chain is clean and lightly
lubricated, free of excessive wear or
deformation at the contact points between
links and link and hook. This hoist uses special
alloy hoisting chain and does not interchange
with any other manufacturer. All replacement
chain must be purchased from your JET
distributor or from Walter Meier directly by
calling 800-274-6848.
6. Check that the chain is untwisted, and passes
through all sprockets smoothly while under
load.
7. Check entire hoist system f or signs of damage
and loss of integrity.
Inspection Schedule B
Service Interval:
Normal Service – Yearly
Heavy Service – Semi-Annually
Severe Service – Quarterly
1. Do all the Schedule A items.
2. Check entire unit for loose screws, bolts, nuts
and pins.
3. Check for evidence of excessive wear,
corrosion, cracks, or distortion in the following
parts: hook parts, chain attachments,
suspension bolts and shafts, gears, bearings,
pins, rollers, and locking and clamping
devices.
4. Check for evidence of damage to hook parts
including hook retaining nuts and collars and
pins and hook holding frame and parts used to
secure the frame.
5. Check for evidence of damage or excessive
wear of load gear, sheave and sprocket wheel.
If the pockets are too deep, t he c hain may j am
with corresponding failure of engagement
between chain and sprocket or sheave.
6. Check for evidence of excessive load brake
wear. Inspect clearance between brake
components, and adjust if needed.
7. Check for evidence of pitting or other
deterioration of visible controller contacts.
8. Check for evidence of deterioration of
supporting st ructures and trolleys.
9. Check for visible deformation of limit switch
coil spring s.
10. Check that all warning labels are present and
readable.
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13.0 Troubleshooting the JSH Hoist
Trouble Probable Cause Remedy
Motor will not run.
Hoist lifts very slowly.
Hoist lifts but will not
lower.
Hoist lowers but will
not lift.
Load continues drifting
down excessively
when hoist is stopped.
Motor overheats.
Poor engagement of
chain wi th
sprocket/sheave.
Brake chatters.
Limit switch failure.
No incoming power, or low voltage.
Rectifier damaged so that the brake
won’t release.
Motor damaged.
Overloaded. Reduce load.
Low voltage.
Broken conductor in pendant cord.
Up/down switch malfunctioning. Repair or replace switch.
Overloaded. Reduce load to within hoist capacity.
Up/down switch malfunctioning. Repair or replace switch.
Brake malfunction.
Hoist overloaded. Reduce load to within rated capacity.
Grease or oil on the lining.
Brake disc is worn. Replace brake assembly.
Brake springs are damaged.
Excessive load or too frequent use.
Brake drags.
Load chain seriously worn. Replace load chain.
Sprocket wheel, sheave or the chain
guide is seriously worn.
Check for greater than allowable air
gap.
If brake still chatters after being
replaced check rectifier for proper
operation.
Bad connection of limit switch leads.
Limit switch damaged. Replace limit switch.
Check circuit breakers, switches and
connections in power supply lines. If low
voltage, have certified electrician test
incoming power.
Have rectifier replaced by qualified
service personnel.
Have motor replaced by a qualified
service technician.
Determine cause of low voltage and
bring up to within +/- 10% of the voltage
listed on the hoist nameplate.
Test continuity of each conductor.
Replace cable if needed.
Have brake inspected by qualified
personnel. Replace if needed.
Have a qualified technician disassemble the brake and clean the
lining.
Replace brake springs (qualified
personnel).
Operate within rated load and according
to duty cycle rating.
Adjust brake clearance (qualified
personnel).
Replace parts as needed.
Replace brake assembly.
Have rectifier replaced by qualified
service personnel.
Inspect the contacts of the leads and
limit switches.
14.0 Replacement Parts
Replacement parts are listed on the followi ng pages. To order parts or reach our service departm ent, call 1800-274-6848, Monday through Friday (see our website for business hours, www.jettools.com). Having the
Model Number and Serial Number of your machine available when you call will allow us to serve you quickly
and accurately.
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14.1.1 Parts Breakdown for JSH Series Electric Chain Hoists
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14.1.2 Parts List for JSH Series Electric Chain Hoists
Index No. Part No. Description Size Qty
1 ................ JSH275-1 .................. Capacity Label for JSH-275 ..................................... ...................................... 1
.................. JSH550-1 .................. Capacity Label for JSH-550 ..................................... ...................................... 1
.................. TS-1531012 .............. Phillips Pan Head Machine Screw ........................... M3x6 ............................. 2
.................. TS-1550011 .............. Plain Washer ........................................................... 3mm .............................. 2
2 ................ JHS275-2 .................. Socket Head Cap Screw.......................................... M6x40 ........................... 2
.................. TS-2361061 .............. Spring Washer ......................................................... 6mm ..... ......................... 2
.................. TS-1550041 .............. Plain Washer ........................................................... 6mm .............................. 2
3 ................ JSH275-3G ............... Motor Side Cov e r ..................................................... ...................................... 1
4 ................ JSH275-4 .................. Motor Case Gasket .................................................. ...................................... 1
5 ................ JSH275-5 .................. Grooved Ball Bearing............................................... 6201 .............................. 1
6 ................ JSH275-6 .................. Rotor Assembly ....................................................... ...................................... 1
7 ................ JSH275-7 .................. Grooved Ball Bearing............................................... 6202 .............................. 1
8 ................ JSH275-8G ............... Motor Case Assembly.............................................. ............... ....................... 1
9 ................ JSH275-9 .................. Round Pin ................................................................ ...................................... 4
10 .............. JSH275-10 ................ Self Locking Hex Nut ............................................... M6 ................................. 1
11 .............. JSH275-11 ................ Grooved Ball Bearing............................................... 6004 .............................. 2
12 .............. JSH275-12 ................ Chain Guard ............................................................ ...................................... 2
13 .............. JSH275-13 ................ Lift Wheel ................................................................. ...................................... 1
14 .............. JSH275-14 ................ Self Locking Hex Nut ............................................... M8 ................................. 2
15 .............. JSH275-15G ............. Gear Case ............................................................... ...................................... 1
16 .............. JSH275-16 ................ Lift Gear ................................................................... ...................................... 1
17 .............. JSH275-17 ................ Snap Ring ................................................................ 18mm .. .......................... 1
18 .............. JSH275-18 ................ First Gear Shaft ....................................................... ...................................... 1
19 .............. JSH275-19 ................ Grooved Ball Bearing............................................... 6000 .............................. 1
20 .............. JSH275-20 ................ Brake Nut ................................................................. ...................................... 1
21 .............. JSH275-21 ................ Snap Ring ................................................................ 10mm .. .......................... 1
22 .............. JSH275-22 ................ Grooved Ball Bearing............................................... 6201 .............................. 2
23 .............. JSH275-23 ................ Second Gear Assembly ........................................... ...................................... 1
24 .............. TS-1503061 .............. Socket Head Cap Screw.......................................... M6x25 ........................... 4
.................. TS-2361061 .............. Spring Washer ......................................................... 6mm ..... ......................... 4
.................. TS-1550041 .............. Plain Washer ........................................................... 6mm .............................. 4
25 .............. JSH275-25 ................ Gear Side Gasket .................................................... ...................................... 1
26 .............. JSH275-26G ............. Back Frame ............................................................. ...................................... 1
27 .............. TS-1503061 .............. Socket Head Cap Screw.......................................... M6x25 ........................... 3
.................. TS-2361061 .............. Spring Washer ......................................................... 6mm ..... ......................... 3
.................. TS-1550041 .............. Plain Washer ........................................................... 6mm .............................. 3
28 .............. JSH275-28 ................ Back Frame Gasket ................................................. ...................................... 1
29 .............. JSH275-29 ................ Brake ....................................................................... ...................................... 1
30 .............. JSH275-30 ................ Cross Head Pan Screw ........................................... M5x65 ........................... 2
.................. TS-2361051 .............. Spring Washer ......................................................... 5mm ..... ......................... 2
.................. TS-1550031 .............. Plain Washer ........................................................... 5mm .............................. 2
31 .............. JSH275-31G ............. Back Frame Cover ................................................... .............. ........................ 1
32 .............. TS-1502091 .............. Socket Head Cap Screw.......................................... M5x40 ........................... 3
.................. TS-2361051 .............. Spring Washer ......................................................... 5mm ..... ......................... 3
.................. TS-1550031 .............. Plain Washer ........................................................... 5mm .............................. 3
.................. JSH275-32-3 ............. O-Ring ..................................................................... 4x1.8mm ....................... 3
33 .............. LM000081 ................. Name Plate for JSH-275 .......................................... ...................................... 1
.................. LM000082 ................. Name Plate for JSH-550 .......................................... ...................................... 1
.................. TS-1531012 .............. Phillips Pan Head Machine Screw ........................... M3x6 ............................. 4
.................. TS-1550011 .............. Plain Washer ........................................................... 3mm .............................. 4
34 .............. JSH275-34 ................ Load Chain .............................................................. Ø4x12mm .............. per ft.
35 .............. JSH275-35 ................ Touch Block A.......................................................... ...................................... 2
36 .............. JSH275-36 ................ Limit Spring .............................................................. ...................................... 2
37 .............. JSH275-37 ................ Retainer Ring ........................................................... ...................................... 1
38 .............. JSH275-38 ................ Chain Stop ............................................................... ...................................... 1
39 .............. JSH275-39 ................ Chain Container ....................................................... ...................................... 1
40 .............. JSH275-40 ................ Spring Pin ................................................................ ...................................... 2
41 .............. TS-1503061 .............. Socket Head Cap Screw.......................................... M6x25 ........................... 1
.................. TS-2361061 .............. Spring Washer ......................................................... 6mm ..... ......................... 1
.................. TS-1550041 .............. Plain Washer ........................................................... 6mm .............................. 1
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Index No. Part No. Description Size Qty
42 .............. JSH275-42 ................ Chain Container Bracket.......................................... ...................................... 1
43 .............. JSH275-43 ................ Limit Switch.............................................................. ...................................... 2
.................. JSH275-43-1 ............. Philli ps Pan Head Machine Screw ........................... M3x16 ........................... 4
.................. TS-2361031 .............. Spring Washer ......................................................... 3mm ..... ......................... 4
.................. TS-1550011 .............. Plain Washer ........................................................... 3mm .............................. 4
44 .............. JSH275-44 ................ Limit Switch Assembly ............................................. ...................................... 1
.................. JSH275-44-1 ............. Gas ket ..................................................................... ...................................... 1
.................. JSH275-44-2 ............. Cover ....................................................................... ...................................... 1
.................. JSH275-44-3 ............. Countersunk Cross Head Screw ............................. M3x8 ............................. 2
.................. JSH275-44-4 ............. Insulation Sheet ....................................................... ...................................... 2
.................. JSH275-43 ................ Limit Switch.............................................................. ...................................... 2
.................. JSH275-43-1 ............. Philli ps Pan Head Machine Screw ........................... M3x16 ........................... 4
.................. TS-2361031 .............. Spring Washer ......................................................... 3mm ..... ......................... 4
.................. TS-1550011 .............. Plain Washer ........................................................... 3mm .............................. 4
45 .............. TS-1501081 .............. Socket Head Cap Screw.......................................... M4x30 ........................... 4
.................. TS-2361041 .............. Spring Washer ......................................................... 4mm ..... ......................... 4
.................. TS-1550021 .............. Plain Washer ........................................................... 4mm .............................. 4
46 .............. JSH275-46 ................ Bottom Hook As sembly for JSH-275 ....................... ...................................... 1
46-1 ........... JSH275-46-1 ............. Bottom Hook ............................................................ ...................................... 1
46-2 ........... JSH275-46-2 ............. Thrust Ball Bearing .................................................. 8100 .............................. 1
46-3 ........... JSH275-46-3 ............. Slotted Hex Nut........................................................ M10 ............................... 1
46-4 ........... JSH275-46-4 ............. Spring Pin ................................................................ Ø2.5x8mm .................... 1
46-5 ........... JSH275-45-5 ............. Socket Head Cap Screw.......................................... M5x20 ........................... 2
46-6 ........... JSH275-45-6 ............. Bottom Hook Housing .............................................. ...................................... 2
46-7 ........... JSH275-45-7 ............. Self Locking Hex Nut ............................................... M5 ................................. 2
46-8 ........... JSH275-46-8 ............. Safety Latch Assembly ............................................ ...................................... 1
.................. .................................. Safety Latch ............................................................. ...................................... 1
.................. .................................. Double Spring .......................................................... ...................................... 1
.................. .................................. Philli ps Pan Head Machine Screw ........................... M4x20 ........................... 1
.................. .................................. Self Locking Hex Nut ............................................... M4 ................................. 1
47 .............. JSH275-47 ................ Top Hook Assembly for JSH-275 ............................ ...................................... 1
47-1 ........... JSH275-47-1 ............. Top Hook ................................................................. ...................................... 1
47-2 ........... TS-1504051 .............. Socket Head Cap Screw.......................................... M8x25 ........................... 2
47-3 ........... JSH275-47-3 ............. Countersunk Cross Head Screw ............................. M5x10 ........................... 4
47-4 ........... JSH275-47-4 ............. Fixing Board............................................................. ...................................... 1
47-5 ........... JSH275-47-5 ............. Connection Bar for JSH-275 .................................... ...................................... 1
47-6 ........... JSH275-47-6 ............. Wash er .................................................................... ...................................... 1
48 .............. JSH550-48 ................ Suspension Chain Block .......................................... ...................................... 1
49 .............. JSH550-49 ................ Clevis Pin ................................................................. ...................................... 1
50 .............. JSH550-50 ................ Cotter Pin ................................................................. Ø2x16mm ..................... 1
51 .............. JSH550-51 ................ Touch Block B.......................................................... ...................................... 1
52 .............. JSH550-52 ................ Bottom Hook As sembly for JSH-550 ....................... ...................................... 1
52-1 ........... JSH275-32 ................ Socket Head Cap Screw.......................................... M5x40 ........................... 1
52-2 ........... JSH275-45-5 ............. Socket Head Cap Screw.......................................... M5x20 ........................... 2
52-3 ........... JSH275-7 .................. Grooved Ball Bearing............................................... 6202 .............................. 2
52-4 ........... JSH550-52-4 ............. Sheave..................................................................... ...................................... 1
52-5 ........... JSH550-52-5 ............. Bottom Hook Housing .............................................. ...................................... 2
52-6 ........... JSH275-45-7 ............. Self Locking Hex Nut ............................................... M5 ................................. 3
53 .............. JSH550-53 ................ Top Hook Assembly for JSH-550 ............................ ...................................... 1
53-1 ........... JSH550-53-1 ............. Suspension Bolt ....................................................... ...................................... 1
53-2 ........... JSH550-53-2 ............. Connection Bar for JSH-550 .................................... ...................................... 1
54 .............. JSH275-54 ................ Cable Gl and ............................................................. ...................................... 2
55 .............. JSH275-55 ................ Warning Card........................................................... ...................................... 1
56 .............. JSH275-56 ................ Push button Cord ...................................................... 16AWGx3C ............ per ft.
57 .............. JSH275-57 ................ Pushbutton............................................................... ...................................... 1
58 .............. JSH275-58 ................ Rectifier.................................................................... 50A. ............................... 1
59 .............. TS-2284202 .............. Phillips Pan Head Machine Screw ........................... M4x20 ........................... 1
.................. TS-1550021 .............. Plain Washer ........................................................... 4mm .............................. 1
60 .............. JSH275-60 ................ Housin g for Capacitor .............................................. ...................................... 1
61 .............. JSH275-61 ................ Capacitor ................................................................. ...................................... 1
62 .............. JSH275-62 ................ Power Cable Assembly............................................ 16AWGx3C ................... 1
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Complete push-button controller assemblies (include #55,56,57):
.................. JSH-PBC10 ............... Push-Button Pendant Controller, 10’ Lift .......... ...............................................
.................. JSH-PBC15 ............... Push-Button Pendant Controller, 15’ Lift .......... ...............................................
.................. JSH-PBC20 ............... Push-Button Pendant Controller, 20’ Lift .......... ...............................................
15.0 Electrical Connections – JSH Series Hoists
19
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
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