Jenn-Air JGC7636BP, JGC7530BS, JGC7636BS, JGC7530BP Installation Manual

30" (76.2 CM) AND 36" (91.4 CM) GAS BUILT-IN

You can be killed or seriously injured if you don't immediately

You

can be killed or seriously injured if you don't

All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

Your safety and the safety of others are very important.

We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to potential hazards that can kill or hurt you and others.

All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”

These words mean:

follow instructions.

instructions.

DANGER

WARNING

IMPORTANT:

Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.

IMPORTANT :

Installateur : Remettre les instructions d'installation au propriétaire. Propriétaire : Conserver les instructions d'installation pour référence ultérieure.

COOKTOP INSTALLATION INSTRUCTIONS

INSTRUCTIONS D’INSTALLATION

DE LA TABLE DE CUISSON À GAZ ENCASTRÉE

DE 30" (76,2 CM) ET DE 36" (91,4 CM)

Table of Contents/Table des matières

COOKTOP SAFETY..................................................................................... 1

INSTALLATION REQUIREMENTS .............................................................3

Tools and Parts.........................................................................................3

Location Requirements.............................................................................3

Electrical Requirements............................................................................4

Gas Supply Requirements........................................................................5

INSTALLATION INSTRUCTIONS ...............................................................6

Prepare Cooktop for Installation...............................................................6

Install Cooktop..........................................................................................6

Make Gas Connection..............................................................................7

Complete Installation ................................................................................8

WIRING DIAGRAMS....................................................................................9

COOKTOP SAFETY

SÉCURITÉ DE LA TABLE DE CUISSON ............................................ 11

EXIGENCES D'INSTALLATION........................................................... 12

Outillage et pièces............................................................................. 12

Exigences d'emplacement................................................................ 12

Spécifications électriques ................................................................. 14

Spécifications de l'alimentation en gaz............................................. 14

INSTRUCTIONS D'INSTALLATION....................................................16

Préparation de la table de cuisson pour l'installation....................... 16

Installation de la table de cuisson..................................................... 16

Raccordement au gaz ....................................................................... 17

Achever l'installation.......................................................................... 18

SCHÉMAS DE CÂBLAGE .................................................................... 19

W10588275C

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this

or any other appliance.

– WHAT TO DO IF YOU SMELL GAS:

•

Do not try to light any appliance.

•

Do not touch any electrical switch.

•

Do not use any phone in your building.

•

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

•

If you cannot reach your gas supplier, call the fire department.

– Installation and service must be performed by a qualified installer, service agency or

the gas supplier.

WARNING: Gas leaks cannot always be detected by smell. Gas suppliers recommend that you use a gas detector approved by UL or CSA. For more information, contact your gas supplier. If a gas leak is detected, follow the “What to do if you smell gas” instructions.

IMPORTANT: Do not install a ventilation system that blows air downward toward this gas cooking appliance. This type of ventilation system may cause ignition and combustion problems with this gas cooking appliance resulting in personal injury or unintended operation.

In the State of Massachusetts, the following installation instructions apply:

■

Installations and repairs must be performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by

the State of Massachusetts.

■

If using a ball valve, it shall be a T-handle type.

■

A flexible gas connector, when used, must not exceed 3 feet.

INSTALLATION REQUIREMENTS

Tools and Parts

Gather the required tools and parts before starting installation.

Tools needed

■ Tape me a sur e

■ Flat-blade screwdriver

■ ¹⁵⁄₁₆" combination wrench

■ Pipe wrench

■ Channel lock pliers

Parts supplied

■ Gas pressure regulator

■ Burner grates

■ Burner bases and caps

■ Clamp brackets (2)

■ 2¹⁄₂" (6.4 cm) clamping screws (2)

■ Foam tape seal

■ LP conversion kit - W10590568

Parts needed

Check local codes and consult gas supplier. Check existing gas supply and electrical supply. See “Electrical Requirements” and “Gas Supply Requirements” sections.

Location Requirements

IMPORTANT: Observe all governing codes and ordinances. Do not obstruct flow of combustion and ventilation air.

■ It is the installer’s responsibility to comply with installation

clearances specified on the model/serial rating plate. The model/serial rating plate is located on the underside of the cooktop burner box.

■ To eliminate the risk of burns or fire by reaching over heated

surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the bottom of the cabinets.

■ The cooktop should be installed in a location away from

strong draft areas, such as windows, doors and strong heating vents or fans.

■ All openings in the wall or floor where cooktop is to be

installed must be sealed.

■ Cabinet opening dimensions that are shown must be used.

Given dimensions are minimum clearances.

■ Grounded electrical supply is required. See “Electrical

Requirements” section.

■ Proper gas supply connection must be available. See “Gas

Supply Requirements” section.

■ The gas and electric supply should be located as shown in

“Gas and Electric Connection Locations” in the “Location Requirements” section so that they are accessible without requiring removal of the cooktop.

■ Marker or pencil

■ Pipe-joint compound

resistant to LP gas

■ Noncorrosive leak-detection

solution

IMPORTANT: To avoid damage to your cabinets, check with your builder or cabinet supplier to make sure that the materials used will not discolor, delaminate or sustain other damage.

Mobile Home - Additional Installation Requirements

The installation of this cooktop must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD Part 280). When such standard is not applicable, use the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A or with local codes.

In Canada, the installation of this cooktop must conform with the current standards CAN/CSA-A240-latest edition, or with local codes.

Product Dimensions

A. 30" (76.2 cm) on 30" (76.2 cm) models

36" (91.4 cm) on 36" (91.4 cm) models B. 21" (53.3 cm) C. 3¼" (8.3 cm)

Gas and Electric Connection Locations

A. Gas pressure regulator (supplied) - arrow pointed

toward cooktop B. 3 prong grounding type outlet with correct polarity C. 18" (45.7 cm) minimum D. Gas shutoff valve

Installation Clearances

Electrical Shock Hazard Plug into a grounded 3 prong outlet. Do not remove ground prong. Do not use an adapter. Do not use an extension cord. Failure to follow these instructions can result in death,

fire, or electrical shock.

WARNING

IMPORTANT: If installing a range hood or microwave hood combination above the range, follow the range hood or microwave hood combination installation instructions for dimensional clearances above the cooktop surface.

Electrical Requirements

A. 18" (45.7 cm) minimum clearance upper cabinet to countertop B. Cabinet C. 36" (91.4 cm) D. 13" (33 cm) maximum recommended upper cabinet depth E. 6" (15.2 cm) minimum side wall clearance

F. 30" (76.2 cm) minimum clearance between top of cooktop

platform and bottom of uncovered wood or metal cabinet (24" [61 cm] minimum clearance if bottom of wood or metal cabinet is covered by not less than millboard covered with not less than No. 28 MSG sheet steel,

0.015" [0.04 cm] stainless steel, or 0.024" [0.06 cm] aluminum or 0.020" [0.05 cm] copper)

G. 2

⁵⁄₁₆

" (5.9 cm) minimum distance to rear combustible surface

H. 2

⁵⁄₁₆

" (5.9 cm) minimum distance to front countertop edge

I. Cutout width - 29

Cutout width - 35

J. Cutout depth - 20

³⁄₈ ³⁄₈

³⁄₈

¹⁄₄

" [0.6 cm] flame retardant

" (74.6 cm) on 30" (76.2 cm) models " (89.9 cm) on 36" (91.4 cm) models

" (51.8 cm)

NOTE: After making the countertop cutout, some installations may require notching down the base cabinet side walls to clear the burner box. To avoid this modification, use a base cabinet with sidewalls wider than the cutout.

If cabinet has a drawer, a 4" (10.2 cm) depth clearance from the countertop to the top of the drawer (or other obstruction) in base cabinet is required. The drawer depth may need to be shortened to avoid interfering with the regulator and power cord.

IMPORTANT: The cooktop must be electrically grounded in accordance with local codes and ordinances, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electrical Code, CSA C22.1.

This cooktop is equipped with an electronic ignition system that will not operate if plugged into an outlet that is not properly polarized.

This cooktop is equipped with an electronic ignition system that will not operate properly if plugged into a ground fault interrupt circuit.

If codes permit and a separate ground wire is used, it is recommended that a qualified electrical installer determine that the ground path is adequate.

A copy of the above code standards can be obtained from:

National Fire Protection Association

1 Batterymarch Park

Quincy, MA 02169-7471

CSA International

8501 East Pleasant Valley Road

Cleveland, OH 44131-5575

■ A 120-volt, 60 Hz., AC only, 15-amp fused, electrical circuit is

required. A time-delay fuse or circuit breaker is also recommended. It is recommended that a separate circuit serving only this range be provided.

■ Electronic ignition systems operate within wide voltage limits,

but proper grounding and polarity are necessary. Check that the outlet provides 120-volt power and is correctly grounded and polarized.

■ The wiring diagram is provided with this cooktop. See “Wiring

Diagram” section.

Gas Supply Requirements

WARNING

Explosion Hazard Use a new CSA International approved gas supply line. Install a shut-off valve. Securely tighten all gas connections. If connected to LP, have a qualified person make sure

gas pressure does not exceed 14" (36 cm) water column.

Examples of a qualified person include: licensed heating personnel,

authorized gas company personnel, and authorized service personnel.

Failure to do so can result in death, explosion, or fire.

†®TEFLON is a registered trademark of E.I. Du Pont De Nemours and Company.

Flexible metal appliance connector:

■ If local codes permit, use a ⁵⁄₈" flexible stainless steel

tubing gas connector, designed by CSA to connect the cooktop to the rigid gas supply line.

■ A ½" (1.3 cm) male pipe thread is needed for connection

to the female pipe threads of the inlet to the appliance pressure regulator.

■ Do not kink or damage the flexible metal tubing when

moving the cooktop.

Rigid pipe connection: The rigid pipe connection requires a combination of pipe

fittings to obtain an in-line connection to the cooktop. The rigid pipe must be level with the cooktop connection. All strains must be removed from the supply and fuel lines so cooktop will be level and in line.

Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes

and ordinances. In the absence of local codes, installation must conform with American National Standard, National Fuel Gas Code ANSI Z223.1 - latest edition or CAN/CGA B149 - latest edition.

IMPORTANT: Leak testing of the range must be conducted according to the manufacturer’s instructions.

Type of Gas

Natural Gas:

■ This cooktop is factory-set for use with Natural gas. To

convert to LP gas, see the Gas Conversion instructions provided in the package containing the literature. The model/ serial rating plate located on the underside of the burner box has information on the types of gas that can be used. If the types of gas listed do not include the type of gas available, check with the local gas supplier.

LP Gas conversion:

Conversion must be done by a qualified service technician. No attempt shall be made to convert the appliance from the gas

specified on the model/serial rating plate for use with a different gas without consulting the serving gas supplier. See the Gas Conversion instructions provided in the package containing the literature.

Gas Supply Line

■ Provide a gas supply line of ¾" (1.9 cm) rigid pipe to the

cooktop location. A smaller size pipe on longer runs may result in insufficient gas supply. Pipe-joint compounds that resist the action of LP gas must be used. Do not use TEFLON minimum. Usually, LP gas suppliers determine the size and materials used in the system.

®†

tape. With LP gas, piping or tubing size can be ½"

■ Must include a shutoff valve:

The supply line must be equipped with a manual shutoff valve. This valve should be located in the same room but external to the cooktop opening, such as an adjacent cabinet. It should be in a location that allows ease of opening and closing. Do not block access to shutoff valve. The valve is for turning on or shutting off gas to the cooktop.

A. Gas supply line B. Shutoff valve “open” position C. To cooktop

Gas Pressure Regulator

The gas pressure regulator supplied with this cooktop must be used. The inlet pressure to the regulator should be as follows for proper operation:

Natural Gas:

Minimum pressure: 6" (15.2 cm) WCP Maximum pressure: 14" (35.5 cm) WCP

LP Gas:

Minimum pressure: 11" (27.9 cm) WCP Maximum pressure: 14" (35.5 cm) WCP Contact local gas supplier if you are not sure about the inlet

pressure.

Burner Input Requirements

WARNING

Excessive Weight Hazard

Use two or more people to move and install cooktop.

Failure to do so can result in back or other injury.

A B

C D

Gas Supply Pressure Testing

Input ratings shown on the model/serial rating plate are for elevations up to 2,000 ft (609.6 m).

For elevations above 2,000 ft (609.6 m), ratings are reduced at a rate of 4% for each 1,000 ft (304.8 m) above sea level (not applicable for Canada).

For elevations above 6,560 ft (1999.5 m) a high altitude kit is needed to avoid any reduced power output. See separate LP gas conversion instructions sheet.

INSTALLATION INSTRUCTIONS

Prepare Cooktop for Installation

Write down the model and serial numbers before installing the cooktop. Both numbers are located on the center underside of the burner box.

Unpack the parts supplied with your cooktop. The parts shipped with the cooktop depend on the model ordered. See “Tools and Parts” section for a complete list of parts supplied with the cooktop.

Decide on the final location for the cooktop. Locate existing wiring to avoid drilling into or severing wiring during installation.

The pressure regulator and flexible stainless steel gas supply line connector can be assembled to the cooktop now or after the cooktop is installed in the cutout. See “Make Gas Connection” section.

1. Using two or more people, place the cooktop upside down

on a covered surface.

2. Remove foam strip from hardware package. Remove backing

from foam strip. Apply foam strip with adhesive side to the countertop within ¹⁄₁₆" (1.6 mm) from the edge of the cutout, front, back and sides.

NOTE: The foam strip helps keep the underside of the cooktop frame free from debris and helps the cooktop sit flat on uneven counters.

Line pressure testing above ½ psi gauge (14" WCP)

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.5 kPa).

Line pressure testing at ½ psi gauge (14" WCP) or lower

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa).

Install Cooktop

Install the pressure regulator to cooktop before installing the cooktop into the cabinet. See the “Make Gas Connections” section.

Cooktop over undercounter built-in oven

IMPORTANT: Clamping brackets should not be used.

1. Install the cooktop into the countertop cutout by tilting one

end of the cooktop into the cutout, then lowering the other end into the cutout.

NOTE: Make sure that the front edge of the cooktop is parallel to the front edge of the countertop. If repositioning is needed, lift entire cooktop up from cutout to avoid scratching the countertop.

Cooktop over cabinets

1. Remove the 2 screws located in each side of the cooktop

burner box.

2. Attach the 2 hold-down brackets to the burner box.

3. Install the cooktop into the countertop cutout by tilting one

end of the cooktop into the cutout, then lowering the other end into the cutout.

4. Assemble hold-down screws to hold-down bracket. See the

following illustration.

A. Countertop B. Wood block

C. Hold-down screw D. Hold-down bracket

E. Burner box

A. Countertop B. Foam strip

C. Cutout D.

¹⁄₁₆

" (1.6 mm)

5. Center the cooktop in the opening and, using a wood block

between the screw and the countertop, moderately tighten the screws to secure cooktop.

IMPORTANT: Do not tighten screws directly against the countertop.

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