Jenn-Air JDS8850AAQ, JDS8850ACS, JDS8850AAS, JDS8850AAW, JDS8850ACW Service Manual

...
This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.
Dual Fuel Slide-In Range
This Base Manual covers general information
Refer to individual Technical Sheet
for information on specific models
This manual includes, but is
not limited to the following:
JDS8850AAB/Q/S/W JDS8850ACS/W JDS9860AAB/P/W JDS9860ACB/P/W
16026016
March 2005
©2005 Maytag Services
Important Information
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBILITY TO
REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.
Important Notices for Servicers and Consumers
!
To avoid risk of severe personal injury or death, disconnect power and/or gas before working/servicing on appliance to avoid electrical shock.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:
WARNING
Customer Service Support Center
CAIR Center
Web Site Telephone Number
WWW.JENNAIR.COM ............................................. 1-800-536-6247
CAIR Center in Canada .......................................... 1-800-688-2002
Recognize Safety Symbols, Words, and Labels
DANGER!
DANGER—Immediate hazards which WILL result in severe personal injury or death.
WARNING!
WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION!
CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property
damage.
2 16026016 ©2005 Maytag Services
Table of Contents
Important Information ................................................... 2
Important Safety Information
All Appliances .......................................................... 4
Surface Cooking Units ............................................. 5
Safety Practices for Servicer .................................. 5
Servicing.................................................................. 5
Receiving Oven ........................................................ 5
Connecting Range to Gas ........................................ 6
Extension Cords ....................................................... 6
Using the Oven ......................................................... 5
Ovens ....................................................................... 6
Self-Cleaning Ovens ................................................ 6
Glass/Ceramic Cooking Surfaces ............................ 6
Ventilation Hoods ..................................................... 7
Oven Fires ............................................................... 7
Precautions ............................................................. 7
Product Safety Devices ........................................... 7
General Information
Cooking Nomenclature............................................. 8
Specifications .......................................................... 9
Placement of the Oven ............................................. 9
Do Not Block Air Vents ............................................ 9
Location of Model Number ....................................... 9
Model Identification .................................................. 9
Service .................................................................... 9
Parts and Accessories............................................. 9
Extended Service Plan ............................................. 9
Range Description ................................................. 10
Troubleshooting Procedures
Troubleshooting Chart ............................................ 11
Fault Code Chart.................................................... 13
Oven Sensor and Meat Probe Charts .................... 15
Testing Procedures
Component Testing Procedures ............................. 16
Oven Control Testing Procedures .......................... 19
Relay Logic ............................................................ 21
Quick Test Mode .................................................... 22
Description of Fault Codes .................................... 23
Disassembly Procedures
Removing and Replacing Range ............................ 24
Cartridge Assembly (Select Models) ...................... 24
Top Burner............................................................. 24
Top Burner Lower Assembly .................................. 24
Manifold and Top Burner ....................................... 24
Regulator ............................................................... 24
Infinite Switch ........................................................ 24
Spark Module ......................................................... 24
Maintop Assembly .................................................. 25
Control Panel ......................................................... 25
Electronic Control .................................................. 25
Bottom Access Panel ............................................. 25
Indicator Lights ...................................................... 25
Meat Probe Receptacle (Select Models) ................ 26
Back Panel ............................................................ 26
Cooling Fan ........................................................... 26
Transformer ........................................................... 26
Bake Element ......................................................... 26
Broil Element .......................................................... 26
Downdraft Blower Motor (Select Models) ............... 26
Oven Sensor .......................................................... 26
Front Side Trim ...................................................... 26
Oven Light Bulb/Oven Light Socket ........................ 26
Oven Light Switch .................................................. 27
Convection Fan ...................................................... 27
Oven Vent/Smoke Eliminator .................................. 27
Hi-Limit Thermostat ................................................ 27
Oven Door Latch .................................................... 27
Oven Door Removal ............................................... 28
Oven Door Hinge ................................................... 28
Door Disassembly.................................................. 28
Appendix A: Installation Instructions
Model JDS8850A** ............................................... A-2
Model JDS9860A** ............................................... A-9
Appendix B: Use Information
Model JDS8850A** ............................................... B-2
Model JDS9860A** ............................................... B-7
Care Information ................................................. B-12
Appendix C
LP Conversion Instructions ...................................C-2
©2005 Maytag Services 16026016 3
Important Safety Information
!
WARNI NG
To reduce the risk of the appliance tipping, it must be secured by a properly installed anti-tip bracket(s). To make sure bracket has been installed properly, remove the storage drawer and look under the range with a flashlight. Bracket(s) must be engaged in the rear corner of the range.
As with all appliances, there are certain rules to follow for safe operation. Verify everyone who operates oven is familiar with the operations and with these precautions.
Use appliance only for its intended purpose as described. Pay close attention to the safety sections of this manual. Recognize the safety section by looking for the symbol or the word safety.
• ALL RANGES CAN TIP
• INJURY TO PERSONS COULD RESULT
• INSTALL ANTI-TIP BRACKET(S) PACKED WITH RANGE
• SEE INSTALLATION INSTRUCTIONS
!
WARNI NG
To avoid personal injury, do not sit, stand or lean on oven door or oven drawer.
!
WARNI NG
To avoid risk of electrical shock, personal injury, or death, make sure your range has been properly grounded and always disconnect it from main power supply before any servicing.
!
WARNI NG
This appliance contains or produces a chemical or chemicals which can cause death or serious illness and which are known to the state of California to cause cancer, birth defects or other reproductive harm. To reduce the risk from substances in the fuel or from fuel combustion make sure this appliance is installed, operated, and maintained according to the instructions in this booklet.
To avoid risk of electrical shock, property damage, personal injury, or death, verify wiring is correct, if components were replaced. Verify proper and complete operation of unit after servicing.
!
WARNI NG
Recognize this symbol as a safety precaution.
!
WARNI NG
!
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Extinguish any open flame.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call fire department.
Installation and service must be performed by an authorized installer, service agency or gas supplier.
ALL APPLIANCES
1. Proper Installation—Be sure your appliance is properly installed and grounded by a qualified technician.
2. Never Use Your Appliance for Warming or Heating the Room.
3. Do Not Leave Children Alone—Children should not be alone or unattended in the area where the appliance is in use. They should never be allowed to sit or stand on any part of the appliance.
4. Wear Appropriate Apparel—Loose fitting or hanging garments should never be worn while using appliance.
4 16026016 ©2005 Maytag Services
Important Safety Information
5. User Servicing—Do not repair or replace any part of the appliance unless specifically recommended in the manual. All other servicing should be referred to a qualified technician.
6. Storage in or on Appliance—Flammable materials should not be stored in an oven or near surface units.
7. Do Not Use Water on Grease Fires—Smother fire or flame, or use dry chemical or foam-type extinguisher.
8. Use Only Dry Potholders—Moist or damp potholders on hot surfaces may result in burns from steam. Do not let potholder touch elements. Do not use a towel or other bulky cloth.
SURFACE COOKING UNITS
1. Use Proper Pan Size—This appliance is equipped with one or more surface units of different size. Select utensils having flat bottoms large enough to cover the surface unit heating element. The use of undersized utensils will expose a portion of the heating element to direct contact and may result in ignition of clothing. Proper relationship of utensil to burner will also improve efficiency.
2. Never Leave Surface Units Unattended at High Heat Settings—Boilover causes smoking and greasy spillovers that may ignite.
3. Protective Liners—Do not use aluminum foil to line oven bottom. Improper installation of these liners may result in a risk of electrical shock or fire.
4. Glazed Cooking Utensils—Do not use glass, ceramic, earthware, or other glazed utensils. They can damage smoothtop and can break due to sudden change in temperature.
5. Utensil Handles Should be Turned Inward and Not Extend Over Adjacent Surface Units—To reduce the risk of burns, ignition of flammable materials, and spillage due to unintentional contact with the utensil, the handle of a utensil should be positioned so that it is turned inward, and does not extend over adjacent surface units.
NOTE: The maximum gas supply pressure for these
models must not exceed 14 inches W.C.P.
Safety Practices for Servicer
Safe and satisfactory operation of gas ranges depends upon its design and proper installation. However, there is one more area of safety to be considered:
Servicing
Listed below are some general precautions and safety practices which should be followed in order to protect the service technician and consumer during service and after service has been completed.
1. Gas smell—Extinguish any and all open flames and open windows.
2. Turn gas off—Service range with gas turned off unless testing requires it.
3. Checking for gas leaks—Never check for leaks with any kind of open flame. Soap and water solution should be used for this purpose. Apply solution to suspected area and watch for air bubbles which indicates a leak. Correct leaks by tightening fittings, screws, connections, applying approved compound, or installing new parts.
4. Using lights—Use a hand flashlight when servicing ranges or checking for gas leaks. Electric switches should not be operated where leaks are suspected. This will avoid creating arcing or sparks which could ignite the gas. If electric lights are already turned on, they should not be turned off.
5. Do not smoke—Never smoke while servicing gas ranges, especially when working on piping that contains or has contained gas.
6. Check range when service is completed—After servicing, make visual checks on electrical connection, and check for gas leaks. Inform consumer of the condition of range before leaving.
7. Adhere to all local regulations and codes when performing service.
Receiving Oven
• Installer needs to show consumer location of the range
gas shut-off valve and how to shut it off.
• Authorized servicer must install the range, in
accordance with the Installation Instructions. Adjustments and service should be performed only by authorized servicer.
• Plug range into a 120–volt grounded outlet only. Do
not remove round grounding prong from the plug. If in doubt about grounding of the home electrical system, it is consumers responsibility and obligation to have an ungrounded outlet replaced with a properly grounded three-prong outlet in accordance with the National Electrical Code. Do not use an extension cord with this appliance.
• Insure all packing materials are removed from the
range before operating it, to prevent fire or smoke damage should the packing material ignite.
• Ensure range is correctly adjusted by a qualified
service technician or installer for the type of gas (Natural or LP). Some ranges can be converted for use with Natural or LP gas.
With prolonged use of a range, high floor
temperatures could result. Many floor coverings will not be able to withstand this kind of use. Never install range over vinyl tile or linoleum that cannot withstand high temperatures. Never install range directly over carpeting.
©2005 Maytag Services 16026016 5
Important Safety Information
Connecting Range to Gas
Install manual shut-off valve in gas line for easy accessibility outside range. Be aware of the location of the shut-off valve.
Extension Cords
Do not use an extension cord with this product.
Using the Oven
• Do not leave children alone or unattended where a range is hot or in operation. They could be seriously burned.
• Do not allow anyone to climb, stand or hang on the door. They could damage the range and cause severe personal injury.
• Wear proper apparel. Loose fitting or hanging garments should never be worn when using oven. Flammable material could ignite if brought in contact with flame or hot oven surfaces which may cause severe burns.
• Never use range for warming or heating a room. This may cause burns, injuries, or a fire.
• Do not use water on grease fires.
• Do not let grease or other flammable materials collect in or around range.
• Do not repair or replace any part of range unless it is recommended in this manual.
• Use only dry potholders. Moist or damp potholders used on hot surfaces may result in a burn from steam. Do not let a potholder touch the flame. Do not use a towel or a bulky cloth as a potholder.
• Never leave range unattended while cooking. Boilovers can cause smoking and may ignite.
• Only certain types of glass/ceramic, earthenware, or other glazed utensils are suitable for oven use. Unsuitable utensils may break due to sudden temperature change.
• Use care when opening oven door. Let hot air or steam escape before removing or replacing food.
• Do not heat unopened food containers in oven. Build-up of pressure may cause a container to burst and result in injury.
• Keep range vent ducts unobstructed.
• Place oven racks in desired location while oven is cool. If a rack must be moved while oven is hot, use a dry potholder.
• Do not use aluminum foil to line oven bottom or racks. Aluminum foil can cause a fire will seriously affect baking results, and damage to porcelain surface's.
• Do not touch interior surfaces of oven during or immediately after use. Do not let clothing or other flammable materials come in contact with bake or broil burners.
• Other areas of the oven can become hot enough to
cause burns, such as vent openings, window, oven door and oven racks.
• To avoid steam burns, do not use a wet sponge or cloth to wipe up spills on hot cooking area.
• Do not store combustible or flammable materials, such as, gasoline or other flammable vapors and liquids near or in oven.
• Do not clean oven door gasket located on back of the door. Gasket is necessary to seal the oven and can be damaged as a result of rubbing or being moved.
• Do not drape towels or any materials on oven door handles. These items may ignite causing a fire.
OVENS
1. Use Care When Opening Door—Let hot air or steam
escape before removing or replacing food.
2. Do Not Heat Unopened Food Containers—Buildup of
pressure may cause container to burst and result in injury.
3. Keep Oven Vent Ducts Unobstructed.
4. Placement of Oven Racks—Always place oven racks
in desired location while oven is cool. If rack is removed while oven is hot, do not let potholder contact hot heating element in oven.
SELF-CLEANING OVENS
1. Do Not Clean Door Gasket—The door gasket is
essential for a good seal. Care should be taken not to rub, damage, or move the gasket.
2. Do Not Use Oven Cleaners—No commercial oven
cleaner or oven liner protective coating of any kind should be used in or around any part of the liner.
3. Clean Only Parts Listed in Manual.
4. Before Self-Cleaning the Oven—Remove broiler pan,
oven racks, and other utensils.
5. Remove all items from range top and backguard.
GLASS/CERAMIC COOKING SURFACES
1. Do Not Cook on Broken Cooktop—If cooktop should
break, cleaning solutions and spillovers may penetrate the broken cooktop and create a risk of electrical shock. Contact a qualified technician
immediately.
2. Clean Cooktop With Caution—If a wet sponge or
cloth is used to wipe spills on a hot cooking area, be careful to avoid a steam burn. Some cleaners can produce fumes if applied to a hot surface.
6 16026016 ©2005 Maytag Services
VENTILATION HOODS
1. Clean Ventilation Hoods Frequently—Grease should not be allowed to accumulate on hood or filter.
2. When flaming foods under hood, turn fan off. The fan, if operating, may spread the flame.
Due to the nature of cooking, fires can occur as a result of over cooking or excessive grease. Though a fire is
unlikely, if one occurs, proceed as follows:
Surface Element Fire
1. Smother the fire with a nonflammable lid or baking soda, or use a Class ABC or BC extinguisher. Not water. Not salt. Not flour.
2. As soon as it is safe to do so, turn the surface controls to “OFF”.
Oven Fires
1. If you see smoke from your oven, do not open oven door.
2. Turn oven control to “OFF”.
3. As an added precaution, turn off power at main circuit breaker or fuse box.
4. Turn on vent to remove smoke.
5. Allow food or grease to burn itself out in oven. Do not open oven door.
6. If smoke and fire persist, call fire department.
7. If there is any damage to components, call an authorized servicer.
Precautions
• Do not cook food directly on range top surface, always
use cookware.
• Do not mix household cleaning products. Chemical
mixtures may interact with objectionable or even hazardous results.
• Do not put plastic items on warm cooking areas. They
may stick and melt.
• Do not slide rough objects across range top surface.
Scratching or metal marking can result.
• Do not use cookware with rough bottoms. They may
scratch smoothtop surface. Glass and ceramic cookware should not be used.
• Do not use damp sponge or dishcloth to clean range
top. A film of soil-laden detergent water may collect on range top. If this should happen, Amana Cleaning Conditioning Cream removes this type of stain.
• Do not leave fat heating unless you remain nearby. Fat
can ignite if overheated by spilling onto hot surfaces.
• Do not allow pots to boil dry as this can cause damage
to cooking surface and pan.
• Do not use range top surface as a cutting board.
• Do not use range for storage or as a display counter.
Product Safety Devices
Safety devices and features have been engineered into the product to protect consumer and servicer. Safety devices must never be removed, bypassed, or altered in such a manner as to defeat the purpose for which they were intended.
Listed below are various safety devices together with the reason each device is incorporated in the gas ranges.
Pressure Regulator Maintains proper/steady
gas pressure oven controls. Regulator must be set for the type of gas being used, either Natural or LP. After servicing regulator, make certain it is set properly before completing service.
Gas Burner Orifices Universal orifices are
used on most valves. They must be adjusted or set for the type of gas being used Natural
LP.
After servicing a valve or orifice verify it is adjusted properly before completing service.
Grounded Oven Frame Ground prong on power
cord is connected to the frame, usually a green lead fastened by a screw. In addition, any part or component capable of conducting an electric current is grounded by its mounting.
If any ground wire, screw, strap, nut, etc. is removed for service, or any reason, it must be reconnected to its original position with original fastener before the appliance is put into operation again.
Failure to do so can create a possible shock hazard.
or
©2005 Maytag Services 16026016 7
General Information
e
This manual provides basic instructions and suggestions for handling, installing and servicing dual fuel ranges.
The directions, information, and warnings in this manual are developed from experience with, and careful testing of the product. If the unit is installed according to this manual, it will operate properly and will require minimal
This manual contains information needed by authorized service technicians to install and service dual fuel ranges. There may be, however, some parts which need further explanation. Refer to the Installation Instructions, Use and Care, Technical Sheets or the toll-free technical support line.
servicing. A unit in proper operating order ensures the consumer all the benefits provided by clean, modern gas cooking and electric baking.
Cooking Nomenclatur
J D S 8 8 5 0 A A B
Color
A Almond on Almond
Brand
A Amana C Magic Chef G Graffer &
Sattler
H Hardwick
J Jenn-Air M Maytag N Norge U Universal Y Crosley
Fuel
B Butane D Dual Fuel
E/J Electric
G Gas, Natural
L Liquid Propane
M Microwave
P Standing Pilot X No Fuel
W Warming Drawer
Product Type
A Accessory/Cartridge C Cooktop Updraft/Countertop D Downdraft Cooktop or Warming Drawer E Eyelevel Range G Grill L Range (20")
M Range (36")
P Drop In (24") Q Wall Oven (27") R Range, Free-Standing (30")
S Slide-In (30")
T Range Hood
V OTR
W Wall Oven
Y RV Range
Z RV Top
8 16026016 ©2005 Maytag Services
B Black C Brushed Chrome H Traditional White
L Traditional Almond P Prostyle Q Monochromatic Bisque S Stainless T Traditional Bisque W White on White F Frost White (True Color White) N Natural Bisque (True Color Bisque)
Listing
A UL/AGA C CSA/CGA/CUL D Dual Listed G 220-240 V / 50-60 Hz M Military Model P PSB Approved
(Singapore)
X Export 120 V / 60 Hz
Production Code
This identifies the production version.
Feature Content
1000-3999 Brands 4000-6999 Maytag/Amana 7000-9999 Jenn Air
General Information
Specifications
Refer to individual Technical Sheet for specification information.
Placement of the Oven
This freestanding range must be placed in the kitchen or comparable room. All safety guidelines must be followed (see Chapter 2) and free air flow around the range is essential.
Do Not Block Air Vents
All air vents must be kept clear during cooking. If air vents are covered during operation, the oven may overheat. If this occurs, a sensitive, thermal safety device automatically removes power to the oven, rendering the oven inoperable. The oven will remain in this state until it has sufficiently cooled.
Location of Model Number
To request service information or replacement parts, the service center will require the complete model, serial, and manufacturing number of your freestanding range. The number can be found on a metal tag located on the back of the control panel. Reach behind the top left corner of the control panel and rotate the tags up to view the data.
Service
Keep a copy of sales receipt for future reference or in case warranty service is required. To locate an authorized servicer:
• For Jenn-Air product call 1-800-462-9824 or visit the Web Site at www.jennair.com
• For product inCanada call 1-866-587-2002 or visit the Web Site at www.jennair.com
Warranty service must be performed by an authorized servicer. We also recommend contacting an authorized servicer, if service is required after warranty expires.
Parts and Accessories
Purchase replacement parts and accessories over the phone. To order accessories for your product call:
• For Jenn-Air product call 1-800-462-9824 or visit the Web Site at www.jennair.com
• For product in Canada call 1-866-587-2002 or visit the Web Site at www.jennair.com
Extended Service Plan
We offer long-term service protection for this new oven.
• Dependability PlusSM Extended Service Plan is specially designed to supplement Jenn-Air’s strong warranty. This plan covers parts, labor, and travel charges. Call 1-800-925-2020 for information.
Model Number
Access Panel
Model Identification
Complete enclosed registration card and promptly return. If registration card is missing:
• For Jenn-Air product call 1-800-536 -6247 or visit the Web Site at www.jennair.com
• For product inCanada call 1-866-587-2002 or visit the Web Site at www.jennair.com
When contacting provide product information located on rating plate. Record the following: Model Number: ___________________ Manufacturing Number: ___________________ Serial or S/N Number: ___________________ Date of purchase: ___________________ Dealer’s name and address: ___________________
©2005 Maytag Services 16026016 9
Range Description
Range Description
Grill Module
Downdraft
Vent
Top Surface
Burners and Grates
Burner Control Valves
Electronic Control
Touchpad
Bake Element
Oven Light
Pressure Regulator
(Back side
of Range)
Burner Control Valves
Oven Cavity
Broil Element
Convection Fan
Bottom Access
Panel
Rating Label
Model Number
10 16026016 ©2005 Maytag Services
Troubleshooting Procedures
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
!
To avoid risk of electrical shock, personal injury, or death, disconnect power and gas to oven before servicing, unless testing requires power and/or gas.
WARNING
Troubleshooting Chart
Problem Possible Cause Correction
Poor ground on burner cap ......................
Burners will not ignite; no spark at top burner.
Burner will not ignite. No spark to burner ignitors when burner knob is rotated to "LITE" position.
No spark or only random spark at one ignitor.
Unit continues to spark after knob is turned to OFF position.
No oven operation in bake or broil.
No bake element operation Open bake element ..................................
Weak or failed spark module....................
Low gas pressure .....................................
Clogged burner port .................................
No 120 VAC to range ...............................
Micro switch contacts not closing.............
Faulty wiring. Bad connection at burner
electrode and electrode socket ................
Inoperative spark module.........................
Electrode dirty. Burner cap dirty...............
Cracked or broken electrode, electrode
wire or electrode socket ...........................
Check for cracked ignitor or pinched
ignitor wire ...............................................
Poor continuity to burner cap ...................
Bad ground connection or lack of
continuity to ground or ignitor...................
Cracked or broken ignitor extension
lead...........................................................
Shorted valve switch/harness ..................
Switch has slipped off the valve ...............
No voltage to control. ...............................
No voltage from control ............................
Loose wire connection or broken wire......
Loose wire connection or broken wire......
Open bake relay .......................................
Clean burner cap.
Replace spark module.
Verify pressure 4" WCP for natural,
10" WCP for LP.
Clean burner cap.
Verify voltage at wall outlet.
Check wiring against appropriate
wiring diagram. Verify all terminals and connections are correct and tight. Check micro switch contacts.
Check wiring against appropriate wiring diagram. Verify all terminals and connections are correct and tight.
Check module according to testing procedures information.
Clean electrode or burner cap.
Replace electrode.
Replace ignitor lead or electrode.
Clean burner cap and lead.
Tighten ground connection and
correct any breaks in ground path from ignitor path to unit ground path.
Replace ignitor lead.
Replace switch/harness. If shorting
is caused by excessive spillovers, customer education is advised.
Carefully reposition switch on valve and rotate from OFF to high, several times to verify switch is not broken.
Check for 120 VAC at control. If no voltage check power source.
Check 120 VAC to ignitor, if no voltage, replace control.
Verify all connections are clean and tight, replace broken wire.
Check element for continuity, replace if failed.
Verify all connections are clean and tight, replace broken wire.
Verify 240 VAC at bake element.
©2005 Maytag Services 16026016 11
Troubleshooting Procedures
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
!
To avoid risk of electrical shock, personal injury, or death, disconnect power and gas to oven before servicing, unless testing requires power and/or gas.
WARNING
Problem Possible Cause Correction
No broil element operation Open broil element .................................
Loose wire connection or broken wire....
Open broil relay ......................................
Failed ignitor. ..........................................
Gas pressure too high ............................
No gas flows to burner. Ignitor glows red.
Fan motor does not operate.
Oven smokes/odor first few times of usage.
Failure Codes.
Oven not operating.
Clock and timer not working.
Oven light does not operate.
Failed gas valve .....................................
Loose wire connection or broken wire....
No power to fan motor ............................
Failed fan motor or winding/frozen
shaft........................................................
Normal ....................................................
Electronically Controlled.........................
Programming error .................................
Power outage .........................................
Unit in Sabbath mode .............................
Power outage .........................................
Electronic Control locked........................
Failed oven lamp ....................................
Failed wiring ...........................................
Failed light socket...................................
Check element for continuity, replace if failed.
Verify all connections are clean and tight, replace broken wire.
Verify 240 VAC at broil element.
Check ignitor current draw, 3.2 – 3.6
Amps. Replace ignitor, if it fails test.
Check for correct gas pressure. Natural gas pressure should be 4" WCP and LP gas pressure should be 10" WCP.
Check gas valve for continuity.
Verify all connections are clean and
tight, replace broken wire.
Check for 120 VAC supplied at fan motor. If no voltage is present, check for broken or loose wiring between fan motor and relay board. If voltage is present at fan motor, go to the next step.
Check motor winding for continuity. Check for a frozen motor shaft. Check for broken wiring between motor and neutral terminal block.
Minor smoking and/or odor is normal the first few times of oven usage.
See "Fault Code Chart."
Switch circuit breaker off to oven for
five minutes and try oven again.
Verify power is present at unit and circuit breaker is not tripped.
Replace household fuse, but do not fuse capacity.
Refer to Use & Care manual and remove unit from Sabbath mode.
Verify power is present at unit and circuit breaker is not tripped.
Replace household fuse, but do not fuse capacity.
Refer to Use and Care manual and unlock electronic control.
Check lamp and replace is necessary.
Check for broken, loose or dirty connections.
Check light socket for continuity.
12 16026016
©2005 Maytag Services
Troubleshooting Procedures
!
To avoid risk of electrical shock, personal injury, or death, disconnect power and gas to oven before servicing, unless testing requires power and/or gas.
WARNING
Problem Possible Cause Correction
Oven door will not unlock.
Self-clean cycle not working.
Oven is self-cleaning ...............................
Oven is still hot ........................................
Programming error ..................................
Door lock .................................................
Allow cycle to complete.
Will not unlock until unit has cooled to
safe temperature. Do not force door open, this will void warranty. Blow cool air on door latch area to quicken process.
Turn off circuit breaker for five minutes and try oven again.
Verify door lock energizes & engages.
Fault Code Chart
Fault Code Description Component to Troubleshoot/Replace
F0-0 No Fault..................................................
F1-1 Oven temperature above 650° F
(343° C) in bake mode ...........................
F1-3 Oven temperature above 950° F
(510° C) during a clean cycle.................
F1-5 Cancel pad not responding ....................
F1-7 Membrane disconnected........................
F1-8 Shorted key (pad) in membrane switch .
F1-9 Internal control communication errors....
None.
Ohm sensor and harness (see "Oven
Sensor" chart). If OK, change control.
Ohm sensor and harness (see "Oven
Sensor" chart). If OK, change control.
Ensure ribbon cable is securely
connected, inspect ribbon cable and connector (shorts, breakage, corrosion, etc.). If OK, replace control.
Ensure ribbon cable is securely
connected, inspect ribbon cable and connector (shorts, breakage, corrosion, etc.). If OK, replace control.
Ensure ribbon cable is securely
connected, inspect ribbon cable and connector (shorts, breakage, corrosion, etc.). If OK, replace control.
Replace control.
©2005 Maytag Services 16026016 13
Troubleshooting Procedures
!
To avoid risk of electrical shock, personal injury, or death, disconnect power and gas to oven before servicing, unless testing requires power and/or gas.
WARNING
Fault Code Description Component to Troubleshoot/Replace
F1-A Lock/unlock switch state not
advancing to control ..............................
F1-C Oven door switch state not advancing
to control................................................
F1-E Control not calibrated ............................
F1-F Jumper not removed from printed
circuit board (PCB) ................................
F1-H EEPROM error ......................................
F1-N Internal voltage for slave incorrect ........
F3-1 Open or shorted sensor.........................
F8 Shorted meat probe...............................
F9-1 Oven door will not lock ..........................
F9-2 Oven door will not unlock ......................
F9-3 Oven door status is both locked and
unlocked ................................................
Check connections, harness, and motor. If OK, replace control.
Check connections, harness, and motor. If OK, replace control.
Replace control.
Remove jumper from PCB.
Replace control.
Replace control.
Ohm sensor and harness.
Check probe jack and harness probe
jack harness. If OK, check meat probe (see "Meat Probe" chart).
Check wire connections. If OK, replace motorized door lock.
Check wire connections. If OK, replace motorized door lock.
Check wire connections. If OK, replace motorized door lock.
14 16026016
©2005 Maytag Services
Troubleshooting Procedures
!
To avoid risk of electrical shock, personal injury, or death, disconnect power and gas to oven before servicing, unless testing requires power and/or gas.
WARNING
Oven Sensor and Meat Probe Charts
Sensor Type: RTD 1000 platinum Calibration: 1654 (350° F/177° C) Temperature F (C) Resistance (Ohms)
100 (38) 1143
200 (94) 1350 300 (149) 1553 350 (177) 1654 400 (204) 1753 500 (260) 1949 600 (316) 2142 700 (371) 2331 800 (427) 2516 900 (483) 2697
1000 (538) 2874
OVEN SENSOR
MEAT PROBE Type: NTC Thermistor Calibration: 9938 (150° F/65.5° C)
Temperature F (C) Resistance (Ohms)
122 (50) 18963
150 (65.5) 9938
156.2 (69) 8846
165.2 (74) 7456
210.1 (98.9) 3886
©2005 Maytag Services 16026016 15
Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
Component Testing Procedures
Illustration Component Test Procedure Results
Primary
Secondary
Oven light housing All models
Primary
Secondary
Step-down transformer All models
Door plunger switch All models
Autolatch assembly All models
Pressure regulator Verify gas pressure (W.C.P.)..............
270° valve
6.5 K btu
9.1 K btu
10.5 K btu 12 K btu
Model JDS8850A**
Spark switch
Model JDS8850A**
Spark ignition electrode Model JDS8850A**
Venturi, right front, left front, left rear burners
Model JDS8850A** Venturi, right rear burner Model JDS8850A**
Disconnect connector and test
resistance of terminals........................
Measure voltage at oven light.............
Verify bulb is plugged in properly. Indicates continuity with bulb installed.
12 VAC, see wiring diagram for terminal identification. If no voltage is present at oven light, check wiring or light switches.
Measure voltage at:
Primary terminals ............................
Secondary terminals .......................
Remove switch from unit and measure the following points:
COM to NO .....................................
120 VAC (tolerance: 108 to 127 VAC) 10W load (bulb): 11.4 to 11.8 VAC 20W load (bulb): 10.8 to 11.4 VAC
Plunger in continuity, plunger out
infinity. Disconnect wires and test for
continuity per wiring diagram..............
Refer to Parts Manual for correct autolatch switch associated with the correct manufacturing number.
See wiring diagram for schematic
layout.
Access assembly by removing two
screws from the front and lowering
control panel.
Common is in neutral position unless
locking or unlocking autolatch
assembly.
5" Natural
10" LP/propane If on LP service verify proper gas supply conversion.
Verify gas is supplied.
Adjust set screw for simmer control.
Test for voltage at terminals ...............
Disconnect wiring and check for
continuity in LITE position...................
Test for resistance of spark lead ........
Test ignitor to chassis.........................
120 VAC
Continuity in LITE position.
Continuity
No continuity from ignitor to chassis.
Shutter settings .................................. Nominal: .038" (tolerance: .035" to
.041")
Shutter settings .................................. Nominal: .038" (tolerance: .035" to
.041")
16 16026016
©2005 Maytag Services
Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power and gas to oven before servicing, unless testing requires power and/or gas.
Illustration Component Test Procedure Results
6.5 K btu,
9.1 K btu
10.5 K btu
Top surface burner
12 K btu
Model JDS8850A**
Top surface burner cap Model JDS8850A**
L
AB
Spark module 4 + 0 Model JDS8850A**
B1N
A1
Ignitor Model JDS8850A**
Burner valve, left, 360° Model JDS9860A**
Burner valve, left and right, 180° Model JDS9860A**
Shut-off valve Model JDS9860A**
Verify gas is supplied .........................
Check for obstructions in burner ports.
Verify burner cap is positioned correctly.
Verify cap is positioned correctly ........ Check for obstructions in burner ports.
Test for voltage at terminals L and N..
Check polarity and ground..................
Test for voltage at terminals ...............
Test for the amount of amperage in
the circuit............................................
120 VAC (tolerance: 109 to 125 VAC)
See wiring diagram
120 VAC.
3.2 3.6 Amps If not replace. (Ignitor may glow but not have sufficient amperage to open valve).
Verify gas is supplied.
Orifice adjusted for Natural or LP.
Adjust set screw for simmer control....
To replace burner valve(s), complete assembly must be replaced (manifold and valves).
16,000 BTU per hour minimum. See conversion section.
Verify gas is supplied. ........................
Orifice adjusted for
To replace burner valve(s), complete assembly must be replaced (manifold
and valves). Natural or LP
Verify gas is turned on........................ Gas ON.... end slot is vertical.
Gas OFF ..end slot is horizontal.
Spark switch Model JDS8850A**
Double valve switch Model JDS9860A**
Snap switch Model JDS9860A**
L
©2005 Maytag Services 16026016 17
AB
A1
B1N
Spark module 4 + 0 Model JDS9860A**
Venturi, front (short) Model JDS9860A**
Test for voltage at terminals ...............
Disconnect wiring and check for
continuity in LITE position...................
Test for voltage at terminals ...............
Disconnect wiring and check for
continuity in LITE position...................
Test for voltage at terminals ...............
Disconnect wiring and check for
continuity in LITE position...................
Test for voltage at terminals
L and N...............................................
Check polarity and ground..................
Nominal air shutter setting..................
Tolerance ...........................................
120 VAC
Continuity in LITE position.
120 VAC
Continuity in LITE position.
120 VAC
Continuity in LITE position.
120 VAC.
See wiring diagram.
.375 3/8"
.030 1/32"
Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power and gas to oven before servicing, unless testing requires power and/or gas.
Illustration Component Test Procedure Results
Venturi, rear (long) Model JDS9860A**
Tube, front (short)
Nominal air shutter setting..................
Tolerance ...........................................
Nominal air shutter setting..................
Tolerance ...........................................
Model JDS9860A**
Tube, rear (long)
Nominal air shutter setting..................
Tolerance ...........................................
Model JDS9860A**
E-burner grill
Verify gas is supplied ......................... Check for obstructions in burner ports.
assembly Model JDS9860A**
E-burner ignitor Model JDS9860A**
Test for resistance of spark lead ........
Test ignitor to chassis.........................
Bake element Disconnect wiring to element and
measure cold resistance of
terminals.............................................
Measure voltage at bake element ......
Broil element Disconnect wiring to element and
measure cold resistance of
terminals.............................................
Measure voltage at broil element .......
Hi-limit temperature switch
Convection assembly Convection motor
Cooling fan motor Measure voltage.................................
Downdraft motor Model JDS9860A**
Temperature sensor Measure resistance............................
Normally closed, verify operation:
Open: 269° to 291°F (132° to 144°C) Closed: 173° to 207°F (78° to 97°C) .
Measure voltage.................................
Check motor windings to ground ........
Check motor windings to ground ........
Measure voltage.................................
Check motor windings to ground ........
.375 3/8" .030 1/32"
.250 1/4" .031 1/32" (approx.)
.585 19/32" (approx.) .031 1/32" (approx.)
Continuity.
No continuity from ignitor to chassis.
Approx. 20.6 to 22.6 Ω. 240 VAC.
Approx. 13.3 to 14.7 Ω. 240 VAC.
Infinite. Continuity.
120 VAC. (tolerance: 105 to 135 VAC) No continuity. RPM: Approx. 1750 to 2250.
120 VAC. No continuity. RPM: Idle: 3395 Load: 3000 Breakdown: 2400 120 VAC. No continuity. RPM: 1550, 2.4 amp
Approx 1100 at room temperature 75° F (23.8° C).
18 16026016
©2005 Maytag Services
Testing Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power and gas to oven before servicing, unless testing requires power and/or gas.
!
WARNING
To avoid risk of electrical shock, personal injury or equipment failure, use extreme caution when taking voltage measurements in the Electronic Control. Failure to do so could short-circuit the control or result in electrical shock.
Illustration Component Test Procedure Results
Electronic control Door logic sensor ..............................
Meat probe ........................................
Downdraft motor high setting.............
Downdraft motor low setting..............
P11 (Red, pin 5) to P11 (Black, pin 2): Door Locked: Continuity Door Unlocked: Infinity P2 (Red) to P2 (Red). See "Meat
Probe" chart. P14 (Tan) to P5 (White): 120 VAC P22 (Orange) to P5 (White): 120 VAC
Oven Control Testing Procedures
Changing factory set default options: 1. Press
2. Press
3. Press any pad except
4. Press
Setup Options Autoset
Cancel
to change the option.
to cancel the operation.
and the desired pad simultaneously (see table).
Cancel
to accept the change.
Control Component Test Procedure Results
Bake
EOC II Oven
temperature adjustment
EOC II End-of-Timer
Reminder beeps
EOC II Control Lock
EOC II Twelve Hour off/
Sabbath mode
EOC II Sound Level
(Beeper Volume)
EOC II 24-Hour Clock
EOC II Scroll Speed
EOC II End-of-Cook-
Time Signal
EOC II Temperature
Display
EOC II Language
Display
EOC II Factory Default
EOC II Clock Display
EOC II Test Access
Press Press and hold displays. Press 5° F (-15° C) increments, from -35° F (-37° C) to 35° F (2° C). Press pad ( Press (also the
Press (also the Press (also the Press pad (also the 4 pad) simultaneously. Press (also the 5 pad) simultaneously. Press pads (also the 6 pad) simultaneously.
Press (also the Press (also the 8 pad) simultaneously. Press
9
the Press pad (also the Press and hold seconds at power up or within 5 minutes of power up mode. See "Quick Test Mode."
pad and enter 550° F (288° C).
Bake
pad until TEMP ADJ
Autoset
Setup Options
Timer 1
pad) simultaneously.
or
Timer 2
Setup Options
1
pad) simultaneously.
Setup Options
2
pad) simultaneously.
Setup Options
3
pad) simultaneously.
Setup Options
Setup Options
Setup Options
Setup Options
7
pad) simultaneously.
Setup Options
Setup Options
Setup Options
Clock
Cancel
pad to adjust oven in
and the applicable timer
) simultaneously.
and the
and the
and the
and the
and the
and
Cook Time Beeps
and the
and the
and the
and the
pad) simultaneously.
and
Control Lock
12 Hour Off
Sound Level
12/24 Hour Clock
Scroll Speed
Temp C/F
Language
Default
Display On/Off
Broil
pads for 3
pad
pad
pad (also
pad
pad
pad
pad
While increasing or decreasing oven temperature, this does not affect self­cleaning temperature.
Selects the number of beeps emitted when a timed bake cycle ends. Press
Autoset
disable). The timer, clock and oven light remain operational. Disables the normal 12-hour shutoff, allowing the oven to operate indefinitely. Press
Autoset
through IIIIIIII 8 highest). Press
Autoset
time or 24-hour time). Press
Autoset
messages (slow, medium, fast). Press
Autoset
beeps emitted at the end of a "clock- controlled" cook cycle. Press
Autoset
(°F or °C). Press
Autoset
(English, French or Spanish). Press
Autoset
settings. Press
Autoset
or off). Allows access to each function for testing purposes.
to select option (enable
to select setting (I lowest
to select option (12-hour
to set speed of displayed
to set the number of
to select option
to select option
to reset clock to factory
to select clock display (on
©2005 Maytag Services 16026016 19
Loading...
+ 43 hidden pages