JBT POS-1 Operators Manual

Multi-Fruit Juicer
Operator & Service Manual
January 2017
Multi-Fruit Juicer
Operator & Service Manual
Copyright © John Bean Technologies Corporation 2017
JBT Corporation 400 Fairway Avenue Lakeland, FL 33801 (863) 683-5411
Manual No. FNS-0002-060-EN
2 FNS-0002-060-EN January 2017 Rev F
Table of Contents
Important Safety Information ······································ 4 Specifications ·························································· 6 General Information ·················································· 7 Operating Instructions ············································· 10 Operator Do's and Don'ts ·········································· 13 Cleaning Instructions ··············································· 14 Maintenance ··························································· 20 Troubleshooting Table ············································ 27 Troubleshooting ····················································· 28 Rebuilding ····························································· 34 Rebuild Tooling Kit and Spare Parts Kit ····················· 48 Juicing Parts, 060-00099 ··········································· 50 Hopper Assembly Parts, 060-00043 ···························· 52 Drive Parts, 060-00103 ··············································· 54 Upper Drive Arm Assembly Parts, 060-00116 ··············· 56 Rod End Assembly, Upper Cup Drive Parts 060-00114,
060-00114-01 for Field Replacement ···························· 57 Orifice Drive Arm Assembly Parts, 060-00115 ··············· 58 Rod End Assembly, Orifice Drive Parts, 060-00113,
060-00113-01 for Field Replacement ···························· 59 Frame & Stand Assembly Parts, 060-00117 ················· 60 Bracng Rail Kit, 060-10126 ········································ 62 Cover Assembly Parts, ABS, 060-00118 ······················· 64 Cover Assembly Parts, Stainless Steel, 060-01001 ········ 66 Splash Shield Assembly Parts, 060-01054 ···················· 69 Decals, Warning Labels, Bumpers ······························ 70 Electrical Parts, 060-00034 ········································· 72 Electrical Box Assembly Parts (115 Volt), 060-00168 ····· 74 Electrical Box Assembly Parts (220 Volt), 060-00169 ····· 76 Motor Assembly Parts (110 Volt), 060-00106
and (220 Volt), 060-00196 ··········································· 78 Miscellaneous Parts ·················································· 80
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North America
JBT Corporation 400 Fairway Ave Lakeland, FL 33801 USA Phone: +1 863 683 5411
Fax: +1 863 680 3672
Europe
JBT Corporation, S.L. Julián Camarillo 26, 4º 28037 Madrid Spain Phone: +34 91 304 00 45 Fax: +34 91 327 50 03
South Africa
JBT (Pty) Ltd. Koper Street Brackenfell Cape Town, South Africa 7560 Phone: +27 21 982 1130
Fax: +27 21 982 1136
www.jbtcorporation.com
Brazil
JBT Máquinas e Equipamentos Industriais Ltda. Av. Eng. Camilo Dinucci 4605 14808-900 Araraquara São Paulo Brazil Phone: +55 16 3301 2000
Fax: +55 16 3332 0565
Latin America
JBT Corporation Carr. Mty-Saltillo Km 7Bodega 4 Colonia Las Mitras Santa Catarina, NL Mexico 66350 Phone: +52 81 81 23 70 55 Fax: +52 81 81 23 70 54
Asia / Pacific
JBT (Shanghai) Co. Ltd. Room 3002-3003 Haitong Security Building No. 689 Guangdong Road Shanghai 200001, China Phone: +86 21 6341 1616
Fax: +86 21 6341 0708
Manual Code
Rev.
No.
Date
Pages
Change History
060-00203
1
03/15/09
62, 63, 65, 66, 67
Updates and modifications
060-00203
2
03/15/11
6, 50, 54, 68, 69, 70, 71, 72, 73, 74
Updates to specifications and part numbers for assemblies 060-00099-F, 060-00103-F, 060-00034-D,
060-00168-C, 060-00169-C, 060-00106C, 060-00196-C
FNS-0002-060-EN
A
09/15/14
Entire manual
Updates, modifications and alignment to JBT global version control and inventory standards
FNS-0002-060-EN
B
12/15/15
Entire manual
Addition of new Fresh 'n Squeeze logo
FNS-0002-060-EN
C
3/1/16
62
Updates for part number information for assembly 060-00118
FNS-0002-060-EN
D
8/9/16
40, 50, 51, 60
Update of torque values and illustration on Page 41. Updates for part number information for assemblies
060-00117, 060-00099
FNS-0002-060-EN
E
12/14/16
Entire manual
Edits and additions
FNS-0002-060-EN
F
1/19/17
50, 51
Update to parts list/drawing for Juicing Parts, 060-00099
Important Safety Information
You can help prevent personal injury and/or property damage. Please read this manual carefully before operating the Multi-Fruit Juicer.
DO NOT attempt any operation until you understand exactly how the machine functions. If uncertainty remains after studying this manual, please contact John Bean Technologies
Corporation.
We're here to help. With proper handling, the JBT Multt-Fruit Juicer will provide safe, efficient and convenient service for years to come.
Revision History
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Safety Labels
The safety labels shown below appear on the Juice Extractor. Safety labels provide essential instructions on how to avoid possible hazards.
Please, for your safety: FOLLOW THOSE INSTRUCTIONS AT ALL TIMES.
Should the Juicer safety labels become damaged or unreadable, contact JBT Corporation for replacement labels.
Safety Instructions
Carefully review the following safety instructions. Make them a habit when using the JBT Corporation Multi-Fruit Juicer.
1. If Juicer continues to run when any access cover is open, the interlock switch is defective. Turn Juicer off immediately. Call for service.
2. Prevent unauthorized access to Juicer by locking all covers with supplied key.
3. Prevent unauthorized operation of Juicer by placing electrical plug inside cart door.
4. NEVER attempt to make any safety device inoperative.
5. NEVER operate or perform maintenance or repair work on the Juicer when taking any kind of
drug or sedative, when under the influence of alcohol, or when fatigued.
6. ALWAYS check adjustment of all nuts, bolts, and screws after installation, repair, or periodic maintenance.
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Specifications
Technical Specifications
Fruit size: 2 1/2" to 3 3/4" diameter (6.5 cm to 9.5 cm) Oranges FL: ·································· 125 to 50 count Oranges CA: ································· 138 to 48 count Grapefruit FL: ································ 56 to 48 count Hopper capacity: ································ 40 Ib. (1 carton) (18 kg) Reservoir capacity: ····························· 3.5 gal. (1 carton) (13.2 liters) Waste container capacity: ···················· 40 Ib. of peel (2 cartons) (18 kg) Speed: ············································· 20 fruit/minute (20 to 60 gallons/hour) (75 to 225 liters/hour)
Electrical Specifications
115V, 60 Hz Single Phase 20 AMP Service on a dedicated circuit 10 GA. wire up to 200 ft. from main breaker panel
or 220 VAC, 50 Hz / 60Hz Single Phase 16 AMP Service 10 GA. wire up to 200 ft. from main breaker panel
Shipping Specifications
Machine With Stand: Height: 67" (170 cm) Width: 27" (69 cm) Depth: 32" (81 cm) Weight: 535 Ibs (243 kg)
Patents
U.S. Patents - #4905586 and #4922814 and Patents Pending
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General Information
The JBT Corporation Juicer is designed to provide years of dependable service. It uses a unique patented design to extract every available amount of juice from the fruit with the least amount of peel oil. The peel is completely separated from the juice and juice sacs before being compressed and strained.
The machine will juice all types of citrus oranges, grapefruit, lemons, limes, tangerines, etc. without changing or adjusting parts. In fact, different varieties and sizes of fruit can be juiced to create various fruit juice blends.
Clean-up is simple, requiring disassembly of only five parts. All waste material peel, membranes, and seeds is collected in a disposable garbage bag for easy removal and disposal.
The Juice Extractor is solidly built using heavy duty components in all assemblies, including the drive. It is simple to operate and uses a minimal number of parts.
ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment damage.
Figure 1. JBT Multi-Fruit Juicer
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Cart Cover
¼ turn lock
Juice
Components
Cover
Single Feed Hole
¼ turn lock
Hopper Cover
Hopper
On-Off Switch
Stirrer Handle
Juice Reservoir Valve
Juice Reservoir
Cart Door
Juice Nozzle
¼ turn lock
Drive Cover
Back Cover
Figure 2. Multi-Fruit Juicer – Exterior Components
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Lower Cup
Upper Cup
Spanner Screw
Juice Manifold
Pull Pin
Upper Drive Splash Plate
Lower Cutter
Spanner Nut (2)
Lower Drive Splash Plate
Strainer Tube
Orifice Tube
NOTE: Groove Portion of Orifice Tube in Slot
Garbage Bag Hooks
Waste Container
Spanner Wrench
Storage Pan Cleaning Tools
Figure 3. Juicing Components Assembly
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Figure 4. Inside Cart Door
Operating Instructions
Equipment Check
Before plugging the Multi-Fruit Juicer into an electrical outlet, the following steps must be performed:
1. Locate the Multi-Fruit Juicer on a level surface.
This will prevent fruit feed problems.
CAUTION: WHEN MOVING JUICER, ALWAYS TRANSPORT ON LEVEL SURFACE.
USE RAMPS IF NECESSARY. AVOID LEDGES, IRREGULAR FLOORS OR DRAIN INDENTIONS. TO AVOID TIPPING, NEW JUICER UNITS ARE SHIPPED WITH BRACING RAILS. UNITS IN THE FIELD CAN BE UPGRADED USING THE BRACING RAIL KIT. SEE FIGURE 5 FOR INSTALLATION INFORMATION.
2. Lock both rear casters.
To lock, push down on caster with foot. To unlock, push again with foot.
3. Check waste container.
Open cart door to verify that waste container is in place. A plastic bag may be attached to the hooks above the waste container (30 gallon capacity or equivalent).
4. Check juicing components.
a. Twist and pull juice nozzle off. b. Use key to unlock juicing components cover. Open cover and check that juicing
components are installed and securely fastened. See Figure 3, Page 9.
5. Close and lock all access covers.
There are 4 separate access covers: hopper cover, juicing components cover, cart door (cover) and back cover.
NEVER operate juicer unless all covers are in place.
6. Replace juice nozzle. Wet the o-ring before installing the nozzle.
7. Make sure juice reservoir is firmly in place.
8. Make sure juice reservoir valve is in closed position.
9. Check the hopper for foreign objects.
Remove any foreign objects found in the hopper.
10. Make sure floor area around Juicer is clean and free of obstructions and water.
Wear appropriate non-slip footwear when water is necessary.
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Figure 5. Bracing Rail Installation
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Juicing
CAUTION: DO NOT RUN JUICER WITHOUT FRUIT FOR MORE THAN ONE MINUTE.
EQUIPMENT DAMAGE MAY RESULT.
1. Turn on Juicer.
Push the "ON-OFF" button to "ON" position.
2. Fruit may be fed into Juicer one at a time (Single Feed) or in bulk.
a. Single Feed
Remove hopper single feed hole cover.
Twist and pull cover to remove. Drop fruit individually down single-feed chute through hole in hopper cover.
DO NOT overload chute or fruit will accidentally be double fed.
b. Bulk Feed
Unlock and open the hopper cover. Dump up to one carton (40 Ibs.) of fruit into the hopper. Fruit may be divided between the carton and carton lid for ease of lifting.
3. DO NOT use the single-feed chute when hopper is full.
Fruit will accidentally be double fed.
4. Turn-off Juicer.
Push the "ON-OFF" Switch to the "OFF" position.
5. Stir juice.
Use stirrer handle to stir juice in reservoir before filling containers.
6. Fill containers.
Place container under juice reservoir valve. Open valve by turning lever until container is full.
7. Clean Juicer.
If finished juicing, clean Juicer as soon as possible.
(See Page 14 for cleaning instructions.)
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Do's
Don'ts
Unplug juicer before opening juicing component door
DO NOT open juicing component door before unplugging
Stop juicer when cups are in most open position
DO NOT stop juicer when cups are in closed position
Use light water spray when rinsing juicer
DO NOT use high pressure or volume water when rinsing juicer
When hopper cleaning, use spray bottle and damp towel
When hopper cleaning, DO NOT use chemical dosage and water system
Use spray bottle with cleaner on main frame casting in juicing components area
DO NOT use chemical dosage and water system to clean main casting (can result in mechanical damage)
Rinse sanitizer off juicer five minutes after applying
DO NOT leave sanitizer on juicer without rinsing (can damage aluminum)
Use fruit within size range (2-1/2" to 3-7/8" diameter)
DO NOT use oversized fruit
Use fruit within size range (2-1/2" to 3-7/8" diameter)
DO NOT use small fruit (can result in double feed and cause cups to break)
Inspect and test safety switches and door locks weekly
DO NOT use juicer if safety switches are not work properly
Install juicing components using spanner tool; tighten spanner nuts and screw from top to bottom
DO NOT hand tighten spanner nuts and screw (can result in major equipment damage)
Install orifice tube into slot on lower arm (see Figure 6 on Page 19)
DO NOT install orifice tube on top of lower arm slot (see Figure 6 on Page 19)
Inspect cutter daily. Replace if damaged; adjust and tighten screw
If cutter is damaged, loose or dull, juice quality and yield can be impacted
Mix juice and pulp slowly to reduce foam in reservoir
DO NOT mix juice quickly in reservoir (can result in foam and off flavor)
Operator Do's and Don'ts
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Cleaning Instructions
ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment damage.
Clean Juicer as soon as possible after juicing. Use a soft towel or sponge to wipe equipment parts. DO NOT use abrasive pads such as steel wool.
The recommended cleaner is JBT Corporation brand CorKlean. CorKlean is a low-foaming alkaline equipment cleaner. It is safe on aluminum, 100% water soluble and free rinsing. CorKlean has been especially formulated for cleaning food processing equipment and is USDA accepted. Follow instructions on cleaner label for dilution.
1. Turn-off Juicer with Juicing Component cups separated.
Open Upper Cup to highest position.
2. DISCONNECT ELECTRICAL PLUG.
3. Pull Juicer to clean-up area, if one is available.
4. Brush all loose peel into waste container or bag.
5. Empty and rinse waste container.
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MOVING SPLASH GUARDS WHEN CLEANING CAN CAUSE SPLASH GUARDS TO MISALIGN AND BREAK
DO NOT PULL OUT OR MOVE UPPER SPLASH GUARD WHEN CLEANING
DO NOT PULL OUT OR MOVE LOWER SPLASH GUARD WHEN CLEANING
6. DO NOT move or pull out splash guards.
7. Remove juicing components.
a. Cups should be separated. (Juicer should have been turned off with cups in the
separated position.)
b. Remove splatter shield by sliding upwards off mounting screws.
CAUTION: DO NOT PLACE HANDS OR FINGERS BETWEEN CUPS.
c. Grasp upper cup and pull out pin just above it. Place upper cup in waste
container.
d. Remove lower cup by removing spanner nuts on either side of lower cup.
(Spanner wrench is provided to loosen/tighten spanner nuts). Place lower cup in waste container.
CAUTION: CUTTER AND KNIVES ARE SHARP.
e. Install red protective cap on cutter.
(Red protective cap is provided.)
f. Grasp juice manifold and orifice tube firmly. Remove entire juicing components
assembly. g. Grasp orifice tube and pull out of strainer tube. h. Remove strainer tube from inside juice manifold by turning tube counter-clockwise
and sliding out. (Spanner wrench is provided to loosen/tighten strainer tube.)
Place juicing components into waste container.
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8. Prepare cleaning solution.
JBT Corporation brand CorKlean is recommended, see Page 14. Read the product label. Follow the manufacturer's mixing directions and safety precautions.
9. Immerse all components in cleaning solution.
Use the blunt end of plastic rod provided to displace any fruit material lodged in the bore of the orifice tube. Use pointed end of plastic rod to displace any fruit material lodged in cup fingers.
10. Scrub components.
Use a brush, towel, or sponge. DO NOT use abrasive pads such as steel wool. Thoroughly rinse with clean water, then thoroughly rinse with sanitizer solution. Follow the manufacturer's mixing directions and safety precautions.
11. For best results, soak strainer tube overnight.
After soaking overnight, rinse the strainer tube thoroughly before using. Check that all strainer tube holes are clean. Clean strainer tube with a hard spray from a hose while moving orifice tube back and forth in strainer tube. Rinse thoroughly with sanitizer solution. Allow to air dry.
12. If possible, hose down juicing area and cover.
If location prohibits using a hose to clean juicing area and cover, ensure waste container is in place. Wash down the exposed juicing area and cover with a sponge or spray applicator using the recommended cleaning solution. Cover may be rinsed in place or removed by lifting it off the hinges. Allow to stand for two minutes before rinsing thoroughly with water.
13. Re-assemble juicing components.
Start by re-assembling strainer tube into juice manifold. Tighten with spanner wrench. Insert orifice tube into bottom of strainer tube. Mount juice manifold assembly onto locating pins with orifice tube notch engaging lower drive. Tighten spanner screw with spanner wrench. Remove red protective cap from cutter. Install lower cup and tighten spanner nuts with spanner wrench. Install upper cup by slipping pin into stem hole. Install splatter shield.
Refer to Figure 6.
14. Verify that orifice tube is properly installed (Figure 7).
15. Remove wax build-up as needed.
Cups, hopper and other parts may acquire a build-up of wax over time.
a. Soak cups for five minutes in an ammonia cleaning solution.
Rinse thoroughly with sanitizer solution.
b. Wipe hopper and other parts with a cloth soaked in ammonia cleaning
solution.
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16. Remove orange discoloration as needed.
Equipment may exhibit some build-up or orange coloration over time. CorKlean solution should remove this. Wipe with a cloth soaked in any pine based cleaner to remove discoloration from plastic covers.
Rinse thoroughly with sanitizer solution.
17. Clean Tomlinson faucet.
Daily cleaning is crucial to the performance, maintenance and sanitation of the faucet. Take apart handle assembly and flush with clean water, then sanitize.
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Figure 6. Juicing Components
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Figure 7. Proper Orifice Tube Installation
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Maintenance
Before performing any maintenance,
DISCONNECT ELECTRICAL PLUG.
After every juice run:
1. Check cutter and knives for sharpness.
Refer to Figure 8 to determine condition of cutter. If dull, sharpen with a whetstone provided. Refer to Figure 8 to sharpen cutter.
If cutter is severely damaged or rolled over, replace cutter.
a. Cutter removal:
CAUTION: CUTTER AND KNIVES ARE SHARP.
b. Cutter installation:
Disassemble juicing components (Figure 3, Page 9). Loosen set screw under front knife
(make sure screw is backed out far enough to clear cutter). Cutter should lift out, if not, tap
the cutter lightly from inside the juice manifold with a 1-1/4" diameter rod (hammer handle).
Install red protective cap provided onto cutter. After red protective cap is installed, remove
cutter. Handle cutter with care to avoid direct contact with sharp edge.
Align arrows on cutter and juice manifold to seat cutter. Make sure cutter is fully seated.
Tighten set screw. (DO NOT over-tighten.)
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Figure 8 Sharpening Cutter
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Maintenance (continued)
2. Check orifice tube for damage.
Refer to Figure 9.
Replace tube when:
a. Chunks are missing from top end. b. Score marks 1/32" or deeper appear along the length of the tube.
Figure 9. Severely Damaged Orifice Tube
3. Check for loose or missing nuts and bolts.
a. Tighten or replace nuts and bolts as necessary. b. DO NOT exceed torque ranges specified in Service Manual. c. ALWAYS use JBT Corporation recommended spare parts.
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Periodic Inspection
Perform the following steps every week.
1. Test all access cover interlock switches.
Juicer should stop automatically when any access cover is opened. Individually open and close the four access covers (hopper, juice components, cart and back). If juicer continues to run when any access cover is opened, the interlock switch is defective.
Stop the juicer and replace the defective interlock switch immediately.
See Troubleshooting Section.
2. Check all fasteners for tightness.
Check especially on the Sprockets, Crank Arms, Fruit Lift, and Hopper.
3. Check chain for tightness. Refer to Figure 10.
Chain should have 1/4 inch maximum slack on top side. To adjust, (see Figure 11) loosen the four bolts holding the gearbox base to frame, move motor/ gearbox to the correct adjustment. (If necessary, use a small board to pry between frame and motor.)
CAUTION: DO NOT OVER TIGHTEN CHAIN.
4. Check chain and sprockets for rust.
Lubricate chain and sprockets should rust appear. JBT Select FG Spray (Non-Drip), p/n 575054, is recommended.
5. Lubricate the seven grease fittings with JBT Select 2FG grease, p/n 575066.
Figure 10. Checking Chain Slack
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Figure 11. Loosening Bolts on Base of
Motor and Prying Motor
6. Check oil level in gearbox. Refer To Figure 12.
If Juicer has been laid on its side for any reason (i.e., during shipping), or if there is any evidence of oil leak, check gearbox for proper oil level. Remove back cover. Oil level plug is located on the left side of gearbox. Filler plug is located on the top of the gearbox.
Use S.A.E. 40W oil only.
7. Check hopper bump button. Refer to Figure 13.
Replace bump button if it has worn to less than 1/8" high. To locate hopper bump button, remove hopper. If hopper does not lift out, see Troubleshooting, Page 28, item 'a', to remove electrical switch cover.
a. Hopper removal:
Fruit lift (upper cup drive) must be in down position. Remove two spanner screws using spanner wrench. Remove hopper.
b. Hopper installation:
DO NOT over tighten spanner screws. Hopper is designed to be loose. Hopper must be free
to "bump" during each cycle to prevent fruit bridging.
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Level Plug
Drain Plug
Filler Plug
Figure 12. Checking Oil Level in Gearbox
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Figure 13. Hopper Removal / Bump Button Installation
Periodic Inspection (continued)
8. Check alignment of fruit lift. Refer to Figure 14.
Fruit lift agitator dividers must align with the middle of slots in bottom of hopper.
a. Fruit lift adjustment:
Refer to Figure 15.
Loosen the two cap screws attaching the fruit lift to upper cup drive arm. Adjust fruit lift. Tighten cap screws.
b. Fruit lift repair:
If fruit lift is damaged (bent, but not broken), it can be removed and straightened. Remove hopper before fruit lift. Straighten fruit lift.
Reinstall fruit lift with Loctite #242 on cap screws.
9. Check to make sure two plastic bearing buttons have been installed on bottom face of
fruit lift. Refer to Figure 16.
Figure 14. Fruit Lift Alignment Figure 15. Fruit Lift Bolts
Figure 16. Fruit Lift Plastic Bearings
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Condition
Corrective Action
Juicer will not run
Reset breaker
Power cord plugged in?
Doors and covers closed and locked?
Orifice tube stuck in strainer tube
Orifice tube installed incorrectly Top of orifice tube damaged Strainer tube damaged or bent
Peel and seeds in juice
Cutter missing or loose Strainer tube not tight in manifold Top of strainer tube damaged
Foam in reservoir
Cutter damaged Mixing juice and pulp too fast causes air to mix in
juice
Fruit bursting and waste is wet
Fruit is too large (3-7/8" max); use hopper cover
hole to measure
Check for damaged fruit
Juice in waste and/or discharge is wet
Check for damaged fruit Inspect orifice tube top for damage or wear Strainer tube holes are plugged Fruit too large
Juice nozzle leaking juice
Nozzle o-ring missing or damaged; replace o-ring
Fruit not feeding out of hopper into cup
Remove wax build-up in hopper Wipe with food grade non-stick product inside
hopper
Cutter damaged and has rolled top edge
Dried peel, stems stuck in upper cup cutter Broken top edge of orifice tube wedged inside cutter Clean out obstruction
Juicer stalls and shuts off
Cutter dull Fruit too large Orifice tube damaged Strainer tube needs cleaning
Juicer runs then shuts off
Check door safety switches, locks and reservoir
high level switch
Juice yield less than 2-1/2 gallons per case
Fruit soft or too large Orifice tube, strainer tube and/or cutter damaged;
replace damaged parts
Clear plastic window of juice reservoir scratched
Do not use scrub pads on any plastic parts
Troubleshooting Table
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Troubleshooting
Juicer will not start
1. Juicer is not plugged into electrical outlet.
2. Building circuit breaker has tripped.
3. All covers are not completely closed.
4. Defective interlock switch.
Machines built before 1997 have five interlock switches.
1 - Hopper cover 1 - Back cover 1 - Cart door (cover)
*1 - Juicing Component cover (two covers on machines without high level switch)
1 - High Level Switch
Machines built in 1997 and later have two Schmersal Switches. Refer to Figure 18c.
a. Remove the large cover protecting electrical box and motor.
Refer to Figure 17.
Loosen three screws in juicing area. Remove three screws on the right side. Remove electrical box cover with on-off switch.
CAUTION: WHEN RE-INSTALLING ELECTRICAL BOX COVER, DO NOT OVER TIGHTEN MOUNTING BOLTS. OVER TIGHTENING MOUNTING BOLTS CAN CAUSE PLASTIC COVER TO CRACK. TIGHTEN BOLTS TO 10 TO 11 LB-IN.
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Juicer will not start (continued)
b. Check continuity thru all switches.
Refer to Figure 18b or 18c.
c. Check continuity across each switch.
Refer to Figure 18b or 18c.
Using a meter, check each switch individually. Check by opening and closing each cover related to the switch being checked. Replace any defective switches.
d. Some linkage adjustment may be required on juice reservoir float switch. e. Machines built in 1997 and later have two Schmersal Switches.
Check alignment of key and switch, adjust if necessary.
5. Loose wire connection.
Check all spade and screw terminals. With wires still connected, remove cover to motor starter and check for loose wires on D1 and D2.
6. Defective under voltage coil.
Check continuity from terminals D1 to D2. Using a meter, check for continuity from terminal D1 to D2. If no continuity is detected, replace under voltage coil.
7. Defective motor starter.
Check continuity from terminal 1 to 6. For Square D switch, remove cover on motor starter by grasping both sides and pulling straight out. Remove under voltage coil by lifting and pulling out. Push "ON" button. Button should stay in down position. Using a meter, check for continuity from terminal '1 ' to '6.' If no continuity is detected, or "ON" button does not stay down, replace motor starter.
8. Defective motor.
If "ON" button on starter stayed in when trying to start machine and motor did not start or rotate, replace entire gear motor. If there is a humming noise, the capacitor needs to be replaced. To replace capacitor, remove long cylindrical cover on motor. Reseal motor cover with RTV Silicone.
Figure 17. Removal of Switch Cover Panel
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Figure 18a. 110 Volt - Sprecher Schuh Electrical Box
Figure 18b. 110 Volt Electrical Diagram (Machines before 1997)
30 FNS-0002-060-EN January 2017 Rev F
Figure 18c. 110 Volt Electrical Diagram (Machines 1997 and later)
See Page 32 for 220V Diagrams
31 FNS-0002-060-EN January 2017 Rev F
Figure 19a. 220 Volt Electrical Diagram (Machines before 1997)
Figure 19b. 220 Volt Electrical Diagram (Machines 1997 and later)
32 FNS-0002-060-EN January 2017 Rev F
CAUTION: IF SETTING IS TOO HIGH, MOTOR CAN BURN UP.
Troubleshooting (continued)
Juicer starts, but shuts off
1. Building circuit breaker is not rated for 20 Amps.
2. Extension cord or wiring is too long.
Shorten extension cord or use heavier gauge wire. (See Page 6 "Electrical Specifications")
3. All covers not completely closed (including cart).
Juicer may be flexing when squeezing fruit, causing switch to open. Make sure all latches are completely locked.
4. Amperage setting on motor starter on machine set too low.
See Page 28 under "Juicer will not start" for removing covers. The dial next to OFF button should be set to 14.
Juicer stalls trying to squeeze fruit
1. Fruit has part of stem on it.
Turn off Juicer. Remove fruit from the Juicer and restart.
2. Peel is too thick.
Turn off Juicer. Remove fruit from the Juicer and restart.
3. Cutter is damaged.
Sharpen or replace cutter as specified in Maintenance section.
CAUTION: CUTTER AND KNIVES ARE SHARP.
Install red protective cap onto cutter. After red protective cap is installed, remove cutter. Handle cutter with care to avoid direct contact with sharp edge.
Juicer runs with covers open or off
1. Defective interlock switch. Replace immediately.
See Page 28 under "Juicer will not start" for removing covers.
Juicer emits "squealing" sound during operation
1. Lubricate grease fittings on machine.
If noise continues, rod end or bearing may be defective. See Rebuilding section to replace bearings.
Scraping noise coming from hopper area
1. Fruit lift mechanism is dragging on hopper.
See Page 26, Item 8 under "Periodic inspection".
33 FNS-0002-060-EN January 2017 Rev F
Rebuilding
It is best to replace all bearings at the same time.
Step-by-Step instructions for replacing all bearings and rod ends
1. Remove all juicing components.
2. Lift juicing component cover off its hinges. Refer to Figure 2.
Remove back cover (1/4 turn lock at top, pull cover out by using finger hole to the left of the lock, then lift and pull using finger hole of bottom. DO NOT loosen any screws). Remove drive cover, one screw on top, and two on the side.
(DO NOT loosen lower two screws).
3. Remove upper and lower drive splash plates in juicing area. Refer to Figure 20.
Use knife to cut away Silicone from plastic splash plates and drive arms. If necessary, use hand crank adapter on motor sprocket with 1/2" drive ratchet to rotate machine into position to pull off splash plates.
Refer to Figure 21 and Figure 41, item 12.
34 FNS-0002-060-EN January 2017 Rev F
Upper Drive Splash Plate
Lower Drive Splash Plate
Drive Access Hole
Upper Linear Shaft
Upper Cup Drive Assembly
Upper Rotary Shaft
Upper Drive Crank Arm
Lower Drive Assembly
Lower Drive Crank Arm
Lower Rotary Shaft
Hand Crank Adapter with Dog Point Set Screw
Figure 20. Front View of Juicer
35 FNS-0002-060-EN January 2017 Rev F
Figure 21. Back View of Juicer
Rebuilding (Continued)
4. From 3 inch square access hole on side of machine, use a 5/16" Allen wrench to loosen socket head cap screw on crank arm for upper cup drive .
(Use hand crank adapter to rotate as necessary).
Use a 3/16" Allen wrench to loosen set screw on keyway. Back screws out at least 1/4" to clear flats on shafts.
Refer to Figure 22.
From the back repeat above steps on crank arm for lower drive.
Refer to Figure 23.
5. Rotate drive so upper cup drive is in the down position.
Remove chain, spring clip type master link.
Be careful- drive arms may move as chain is removed.
6. Remove sprockets with shafts still connected.
Pull or pry on large diameter upper drive sprocket, repeat for lower drive sprocket.
Refer to Figure 24.
Figure 22. Using Allen Wrench to Loosen Upper Cup Crank Arm
36 FNS-0002-060-EN January 2017 Rev F
Note Number of Thrust Washers
Figure 23. Loosening Lower Crank Arm
37 FNS-0002-060-EN January 2017 Rev F
Figure 24. Sprockets with Shaft being Removed
Rod End Adjustment Bar
5/8" Tooling Washer
1/2" Tooling Washer
Rebuilding (Continued)
7. Remove linear shafts.
With a 3/16" Allen wrench, loosen set screws at top and bottom of all three shafts. Back screws out at least 1/4" to clear flats on shafts. If shafts are stuck, use bearing removal puller with 3/8"-16 x 2" hex head cap screw to break free shafts. Refer to Figure 25.
8. Lift out upper and lower drive arms with linkages still attached.
9. Disassemble rod end assemblies from drive and crank arms.
Note location and numbers of washers and spacers.
NOTE: Screws and rod ends on both crank arms are left hand threads.
10. Disassemble rod ends from links.
Reassemble with new rod ends (Refer to Figures 26 and 27), using rod end adjustment bar with the appropriate rod and tooling washer. Remember one end is a left-handed thread. Wrenches required - 3/4", 7/8", and 15/16".
38 FNS-0002-060-EN January 2017 Rev F
Figure 25. Removal of Linear Shafts with Puller
Figure 26. Assembly of 5/8" Rod Ends
Figure 27. Assembly of 1/2" Rod Ends
Bearing Removal Slug – 1" (Inside)
Bearing Removal Puller
1/2-13 Nut
Bearing Removal Rod
Bearing Removal Driver
Rebuilding (Continued)
11. Remove sleeve bearings from upper and lower drive arms. Refer to Figures 28 and 29.
Bearings can be pulled out using puller, 1" removal slug, and short threaded removal rod; or can be driven or pressed out using driver. New bearings can be installed by compression (Figure 30) by using installation pilot, installation washer and long threaded installation rod, or just use installation pilot and press bearings into place. Light coat of Teflon® grease can be used on outer diameter of bearings.
39 FNS-0002-060-EN January 2017 Rev F
Figure 28. Removing Bearings from Upper Drive Arm
Bearing Installation Washer
Bearing Installation Rod
Bearing Installation Pilot
Figure 29. Removing Bearings from Lower Drive Arm
40 FNS-0002-060-EN January 2017 Rev F
Figure 30. Installation of Bearings into Drive Arms
Rebuilding (Continued)
12. Reasemble rod end assemblies to drive arms, again making sure left hand threaded ends are on the crank arms.
Refer to Figures 31 and 32.
Use Loctite #242 on all fasteners. Tighten to torques as shown. Make sure rod end lock spacer is installed on rod end in upper drive arm. Make sure plastic bearing buttons are installed on each side of lower drive arm.
Figure 31. Completed Assembly of Upper Cup Drive Arm
41 FNS-0002-060-EN January 2017 Rev F
Cap Screw Torque to 25 ft-lbs
NO Washers
Plastic Buttons (Both Sides)
Split This End Cap Screw Torque to 55 ft-lbs
Cap Screw Torque to 45 ft-lbs
Washers (2)
Plastic Buttons on Lower Drive Arm
06000068. This is listed as a Fruit Lift Bearing but is correct per Kenny @ JBT. LE 01/16/19
Figure 32. Completed Assembly of Lower Drive Arm
42 FNS-0002-060-EN January 2017 Rev F
Rebuilding (Continued)
13. Remove sleeve bearings from main frame. Refer to Figures 33 and 34.
The outer upper drive shaft bearing can be removed using puller, 1-1/4" removal slug, and short threaded removal rod. The inner bearing can be removed the same way, or can be pressed out using driver. The lower shaft bearing can be removed the same way except using 1" removal slug. New bearings can be installed by compression (Figure 35) by using installation pilot, installation washer, and long threaded installation rod. Light coat of Teflon grease can be used on outer diameter of bearings to aid in installation.
14. There are thrust washers next to each bearing on the main frame. Make sure the old
ones have been removed and new ones installed.
One side of thrust washer is plain metal. Silicone this side and glue them to the frames
(Typical 4 places).
DO NOT get silicone on surface of any bearing.
15. Before reassembling, check all shafts for excessive wear; replace as necessary.
Reassemble parts in the reverse order of removal. DO NOT forget to put keys back into crank arms.
On both crank arms, be sure to tighten socket head cap screw first. And then the set screw. Tighten fasteners to torques shown. Lubricate all grease fittings if provided.
Figure 33. Removing Bearing from Lower Rotary Drive
43 FNS-0002-060-EN January 2017 Rev F
Bearing Removal Rod
Bearing Removal Slug 1-1/4"
Installation Pilot
Installation Washer
Bearing Installation Rod
Figure 34. Removing Bearing from Upper Rotary Drive
44 FNS-0002-060-EN January 2017 Rev F
Figure 35. Installation of Bearings and Thrust Washers
ROTATION
Align Marks
Rebuilding (Continued)
16. Before installing chain, align timing marks as shown.
Refer to Figure 36.
This is critical to operation of the machine. Adjust chain as shown in Maintenance section.
17. To check if the upper cup crank rod end link needs to be adjusted, install juice manifold,
upper and lower cup.
Refer to Figure 37.
Using hand crank adapter, gently rotate until upper cup drive is in the full down position. DO NOT force, if it appears to be binding, readjust rod end link (Figure 38). If it rotates freely past bottom position, check for too much clearance. In the full down position, remove pull pin from upper cup. Cup should not drop down; if it does, readjust rod end link.
Cups should just meet - no clearance - no bind.
45 FNS-0002-060-EN January 2017 Rev F
Figure 36. Alignment of Timing Marks
Figure 37. Checking for Cup Clearance
Figure 38. Adjusting Rod Link Ends
46 FNS-0002-060-EN January 2017 Rev F
Rebuilding (Continued)
1. Remove juicing components and install upper and lower drive splash plates. Refer to Figure 39 and 40.
Note that chamfer on top front edge of lower splash plate goes up and out. Put thin part to the top, and flat backside against the wall. Also note that groove in upper drive splash plate goes down and in. Seal with RTV Silicone. Allow to dry before running machine.
Figure 39. Applying Silicone to Upper Splash Plate
Figure 40. Applying Silicone to Lower Splash Plate
47 FNS-0002-060-EN January 2017 Rev F
Item
Part Number
Description
1
060-00180-B
Tool, Bearing Installation Pilot
2
060-00181-B
Tool, Bearing Installation Washer
3
060-00182-B
Tool, Bearing Puller
4
060-00183-B
Tool, Bearing Removal Slug 1"
5
060-00184-B
Tool, Bearing Removal Slug 1-1/4"
6
060-00185-B
Tool, Bearing Removal Driver
7
060-00186-B
Tool, Bearing Installation Rod
8
060-00187-B
Tool, Bearing Removal Rod
9
060-00188-B
Tool, Washer, Rod End, 1/2"
10
060-00189-B
Tool, Washer, Rod End, 5/8"
11
060-00190-B
Tool, Rod End Adjust Bar
12
060-00191-B
Tool, Adapter, Hand Crank
13
004-350-648
Screw, Cap, Hex, 5/8-11 x 1-1/2", C/G
14
004-350-571
Screw, Cap, Hex, 1/2-13 x 1-1/2", Full Thread, C/G
15
004-110-063
Nut, Hex,1/2-13, Grade 8 Steel
16
004-815-100
Washer, Plain Narrow, 1/2", C/G
17
00-4815-080
Washer, Plain Narrow, 3/8", C/G
18
004-350-407
Screw, Cap, Hex, 3/8-16 x 2", C/G
20
009-998-004
Bit, Spanner Insert, #8, 1/4 Hex (Not Pictured)
060-00202
Kit, Tool, CJ & MFJ (Includes above Items 1 - 20)
Other Multi-Fruit Juicer Kits
060-00201
Kit, Bearing Overhaul
060-00215
Kit, Complete Overhaul w/ shafts
060-00200
Kit, Spare Parts
Cleaning Components & Other Parts
060-00084
Rod, Orifice Clean Out
009-080-326
Brush, 1-1/16" x 8"
003-091-001
CorKlean Cleaner
009-710-031
Stone, Sharpening
003-460-053
Lubricant, W/ Teflon, 3 Oz Tube
003-460-057
Lubricant, W/ Teflon, 14 Oz Can
003-015-905
Silicone, White, 3 Oz Tube
009-092-018
Cutter Cap
Rebuild Tooling Kit & Spare Parts Kit, 060-00202
48 FNS-0002-060-EN January 2017 Rev F
Figure 41. Rebuild Kit
49 FNS-0002-060-EN January 2017 Rev F
19BItem
20BQty
21BPart Number
Description
1
1
060-00103
Drive Assembly (see Pages 54-55 for details)
2
2
004-352-410
Screw, Cap, Hex, 3/8-16 x 2-1/4", SS
3
2
004-816-080
Washer, Plain Narrow, 3/8", SS
4
1
060-10084
Upper Splash Guard (after 7/2016)
1 060-00056
Upper Splash Guard (before 7/2016)
5
4
004-406-050
Screw, Set, Slotted,Cup,10-24 X 3/8" LG, 304SS (Not Shown) (for Upper Splash Guard)
6
3
060-00051
Spanner Screw
7
1
060-00043
Hopper Assembly, ABS
1 060-00043-01
Hopper Assembly, SS
8
1
060-00118
Cover Assembly, ABS (see Pages 64-65 for details)
1 060-01001
Cover Assembly, Stainless Steel (see Pages 66-67 for details)
9
1
060-00038
Lift, Fruit, FDA Material
10
1
060-00028
Guide, Fruit, FDA Grade
11
1
060-00004
Cup, Lower
12
2
060-00098
Spanner Nut
13
2
060-00109
Stud, Cup, Lower
14
1
060-00092
Cutter w/ Screw (includes Item 14)
15
1
004-406-003
Screw, Mach, Round, 4-40 x 3/16, SS
16
1
060-00108
Manifold, Juice
17
1
007-486-119
O-Ring, Nozzle, 1 x 1-1/8 x 1/16
18
2
004-352-398
Screw, Cap, Hex, 3/8-16 x 1-1/4", SS
19
1
060-00022
Nozzle, Straight , Plastic
1 060-01059
Nozzle, 90° Bend, Jamba, SS
20
2
060-00068
Bearing, Fruit Lift
21
1
060-00086
Tube, Strainer, 0.033
1 060-00208
Tube, Strainer, 0.040
1 060-00230
Tube, Strainer ,0.055
22
1
060-10085
Lower Splash Guard (after 7/2016)
1 060-00055
Lower Splash Guard (before 7/2016)
23
4
004-406-050
Screw, Set, Slotted,Cup,10-24 X 3/8" LG, 304SS (Not Shown) (for Lower Splash Guard)
24
1
060-00008
Tube, Orifice
25
1
060-00077
Tool, Wrench (Not Shown)
26
1
009-092-018
Cap, Cover for Cutter (Not Shown)
27
1
060-00121
Warning Label, Shear, Hopper
28
2
060-00192
Pin, Manifold Locator
29
2
004-100-018
Nut, Acorn, 3/8-16, SS
30
2
004-806-070
Washer, Lock, 3/8", SS
31
1
060-00027
Upper Cup
32
1
004-226-039
Pin, Faspin, 3/8 x 1-5/8"
33
1
060-00088
Small Fruit Adapter
Note: Contact JBT Corporation for small fruit application recommendations.
1 060-01070
Small Fruit Conversion Kit (Not Shown)
Juicing Parts, 060-00099
50 FNS-0002-060-EN January 2017 Rev F
SMALL FRUIT INSERT (PART #060-00088-B)
PREVENTS DOUBLE FEEDING OF SMALL FRUIT DOWN TO 2-1/4" DIAMETER.
SLIPS OVER UPPER HALF OF HOLE FLANGE IN
FRUIT LIFT
REMOVE WHEN RUNNING LARGER FRUIT USING SPANNER WRENCH IN HOLES WILL AID
IN INSTALLATION AND REMOVAL
LOWER CUP, REF. UPPER CUP NOT SHOWN
51 FNS-0002-060-EN January 2017 Rev F
Figure 42a. Juicing Parts
Figure 42b. Small Fruit Adapter
22BItem
23BQty
24BPart Number
25BDescription
1 1 060-00089
Button, Hopper Bump
2 2 004-392-184
Screw, Machine, Pan, Slotted, #8-32 X 3/8” LG, 304SS
3 2 004-111-018
Nut, Hex, #8-32, 304SS
Hopper Assembly Parts, 060-00043
52 FNS-0002-060-EN January 2017 Rev F
Figure 43. Hopper Assembly Parts
53 FNS-0002-060-EN January 2017 Rev F
0BItem
Qty
Part Number
Description
1 1 005-220-145
Chain, #60 x 60-3/4" Lg (81 Links)
2 1 005-221-291
Link, Connecting For #60
3 1 060-00034
Electrical Assembly (see Pages 72-73 for details)
4
1 005-806-227
Sprocket, 60B14, Set Screw (for motor), 1-1/8” bore, KWSS, (2) Set Screws, 90
4a
1
005-806-052
OPTIONAL, Sprocket, 60B12
5 4 004-352-404
Screw, Cap, Hex, 3/8-16 x 1-3/4"
6 4 004-806-070
Washer, Lock Reg, 3/8", SS
7 4 004-816-080
Washer, Plain Narrow, 3/8", SS.
8 1 060-00117
Frame & Stand Assembly (see Pages 60-61 for details)
9 2 060-00064
Shaft, Linear, Upper
10
1
060-00116
Upper Drive Arm Assembly (see Page 56 for details)
11
1
060-00010
Sprocket, U.C. Drive Arm, Upper Cup
12
2
004-355-051
Screw, Cap, Socket, S.L. 3/8-16 x 2"
13
2
005-098-113
Washer, Thrust, 1-1/4"
14
1
060-00062
Shaft, Rotary Drive, Upper
15
2
005-576-249
Key, Sq, 1/4" x 1-1/2", SS
16
1
060-00065
Sprocket, Drive, Orifice
17
2
005-098-112
Washer, Thrust, 1"
18
1
005-576-242
Key, Sq, 1/4" x 1", SS
19
11
004-541-138
Screw, Set, Cup Point, S/L, 3/8-16 x 3/4", SS
20
1
060-00061
Shaft , Rotary Drive, Lower
21
1
005-576-061
Key, Sq, 1/4" x 3/4", SS
22
1
005-575-246
Key, Sq, 1/4" x 1-1/4", High Carbon Plain Steel
23
1
060-00115
Orifice Drive Arm Assembly (see Page 56 for details)
24
1
060-00063
Shaft, Linear Orifice Drive
25
2
004-541-112
Screw, Set, Socket, 5/16-18 x 3/4", C/G (for Motor Sprocket)
26
2
004-356-109
Screw, Cap, Hex Socket Head, 3/8-16 x 1-1/4" Lg, S/L, Steel
27
2
005-098-732
Bearing,1-1/4" x 1-1/4"
28
2
005-098-731
Bearing, 1" x 1"
Drive Parts, 060-00103
54 FNS-0002-060-EN January 2017 Rev F
Figure 44. Drive Parts
55 FNS-0002-060-EN January 2017 Rev F
1BItem
Qty
Part Number
Description
1
1
060-00030
Arm, Upper Drive (includes items 1a & 1b)
1a
2
007-120-205
Fitting, Grease, 1/4"-28, 45°
1b
4
005-098-731
Bearing, 1" x 1"
2
1
004-226-039
Pin, Faspin, 3/8 x 1-5/8"
3
1
060-00027
Cup, Upper
4
1
004-352-661
Screw, Cap, Hex, 5/8-11 x 2-1/2"
5
1
060-00057
Lock, Rod End
6
1
060-00114-01
Rod End Assembly, Upper Cup Drive (see Page 57 for details)
7
1
060-00078
Screw, Upper Cup Crank, LH
8
4
004-816-120
Washer, Plain Narrow, 5/8
9
1
060-00009
Crank, Upper Cup Drive
10
1
004-541-138
Screw, Socket, Set, 3/8-16 x 3/4" Lg, Elastic Pellet, SS
11
Ref
004-356-109
Screw, Cap, Hex Socket Head, 3/8-16 x 1-1/4" Lg, S/L, Steel
NOTE: Item 9 hardware not shown:
004-356-109 (2) - Screw, Cap, Hex Socket
Head, 3/8-16 x 1-1/4" Lg, S/L, Steel
005-541-138 (1) - Screw, Socket, Set,
3/8-16 x 3/4" Lg, Elastic Pellet, SS
Upper Drive Arm Assembly Parts, 060-00116
56 FNS-0002-060-EN January 2017 Rev F
Figure 45. Upper Drive Arm Assembly Parts
2BItem
Qty
Part Number
Description
1 1 005-098-729
Rod End, RH, 5/8"
2 1 060-01235
Nut, Jam Hex, 5/8-18, SS
3 1 060-00060
Linkage, Cup Drive
4 1 060-01236
Nut, Jam Hex LH, 5/8-18, SS
5 1 005-098-730
Rod End, LH, 5/8"
Rod End Assembly, Upper Cup Drive, Parts 060-00114, 060-00114-01 for Field Replacement
Figure 46. Rod End Assembly, Upper Cup Drive
57 FNS-0002-060-EN January 2017 Rev F
3BItem
Qty
Part Number
Description
4B1
1
060-00058
Orifice Crank Arm
5B2
2
004-816-100
Washer, Plain Narrow, 1/2, SS
6B3
1
004-352-572
Screw, Cap, Hex , LH
7B4
1
060-00113-01
Rod End Assembly, Orifice Drive (see Page 57 for details)
8B5
1
004-352-571
Screw, Cap, Hex, 1/2-13 x 1-1/2"
9B6
1
060-00011
Arm ,Orifice Tube Drive (this part includes items 6a & 6b)
10B6a
1
007-120-205
Fitting, Grease, 1/4"-28, 45°
11B6b
2
005-098-731
Bearing, 1" x 1"
12B7
2
060-00068
Bearing, Fruit Lift
Orifice Drive Arm Assembly Parts, 060-00115
Figure 47. Orifice Drive Arm Assembly Parts
58 FNS-0002-060-EN January 2017 Rev F
13BItem
Qty
Part Number
Description
14B1
1
005-098-727
Rod End, Male, RH
15B2
1
004-116-037
Nut, Jam Hex, 1/2-20
16B3
1
060-00059
Linkage, Orifice Drive
17B4
1
004-116-038
Nut, Jam Hex LH, 1/2-20
18B5
1
005-098-728
Rod End, Male LH, 1/2"
Rod End Assembly, Orifice Drive Parts, 060-00113, 060-00113-01 for Field Replacement
Figure 48. Rod End Assembly, Orifice Drive, Parts
59 FNS-0002-060-EN January 2017 Rev F
26BItem
27BQty
28BPart Number
29BDescription
1
1
060-00101
Frame (The frame contains items 1a, 1b & 1c)
1a
2
007-120-203
Fitting, Grease, 1/4"-28, Straight (Not Shown)
1b
2
005-098-731
Bearing, 1" x 1" (Not Shown)
1c
2
005-098-732
Bearing,1-1/4" x 1-1/4" (Not Shown)
2
1
060-00048
Stand
3
2
009-080-554
Caster, Total Lock, 4", SS (after 6/2016)
2 009-080-547
Caster, Swivel, 4" (7/2015 to 6/2016)
2 009-080-526
Caster, Swivel, 4" (before 7/2015)
5
5
004-352-392
Screw, Cap, Hex, 3/8-16 x 7/8"
6
4
004-111-022
Nut, Hex, #10-24, SS
7
4
004-461-025
Hook
12
2
009-080-553
Caster, Rigid, 4", SS (after 6/2016)
2 009-080-546
Caster, Rigid, 4" (7/2015 to 6/2016)
2 009-080-527
Caster, Rigid, 4" (before 7/2015)
13
1
060-00079
Locator, Waste Bin
14
16
004-111-040
Nut, Hex, 5/16-18, SS
15
18
004-816-070
Washer, Plain Narrow, 5/16, SS
16
22
004-352-315
Screw, Cap, Hex, 5/16-18 x 3/4"
Frame & Stand Assembly Parts, 060-00117
60 FNS-0002-060-EN January 2017 Rev F
Figure 49. Frame & Stand Assembly Parts
61 FNS-0002-060-EN January 2017 Rev F
Item
Qty
Part Number
Description
1 1 060-10123
Bracing Rail, RH
2 1 060-00124
Bracing Rail, LH
3 4 004-352-395
Screw, Cap, Hex, 3/8-16 x 1", SS
4 4 004-156-074
Nut, Hex, S/L, LT, 3/8-16, 304SS
5
8
004-816-082
Washer, Flat, 3/8" Wide x 1" OD x 25/64" ID x .062" Thick, SS
1 060-10125
Bracing Rail Installation Instructions
Bracing Rail Kit, 060-10126
62 FNS-0002-060-EN January 2017 Rev F
Figure 50. Bracing Rail Kit
63 FNS-0002-060-EN January 2017 Rev F
Item
Qty
Part Number
Description
1 1 060-00044
Cover, Drive, UL #R597016
2 1 060-01054
Shield, Splash, Assembly, 90° Bend (see page 69 for details)
060-00111
Shield, Splash, Curved (Obsolete-Old Style)
3 1 060-00045
Cover, Juice Components, UL #R597016
4 1 060-00123
Clip, Latch
5
24
004-401-022
Screw, Mach Truss, Nylok, #10-24 x 3/8" Phillips, SS
6 1 060-00110
Plug, Hopper Hole, UL #R597016
7 2 060-00071
Hinge, Cover, Front, Male
8 4 004-816-060
Washer, Plain Narrow 1/4", SS
*9 1 060-00025
Reservoir Lid, FDA Material
*10 1 060-00107
Stirrer, Reservoir
*11 1 060-00036
Reservoir, Juice, FDA Material
*12 1 060-00162
Faucet-Tomlinson
13
14
004-401-026
Screw, Mach Truss, #10-24 x 5/8" Phillips, SS
14 1 060-00047
Cover, Door Stand, UL #R597016
15 1 060-00035
Cover, Main Stand, UL #R597016
16 2 060-00097
Pin, Reservoir Holder
17 1 060-00032
Cover, Hopper, UL #R597016
18 1 060-00033
Cover, Back, UL #R597016
19 1 060-00046
Cover, Switch, UL #R597016
20 1 060-00090
Spacer, Switch Cover
21 1 015-03939
Name Plate
22 8 004-265-016
Rivet Blind, Pop,1/8 Dia. x 1/4 Grip
23 1 015-03937
Patent Plate
24 1 009-092-022
Container, Trash, 19-1/2" x 23-1/2" x 13"
26 1 060-00148
Decal, “Install Trash Bag On Hooks Before Juicing”
27 1 060-00120
Decal, Warning Sign
28 6 060-00125
Retainer, Back Cover
29 2 004-816-052
Washer, Plain, #10, SS
*30 1 009-210-013
Float, Cyl,1-1/2 D. x 2-5/8 Lg., Polyp
*31 1 060-00137
Frame, Reservoir Float, Pivot
*32 1 060-00140
Magnet Holder, Reservoir
*33 1 006-210-291
Magnet, Proximity, G.R.I. #PSM19, 3/16 Dia.
34 1 009-080-050
Bumper, Hopper Cover, Stem Type, 5/8" x 15/16"
35 2 006-200-267
Switch, Safety, Schmersal, AZ16
36 2 007-143-395
Strain Relief Fitting, #CD20MR-BK
37 2 004-356-012
Screw, Socket Head Cap, Button Head, #10-24 x 3/4" Lg., SS
38 4 060-02059
Button, Threaded Nut
39 1 004-401-024
Screw, Mach, Truss Head #10-24 x 1/2", SS (Phillips)
40 2 009-654-003
Holder, Wire
41 3 006-270-141
Tie, Wire
42 1 004-385-012
Screw, Flat Head, #6-32 x 3/4" Lg., SS
44 4 004-392-174
Screw, Pan Head, #8-32 x 1/2" Lg., Spanner Type, SS
45 2 060-00524
Strip, Backing
46 1 060-00121
Decal, Warning Sign, Shear
47 2 006-200-489
Funnel Adapter with Long Key
48 1 007-160-029
Grommet, 7/16 Dia Hole x 15/16 OD Use on SS Covers Only
49 1 009-097-002
Cable Tie Holder
50 4 004-156-041
Nut, Hex, #10-24, Self Locking, SS
51 2 004-385-028
Screw, Flat Head, #8-32 x 3/8" Lg., Spanner Type, SS
52 2 004-356-013
Screw, Socket Head, Cap, Button Head, #10-24 x 1" Lg., SS
53 4 004-806-030
Washer, Lock, #10, SS
54 2 060-00104-B
Decal, Warning Sign, English/Spanish
Covers, Items 3, 14, 17, & 18 Include the Following Parts:
4 009-425-019
Latch, Spring Toolhead, Southco #57-T-10 (items 3, 14, 17 & 18)
6
Rivet, Blind,1/8 Dia x 3/8, Alum. (Items 3, 17 & 18)
2
Rivet, Blind,1/8 Dia x 1/4, Alum. (item 14 only)
Covers, Items 3, 14, & 17 Include the Following Hinges:
1 060-00073
Hinge, Cover, Hopper (Quantity of (1) on Item 17 above)
2 060-00072
Hinge, Front Cover, Female (Quantity of (2) on Item 3 above)
1 060-00080
Hinge ,Door, Stand (Quantity of (1) on Item 14 above)
1 060-07000
Reservoir Assembly with Lid, Float, Stirrer and Faucet
mounts in front of Schmersal switch
Cover Assembly Parts, ABS, 060-00118
* Part number for complete Reservoir Assembly (Items 9, 10, 11, 12, 30, 31, 32 & 33):
64 FNS-0002-060-EN January 2017 Rev F
38
54
54
Figure 51. Cover Assembly Parts, ABS
65 FNS-0002-060-EN January 2017 Rev F
Item
Qty
Part Number
Description
1 1 060-01036
Hopper Modification
2 1 060-01038
Cover, Main
4 1 060-01055
Cover, Door
5 1 060-01044
Spacer, Switch Cover
6 1 060-01042
Cover, Hopper Switch
1 060-10127
Cover, Hopper Switch, SS, Assembly for Field Replacement (includes items 6, 29, 33) – see Page 68 for details
7 1 060-01041
Cover, Drive, SS
8 1 060-01040
Cover, Back
1 060-10128
Cover, Back, SS, Assembly for Field Replacement (includes items 8, 15, 17, 21) – see Page 68 for details
9 1 060-01025
Shield, Clear
10 1 060-01024
Bracket, RH
11 1 060-01024-01
Bracket, LH
12 1 060-01060
Cover, Hopper
13 1 060-01061
Cover, Juice, Assembly, SS
14 1 009-425-019
Latch, Spring Toolhead
15 2 060-00120
Sign, Warning ,Cover Switches
16 1 009-450-040
Assembly Instructions
17 1 009-450-041
Cleaning Instructions, White Mylar w/Black Letters, 8.5" x 11"
18
11
004-401-022
Screw, Mach Truss, Nylok, #10-24 x 3/8" Phillips
19 4 004-156-041
Nut, S/L, #10-24, SS
21 1 060-00122
Sign, Warning, Moving Juicer
22 1 015-03937
Patent Plate
23 1 015-03944
Name Plate
24
10
004-260-017
Rivet, Pop,1/8 Dia x 1/8 Grip
25 6 060-00125
Retainer, Back Cover
26 1 009-097-002
Cable Tie Holder
28 1 060-05058
Key Ring & Key (Not Shown)
29 1 060-00083
Label, On/Off
30 1 060-00121
Warning Label, Shear, Hopper
31 2 060-00097
Pin, Reservoir Holder
32 1 009-080-050
Bumper, Stem Type, 5/8" x 15/16"
33 1 060-00104
Decal, Warning Sign, Hand Crush, English/Spanish
Covers, Items 4, 12, & 13 Include the Following Parts:
3 009-425-019
Latch, Spring Toolhead, Southco #57-T-10 (Items 4, 12 & 13)
4 Rivet, Blind,1/8 Dia x 3/8, Alum. (Items 12 & 13)
2 004-265-017
Rivet, Pop,1/8 Dia x 1/8 Grip (Item 4 only)
Covers, Items 4, 12, & 13 Include the Following Hinges:
1 060-00080
Hinge, Door, Stand (Hinge, Quantity of (1) on Item 4)
1 060-00073
Hinge, Cover, Hopper (Hinge, Quantity of (1) on Item 12)
2 060-00072
Hinge, Front Cover, Female (Hinges, Quantity of (2) on Item 13)
Cover Assembly Parts, Stainless Steel, 060-01001
66 FNS-0002-060-EN January 2017 Rev F
33
Figure 52. Cover Assembly Parts, Stainless Steel (Page 1 of 2)
67 FNS-0002-060-EN January 2017 Rev F
Figure 52. Cover Assembly Parts, Stainless Steel (Page 2 of 2)
68 FNS-0002-060-EN January 2017 Rev F
Item
Qty
Part Number
Description
1 1 060-01025
Shield, Clear
2 1 060-01024
Bracket, Clear Shield, RH
3 1 060-01024-01
Bracket, Clear Shield, LH
4 4 004-401-022
Screw, Mach Truss, Nylok, Phil, 10-24 x 3/8"
5 4 004-156-041
Nut, Hex S/L, 10-24,SS
Splash Shield Assembly Parts, 060-01054
69 FNS-0002-060-EN January 2017 Rev F
Figure 53. Splash Shield Assembly Parts
Item
Qty
Part Number
Description
1 3 060-00120
Decal, Warning Sign (Decals on item 3, 14 & 17 Interior)
3 3 060-00121
Decal, Warning Sign ((1) on item 3, (1) on Hopper Side & (1) Back of Hopper)
4 1 009-450-040
Decal, Component Assembly Instructions (Decal on item 3)
5 1 009-450-041
Decal, Cleaning Instructions (Decal on item 18)
6 1 060-00122
Decal, Warning Sign, “Moving Juicer” (Decal on item 18)
7 1 060-00083
Label, On/Off, UL #NNP-101 (Label on item19)
8 1 060-00082
Decal, Warning Sign, “Do Not Open” (Label on item 17-Exterior)
9 3 009-450-034-01
Decal, Base Fruit, Recessed (Decals on items (1) 14 & (2) 15)
10 4 009-450-031
Decal, Logo, Fresh 'n Squeeze, (Decals on items (1) 1, ( 1) 3 & (2) 17)
11 3 009-450-033
Decal, Roof, Fruit (Decals on items 3, 17 & 18)
13 2 060-00193-01
Bumper, Urethane x 26" Lg (Bumpers on item 15)
14 2 060-00193-03
Bumper, Front, Urethane x 7-1/2" Lg (Bumpers on item 14)
15 2 060-00104-B
Decal, Warning Sign, English/Spanish ((1) inside item 3, (1) on item 19)
Decals, Warning Labels, Bumpers
The referenced item numbers in the description above within parenthesis refer to the item numbers on Pages 64-65.
70 FNS-0002-060-EN January 2017 Rev F
15
15
Figure 54. Decals, Warning Labels, Bumpers
71 FNS-0002-060-EN January 2017 Rev F
Item
Qty
Part Number
Description
110 Volt Parts
1
4
004-401-022
Screw, Mach, Truss #10-24 x 3/8", SS (Phillips)
2
2
004-440-004
Screw, Tap “F” #6-32 x 3/8", SS (Phillips) (Not Shown)
3
1
060-00076
Switch Plate
6
1
060-00168
Electrical Box Assembly (115 V)
7
1
006-061-003
Wire Nut #74-B (Not Shown)
*8
1
060-00141
Switch Bracket
9
1
060-00292
Field Replacement Gear Motor (110 V)
10
1
006-220-014
Terminal #10 Ring End For 10-12 Ga
11
1
060-00096-03
Wire, 20 Ga. x 5" Lg., White (Not Shown)
*12
1
006-210-290
Prox Switch, NC, With Gray Leads
13 13a 13b
1 1 1
060-00094 006-270-194 006-080-071
Supply Wire with plug and connector Connector, cord, Hubbell #NHC-1023-CRN Power Cord x 10’ LG with plug
14
1
060-00527
Cable (Back Cover)
15
1
060-00527-01
Cable (Cart Door)
220 Volt Parts
1
4
004-401-022
Screw, Mach, Truss #10-24 x 3/8", SS (Phillips)
2
2
004-440-004
Screw, Tap “F” #6-32 x 3/8", SS (Phillips)
3
1
060-00076
Switch Plate
6
1
060-00169
Electrical Box Assembly (220v – 50 Hz)
*8
1
060-00141
Switch Bracket
9
1
060-00293
Field Replacement Gear Motor (220 V – 50 Hz)
9a
1
060-00106-03
Field Replacement Gear Motor (220 V – 60 Hz)
10
1
006-220-004
Terminal #10 Ring End For 14-16 Ga.
*12
1
006-210-290
Prox Switch, NC, With Gray Leads
13 13a 13b
1 1 1
060-00198 006-270-194
006-080-072
Supply Wire (220 V 50 Hz) Connector, cord, Hubbell #NHC-1023-CRN Power cord x 10’ Lg, 14 GA (no plug), Olflex H07RN-F
14
1
060-00525
Cable (Back Cover)
15
1
060-00525-01
Cable (Cart Door)
16
1 Plug (Depends On Machine Destination) (Not Shown)
17
1
009-450-057
Decal, Electrical Hazard (Not Shown)
18
1
060-00522
Schmersal Switch Conversion (Not Shown)
Electrical Parts, 060-00034
* Machines equipped with high level switches, all others have two proximity switches on juicing cover.
72 FNS-0002-060-EN January 2017 Rev F
13b
13a
Figure 55. Electrical Parts
73 FNS-0002-060-EN January 2017 Rev F
Item
Qty
Part Number
Description
1
1
060-00167
Electrical Box, Sprecher-Schuh M.S.
2
1
006-040-062
Under volt Release “Sprecher-Schuh” KT4-CUXKD
3
1
006-190-054
Manual Starter “Sprecher-Schuh” KT4-C2A-C16
4
2
007-146-010
Nut, Tru-Seal, 1/2 NPT
5
2
007-486-118
Sealing Ring Hubbell #20509001
6
1
006-060-044
Cord Conn. T&B #2682 (1/2 NPT -90°)
7
1
060-00538
Switch Diaphragm
8
1
006-221-066
Terminal Block, Curtis #1505 W
9
2
006-060-074
Cord Conn. T&B #2671 (3/8 NPT –Straight)
10
2
007-146-009
Nut, Tru-Seal, 3/8 NPT
11
1
060-00074
Panel
12
2
004-397-137
Screw, Mach, Round, #10-24 x 3/8", SS
13
1
060-00075
Box Mounting Plate
14
8
004-397-077
Screw, Mach, Round, #8-32 x 1/2", SS
15
2
060-00096-01
Jumper Wire, 12 Ga. x 2 1/4" Lg.
16
1
060-00537
Frame - Diaphragm
17
2
004-352-383
Screw, Cap, Hex, 3/8 -16 x 1/2", SS
18
2
004-816-080
Washer, Plain Narrow 3/8", SS
19
1
060-00165
Spacer
20
1
060-00166
Din Rail, Motor Starter Mounting
21
1
006-060-077
Cord Conn., Straight, T&B #2673 (1/2 NPT x 1/2 Dia. Cord)
22
2
004-816-052
Washer, Plain, #10, SS
23
2
007-143-396
Strain Relief Fitting
24
2
006-090-245
Plug, Snap-In, Nylon
25
4
004-430-002
Screw, #4 x 3/8" Lg. Type "B", SS
26
2
007-143-397
Nut, Locking, PG11
Electrical Box Assembly Parts (115 Volt), 060-00168
74 FNS-0002-060-EN January 2017 Rev F
Figure 56. Electrical Box Assembly Parts (115 Volt)
75 FNS-0002-060-EN January 2017 Rev F
Item
Qty
Part Number
Description
1
1
060-00167
Electrical Box, Sprecher-Schuh M.S.
2
1
006-040-062
Under volt Release “Sprecher-Schuh” KT4-CUXKD
3
1
006-190-063
Manual Starter “Sprecher-Schuh” KT4-C2A-C10
4
2
007-146-010
Nut, Tru-Seal, 1/2 NPT
5
2
007-486-118
Sealing Ring Hubbell #20509001
6
1
006-060-044
Cord Conn. T&B #2682 (1/2 NPT -90°)
7
1
060-00537
Frame - Diaphragm
8
1
006-221-079
Terminal Block, Phoenix G5/6
9
2
006-060-074
Cord Connector, T&B #2671 (3/8 NPT –Straight)
10
2
007-146-009
Nut, Tru-Seal, 3/8 NPT
11
1
060-00074
Panel
12
2
004-397-137
Screw, Mach, Round, #10-24 x 3/8", SS
13
1
060-00075
Box Mounting Plate
14
6
004-397-077
Screw, Mach, Round, #8-32 x 1/2", SS
15
1
060-00096-03
Jumper Wire, 20 Ga. x 5" Lg
16
1
060-00096-02
Jumper Wire, 12 Ga. x 10" Lg
17
2
004-352-383
Screw, Cap, Hex, 3/8 -16 x 1/2", SS
18
2
004-816-080
Washer, Plain Narrow 3/8", SS
19
1
006-240-027
Transformer, Signal #DP241-4-120
20
6
006-221-081
Terminal, Fully Insul., Panduit #DNF18-206FIB-C
21
2
060-00170
Stand-Off, Terminal Strip
22
2
004-397-104
Screw, Mach, Round, #8-32 x 1-1//4" Lg, SS
23
1
004-397-072
Screw, Mach, Round, #8-32 x 1/4" Lg, SS
24
2
004-816-052
Washer, Plain, #10, SS
25
1
060-00165
Spacer
26
1
060-00166
Din Rail, Motor Starter Mounting
27
1
006-060-077
Cord Conn., Straight, T&B #2673 (1/2 NPT x 1/2 Dia. Cord)
28
A/R
009-455-004
Marker Pins, Phoenix #BNB, Set 10 Thru 15
29
1
060-00194
Mounting Pad – Terminal Block
30
2
004-440-001
Screw, Mach, Round Head, #4-40 x 3/4" Lg, SS
31
3
060-00096-07
Jumper Wire, 20 Ga. x 10" Lg.
32
A/R
Wire Markers
33
2
007-143-396
Strain Relief Fitting
34
2
006-090-245
Plug, Snap-In, Nylon
35
1
060-00538
Diaphragm - Switch
36
4
004-430-002
Screw, #4 x 3/8" Lg. Type "B", SS
37
2
007-143-397
Nut, Locking, PG11
Electrical Box Assembly Parts (220 Volt), 060-00169
76 FNS-0002-060-EN January 2017 Rev F
Voltage Transformer (Mounted under Terminal Block)
Terminal Block
Undervoltage Coil Motor Starter
Electrical Box
77 FNS-0002-060-EN January 2017 Rev F
Figure 57. Electrical Box Assembly Parts (220 Volt)
Item
Qty
Part Number
Description
1
6
006-220-004
Terminal, #10 Ring End for 16-14 Ga
2
2
004-397-137
Screw, Mach. Round Head, #10-24 x 3/8, SS
3
2
004-111-022
Nut, Hex, #10-24, SS
4
1
006-090-242
Hole Plug, Hoffman #AS075 (3/4)
5
1
006-060-044
Connector, Cord, 1/2 NPT, 90°
6
1
007-486-118
Sealing Ring, Hubbell #205-09-001
7
1
007-146-010
Nut, Tru-Seal, 1/2 NPT
10
4
004-352-398
Screw, Cap, Hex, 3/8-16 x 1-1/4, SS
11
12 4 4
004-806-070
004-816-080
Washer, Lock Reg, 3/8", SS Washer, Plain Narrow 3/8", SS
13
2
060-00066
Base, Motor
14
1
007-661-052
V-Ring, Seal, C/R #400161 (5/8)
110 Volt-60Hz (See Note 1)
8
1
060-00093
Motor Wire, 110/220 Volt, 60 Hz
9
1
060-00292
Field Replacement Gear Motor (110 V) (See Note 3)
220V Volt-60Hz (See Note 1)
8
1
060-00093
Motor Wire, 110/220 Volt, 60 Hz
9
1
060-00106-03
Field Replacement Gear Motor (220 V – 60 Hz) (See Note 4)
220 Volt-50Hz (See Note 2)
8
1
060-00197
Motor Wire, 220 Volt, 50 Hz
9
1
060-00293
Field Replacement Gear Motor (220 V – 50 Hz) (See Note 5)
Motor Assembly Parts (110 Volt), 060-00106 and (220 Volt), 060-00196
Note 1: 006-035-022 Capacitor, 60 Hz, 590 mfd (for Reliance only)
006-035-030 Capacitor, 60Hz, 324-389 mfd (for Baldor only) 006-200-016 SINPAC Switch, Stearn #47210402UA, 115Vac, 50/60Hz, Max. Start Cap. Current
40 amps, Cut Out Voltage 130
Note 2: 006-035-026 Capacitor, 50 Hz, 460-552 mfd
006-200-016 SINPAC Switch, Stearn #47210402UA, 115Vac, 50/60Hz, Max. Start Cap. Current
40 amps, Cut Out Voltage 130
Note 3: 060-00292 Gear Motor, 1 HP, 110V-60 Hz Field Replacement (Does not require motor wire, item 8,
motor base, item 13, or fasteners, items 10, 11, and 12).
Note 4: 060-00106-03 Gear Motor, 1 HP, 220V-60 Hz Field Replacement (Does not require motor wire,
item 8, motor base, item 13, or fasteners, items 10, 11, and 12).
Note 5: 060-00293 Gear Motor, 1 HP, 220V-50 Hz Field Replacement (Does not require motor wire, item 8,
motor base, item 13, or fasteners, items 10, 11, and 12).
78 FNS-0002-060-EN January 2017 Rev F
Figure 58. Motor Assembly Parts
79 FNS-0002-060-EN January 2017 Rev F
Item
Part Number
Description
1
060-00084-B
Rod, Orifice Clean Out
2
009-080-328
Brush, Metal Wire, Plastic Bristles, 1" Diameter
3
009-080-327
Brush, Plastic
4
003-091-001
CorKlean Cleaner, 10 lb.
5
009-092-019
Decanter, 1 Gallon, Translucent
6
009-425-020
Key, Tool Head
7
009-710-031
Sharpening Stone
8
009-092-018
Cutter Cap, Red
9
060-011-27
CorKlean Cleaning Kit (Not Shown)
10
575066
Grease, 2FG Select, 14 oz. Tube (Not Shown)
Miscellaneous Parts
Figure 59. Miscellaneous Parts
80 FNS-0002-060-EN January 2017 Rev F
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