Important Safety Information ······································ 4
Specifications ·························································· 6
General Information ·················································· 7
Operating Instructions ············································· 10
Operator Do's and Don'ts ·········································· 13
Cleaning Instructions ··············································· 14
Maintenance ··························································· 20
Troubleshooting Table ············································ 27
Troubleshooting ····················································· 28
Rebuilding ····························································· 34
Rebuild Tooling Kit and Spare Parts Kit ····················· 48
Juicing Parts, 060-00099 ··········································· 50
Hopper Assembly Parts, 060-00043 ···························· 52
Drive Parts, 060-00103 ··············································· 54
Upper Drive Arm Assembly Parts, 060-00116 ··············· 56
Rod End Assembly, Upper Cup Drive Parts 060-00114,
060-00114-01 for Field Replacement ···························· 57
Orifice Drive Arm Assembly Parts, 060-00115 ··············· 58
Rod End Assembly, Orifice Drive Parts, 060-00113,
Updates to specifications and part numbers for
assemblies 060-00099-F, 060-00103-F, 060-00034-D,
060-00168-C, 060-00169-C, 060-00106C, 060-00196-C
FNS-0002-060-EN
A
09/15/14
Entire manual
Updates, modifications and alignment to JBT global
version control and inventory standards
FNS-0002-060-EN
B
12/15/15
Entire manual
Addition of new Fresh 'n Squeeze logo
FNS-0002-060-EN
C
3/1/16
62
Updates for part number information for assembly
060-00118
FNS-0002-060-EN
D
8/9/16
40, 50, 51, 60
Update of torque values and illustration on Page 41.
Updates for part number information for assemblies
060-00117, 060-00099
FNS-0002-060-EN
E
12/14/16
Entire manual
Edits and additions
FNS-0002-060-EN
F
1/19/17
50, 51
Update to parts list/drawing for Juicing Parts, 060-00099
Important Safety Information
You can help prevent personal injury and/or property damage.
Please read this manual carefully before operating the Multi-Fruit Juicer.
DO NOT attempt any operation until you understand exactly how the machine functions.
If uncertainty remains after studying this manual, please contact John Bean Technologies
Corporation.
We're here to help. With proper handling, the JBT Multt-Fruit Juicer will provide safe, efficient
and convenient service for years to come.
Revision History
4 FNS-0002-060-EN January 2017 Rev F
Safety Labels
The safety labels shown below appear on the Juice Extractor. Safety labels provide essential
instructions on how to avoid possible hazards.
Please, for your safety: FOLLOW THOSE INSTRUCTIONS AT ALL TIMES.
Should the Juicer safety labels become damaged or unreadable, contact JBT Corporation for
replacement labels.
Safety Instructions
Carefully review the following safety instructions.
Make them a habit when using the JBT Corporation Multi-Fruit Juicer.
1. If Juicer continues to run when any access cover is open, the interlock switch is defective.
Turn Juicer off immediately. Call for service.
2. Prevent unauthorized access to Juicer by locking all covers with supplied key.
3. Prevent unauthorized operation of Juicer by placing electrical plug inside cart door.
4. NEVER attempt to make any safety device inoperative.
5. NEVER operate or perform maintenance or repair work on the Juicer when taking any kind of
drug or sedative, when under the influence of alcohol, or when fatigued.
6. ALWAYS check adjustment of all nuts, bolts, and screws after installation, repair, or periodic
maintenance.
5 FNS-0002-060-EN January 2017 Rev F
Specifications
Technical Specifications
Fruit size: 2 1/2" to 3 3/4" diameter (6.5 cm to 9.5 cm)
Oranges — FL: ·································· 125 to 50 count
Oranges — CA: ································· 138 to 48 count
Grapefruit — FL: ································ 56 to 48 count
Hopper capacity: ································ 40 Ib. (1 carton) (18 kg)
Reservoir capacity: ····························· 3.5 gal. (1 carton) (13.2 liters)
Waste container capacity: ···················· 40 Ib. of peel (2 cartons) (18 kg)
Speed: ············································· 20 fruit/minute
(20 to 60 gallons/hour)
(75 to 225 liters/hour)
Electrical Specifications
115V, 60 Hz Single Phase 20 AMP Service on a dedicated circuit
10 GA. wire — up to 200 ft. from main breaker panel
or
220 VAC, 50 Hz / 60Hz Single Phase 16 AMP Service
10 GA. wire — up to 200 ft. from main breaker panel
Shipping Specifications
Machine With Stand:
Height: 67" (170 cm)
Width: 27" (69 cm)
Depth: 32" (81 cm)
Weight: 535 Ibs (243 kg)
Patents
U.S. Patents - #4905586 and #4922814
and Patents Pending
6 FNS-0002-060-EN January 2017 Rev F
General Information
The JBT Corporation Juicer is designed to provide years of dependable service. It uses a
unique patented design to extract every available amount of juice from the fruit with the
least amount of peel oil. The peel is completely separated from the juice and juice sacs
before being compressed and strained.
The machine will juice all types of citrus — oranges, grapefruit, lemons, limes, tangerines,
etc. — without changing or adjusting parts. In fact, different varieties and sizes of fruit can
be juiced to create various fruit juice blends.
Clean-up is simple, requiring disassembly of only five parts. All waste material — peel,
membranes, and seeds — is collected in a disposable garbage bag for easy removal and
disposal.
The Juice Extractor is solidly built using heavy duty components in all assemblies, including
the drive. It is simple to operate and uses a minimal number of parts.
ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment
damage.
Before plugging the Multi-Fruit Juicer into an electrical outlet, the following steps
must be performed:
1. Locate the Multi-Fruit Juicer on a level surface.
This will prevent fruit feed problems.
CAUTION: WHEN MOVING JUICER, ALWAYS TRANSPORT ON LEVEL SURFACE.
USE RAMPS IF NECESSARY. AVOID LEDGES, IRREGULAR FLOORS
OR DRAIN INDENTIONS. TO AVOID TIPPING, NEW JUICER UNITS ARE
SHIPPED WITH BRACING RAILS. UNITS IN THE FIELD CAN BE
UPGRADED USING THE BRACING RAIL KIT.
SEE FIGURE 5 FOR INSTALLATION INFORMATION.
2. Lock both rear casters.
To lock, push down on caster with foot. To unlock, push again with foot.
3. Check waste container.
Open cart door to verify that waste container is in place. A plastic bag may be
attached to the hooks above the waste container (30 gallon capacity or equivalent).
4. Check juicing components.
a. Twist and pull juice nozzle off.
b. Use key to unlock juicing components cover. Open cover and check that juicing
components are installed and securely fastened. See Figure 3, Page 9.
5. Close and lock all access covers.
There are 4 separate access covers: hopper cover, juicing components cover, cart
door (cover) and back cover.
NEVER operate juicer unless all covers are in place.
6. Replace juice nozzle. Wet the o-ring before installing the nozzle.
7. Make sure juice reservoir is firmly in place.
8. Make sure juice reservoir valve is in closed position.
9. Check the hopper for foreign objects.
Remove any foreign objects found in the hopper.
10. Make sure floor area around Juicer is clean and free of obstructions and water.
Wear appropriate non-slip footwear when water is necessary.
10 FNS-0002-060-EN January 2017 Rev F
Figure 5. Bracing Rail Installation
11 FNS-0002-060-EN January 2017 Rev F
Juicing
CAUTION: DO NOT RUN JUICER WITHOUT FRUIT FOR MORE THAN ONE MINUTE.
EQUIPMENT DAMAGE MAY RESULT.
1. Turn on Juicer.
Push the "ON-OFF" button to "ON" position.
2. Fruit may be fed into Juicer one at a time (Single Feed) or in bulk.
a. SingleFeed
Remove hopper single feed hole cover.
Twist and pull cover to remove.
Drop fruit individually down single-feed chute through hole in hopper cover.
DO NOT overload chute or fruit will accidentally be double fed.
b. Bulk Feed
Unlock and open the hopper cover.
Dump up to one carton (40 Ibs.) of fruit into the hopper.
Fruit may be divided between the carton and carton lid for ease of lifting.
3. DO NOT use the single-feed chute when hopper is full.
Fruit will accidentally be double fed.
4. Turn-off Juicer.
Push the "ON-OFF" Switch to the "OFF" position.
5. Stir juice.
Use stirrer handle to stir juice in reservoir before filling containers.
6. Fill containers.
Place container under juice reservoir valve. Open valve by turning lever until
container is full.
7. Clean Juicer.
If finished juicing, clean Juicer as soon as possible.
(See Page 14 for cleaning instructions.)
12 FNS-0002-060-EN January 2017 Rev F
Do's
Don'ts
Unplug juicer before opening juicing component
door
DO NOT open juicing component door before
unplugging
Stop juicer when cups are in most open position
DO NOT stop juicer when cups are in closed
position
Use light water spray when rinsing juicer
DO NOT use high pressure or volume water when
rinsing juicer
When hopper cleaning, use spray bottle and damp
towel
When hopper cleaning, DO NOT use chemical
dosage and water system
Use spray bottle with cleaner on main frame
casting in juicing components area
DO NOT use chemical dosage and water system
to clean main casting (can result in mechanical
damage)
Rinse sanitizer off juicer five minutes after applying
DO NOT leave sanitizer on juicer without rinsing
(can damage aluminum)
Use fruit within size range (2-1/2" to 3-7/8"
diameter)
DO NOT use oversized fruit
Use fruit within size range (2-1/2" to 3-7/8"
diameter)
DO NOT use small fruit
(can result in double feed and cause cups to break)
Inspect and test safety switches and door locks
weekly
DO NOT use juicer if safety switches are not work
properly
Install juicing components using spanner tool;
tighten spanner nuts and screw from top to bottom
DO NOT hand tighten spanner nuts and screw
(can result in major equipment damage)
Install orifice tube into slot on lower arm
(see Figure 6 on Page 19)
DO NOT install orifice tube on top of lower arm slot
(see Figure 6 on Page 19)
Inspect cutter daily.
Replace if damaged; adjust and tighten screw
If cutter is damaged, loose or dull, juice quality and
yield can be impacted
Mix juice and pulp slowly to reduce foam in
reservoir
DO NOT mix juice quickly in reservoir (can result in
foam and off flavor)
Operator Do's and Don'ts
13 FNS-0002-060-EN January 2017 Rev F
Cleaning Instructions
ALWAYS follow cleaning and maintenance schedules in this manual to prevent
equipment damage.
Clean Juicer as soon as possible after juicing. Use a soft towel or sponge to wipe
equipment parts. DO NOT use abrasive pads such as steel wool.
The recommended cleaner is JBT Corporation brand CorKlean. CorKlean is a low-foaming
alkaline equipment cleaner. It is safe on aluminum, 100% water soluble and free rinsing.
CorKlean has been especially formulated for cleaning food processing equipment and is
USDA accepted. Follow instructions on cleaner label for dilution.
1. Turn-off Juicer with Juicing Component cups separated.
Open Upper Cup to highest position.
2. DISCONNECT ELECTRICAL PLUG.
3. Pull Juicer to clean-up area, if one is available.
4. Brush all loose peel into waste container or bag.
5. Empty and rinse waste container.
14 FNS-0002-060-EN January 2017 Rev F
MOVING SPLASH GUARDS WHEN CLEANING CAN CAUSE SPLASH GUARDS
TO MISALIGN AND BREAK
DO NOT PULL OUT
OR MOVE UPPER
SPLASH GUARD
WHEN CLEANING
DO NOT PULL OUT
OR MOVE LOWER
SPLASH GUARD
WHEN CLEANING
6. DO NOT move or pull out splash guards.
7. Remove juicing components.
a. Cups should be separated. (Juicer should have been turned off with cups in the
separated position.)
b. Remove splatter shield by sliding upwards off mounting screws.
CAUTION:DONOTPLACEHANDSORFINGERSBETWEENCUPS.
c. Grasp upper cup and pull out pin just above it. Place upper cup in waste
container.
d. Remove lower cup by removing spanner nuts on either side of lower cup.
(Spanner wrench is provided to loosen/tighten spanner nuts).
Place lower cup in waste container.
CAUTION: CUTTER AND KNIVES ARE SHARP.
e. Install red protective cap on cutter.
(Red protective cap is provided.)
f. Grasp juice manifold and orifice tube firmly. Remove entire juicing components
assembly.
g. Grasp orifice tube and pull out of strainer tube.
h. Remove strainer tube from inside juice manifold by turning tube counter-clockwise
and sliding out. (Spanner wrench is provided to loosen/tighten strainer tube.)
Place juicing components into waste container.
15 FNS-0002-060-EN January 2017 Rev F
8. Prepare cleaning solution.
JBT Corporation brand CorKlean is recommended, see Page 14.
Read the product label. Follow the manufacturer's mixing directions and safety
precautions.
9. Immerse all components in cleaning solution.
Use the blunt end of plastic rod provided to displace any fruit material lodged in the
bore of the orifice tube.
Use pointed end of plastic rod to displace any fruit material lodged in cup fingers.
10. Scrub components.
Use a brush, towel, or sponge. DO NOT use abrasive pads such as steel wool.
Thoroughly rinse with clean water, then thoroughly rinse with sanitizer solution.
Follow the manufacturer's mixing directions and safety precautions.
11. For best results, soak strainer tube overnight.
After soaking overnight, rinse the strainer tube thoroughly before using. Check that all
strainer tube holes are clean. Clean strainer tube with a hard spray from a hose
while moving orifice tube back and forth in strainer tube. Rinse thoroughly with
sanitizer solution. Allow to air dry.
12. If possible, hose down juicing area and cover.
If location prohibits using a hose to clean juicing area and cover, ensure waste
container is in place. Wash down the exposed juicing area and cover with a sponge
or spray applicator using the recommended cleaning solution. Cover may be rinsed in
place or removed by lifting it off the hinges. Allow to stand for two minutes before
rinsing thoroughly with water.
13. Re-assemble juicing components.
Start by re-assembling strainer tube into juice manifold. Tighten with spanner wrench.
Insert orifice tube into bottom of strainer tube. Mount juice manifold assembly onto
locating pins with orifice tube notch engaging lower drive. Tighten spanner screw with
spanner wrench. Remove red protective cap from cutter. Install lower cup and tighten
spanner nuts with spanner wrench. Install upper cup by slipping pin into stem hole.
Install splatter shield.
Refer to Figure 6.
14. Verify that orifice tube is properly installed (Figure 7).
15. Remove wax build-up as needed.
Cups, hopper and other parts may acquire a build-up of wax over time.
a. Soak cups for five minutes in an ammonia cleaning solution.
Rinse thoroughly with sanitizer solution.
b. Wipe hopper and other parts with a cloth soaked in ammonia cleaning
solution.
16 FNS-0002-060-EN January 2017 Rev F
16. Remove orange discoloration as needed.
Equipment may exhibit some build-up or orange coloration over time.
CorKlean solution should remove this. Wipe with a cloth soaked in any pine based
cleaner to remove discoloration from plastic covers.
Rinse thoroughly with sanitizer solution.
17. Clean Tomlinson faucet.
Daily cleaning is crucial to the performance, maintenance and sanitation of the
faucet.
Take apart handle assembly and flush with clean water, then sanitize.
17 FNS-0002-060-EN January 2017 Rev F
Figure 6. Juicing Components
18 FNS-0002-060-EN January 2017 Rev F
Figure 7. Proper Orifice Tube Installation
19 FNS-0002-060-EN January 2017 Rev F
Maintenance
Before performing any maintenance,
DISCONNECT ELECTRICAL PLUG.
After every juice run:
1. Check cutter and knives for sharpness.
Refer to Figure 8 to determine condition of cutter.
If dull, sharpen with a whetstone provided.
Refer to Figure 8 to sharpen cutter.
If cutter is severely damaged or rolled over, replace cutter.
a. Cutter removal:
CAUTION: CUTTER AND KNIVES ARE SHARP.
b. Cutter installation:
Disassemble juicing components (Figure 3, Page 9). Loosen set screw under front knife
(make sure screw is backed out far enough to clear cutter). Cutter should lift out, if not, tap
the cutter lightly from inside the juice manifold with a 1-1/4" diameter rod (hammer handle).
Install red protective cap provided onto cutter. After red protective cap is installed, remove
cutter. Handle cutter with care to avoid direct contact with sharp edge.
Align arrows on cutter and juice manifold to seat cutter. Make sure cutter is fully seated.
Tighten set screw. (DO NOT over-tighten.)
20 FNS-0002-060-EN January 2017 Rev F
Figure 8 Sharpening Cutter
21 FNS-0002-060-EN January 2017 Rev F
Maintenance (continued)
2. Check orifice tube for damage.
Refer to Figure 9.
Replace tube when:
a. Chunks are missing from top end.
b. Score marks 1/32" or deeper appear along the length of the tube.
Figure 9. Severely Damaged Orifice Tube
3. Check for loose or missing nuts and bolts.
a. Tighten or replace nuts and bolts as necessary.
b. DONOT exceed torque ranges specified in Service Manual.
c. ALWAYS use JBT Corporation recommended spare parts.
22 FNS-0002-060-EN January 2017 Rev F
Periodic Inspection
Perform the following steps every week.
1. Test all access cover interlock switches.
Juicer should stop automatically when any access cover is opened. Individually open and
close the four access covers (hopper, juice components, cart and back). If juicer continues to
run when any access cover is opened, the interlock switch is defective.
Stop the juicer and replace the defective interlock switch immediately.
See Troubleshooting Section.
2. Check all fasteners for tightness.
Check especially on the Sprockets, Crank Arms, Fruit Lift, and Hopper.
3. Check chain for tightness.
Refer to Figure 10.
Chain should have 1/4 inch maximum slack on top side. To adjust, (see Figure 11) loosen the four
bolts holding the gearbox base to frame, move motor/ gearbox to the correct adjustment.
(If necessary, use a small board to pry between frame and motor.)
CAUTION: DO NOT OVER TIGHTEN CHAIN.
4. Check chain and sprockets for rust.
Lubricate chain and sprockets should rust appear. JBT Select FG Spray (Non-Drip),
p/n 575054, is recommended.
5. Lubricate the seven grease fittings with JBT Select 2FG grease, p/n 575066.
Figure 10. Checking Chain Slack
23 FNS-0002-060-EN January 2017 Rev F
Figure 11. Loosening Bolts on Base of
Motor and Prying Motor
6. Check oil level in gearbox.
Refer To Figure 12.
If Juicer has been laid on its side for any reason (i.e., during shipping), or if there is any
evidence of oil leak, check gearbox for proper oil level. Remove back cover. Oil level plug is
located on the left side of gearbox. Filler plug is located on the top of the gearbox.
Use S.A.E. 40W oil only.
7. Check hopper bump button.
Refer to Figure 13.
Replace bump button if it has worn to less than 1/8" high. To locate hopper bump button, remove
hopper. If hopper does not lift out, see Troubleshooting, Page 28, item 'a', to remove electrical
switch cover.
a. Hopper removal:
Fruit lift (upper cup drive) must be in down position. Remove two spanner screws using
spanner wrench. Remove hopper.
b. Hopper installation:
DO NOT over tighten spanner screws. Hopper is designed to be loose. Hopper must be free
to "bump" during each cycle to prevent fruit bridging.
8. Check alignment of fruit lift.
Refer to Figure 14.
Fruit lift agitator dividers must align with the middle of slots in bottom of hopper.
a. Fruit lift adjustment:
Refer to Figure 15.
Loosen the two cap screws attaching the fruit lift to upper cup drive arm. Adjust fruit lift.
Tighten cap screws.
b. Fruit lift repair:
If fruit lift is damaged (bent, but not broken), it can be removed and straightened.
Remove hopper before fruit lift. Straighten fruit lift.
Reinstall fruit lift with Loctite #242 on cap screws.
9. Check to make sure two plastic bearing buttons have been installed on bottom face of
fruit lift. Refer to Figure 16.
Figure 14. Fruit Lift Alignment Figure 15. Fruit Lift Bolts
Figure 16. Fruit Lift Plastic Bearings
26 FNS-0002-060-EN January 2017 Rev F
Condition
Corrective Action
Juicer will not run
Reset breaker
Power cord plugged in?
Doors and covers closed and locked?
Orifice tube stuck in strainer tube
Orifice tube installed incorrectly
Top of orifice tube damaged
Strainer tube damaged or bent
Peel and seeds in juice
Cutter missing or loose
Strainer tube not tight in manifold
Top of strainer tube damaged
Foam in reservoir
Cutter damaged
Mixing juice and pulp too fast causes air to mix in
juice
Fruit bursting and waste is wet
Fruit is too large (3-7/8" max); use hopper cover
hole to measure
Check for damaged fruit
Juice in waste and/or discharge is wet
Check for damaged fruit
Inspect orifice tube top for damage or wear
Strainer tube holes are plugged
Fruit too large
Juice nozzle leaking juice
Nozzle o-ring missing or damaged; replace o-ring
Fruit not feeding out of hopper into cup
Remove wax build-up in hopper
Wipe with food grade non-stick product inside
hopper
Cutter damaged and has rolled top edge
Dried peel, stems stuck in upper cup cutter
Broken top edge of orifice tube wedged inside cutter
Clean out obstruction
Juicer stalls and shuts off
Cutter dull
Fruit too large
Orifice tube damaged
Strainer tube needs cleaning
Juicer runs then shuts off
Check door safety switches, locks and reservoir
high level switch
Juice yield less than 2-1/2 gallons per case
Fruit soft or too large
Orifice tube, strainer tube and/or cutter damaged;
replace damaged parts
Clear plastic window of juice reservoir scratched
Do not use scrub pads on any plastic parts
Troubleshooting Table
27 FNS-0002-060-EN January 2017 Rev F
Troubleshooting
Juicer will not start
1. Juicer is not plugged into electrical outlet.
2. Building circuit breaker has tripped.
3. All covers are not completely closed.
4. Defective interlock switch.
Machines built before 1997 have five interlock switches.
1 - Hopper cover
1 - Back cover
1 - Cart door (cover)
*1 - Juicing Component cover (two covers on machines without high level switch)
1 - High Level Switch
Machines built in 1997 and later have two Schmersal Switches.
Refer to Figure 18c.
a. Remove the large cover protecting electrical box and motor.
Refer to Figure 17.
Loosen three screws in juicing area. Remove three screws on the right side.
Remove electrical box cover with on-off switch.
CAUTION: WHEN RE-INSTALLING ELECTRICAL BOX COVER, DO NOT OVER
TIGHTEN MOUNTING BOLTS. OVER TIGHTENING MOUNTING BOLTS CAN
CAUSE PLASTIC COVER TO CRACK. TIGHTEN BOLTS TO 10 TO 11 LB-IN.
28 FNS-0002-060-EN January 2017 Rev F
Juicer will not start (continued)
b. Check continuity thru all switches.
Refer to Figure 18b or 18c.
c. Check continuity across each switch.
Refer to Figure 18b or 18c.
Using a meter, check each switch individually. Check by opening and closing each cover
related to the switch being checked. Replace any defective switches.
d. Some linkage adjustment may be required on juice reservoir float switch.
e. Machines built in 1997 and later have two Schmersal Switches.
Check alignment of key and switch, adjust if necessary.
5. Loose wire connection.
Check all spade and screw terminals.
With wires still connected, remove cover to motor starter and check for loose wires on D1 and D2.
6. Defective under voltage coil.
Check continuity from terminals D1 to D2.
Using a meter, check for continuity from terminal D1 to D2.
If no continuity is detected, replace under voltage coil.
7. Defective motor starter.
Check continuity from terminal 1 to 6.
For Square D switch, remove cover on motor starter by grasping both sides and pulling straight
out. Remove under voltage coil by lifting and pulling out. Push "ON" button. Button should stay in
down position. Using a meter, check for continuity from terminal '1 ' to '6.' If no continuity is
detected, or "ON" button does not stay down, replace motor starter.
8. Defective motor.
If "ON" button on starter stayed in when trying to start machine and motor did not start or rotate,
replace entire gear motor. If there is a humming noise, the capacitor needs to be replaced. To
replace capacitor, remove long cylindrical cover on motor. Reseal motor cover with RTV Silicone.
Figure 17. Removal of Switch Cover Panel
29 FNS-0002-060-EN January 2017 Rev F
Figure 18a. 110 Volt - Sprecher Schuh Electrical Box
Figure 18b. 110 Volt Electrical Diagram (Machines before 1997)
30 FNS-0002-060-EN January 2017 Rev F
Figure 18c. 110 Volt Electrical Diagram (Machines 1997 and later)
See Page 32 for 220V Diagrams
31 FNS-0002-060-EN January 2017 Rev F
Figure 19a. 220 Volt Electrical Diagram (Machines before 1997)
Figure 19b. 220 Volt Electrical Diagram (Machines 1997 and later)
32 FNS-0002-060-EN January 2017 Rev F
CAUTION: IF SETTING IS TOO HIGH, MOTOR CAN BURN UP.
Troubleshooting (continued)
Juicer starts, but shuts off
1. Building circuit breaker is not rated for 20 Amps.
2. Extension cord or wiring is too long.
Shorten extension cord or use heavier gauge wire.
(See Page 6 "Electrical Specifications")
3. All covers not completely closed (including cart).
Juicer may be flexing when squeezing fruit, causing switch to open. Make sure all latches are
completely locked.
4. Amperage setting on motor starter on machine set too low.
See Page 28 under "Juicer will not start" for removing covers.
The dial next to OFF button should be set to 14.
Juicer stalls trying to squeeze fruit
1. Fruit has part of stem on it.
Turn off Juicer. Remove fruit from the Juicer and restart.
2. Peel is too thick.
Turn off Juicer. Remove fruit from the Juicer and restart.
3. Cutter is damaged.
Sharpen or replace cutter as specified in Maintenance section.
CAUTION: CUTTER AND KNIVES ARE SHARP.
Install red protective cap onto cutter.
After red protective cap is installed, remove cutter. Handle cutter with care to avoid
direct contact with sharp edge.
See Page 28 under "Juicer will not start" for removing covers.
Juicer emits "squealing" sound during operation
1. Lubricate grease fittings on machine.
If noise continues, rod end or bearing may be defective.
See Rebuilding section to replace bearings.
Scraping noise coming from hopper area
1. Fruit lift mechanism is dragging on hopper.
See Page 26, Item 8 under "Periodic inspection".
33 FNS-0002-060-EN January 2017 Rev F
Rebuilding
It is best to replace all bearings at the same time.
Step-by-Step instructions for replacing all bearings and rod ends
1. Remove all juicing components.
2. Lift juicing component cover off its hinges.
Refer to Figure 2.
Remove back cover (1/4 turn lock at top, pull cover out by using finger hole to the left of the lock,
then lift and pull using finger hole of bottom. DO NOT loosen any screws).
Remove drive cover, one screw on top, and two on the side.
(DO NOT loosen lower two screws).
3. Remove upper and lower drive splash plates in juicing area.
Refer to Figure 20.
Use knife to cut away Silicone from plastic splash plates and drive arms. If necessary, use hand
crank adapter on motor sprocket with 1/2" drive ratchet to rotate machine into position to pull off
splash plates.
Refer to Figure 21 and Figure 41, item 12.
34 FNS-0002-060-EN January 2017 Rev F
Upper Drive
Splash Plate
Lower Drive
Splash Plate
Drive Access
Hole
Upper Linear Shaft
Upper Cup Drive Assembly
Upper Rotary Shaft
Upper Drive Crank Arm
Lower Drive Assembly
Lower Drive Crank Arm
Lower Rotary Shaft
Hand Crank Adapter
with Dog Point Set Screw
Figure 20. Front View of Juicer
35 FNS-0002-060-EN January 2017 Rev F
Figure 21. Back View of Juicer
Rebuilding (Continued)
4. From 3 inch square access hole on side of machine, use a 5/16" Allen wrench to loosen
socket head cap screw on crank arm for upper cup drive .
(Use hand crank adapter to rotate as necessary).
Use a 3/16" Allen wrench to loosen set screw on keyway. Back screws out at least 1/4" to
clear flats on shafts.
Refer to Figure 22.
From the back repeat above steps on crank arm for lower drive.
Refer to Figure 23.
5. Rotate drive so upper cup drive is in the down position.
Remove chain, spring clip type master link.
Be careful- drive arms may move as chain is removed.
6. Remove sprockets with shafts still connected.
Pull or pry on large diameter upper drive sprocket, repeat for lower drive sprocket.
Refer to Figure 24.
Figure 22. Using Allen Wrench to Loosen Upper Cup Crank Arm
36 FNS-0002-060-EN January 2017 Rev F
Note Number of Thrust Washers
Figure 23. Loosening Lower Crank Arm
37 FNS-0002-060-EN January 2017 Rev F
Figure 24. Sprockets with Shaft being Removed
Rod End Adjustment Bar
5/8" Tooling Washer
1/2" Tooling Washer
Rebuilding (Continued)
7. Remove linear shafts.
With a 3/16" Allen wrench, loosen set screws at top and bottom of all three shafts.
Back screws out at least 1/4" to clear flats on shafts. If shafts are stuck, use bearing removal
puller with 3/8"-16 x 2" hex head cap screw to break free shafts. Refer to Figure 25.
8. Lift out upper and lower drive arms with linkages still attached.
9. Disassemble rod end assemblies from drive and crank arms.
Note location and numbers of washers and spacers.
NOTE: Screws and rod ends on both crank arms are left hand threads.
10. Disassemble rod ends from links.
Reassemble with new rod ends (Refer to Figures 26 and 27), using rod end adjustment bar
with the appropriate rod and tooling washer. Remember one end is a left-handed thread.
Wrenches required - 3/4", 7/8", and 15/16".
38 FNS-0002-060-EN January 2017 Rev F
Figure 25. Removal of Linear Shafts with Puller
Figure 26. Assembly of 5/8" Rod Ends
Figure 27. Assembly of 1/2" Rod Ends
Bearing Removal Slug – 1" (Inside)
Bearing Removal Puller
1/2-13 Nut
Bearing Removal Rod
Bearing Removal Driver
Rebuilding (Continued)
11. Remove sleeve bearings from upper and lower drive arms.
Refer to Figures 28 and 29.
Bearings can be pulled out using puller, 1" removal slug, and short threaded removal rod; or can
be driven or pressed out using driver. New bearings can be installed by compression (Figure 30)
by using installation pilot, installation washer and long threaded installation rod, or just use
installation pilot and press bearings into place. Light coat of Teflon® grease can be used on outer
diameter of bearings.
39 FNS-0002-060-EN January 2017 Rev F
Figure 28. Removing Bearings from Upper Drive Arm
Bearing Installation Washer
Bearing Installation Rod
Bearing Installation Pilot
Figure 29. Removing Bearings from Lower Drive Arm
40 FNS-0002-060-EN January 2017 Rev F
Figure 30. Installation of Bearings into Drive Arms
Rebuilding (Continued)
12. Reasemble rod end assemblies to drive arms, again making sure left hand threaded
ends are on the crank arms.
Refer to Figures 31 and 32.
Use Loctite #242 on all fasteners. Tighten to torques as shown. Make sure rod end lock
spacer is installed on rod end in upper drive arm. Make sure plastic bearing buttons are
installed on each side of lower drive arm.
Figure 31. Completed Assembly of Upper Cup Drive Arm
41 FNS-0002-060-EN January 2017 Rev F
Cap Screw
Torque to 25 ft-lbs
NO Washers
Plastic Buttons
(Both Sides)
Split This End
Cap Screw
Torque to 55 ft-lbs
Cap Screw
Torque to 45 ft-lbs
Washers (2)
Plastic Buttons on Lower Drive Arm
06000068. This is listed as a Fruit Lift Bearing but is
correct per Kenny @ JBT.
LE 01/16/19
Figure 32. Completed Assembly of Lower Drive Arm
42 FNS-0002-060-EN January 2017 Rev F
Rebuilding (Continued)
13. Remove sleeve bearings from main frame.
Refer to Figures 33 and 34.
The outer upper drive shaft bearing can be removed using puller, 1-1/4" removal slug, and short
threaded removal rod.
The inner bearing can be removed the same way, or can be pressed out using driver. The lower
shaft bearing can be removed the same way except using 1" removal slug. New bearings can be
installed by compression (Figure 35) by using installation pilot, installation washer, and long
threaded installation rod. Light coat of Teflon grease can be used on outer diameter of bearings to
aid in installation.
14. There are thrust washers next to each bearing on the main frame. Make sure the old
ones have been removed and new ones installed.
One side of thrust washer is plain metal. Silicone this side and glue them to the frames
(Typical 4 places).
DO NOT get silicone on surface of any bearing.
15. Before reassembling, check all shafts for excessive wear; replace as necessary.
Reassemble parts in the reverse order of removal. DO NOT forget to put keys back into crank
arms.
On both crank arms, be sure to tighten socket head cap screw first. And then the set screw.
Tighten fasteners to torques shown.
Lubricate all grease fittings if provided.
Figure 33. Removing Bearing from Lower Rotary Drive
43 FNS-0002-060-EN January 2017 Rev F
Bearing Removal Rod
Bearing Removal Slug 1-1/4"
Installation Pilot
Installation Washer
Bearing Installation Rod
Figure 34. Removing Bearing from Upper Rotary Drive
44 FNS-0002-060-EN January 2017 Rev F
Figure 35. Installation of Bearings and Thrust Washers
ROTATION
Align Marks
Rebuilding (Continued)
16. Before installing chain, align timing marks as shown.
Refer to Figure 36.
This is critical to operation of the machine. Adjust chain as shown in Maintenance section.
17. To check if the upper cup crank rod end link needs to be adjusted, install juice manifold,
upper and lower cup.
Refer to Figure 37.
Using hand crank adapter, gently rotate until upper cup drive is in the full down position.
DO NOT force, if it appears to be binding, readjust rod end link (Figure 38). If it rotates freely past
bottom position, check for too much clearance. In the full down position, remove pull pin from
upper cup. Cup should not drop down; if it does, readjust rod end link.
Cups should just meet - no clearance - no bind.
45 FNS-0002-060-EN January 2017 Rev F
Figure 36. Alignment of Timing Marks
Figure 37. Checking for Cup Clearance
Figure 38. Adjusting Rod Link Ends
46 FNS-0002-060-EN January 2017 Rev F
Rebuilding (Continued)
1. Remove juicing components and install upper and lower drive splash plates.
Refer to Figure 39 and 40.
Note that chamfer on top front edge of lower splash plate goes up and out. Put thin part to the top,
and flat backside against the wall. Also note that groove in upper drive splash plate goes down
and in. Seal with RTV Silicone. Allow to dry before running machine.
Figure 39. Applying Silicone to Upper Splash Plate
Figure 40. Applying Silicone to Lower Splash Plate
47 FNS-0002-060-EN January 2017 Rev F
Item
Part Number
Description
1
060-00180-B
Tool, Bearing Installation Pilot
2
060-00181-B
Tool, Bearing Installation Washer
3
060-00182-B
Tool, Bearing Puller
4
060-00183-B
Tool, Bearing Removal Slug 1"
5
060-00184-B
Tool, Bearing Removal Slug 1-1/4"
6
060-00185-B
Tool, Bearing Removal Driver
7
060-00186-B
Tool, Bearing Installation Rod
8
060-00187-B
Tool, Bearing Removal Rod
9
060-00188-B
Tool, Washer, Rod End, 1/2"
10
060-00189-B
Tool, Washer, Rod End, 5/8"
11
060-00190-B
Tool, Rod End Adjust Bar
12
060-00191-B
Tool, Adapter, Hand Crank
13
004-350-648
Screw, Cap, Hex, 5/8-11 x 1-1/2", C/G
14
004-350-571
Screw, Cap, Hex, 1/2-13 x 1-1/2", Full Thread, C/G