JBT 3666 User Manual

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SPACE Aseptic Filler

Mod. 3666

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Key attributes:

• Particulate capable • Package cost savings • Food service sizes

SPACE Aseptic Filler (Spout-less, Pouch, Automatic, Compact, & Ecological) is the latest edition to JBT’s range of aseptic ﬁlling solutions.

SPACE Aseptic Filler at a glance

• Spout-less: aseptic ﬁlling with bag-in-box technologies is currently limited to liquid product applications, due to the small 1" spout aperture. Now by removing the spout from the pouches, the opening size has been increased to ﬁll particulate aseptically as well.

• Pouch: pouches can be ﬁlled in the institutional food service size range between 3 and 10 liters (0.8 - 2.6 gal). The pouch opening is wide (equivalent to 2" spout), thus enabling the ﬁlling of products with particulates aseptically at a lower cost for small bags.

• Aseptic: the advantages of aseptic processing in terms of reduced processing time, longer shelf life and improved quality have been known to the industry for many years. Now this technology can be applied proﬁtably to the institutional package sizes with signiﬁcant savings in package cost and the capability to process particulates.

• Compact: unlike competitive technologies, the machine is extremely compact. This is achieved through the reduction of the aseptic zone (this zone is limited only to the ﬁlling chamber). The beneﬁt of a small Aseptic zone means less critical control points, simpler operation and minimum ﬂoor area required.

• Ecological: elimination of the spout permits signiﬁcant savings in the use of plastic packaging material, and thus results in a more environmental friendly operation. The reduction of the aseptic area also reduces the use of chemical disinfectant during operation with further savings.

Description

Pre-formed, pre-sterilized aseptic pouches are fed in a web arrangement to the SPACE Aseptic Filler. The ﬁller automatically separates the web pouches to obtain an individual pouch, which is externally sterilized with a disinfectant, fed to the aseptic area, opened, ﬁlled with a ﬂow meter and sealed. CIP, sterilization and normal operation are completely automatic and PLC controlled. Pouches of customized dimensions and customized material can be used on the SPACE Aseptic Filler in order to match the market and product needs. With high-temperature pre-sterilization and chemical disinfection both high-acid and low-acid foods can be ﬁlled. Examples: fruit purees, tomato sauce, ketchup, creams, mushroom, pesto, ﬂavoured milk, dairy products, teas. The capability of ﬁlling particulates eliminates the cumbersome and labor-intensive installation of hot and cold ﬁlling operations for the advantages of aseptic processing. The compact execution is perfectly suited for a fast, play installation.

plug-‘n-

Aseptic chamber

Filling area (Hot Sterilized Air)

Sterilizing area (Hot Sterilized Air)

Spraying area (Peroxide Water)

Ultrasonic Sealing Device

Inlet Product Piping

Peroxide Water Group

Utilities Rack (Sterilized Air and Steam)

Hot Sterilized Air

Note: All moving rods are kept sterile with steam barriers

PATENTED

TECHNOLOGY

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Applications

LOW AND HIGH

PARTICULATES

ACID PRODUCTS

Technical data

Pouches: g-radiated preformed pouches from 3 to 10 liters (0.8 - 2.6 gal); 10 liters dimensions: 400 x 600 mm; 5 liters dimensions: 350 x 450 mm

Filling speed: 10 liters pouch: up to 4 pouches/min/head; 5 liters pouch: up to 5 pouches/min/head Consumption: horsepower total: 3 kW

steam (8-10 bar): 30 kg/h (50 kg/h during sterilization) air (6 bar): 30 mc/h

Filling stations: n° 1 or 2 aseptic filling heads Accuracy: ± 1 % on filled volume Filling valves: 2" diameter, full bore Products: low acid and high acid Other features: all stainless steel exposed surfaces, CIP and SIP automatic sequences, quick and safe pouch welding device,

automatic pouch disinfectant system, ﬁlling head designed to avoid product contamination by disinfectant

Options: aseptic balance tank is required; automatic cartoning system; mass ﬂow meter.

Approximate Speciﬁcations

Bags Stock

1185

1300

Utilities Rack

Air Panel

3710

4340

El. Panel

720

500

260

2290

100

1140

240

1260

2650

2640

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We are your single source for profitable processing solutions

JBT is a leading provider of integrated food processing solutions.

From single machines to complete processing lines, we enhance value and capture quality, nutrition and taste in food products.

With a local presence on six continents, JBT can quickly provide our customers and partners in the food processing industry with the know-how, service, and support needed to succeed in today’s competitive marketplace.

Corporate Social

Responsibility

at JBT

www.jbtcorporation.com

Or for speciﬁc product lines:

www.jbtcitrus.com www.jbtfruit.com www.jbttomato.com www.jbttuna.com

Asia Pacific

John Bean Technologies (Shanghai) Co., Ltd. Room 1908, Hongwell International Plaza, 1600 West Zhongshan Rd., Xuhui District, Shanghai 200235, China Phone: +86.21.3339.1588 Fax: +86.21.3339.1599 [email protected]

Part of the technology presented in this brochure may be patented. JBT, whose policy is to continuously improve its products, reserves the right to discontinue or change speciﬁcations, models or design without notice and without incurring obligation.

Europe

John Bean Technologies SpA Via Mantova 63/A 43122 Parma Italy Phone: +39.0521.908.411 Fax: +39.0521.460.897 [email protected]

North America

John Bean Technologies Corporation 400 Fairway Avenue Lakeland, FL 33801 USA Phone: +1.863.683.5411 Fax: +1.863.680.3672 [email protected]

John Bean Technologies (Thailand) Ltd. No. 159/26 Serm-Mit Tower Room no. 1602-3 Sukhumvit 21 Road Klongtoey Nua Sub-district, Wattana District Bangkok 10110 Thailand Phone: +66.2.257.4000 Fax: +66.2.261.4099 [email protected]

John Bean Technologies NV Breedstraat 3 9100 Sint-Niklaas Belgium Phone: +32.3.780.1211 Fax: +32.3.777.7955 [email protected]

John Bean Technologies Corporation 2300 Industrial Avenue Madera CA 93639 USA Phone: +1.559.661.3200 Fax: +1.559.661.3156 [email protected]

South Africa

John Bean Technologies (Pty) Ltd. Koper Street Brackenfell Cape Town, South Africa 7560 Phone: +27.21.982.1130 Fax: +27.21.982.1136 [email protected]

John Bean Technologies Spain, S.L.U. Autovia A-2, km 34,400 28805 Alcalá de Henares Madrid, Spain Phone: +34.91.304.0045 Fax: +34.91.327.5003 [email protected]

South America

John Bean Technologies Máq. e Equip. Ind. Ltda. Av. Eng Camilo Dinucci 4605 14808-900 Araraquara, São Paulo Brazil Phone: +55.16.3301.2000 Fax: +55.16.3301.2144 [email protected]

Latin America

JBT de México S de RL de CV Camino Real a San Andrés Cholula No. 2612 Col. San Bernardino Tlaxcalancingo 72820 San Andrés Cholula, Puebla México Phone: +52.222.329.4902 Fax: +52.222.329.4903 [email protected]

214-EN - May 2015