Operator & Service Manual
Citrus Juicer
November 2017
Operator & Service Manual
Citrus Juicer
Copyright © John Bean Technologies Corporation 2017
JBT Corporation 400 Fairway Avenue Lakeland, FL 33801 (863) 683-5411
Manual No. FNS-0006-060-EN
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FNS-0006-060-EN |
November 2017 |
Rev F |
Safety Information ····················································4
Safety Instructions ····················································5
Technical Specifications ············································6
General Information ························································ 7
Operating Instructions ·············································· 10
Cleaning Instructions················································ 12
Maintenance ···························································· 16
Periodic Inspection··················································· 19
Troubleshooting-Operator ········································· 21
Troubleshooting-Service ·········································· 24
Rebuilding ······························································· 27
Rebuild Tooling Kits ················································· 42
Drive Parts······························································· 44
Juicing Parts···························································· 46
Cart Assembly Enclosed Parts ··································· 48
Electrical Parts (110 Volt) ·········································· 50
Electrical Parts (220 Volt) ·········································· 54
Electrical Box Assembly············································ 56
Cover Parts······························································ 58
Hopper Parts – Low Profile ········································ 60
Hopper Parts – High Capacity (Round) ························ 62
Waste Container Assembly········································ 64
Miscellaneous Parts·················································· 66
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FNS-0006-060-EN |
November 2017 |
Rev F |
Important Safety Information
You can help prevent personal injury and/or property damage.
Please read this manual carefully before operating the JBT Corporation Citrus Juicer. DO NOT attempt any operation until you understand exactly how the machine functions.
If uncertainty remains after studying this manual, please contact:
John Bean Technologies Corporation
JBT Corporation 400 Fairway Avenue Lakeland, FL 33801 863.683.5411
or
The local JBT Corporation service representative in your country.
We're here to help. With proper handling, the JBT Corporation, Fresh ‘n Squeeze Citrus Juicer will provide safe, efficient and convenient service for years to come.
Revision History
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FNS-0006-060-EN |
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A |
5/6/15 |
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Entire manual |
Updates, modifications and alignment to JBT global version |
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control and inventory standards |
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FNS-0006-060-EN |
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B |
12/15/15 |
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Entire manual |
Addition of new Fresh 'n Squeeze logo |
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FNS-0006-060-EN |
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7/19/16 |
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50, 51, 52. 53, 56 |
Updates to part numbers and/or drawings for assemblies |
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060-02005, 060-02005-01, 060-02005-02, 060-02003 |
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FNS-0006-060-EN |
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12/14/16 |
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Update to part description 060-00296 |
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FNS-0006-060-EN |
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1/19/17 |
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Addition of information for motor conversion kit, 060-10157 |
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FNS-0006-060-EN |
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F |
11/10/17 |
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Entire manual |
Edits and additions |
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4 |
FNS-0006-060-EN |
November 2017 |
Rev F |
Safety Labels
The safety labels shown below appear on the Citrus Juicer. They provide essential instructions on how to avoid possible hazards.
Please, for your safety: FOLLOW THOSE INSTRUCTIONS AT ALL TIMES.
Should the Citrus Juicer safety labels become damaged or unreadable, contact JBT Corporation for replacement labels.
Safety Instructions
Carefully review the following safety instructions.
Make them a habit when using the JBT Corporation Citrus Juicer.
1.If Citrus Juicer continues to run when any access cover is open, interlock switch is defective.
Turn Juicer off and unplug immediately. Call for service.
2.Prevent unauthorized access to Citrus Juicer by locking all covers with supplied key.
3.NEVER attempt to make any safety device inoperative.
4.NEVER operate or perform maintenance or repair work on Citrus Juicer when taking any kind of drug or sedative, when under the influence of alcohol, or when fatigued.
5.ALWAYS check adjustment of all nuts, bolts, and screws after installation, repair, or periodic maintenance.
5 |
FNS-0006-060-EN |
November 2017 |
Rev F |
Technical Specifications
Fruit Size: ········································ 2-1/2” to 3-1/4" major diameter
Oranges - FL:···································· 125 to 80 count
Oranges - CA: ··································· 138 to 88 count
Lemons, Limes: ································· 138 to 115 count
Holding capacity: ······························· 15 to 20 fruit
Speed:············································· 10 fruit/minute
Waste container capacity: ···················· 30 to 40 fruit
Optional for customer to put hole in counter.
Optional cart and waste container on wheels available.
Electrical Specifications
115V 60HZ Single Phase
Or
230V 50HZ Single Phase
12 GA. wire - up to 100 ft. from main breaker panel or 10 GA. wire - up to 200 ft. from main breaker panel
Shipping Specifications
Machine without cart: |
With cart: |
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Height: |
32" |
62" |
Width: |
18" |
24" |
Depth: |
22" |
22" |
Weight: |
200 lbs. |
250 Ibs. |
6 |
FNS-0006-060-EN |
November 2017 |
Rev F |
General Information
The JBT Corporation Citrus Juicer is designed to provide years of dependable service. It uses a unique patented design to extract every available amount of juice from the fruit with the least amount of peel oil. The peel is completely separated from the juice and juice sacs before being compressed and strained.
The machine will juice oranges, lemons, limes, tangerines, etc., without changing or adjusting parts. In fact, different varieties of fruit can be juiced to create various fruit juice blends.
Clean up is simple, requiring disassembly of only five parts. All waste material - peel, membranes, and seeds - is collected for easy removal and disposal.
The Citrus Juicer is solidly built using heavy-duty components in all assemblies, including the drive. It is simple to operate and uses a minimal number of parts.
ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment damage.
For a quick introduction to the JBT Corporation Citrus Juicer, please review the diagram on the next page.
7 |
FNS-0006-060-EN |
November 2017 |
Rev F |
Single
Feed Hole
1/4 Turn
Lock
Juice Nozzle
Counter Top
Waste
Container
Figure 1a. JBT Corporation Citrus Juicer
8 |
FNS-0006-060-EN |
November 2017 |
Rev F |
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Upper Cup |
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Spring |
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Upper Cup |
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Upper Splash |
Fruit Lift |
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Guard |
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Lower Cup
Fruit Guide
Lower Cup
Spring
Juice Manifold 
Orifice Tube
Note: Groove 
part of Orifice
Tube in slot.
Lower Splash 
Guard
Figure 1b. Juicing Components Assembly
Waste Chute
Waste Container
Cart
Figure 1c. Optional Cart & Waste Container
9 |
FNS-0006-060-EN |
November 2017 |
Rev F |
Operating Instructions
Equipment Check
Before plugging the JBT Corporation Citrus Juicer into an electrical outlet, the following steps must be performed:
1.Locate the Citrus Juicer on a level surface.
This will prevent fruit feed problems.
2.Check waste container.
Make sure that waste container is in place.
3.Check juicing components
Use key to unlock juicing components cover. Open cover and check that juicing components are installed and securely fastened. See Figure 1b, page 9.
4.Close and lock access cover.
Juicing component cover must be locked. Counter top waste container (if used) must be in place with key engaged. NEVER operate Citrus Juicer unless all covers are in place.
5.Replace juice nozzle.
6.Make sure juice collector is in place.
7.Check the fruit feed chute or hopper for foreign objects.
Remove any foreign objects found in the chute or hopper.
8.Make sure floor area around Citrus Juicer is clean and free of obstructions and water.
When water is necessary, wear appropriate non-slip footwear.
10 |
FNS-0006-060-EN |
November 2017 |
Rev F |
Operating Instructions
Juicing
CAUTION: DO NOT RUN THE CITRUS JUICER WITHOUT FRUIT FOR MORE THAN ONE MINUTE; IT CAN RESULT IN EQUIPMENT DAMAGE.
CAUTION: READ AND UNDERSTAND THE SAFETY AND OPERATING INSTRUCTIONS BEFORE OPERATING THE CITRUS JUICER.
1.Turn on Citrus Juicer.
Push the "ON-OFF" button to "ON" position.
2.Fruit may be fed into the Citrus Juicer one at a time (Single Feed) or in bulk, using optional hopper.
a. Single Feed
DO NOT overload chute or fruit will accidentally be double fed. Fruit chute can be loaded from the side with several fruit at a time, or can be fed one at a time through hole in cover which is sized for max. fruit diameter.
b. Bulk Feed - Optional Hopper
Dump approx. 1/2 carton (20 Ibs.) of fruit into the hopper. Fruit may be divided between the carton and carton lid for ease of lifting.
3.DO NOT use the single-feed chute when optional hopper is mounted on machine.
4.Turn off Citrus Juicer.
Push the "ON-OFF" Switch to the "OFF" position.
5.Dispense juice.
Fresh juice will separate. Stir before dispensing.
6.Clean Citrus Juicer.
If finished juicing, clean Citrus Juicer as soon as possible. (See next page for cleaning instructions.)
11 |
FNS-0006-060-EN |
November 2017 |
Rev F |
Cleaning Instructions
ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment damage.
Clean Citrus Juicer as soon as possible after juicing. Use a soft towel or sponge to wipe equipment parts. DO NOT use abrasive pads such as Scotch Brite®, steel wool, etc.
The recommended cleaner is JBT Corporation brand CorKlean. CorKlean is a low-foaming alkaline equipment cleaner. It is safe on aluminum, 100% water soluble and free rinsing. CorKlean has been especially formulated for cleaning food processing equipment. Follow instructions on cleaner label for dilution.
2.Turn off Citrus Juicer with Juicing Component cups separated and Upper Arm in highest possible position.
3.DISCONNECT ELECTRICAL PLUG.
3.If Citrus Juicer is on optional cart, pull Citrus Juicer to clean-up area, if one is available.
4.Brush all loose peel into waste container or bag.
5.Empty and rinse waste container.
12 |
FNS-0006-060-EN |
November 2017 |
Rev F |
Cleaning Instructions
6.Remove juicing components.
a.Cups should be separated. (Citrus Juicer should be operated a couple cycles just before disassembly and have been turned off with cups in the separated position.)
b.Grasp upper cup and release by flexing spring. Place upper cup in soaking container.
CAUTION: DO NOT PLACE HANDS OR FINGERS BETWEEN CUPS.
c.Remove lower cup by squeezing spring and lifting up. Place lower cup in soaking container.
CAUTION: CUTTER AND KNIVES ARE SHARP.
d.Install red protective cap on cutter. (Red protective cap is provided.)
e.Loosen strainer tube prior to removing manifold.
f.Grasp juice manifold and orifice tube firmly. Remove entire juicing components assembly.
g.Grasp orifice tube and pull out of strainer tube. If orifice tube cannot be removed, re-assemble to juicer, with lower cup in place, and operate a couple of cycles.
g.Remove strainer tube from inside juice manifold by turning tube counterclockwise and sliding out.
Place juicing components into soaking container.
7.Prepare cleaning solution.
JBT Corporation brand CorKlean is recommended, see page 12. Read the product label. Follow the manufacturer's mixing directions and safety precautions.
8.Immerse all components in cleaning solution.
Prior to immersing use the blunt end of plastic rod provided to displace any fruit material lodged in the bore of the orifice tube.
Use pointed end of plastic rod to displace any fruit material lodged in cup fingers.
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Rev F |
Figure 2. Juicing Components
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FNS-0006-060-EN |
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Rev F |
9.Scrub components.
Use a brush, towel, or sponge. DO NOT use abrasive pads such as Scotch Brite®, steel wool, etc. Thoroughly rinse with clean water, then thoroughly rinse with sanitizer solution. Follow the manufacturer's mixing directions and safety precautions. As an alternate cleaning method, all juicing components can be put in a dishwasher. If this method is used, components should be washed in CorKlean at least once a week. DO NOT soak aluminum cups longer than 30 min. Then, rinse and sanitize.
10.For best results, soak strainer tube in CorKlean overnight.
After soaking overnight, rinse the strainer tube thoroughly before using. Check that all strainer tube holes are clean. Clean strainer tube with a hard spray from a hose while moving orifice tube back and forth in strainer tube. Rinse thoroughly with sanitizer solution. Allow to air dry.
11.If possible, hose down juicing area and cover.
If location prohibits using a hose to clean juicing area and cover, ensure waste container is in place. Wash down the exposed juicing area and cover with a sponge or spray applicator using the recommended cleaning solution. Cover may be rinsed in place. Allow to stand for two minutes before rinsing thoroughly with water.
12.Re-assemble juicing components.
Start by re-assembling strainer tube into juice manifold, and tightening. Insert orifice tube into bottom of strainer tube. Mount juice manifold assembly onto locating pins with orifice tube notch engaging lower drive. Remove red protective cap from cutter. Install lower cup and be sure spring snaps into pin grooves. Install upper cup by slipping pin into stem hole, and turning until alignment pin engages cup. Be sure spring engages.
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CorKlean solution can also be used to remove smudges and finger marks from |
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aluminum exterior of Citrus Juicer. This should be done periodically to maintain the |
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exterior appearance of the machine. |
14.Remove wax build-up as needed. (1 tablespoon of ammonia in 32 oz. spray bottle)
Cups, feed chute, and other parts may acquire a build-up of wax overtime.
a.Soak cups for five minutes in an ammonia cleaning solution. Rinse thoroughly with sanitizer solution.
b.Wipe feed chute and other parts with a cloth soaked in ammonia cleaning
solution. Rinse thoroughly with sanitizer solution.
15.Remove orange discoloration as needed.
Equipment may exhibit some build-up or orange coloration over time. Wipe with a cloth soaked in CorKlean solution. Rinse thoroughly with sanitizer solution.
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FNS-0006-060-EN |
November 2017 |
Rev F |
Maintenance
Before performing any maintenance, DISCONNECT ELECTRICAL PLUG.
After every juice run:
1.Check cutter and knives for sharpness. CAUTION: CUTTER AND KNIVES ARE SHARP.
Refer to Figure 3 to determine condition of cutter. If dull, sharpen with a whetstone.
Refer to Figure 4a. to sharpen cutter.
If cutter is severely damaged or rolled over, replace cutter.
a.Cutter removal:
Disassemble juicing components per Figure 2, page 14. Install red protective cap provided onto cutter. After red protective cap is installed, remove cutter. Handle cutter with care to avoid direct contact with sharp edge. Loosen set screw under front knife (make sure screw is backed out far enough to clear cutter). Cutter should lift out. If not, tap the cutter lightly from inside the juice manifold with 1-1/4" dia. rod (hammer handle).
b.Cutter installation.
Align arrows on cutter and juice manifold to seat cutter. Make sure cutter is fully seated. Tighten setscrew. DO NOT over tighten.
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FNS-0006-060-EN |
November 2017 |
Rev F |
Figure 3. Installation of good cutter
Figure 3a. Bad cutterREPLACE cutter
Figure 3b. Cutter that can be sharpened
Figure 4a. Sharpening Cutter |
Figure 4b. Sharpening knife |
with Whetstone |
with Whetstone |
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FNS-0006-060-EN |
November 2017 |
Rev F |
Maintenance
2.Check orifice tube for damage. Refer to Figure 5.
Replace tube when:
a.Chunks are missing from top end.
b.Score marks 1/32" or deeper appear along the length of the tube.
Figure 5. Severely Damaged Orifice Tube
3.Check for loose or missing nuts and bolts.
a.Tighten or replace nuts and bolts as necessary.
b.DO NOT exceed torque ranges specified in Operator & Service Manual.
c.ALWAYS use JBT Corporation recommended spare parts.
18 |
FNS-0006-060-EN |
November 2017 |
Rev F |
Periodic Inspection by Service Technician
Perform the following steps after every 3-4 months.
1.Test all interlock switches.
The Citrus Juicer should stop automatically when juicing cover is opened. If juicer is a counter top model, Citrus Juicer should stop when waste container is pulled out. If Citrus Juicer continues to run when either is opened, the interlock switch is defective.
Stop the Citrus Juicer and replace immediately.
See Troubleshooting Section.
2.Check all fasteners for tightness.
Remove back cover with spanner (snake eyes) security tool.
Check especially on the Sprockets, Crank Arms, Fruit Lift and Hopper.
3.Check chain for tightness. Refer to Figure 6a. and 6b.
Chain should have 1/4" maximum slack on top side. To adjust, loosen the two bolts holding the chain take-up bracket to frame, pry bracket up to the correct adjustment.
CAUTION: DO NOT OVERTIGHTEN CHAIN.
4.Check chain and sprockets for rust.
If rust appears, coat chain and sprockets with a small amount of Teflon grease.
Figure 6a. Checking chain slack |
Figure 6b. Loosening bolts on chain take-up |
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bracket and prying up |
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FNS-0006-060-EN |
November 2017 |
Rev F |
5.Grease Fittings Refer to Figure 7.
Using a grease gun with a flexible hose, grease seven fittings with Super Lube®Teflon grease. Try to force grease into thrust washer between crank arms/sprockets and the main frame.
Figure 7. Grease Fitting Locations
6.Check optional hopper shaft seal & slinger. Refer to Figure 8a. and 8b.
Shaft seal prevents water from getting into back of Citrus Juicer, replace if defective. Slinger prevents water from getting into one way clutch, replace if defective.
Figure 8a.
7. Check drive area for cleanliness.
If any peel and or water is in rear of Citrus Juicer, find and repair leak. If any of the splash guards need replaced, see rebuilding section.
20 |
FNS-0006-060-EN |
November 2017 |
Rev F |
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