JBT MFJ 2nd Generation Operator’s Manual

2nd Generation
Multi-Fruit Juicer
Operator Manual

June 2019

nd
2
Generation
Multi-Fruit Juicer
Operator Manual
Copyright © John Bean Technologies Corporation 2019
JBT Corporation 400 Fairway Avenue Lakeland, FL 33801 (863) 683-5411
Manual No. FNS-0012-060-EN

Table of Contents

Important Safety Information ······································ 4
Specifications ··························································· 6
General Information ·················································· 7
Operating Instructions ·············································· 9
Cleaning Instructions ················································ 19
Self Service Operating Instructions ···························· 23
Self Service Cleaning Instructions ····························· 25
Operator Do's and Don'ts ··········································· 29
Operator Maintenance ··············································· 31
Troubleshooting ······················································ 34
Illustrated Parts Lists ··············································· 37
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North America
Fax: +1 863 680 3672
Europe
South Africa
Fax: +27 21 982 1136
www.jbtcorporation.com
Brazil
Latin America
Asia / Pacific
Fax: +86 21 6341 0708
FNS-0012-060
A
06/06/19
Initial release

Important Safety Information

You can help prevent personal injury and/or property damage.
Please read this manual carefully before operating the Multi-Fruit Juicer. DO NOT attempt any operation until you understand exactly how the machine functions.
If uncertainty remains after studying this manual, please contact John Bean Technologies Corporation.
We're here to help. With proper handling, the JBT Multi-Fruit Juicer will provide safe, efficient and convenient service for years to come.
Revision History
Manual
Code
Rev. Date Change History
JBT Corporation 400 Fairway Ave Lakeland, FL 33801 USA Phone: +1 863 683 5411
JBT Máquinas e Equipamentos Industriais Ltda. Av. Eng. Camilo Dinucci 4605 14808-900 Araraquara São Paulo Brazil Phone: +55 16 3301 2000 Fax: +55 16 3332 0565
JBT Corporation, S.L. Julián Camarillo 26, 4º 28037 Madrid Spain Phone: +34 91 304 00 45 Fax: +34 91 327 50 03
JBT Corporation Carr. Mty-Saltillo Km 7—Bodega 4 Colonia Las Mitras Santa Catarina, NL Mexico 66350 Phone: +52 81 81 23 70 55 Fax: +52 81 81 23 70 54
JBT (Pty) Ltd. Koper Street Brackenfell Cape Town, South Africa 7560 Phone: +27 21 982 1130
JBT (Shanghai) Co. Ltd. Room 3002-3003 Haitong Security Building No. 689 Guangdong Road Shanghai 200001, China Phone: +86 21 6341 1616

Safety Labels

The safety labels shown below appear on the Juice Extractor. Safety labels provide essential instructions on how to avoid possible hazards.
Please, for your safety: FOLLOW THOSE INSTRUCTIONS AT ALL TIMES.
Should the Juicer safety labels become damaged or unreadable, contact JBT Corporation for replacement labels.

Safety Instructions

Carefully review the following safety instructions. Make them a habit when using the JBT Corporation Multi-Fruit Juicer.
1. If Juicer continues to run when any access cover is open, the interlock switch is defective. Turn Juicer off immediately. Call for service.
2. NEVER attempt to make any safety device inoperative.
3. NEVER operate or perform maintenance or repair work on the Juicer when taking any kind of
drug or sedative, when under the influence of alcohol, or when fatigued.
4. ALWAYS check adjustment of all nuts, bolts, and screws after installation, repair, or periodic maintenance.
5. NEVER attempt to operate or transport machine if the caster wheels are damaged, do not roll freely, or if front and rear brakes do not lock.
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Specifications

Technical Specifications

Fruit size: 2 1/2" to 3 3/4" diameter (6.5 cm to 9.5 cm) Oranges — FL: ·································· 125 to 50 count Oranges — CA: ································· 138 to 48 count Grapefruit — FL: ································ 56 to 48 count Hopper capacity: ································ 80 Ib. (2 cartons) (36 kg) Reservoir capacity: ···························· 3.5 gal. (1 carton) (13.2 liters) Waste container capacity: ···················· 40 Ib. of peel (2 cartons) (18 kg) Three Speeds:·································· 25 fruit/minute, 29 fruit/minute, 33 fruit/minute

Electrical Specifications

115V, 60 Hz Single Phase 15 AMP Service on a dedicated circuit 10 GA. wire — up to 200 ft. from main breaker panel
or 220 VAC, 50 Hz / 60Hz Single Phase 16 AMP Service 10 GA. wire — up to 200 ft. from main breaker panel

Shipping Specifications

Height: 65.4" (166 cm) Width: 26" (65 cm) Depth: 35" (89 cm) Weight: 711 Ibs (323 kg)

Patents

U.S. Patents - #4905586 and #4922814 and Patents Pending

General Information

The JBT Corporation Juicer is designed to provide years of dependable service. It uses a unique patented design to extract every available amount of juice from the fruit with the least amount of peel oil. The peel is completely separated from the juice and juice sacs before being compressed and strained.
The machine will juice all types of citrus — oranges, grapefruit, lemons, limes, tangerines, etc. — without changing or adjusting parts. In fact, different varieties and sizes of fruit can be juiced to create various fruit juice blends.
Clean-up is simple, requiring disassembly of only five parts. All waste material — peel, membranes, and seeds — is collected in a disposable garbage bag for easy removal and disposal.
The Juice Extractor is solidly built using heavy duty components in all assemblies, including the drive. It is simple to operate and uses a minimal number of parts.
ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment damage and maintain juicer performance.
Figure 1. 2nd Generation Multi-Fruit Juicer
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Figure 2. Juicing Components Assembly

Operating Instructions

Equipment Check

Before plugging the Multi-Fruit Juicer into an electrical outlet, the following steps must be performed:
1. Locate the Multi-Fruit Juicer on a level surface.
This will prevent fruit feed problems.
CAUTION: WHEN MOVING JUICER, ALWAYS TRANSPORT ON LEVEL SURFACE.
USE RAMPS IF NECESSARY. AVOID LEDGES, IRREGULAR FLOORS OR DRAIN INDENTIONS.
2. Lock casters.
To lock, push down on caster with foot. To unlock, push again with foot.
3. Check waste container.
Open cart door to verify that waste container is in place.
4. Check juicing components.
Remove reservoir, juice nozzle and splash shield, then check juicing components.
5. Make sure juice nozzle is firmly seated. If not present, wet o-ring before installing.
6. Make sure juice reservoir is firmly in place.
7. Close and turn latch to secure door.
8. Make sure juice reservoir valve is in closed position.
9. Check the hopper for foreign objects.
Remove any foreign objects found in the hopper.
10. Make sure floor area around Juicer is clean and free of obstructions and water.
Wear appropriate non-slip footwear when water is necessary.
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Juicing

1. Turn on Juicer.
2. Feed fruit into the Juicer.
3. Initiating and Stopping juicing.
4. Stir juice.
Push the ON-OFF button. Light on button turns on.
a. Open the hopper door. b. Dump carton of fruit into hopper. If necessary, place fruit individually into hopper. c. Close the hopper door.
CAUTION: TO AVOID PHYSICAL INJURY, USE CAUTION WHEN LIFTING HEAVY
WEIGHTS OVERHEAD. IF NECESSARY, DIVIDE FRUIT AND PLACE IN CARTON LID AND DUMP INDIVIDUALLY OR ASK FOR ASSISTANCE WHEN LIFTING OVERHEAD.
See Next Section “Touch Screen Juicer Operation”
Use stirrer handle located on the side of the machine to stir juice in reservoir before filling containers.
5. Fill containers.
Place container under juice reservoir valve. Open valve by pulling lever until container is full.
6. Clean Juicer.
If finished juicing, clean Juicer as soon as possible.
(See Page 19 for cleaning instructions.)
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A B C
D BC
D
A. Start Button – Starts Juicing (on self-service machines, pulling down on the handle

Touch Screen Juicer Operation

Early models of this juicer used word labels instead of symbols, however, the location of the buttons and their functions remain the same.

Standard Start Screen
Self-Service Start Screen
starts juicing) B. Go to Settings – Options to change the juicing speed and the juicing animation screen. C. Go to Status – View various information about the unit. D. Go to Service – Various settings for the juicer, this is for service personnel only.
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A
A

Processing Screens

- These screens appear when the juicer is actively running.
- There are two animations available which can be chosen on the settings page.
A. Stop Button – Juicer will continue to run until it reaches the point when the cups are farthest apart.
NOTE: In self-service tap mode, the tap handle must be held down for this to function. Once the juicer has stopped, then the handle can be released.
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Juice Tank Full

When this screen appears, it indicates that the juice tank is full and the juicer has stopped. The juicer will not run again until juice is removed from the tank.
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A
B

Settings Screen

A. Speed setting - The juicer can run at 25, 29, or 33 fruit per minute. Be aware that some harder
or larger fruit may not process at the higher speeds. If excessive stalling or mis-feeding is observed, switch speed to a lower setting to improve performance.
B. Display setting – These check boxes choose which animation is displayed while the juicer is
running.
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A B C D E

Status Screen

A. Total Cycles – indicates the total number of cycles the juicer has run. B. Cycles since last service – shows how many cycles have run since the last time the juicer was serviced C. Last Service Date – shows what the date of the last service was for the juicer. The format for this date
is: Month Day Year D. Support Phone Number – phone number for the service company for the juicer. E. Juicer serial number – serial number for the juicer
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Informational Screens

Front Door Open

This screen indicates that the front door is not properly closed. The juicer will not run until the door is fully closed

Hopper Door Open

This screen indicates that the hopper door or fruit loading door on top is open. The juicer will not run while this door is open
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Position Sensor Error

This error message occurs because the juicer is operating, but the position sensor has not been detected. The juicer is still capable of running, but the following features will be disabled or not function properly: speed setting, stop button, cycle counting.

Motor Fault

If this screen appears it indicates that the motor has stopped. This is usually caused by a blockage, large fruit, hard fruit, frozen fruit, or something else. Press the button for the juicer to restart. If the error continues, the blockage will need to be removed manually. ALWAYS POWER OFF THE JUICER BEFORE ATTEMPTING TO CLEAR ANY BLOCKAGE.
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Safety Circuit

When this message occurs, it indicates that there is a problem with one of the safety sensors. The juicer will not run until the problem has been fixed.

Battery Warning

If this error message occurs, it indicates that the battery in the touch screen is running low. As the message states, if the battery dies completely the machine may not run at all. Touch the blue button to confirm to continue juicing and contact the local service provider to have the battery replaced as soon as possible.
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Cleaning Instructions

ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment damage.
Clean Juicer as soon as possible after juicing. Use a soft towel or sponge to wipe equipment parts. DO NOT use abrasive pads such as green scrub pads or steel wool.
The recommended cleaner is JBT Corporation brand CorKlean. CorKlean is a low-foaming alkaline equipment cleaner. It is safe on aluminum, 100% water soluble and free rinsing. CorKlean has been especially formulated for cleaning food processing equipment and is USDA accepted. Follow instructions on cleaner label for dilution.
1. Turn-off Juicer using the STOP button on the touch screen to ensure maximum separation between upper and lower cups. Refer to the “Touch Screen Juicer Operation” section of this manual.
2. DISCONNECT ELECTRICAL PLUG.
3. Pull Juicer to clean-up area, if one is available.
4. Brush all loose peel into waste container or bag.
5. Empty and rinse waste container.
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6. Remove juicing components (see Figure 6).
a. Cups should be separated. (Juicer should have been turned off using the STOP
button on the touch screen, see Step 1.)
b. Remove reservoir and juice nozzle, then lift splash shield off mounting brackets.
CAUTION: DO NOT PLACE HANDS OR FINGERS BETWEEN CUPS.
c. Grasp upper cup and pull out pin just above it. Place upper cup in waste
container.
d. Using spanner tool and starting at bottom, loosen the strainer tube in manifold,
manifold spanner screw and the spanner nuts securing the lower cup.
CAUTION: CUTTER AND KNIVES ARE SHARP.
e. Install red protective cap on cutter.
(Red protective cap is provided.)
f. Grasp juice manifold and orifice tube firmly. Remove entire juicing components
assembly.
g. Grasp orifice tube and pull out of strainer tube.
h. Remove strainer tube from inside juice manifold by turning tube counter-clockwise
and sliding out. (Spanner wrench is provided to loosen/tighten strainer tube.) Place juicing components into waste container.
7. Prepare cleaning solution.
Read the product label on Cleaning Solution and follow the manufacturer's mixing directions and safety precautions.
8. Immerse all components in cleaning solution.
Use the blunt end of plastic rod provided to displace any fruit material lodged in the bore of the orifice tube. Use pointed end of plastic rod to displace any fruit material lodged in cup fingers.
9. Scrub components.
Use a brush, towel, or sponge. DO NOT use abrasive pads such as steel wool. Thoroughly rinse with clean water, then thoroughly rinse with sanitizer solution. Follow the manufacturer's mixing directions and safety precautions.
10. For best results, soak strainer tube overnight.
After soaking overnight, rinse the strainer tube thoroughly before using. Check that all strainer tube holes are clean. Clean strainer tube with a hard spray from a hose while moving orifice tube back and forth in strainer tube. Rinse thoroughly with sanitizer solution. Allow to air dry.
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Cleaning Instructions (continued)

11. If possible, hose down juicing area and cover.
If location prohibits using a hose to clean juicing area and cover, ensure waste container is in place. Wash down the exposed juicing area and cover with a sponge or spray applicator using the recommended cleaning solution. Cover may be rinsed in place or removed by lifting it off the hinges. Allow to stand for two minutes before rinsing thoroughly with water.
12. Re-assemble juicing components.
Start by re-assembling strainer tube into juice manifold. Tighten with spanner wrench. Insert orifice tube into bottom of strainer tube. Mount juice manifold assembly onto locating pins with orifice tube notch engaging lower drive. Tighten spanner screw with spanner wrench. Remove red protective cap from cutter. Install lower cup and tighten spanner nuts with spanner wrench. Install upper cup by slipping pin into stem hole. Install splatter shield.
Refer to Figure 6.
13. Verify that orifice tube is properly installed (Figure 7).
14. Remove wax build-up as needed.
Cups, hopper and other parts may acquire a build-up of wax over time.
a. Soak cups for five minutes in Veggie Wash solution to remove wax.
b. Use Veggie Wash solution to remove wax from hopper and other areas to
remove wax build-up.
15. Remove orange discoloration as needed.
Equipment may exhibit some build-up or orange coloration over time. Wipe with a cloth soaked in any pine based cleaner to remove discoloration from plastic covers.
Rinse thoroughly with sanitizer solution.
16. Clean juice reservoir faucet.
Daily cleaning is crucial to the performance, maintenance and sanitation of the faucet. Take apart handle assembly and flush with clean water, then sanitize.
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Figure 6. Removing/Replacing Juicing Components
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Self-Service Option Operating Instructions
Equipment Check
Before plugging the Multi-Fruit Juicer into an electrical outlet, the following steps must be performed:
1. Locate the Multi-Fruit Juicer on a level surface.
This will prevent fruit feed problems.
CAUTION: WHEN MOVING JUICER, ALWAYS TRANSPORT ON LEVEL SURFACE. USE RAMPS IF NECESSARY. AVOID LEDGES, IRREGULAR FLOORS OR DRAIN INDENTIONS.
2. Lock casters.
To lock, push down on caster with foot. To unlock, push again with foot.
3. Check waste container.
Open cart door to verify that waste container is in place.
4. Check juicing components.
Remove self-service assembly and splash shield, and then check juicing components.
5. Check Self-Service Assembly.
Make sure self-service assembly is fully inserted under the two retaining posts and the spout nozzle is firmly seated in the manifold. If not present, wet O-ring before installing.
6. Close and turn latch to secure door.
7. Make sure self-service valve handle is released and in the off/closed position.
8. Check the hopper for foreign objects.
Remove any foreign objects found in the hopper.
9. Make sure floor area around Juicer is clean and free of obstructions and water.
Wear appropriate non-slip footwear when water is necessary.
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Juicing
1. Turn on Juicer.
Push the ON-OFF button. Circle on button will illuminate.
2. Feed fruit into the Juicer.
a. Open the hopper door.
b. Dispense carton of fruit into hopper. If necessary, place fruit individually into hopper.
c. Close the hopper door.
CAUTION: TO AVOID PHYSICAL INJURY, USE CAUTION WHEN LIFTING HEAVY WEIGHTS OVERHEAD. IF NECESSARY, DIVIDE FRUIT AND PLACE IN CARTON LID AND DISPENSE INDIVIDUALLY OR ASK FOR ASSISTANCE WHEN LIFTING OVERHEAD.
3. Place juice container.
Center juice container opening under self-service spout nozzle.
4. Initiate juicing.
Pull self-service handle downward to start juicing. Depending on the type of handle installed constant pressure may be required to sustain juicing operation. If equipped with a constant dispense handle, pulling the handle all the way down will lock the handle and juicing will continue until the handle is lifted.
5. Stop juicing.
Lift the self-service handle to stop juicing at any point.
6. Topping off juice containers.
The handle may be actuated repeatedly for short durations to top off juice container.
7. Clean Juicer.
If finished juicing, clean Juicer as soon as possible.
(See Next Page for cleaning instructions.)
24 FNS-0012-060-EN June 2019 Rev A
Self-Service Option Cleaning Instructions
ALWAYS follow cleaning and maintenance schedules in this manual to prevent equipment damage.
Clean Juicer as soon as possible after juicing. Use a soft towel or sponge to wipe equipment parts. DO NOT use abrasive pads such as green scrub pads or steel wool.
The recommended cleaner is JBT Corporation brand CorKlean. CorKlean is a low-foaming alkaline equipment cleaner. It is safe on aluminum, 100% water soluble and free rinsing. CorKlean has been especially formulated for cleaning food processing equipment and is USDA accepted. Follow instructions on cleaner label for dilution.
1. Actuate the self-service handle until there is a maximum separation between upper and lower cups. Then press ON/OFF button to power off juicer.
2. DISCONNECT ELECTRICAL PLUG.
3. Pull Juicer to clean-up area, if one is available.
4. Brush all loose peel into waste container or bag.
5. Empty and rinse waste container.
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6. Remove juicing components (see Figure 1).
a. Cups should be separated. (Juicer should have been turned off with maximum separation between
cups using the method described in Step 1.)
b. Remove self-service spout housing assembly by grasping either side of the housing and pulling
straight out, then lift splash shield off mounting brackets.
CAUTION: DO NOT PLACE HANDS OR FINGERS BETWEEN CUPS.
c. Grasp upper cup and pull out pin just above it. Place upper cup in waste container.
d. Using spanner tool and starting at bottom, loosen the strainer tube in manifold, manifold spanner
screw and the spanner nuts securing the lower cup.
CAUTION: CUTTER AND KNIVES ARE SHARP.
e. Install red protective cap on cutter.
(Red protective cap is provided.)
f. Grasp juice manifold and orifice tube firmly. Remove entire juicing components assembly.
g. Grasp orifice tube and pull out of strainer tube.
h. Remove strainer tube from inside juice manifold by turning tube counter-clockwise and sliding out.
(Spanner wrench is provided to loosen/tighten strainer tube.) Place juicing components into waste container.
7. Prepare cleaning solution. JBT Corporation brand CorKlean is recommended, see Operator Manual Page 19. Read the product label. Follow the manufacturer's mixing directions and safety precautions.
8. Immerse all components in cleaning solution. Use the blunt end of plastic rod provided to displace any fruit material lodged in the bore of the orifice tube. Use pointed end of plastic rod to displace any fruit material lodged in cup fingers.
9. Scrub components. Use a brush, towel, or sponge. DO NOT use abrasive pads such as steel wool. Thoroughly rinse with clean water, then thoroughly rinse with sanitizer solution. Follow the manufacturer's mixing directions and safety precautions.
10. For best results, soak strainer tube overnight.
After soaking overnight, rinse the strainer tube thoroughly before using. Check that all strainer tube holes are clean. Clean strainer tube with a hard spray from a hose while moving orifice tube back and forth in strainer tube. Rinse thoroughly with sanitizer solution. Allow to air dry.
26 FNS-0012-060-EN June 2019 Rev A
Self Service Option Cleaning Instructions (continued)
11. If possible, hose down juicing area and cover.
If location prohibits using a hose to clean juicing area and cover, ensure waste container is in place. Wash down the exposed juicing area and cover with a sponge or spray applicator using the recommended cleaning solution. Cover may be rinsed in place or removed by lifting it off the hinges. Allow to stand for two minutes before rinsing thoroughly with water.
12. Re-assemble juicing components.
Start by re-assembling strainer tube into juice manifold. Tighten with spanner wrench. Insert orifice tube into bottom of strainer tube. Mount juice manifold assembly onto locating pins with orifice tube notch engaging lower drive. Tighten spanner screw with spanner wrench. Remove red protective cap from cutter. Install lower cup and tighten spanner nuts with spanner wrench. Install upper cup by slipping pin into stem hole. Install splatter shield.
Refer to Figure 1.
13. Verify that orifice tube is properly installed (Figure 2).
14. Remove wax build-up as needed.
Cups, hopper and other parts may acquire a build-up of wax over time. a. Soak cups for five minutes in Veggie Wash solution to remove wax. b. Use Veggie Wash solution to remove wax from hopper and other areas to remove wax build-up.
15. Remove orange discoloration as needed.
Equipment may exhibit some build-up or orange coloration over time. CorKlean solution should remove this. Wipe with a cloth soaked in any pine based cleaner to remove discoloration from plastic covers. Rinse thoroughly with sanitizer solution.
16. Clean self-service housing and spout.
Daily cleaning is crucial to the performance, maintenance and sanitation of the self-service assembly. After the self-service assembly is removed from the machine, remove the spout cap assembly by rotating it counter clockwise 1/4 turn and then lifting the entire assembly from the spout body. Depress the seal plug and remove the handle to disassemble. Rinse cap, spring, stem and seal plug with clean water and sanitize. Rinse housing and flush spout body with clean water and sanitize. Note that removal of the spout nozzle from the housing is not required for proper cleaning.
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Figure 1. Removing/Replacing Self-Service Juicing Components

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Stop juicer with cups in most open position
DO NOT stop cups in closed position
Use spray bottle with cleaner on main frame in juicing
DO NOT use chemical dosage and water system
Inspect and test front door and hopper lid safety switches
ose
DO NOT continue to juice fruit with cutter damaged, loose

Operator Do's and Don'ts

Do's Don'ts
Unplug juicer before removing splash shields or panels
Use light water spray when rinsing juicer DO NOT use high pressure or volume water when rinsing
Wipe off touch screen and electrical connections with damp cloth when cleaning
If fruit doesn't roll in hopper, remove wax build-up from inside using spray bottle and damp towel
components area
Rinse sanitizer off juicer five minutes after applying DO NOT leave sanitizer on juicer without rinsing
Use fruit within size range (2-1/4" to 3-7/8" diameter). Use fruit template to measure fruit
weekly
Install juicing components using spanner tool; tighten spanner nuts from top to bottom
DO NOT remove juicing components or panels before unplugging
juicer
DO NOT spray water with hose to clean touch screen or electrical connections
DO NOT use food grade non-stick product inside of the hopper
to clean main casting (can result in mechanical damage)
(can damage or discolor aluminum parts and casting)
DO NOT use oversized fruit or undersized fruit with diameter less than 2-1/4" (undersized fruit can result in double feed and cause cups to break, as well as loss of yield and off flavor)
DO NOT use juicer if safety switches are not working properly
DO NOT hand tighten spanner nuts and screw (can result in major equipment damage)
Install orifice tube into slot on lower arm (see Figure 7 on Page 30)
Inspect cutter daily. Replace if damaged; adjust and tighten screw
If fruit is bursting in cups, inspect fruit for cuts, fruit too large, cutter/orifice tube damaged or strainer tube holes plugged
If yield loss is noticed, check for orifice discharge pushing out cutter and waste wet, the timing can be off (call for service tech)
Mix juice and pulp slowly to reduce foam in reservoir
If foam is dark orange color in reservoir and has off flavor, cutter is likely damaged, loose or dull (tighten, sharpen or replace)
If the juicer stalls, it will attempt to squeeze the fruit 3 times, if the fruit can't be squeezed, juicer will shut off. Check for oversized, hard or multiple fruit in cup. Unplug juicer and remove objects from cups
DO NOT install orifice tube on top of lower arm slot (see Figure 7 on Page 30)
DO NOT continue to juice fruit with cutter damaged, lo or dull
DO NOT continue to juice fruit with fruit bursting in cups
DO NOT continue to juice with fruit condition causing problem
DO NOT mix juice quickly in reservoir (can result in foam and off flavor)
or dull
DO NOT continue to squeeze fruit without determining cause of stalled juicer
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Figure 7. Proper Orifice Tube Installation
30 FNS-0012-060-EN June 2019 Rev A

Operator Maintenance

Before performing any maintenance,
DISCONNECT ELECTRICAL PLUG.
LOCK FRONT AND REAR CASTER WHEELS.
After every juice run:
1. Check cutter and knives for sharpness.
Refer to Figure 8 to determine condition of cutter. If dull, sharpen with a whetstone provided. Refer to Figure 8 to sharpen cutter.
If cutter is severely damaged or rolled over, replace cutter.
a. Cutter removal:
Disassemble juicing components (Figure 6, Page 22). Loosen set screw under front knife (make sure screw is backed out far enough to clear cutter). Cutter should lift out, if not, tap the cutter lightly from inside the juice manifold with a 1-1/4" diameter rod (hammer handle).
CAUTION: CUTTER AND KNIVES ARE SHARP.
Install red protective cap provided onto cutter. After red protective cap is installed, remove cutter. Handle cutter with care to avoid direct contact with sharp edge.
b. Cutter installation:
Align arrows on cutter and juice manifold to seat cutter. Make sure cutter is fully seated. Tighten set screw. (DO NOT over-tighten.)
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Figure 8. Sharpening Cutter
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Operator Maintenance (continued)
2. Check orifice tube for damage. Refer to Figure 9.
Replace tube when:
a. Chunks are missing from top end.
b. Score marks 1/32" or deeper appear along the length of the tube.
Figure 9. Severely Damaged Orifice Tube
3. Check for loose or missing nuts and bolts.
a. Tighten or replace nuts and bolts as necessary.
b. DO NOT exceed torque ranges specified.
c. ALWAYS use JBT Corporation recommended spare parts.

Periodic Inspection

Perform the following steps every week.
1. Test all access cover interlock switches.
Juicer should stop automatically when any access cover is opened. Individually open and close the front door and hopper access door.
If juicer continues to run when front door or hopper access is opened, the interlock switch is defective. Stop the juicer and call service provider immediately.
See Troubleshooting Section.
2. Inspect casters for damage or wear.
Caster must roll freely and front and rear brakes must lock.
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Troubleshooting

Condition Corrective Action
Juicer will not run
Reset breaker
Power cord plugged in?
Doors and covers closed and locked?
Orifice tube stuck in strainer tube
Peel and seeds in juice
Foam in reservoir
Fruit bursting and waste is wet
Juice in waste and/or discharge is wet
Juice nozzle leaking juice
Orifice tube installed incorrectly
Excess pulp in strainer, thoroughly clean out pulp
from strainer
Top of orifice tube damaged
Strainer tube damaged or bent
Cutter missing or loose
Strainer tube not tight in manifold
Top of strainer tube damaged
Cutter damaged
Mixing juice and pulp too fast causes air to mix in
juice
Fruit is too large (3-7/8" max)
Check for damaged fruit
Check for damaged fruit
Inspect orifice tube top for damage or wear
Strainer tube holes are plugged
Fruit too large
Nozzle O-ring missing or damaged; replace O-ring
Fruit not feeding out of hopper into cup
Cutter damaged and has rolled top edge
Juicer stalls and shuts off
Juicer runs then shuts off
Juice yield less than 2-1/2 gallons per case
Clear plastic window of juice reservoir scratched
34 FNS-0012-060-EN June 2019 Rev A
Remove wax build-up in hopper
Wipe with food grade non-stick product inside
hopper
Dried peel, stems stuck in upper cup cutter
Broken top edge of orifice tube wedged inside cutter
Clean out obstruction
Cutter dull
Fruit too large
Orifice tube damaged
Strainer tube needs cleaning
Check door safety switches, locks and reservoir
high level switch
Fruit soft or too large
Orifice tube, strainer tube and/or cutter damaged;
replace damaged parts
Do not use scrub pads on any plastic parts

Troubleshooting (continued)

Juicer will not start
1. Juicer is not plugged into electrical outlet.
2. Building circuit breaker or GFI has tripped (reset).
3. Covers are not completely closed.
Open and close both doors, make sure the sensors are securely fastened and then ensure the doors are firmly closed.
Juicer starts, but shuts off
1. Juicer is tripping GFCI outlet
Certain GFCI outlets will not support the juicer. Have electrician replace with a compatible outlet.
2. Building circuit breaker is not properly rated for 15 Amps.
3. Extension cord or wiring is too long. Shorten extension cord or use heavier gauge wire. (See Page 6 "Electrical Specifications")
4. All covers not completely closed (including cart).
Juicer may be flexing when squeezing fruit, causing switch to open. Make sure all latches are completely locked.
Safety Circuit Fault screen will not go away
1. Call Service Provider
35 FNS-0012-060-EN June 2019 Rev A

Troubleshooting (continued)

Juicer stalls trying to squeeze fruit
1. Fruit has part of stem on it.
Turn off Juicer and unplug . Remove fruit from the Juicer and restart.
2. Peel is too thick.
Turn off Juicer and unplug. Remove fruit from the Juicer and restart.
3. Juicer is operating too quickly.
Use a lower speed setting on the settings page.
4. Turn off Juicer and unplug . Remove fruit from the Juicer and restart.
5. Cutter is damaged.
CAUTION: CUTTER AND KNIVES ARE SHARP.
a. Sharpen or replace cutter as specified in Maintenance section. b. Install red protective cap onto cutter. c. After red protective cap is installed, remove cutter. Handle cutter with care to avoid contact
with sharp edge.
Juicer runs with covers open or off
Power off and unplug juicer Immediately and call service provider
Juicer emits "squealing" sound during operation
Spray food grade lubricant on all rotating parts.
If noise continues, call service provider. Grease fittings may need to be lubricated or rod end or bearings may need to be replaced.
Scraping noise coming from hopper area
Fruit lift mechanism is dragging on hopper.
Call Service Provider
NOTE: IF AN OPERATIONAL PROBLEM PERSISTS AFTER TROUBLESHOOTING, CONTACT YOUR SERVICE PROVIDER FOR ASSISTANCE.
36 FNS-0012-060-EN June 2019 Rev A
Item
Qty
Part Number
Description
1
1
004220037
Pin, Quick Release, Ring Grip
2
1
004406003
Screw, Machine, Round, #4-40 X 3/16" Lg, 304SS
3
1
06000004
Cup, Lower, Machined
4
1
06000022
Nozzle, Straight, FDA Grade
5
1
06000027
Cup, Upper, Assembly
6
1
06000225
Cutter and Knives, Machined
7
2
06000098
Nut, Spanner
8
1
06000108
Manifold, Juice
9
1
06010073
Screw, Spanner
10
1
06010143
Tube, Orifice, Snap In
11
1
007486119
O-Ring, Nozzle, Viton, 1/16" Section

Juicing Components

37 FNS-0012-060-EN June 2019 Rev A
Figure 10. Juicing Components
Item
Qty
Part Number
Description
1 1 06010494
Handle Momentary
1a
1
06010495
Handle Continuous
2 1 06010485
Spout Cap
3 1 06010482
Spout Body
4 1 06010479
Self-Service Housing
5 1 06010442
Manifold with Vent
6 1 06010429
Drip Tray Cover
7 1 009210043
Seat Cup
8 1 009210042
Stem 9 1
009210041
Spring
10
1
007486119
O-Ring Nozzle

Self-Service Specific Juicing Components

38 FNS-0012-060-EN June 2019 Rev A
Figure 11. Self-Service Specific Juicing Components
Item
Qty
Part Number
Description
1
1
003091001-2
Cleaner, Corklean, 2 lbs
2
1
009080327
Brush, Dish
3
1
009080328
Brush, Tube, 1"
4
1
009092018
Cap, Cover
5
1
009092023
Waste Container, 21" X 17" X 12", Polyethylene, Grey
6
1
009710031
Stone, Sharpening, Half Round
7
1
06000077
Tool, Wrench, 5/16" Diameter
8
1
06000084
Rod, Orifice Clean Out
9
1
06001127
Cleaning Component Kit
10
1
06010188
Splash Shield
11
1
06010359
Triple Fruit Sizer, Hand-Held

Splash Shield, Waste Bin, Tools and Accessories

Figure 12. Splash Shield, Waste Bin, Tools and Accessories
39 FNS-0012-060-EN June 2019 Rev A
40 FNS-0012-060-EN June 2019 Rev A
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