JBT C8A User Manual

Apple Preparation System
Mod. C8A
Typical Installation
Purpose
The JBT Automatic Apple Preparation System is designed to peel, stem, core and slice apples in a high speed continuous operation.
Product Uses/Applications
This Apple Preparation System is capable of handling multiple sizes and varieties of fruit simultaneously and at random.
Features/Benefits
System designed for maximum yield
• Caustic / steam peeling section removes only the skin of the fruit, leaving the valuable flesh for processing
• 7/16" (11 mm) diameter coring tubes are standard, which minimize coring loss
• Self-adjusting seed celling knives adapt to the size of the individual apple thus minimizing product losses
• Razor-like slicing knives virtually eliminate slice breakage
• Stainless steel construction ensures a sanitary design with a mini-
mum of maintenance.
Labor costs are reduced to a minimum
• High mechanical reliability and automated features reduce the need for constant maintenance supervision. Only two attendants per machine for fruit alignment
• Efficient seed-celling through the use of self-adjusting knives, practi­cally eliminates the need for seed-carpel inspection and trimming.
Operation
There are two basic sections to this apple preparation system, peel­ing and coring. The peeling section consists of a feed device, caustic applicator, steam valve and peel remover/washer. The coring section consists of a fruit aligner, corer-stemmer, seed celling and an optional slicer.
Apples are conveyed or flumed to the machine’s feed station where they are shuffle-fed, eight across, and carried into a caustic applicator. The fruit remains in the caustic solution for a pre determined time which is variable. The holding period, density, and temperature of the solution are set according to required peeling conditions. Emerging from the solution, the fruit is then transferred to an elevator on which it is carried into the high pressure steam valve. This activates the caustic solution on the surface of the apple, thus loosening the peel. The holding period and steam pressure in the valve are variable, depending upon the condition of the fruit. Upon completion of this steam exposure cycle, the fruit is discharged to a Rotary Rubber Cord Washer that removes the loosened skins from the fruit. The washer employs an internal spiral which moves the fruit gently through the drum as it rotates. The walls of the drum are constructed of molded rubber cords spaced at 1” (25.4 mm) centers.
Sequence of Coring an Seed Ceiling
Seed Celling Unit
Upper Aligning Rod
7/16" dia. Coring Tube
Apple Core
Self Adjusting Seed Celling Knife
Slicing Knives in Operation
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