ITC SPT190, 011423 Operator's Manual
PROD. NO. 011423
MOD. NO. SPT190
1/2" Variable Speed Router Kit
Operator’s Manual (p.2)
Trousse de toupie plongeante de 1/2 po à
vitesse variable
Manuel de l’utilisateur (p.12)
SAVE THIS MANUAL
You will need this manual for safety instructions, operating procedures,
and warranty. Put it and the original sales invoice in a safe, dry place for
future reference.
CONSERVEZ CE GUIDE
Vous aurez besoin de ce guide pour les instructions de sécurité, les
procédures d’utilisation et la garantie. Conservez-le dans un endroit sûr et
sec pour référence future.
v.081118
IMPORTANT SAFETY INSTRUCTIONS
WARNING: When using electric tools, machines or equipment, basic safety precau-
tions should always be followed to reduce the risk of re, electric shock, and
personal injury.
READ ALL INSTRUCTIONS BEFORE USING THIS TOOL
1. KEEP WORK AREA CLEAN. Cluttered areas invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools in damp,
wet, or poorly lit locations. Don’t expose your tool to rain. Keep the work area
well lit. Don’t use tools in the presence of ammable gases or liquids.
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3. KEEP CHILDREN AND BYSTANDERS AWAY. All children should be kept away
from the work area. Don’t let them handle machines, tools, or extension cords.
Visitors can be a distraction and are difcult to protect from injury.
4. GROUNDED TOOLS must be plugged into an outlet that itself is properly
installed and grounded. Grounding provides a low-resistance path to carry
electricity to ground away from the operator, should the tool malfunction electrically. Do not remove the grounding prong from the plug or alter the plug in
any way. If in doubt as to whether the outlet is properly grounded according to
code, check with a qualied electrician.
5. OBSERVE PROPER PRECAUTIONS REGARDING DOUBLE INSULATION.
This tool is double insulated. It is equipped with a polarized plug. One blade
is wider than the other, so it will t into a polarized outlet only one way. If you
have difculty inserting the plug, try reversing it. If it still doesn’t t , do not alter
the plug; have a qualied electrician install a polarized outlet.
6. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces: pipes, radiators, ranges, and refrigerator enclosures. When your body
is grounded the risk of electric shock increases. When working wherever “live”
electrical wires may be encountered, try to ascertain whether there is a danger
of shock. Even so, DO NOT TOUCH ANY METAL PARTS OF THE TOOL while
using it. Hold the tool only by the plastic grip to prevent electric shock if you
contact a live wire.
7. DO NOT ABUSE THE CORD. Never carry your tool by the cord or pull on the
cord to unplug it. Protect the cord from potential sources of damage: heat, oil &
solvents, sharp edges, or moving parts. Replace damaged cords immediately.
8. WHEN WORKING OUTDOORS, USE AN OUTDOOR-RATED EXTENSION
CORD. An extension cord rated for outdoor use must be marked “W-A” or “W”.
9. DO NOT EXPOSE ELECTRICAL POWER TOOLS TO MOISTURE. Rain or
wet conditions can cause water to enter the tool and lead to electric shock.
10. ENSURE THE EXTENSION CORD YOU USE IS OF SUFFICIENT GAUGE
FOR ITS LENGTH.
Recommended Minimum Wire Gauge for Extension Cords
Amps from
Tool Nameplate
0 - 5 amps 16 ga. 16 ga. 16 ga. 14 ga. 12 ga. 12 ga.
5.1 - 8 amps 16 ga. 16 ga. 14 ga. 12 ga. 10 ga. Do Not Use
8.1 - 12 amps 14 ga. 14 ga. 12 ga. 10 ga. Do Not Use Do Not Use
12.1 - 15 amps 12 ga. 12 ga. 10 ga. 10 ga. Do Not Use Do Not Use
15.1 - 20 amps 10 ga. 10 ga. 10 ga. Do Not Use Do Not Use Do Not Use
25' long 50' long 75' long 100' long 150' long 200' long
11. STORE IDLE EQUIPMENT. Store equipment in a dry area to inhibit rust. Equip-
ment also should be in a high location or locked up to keep out of reach of
children.
12. DON’T FORCE THE TOOL.
It will do the job better and more safely at the rate
for which it was intended.
13. USE THE RIGHT TOOL. Don’t force a small tool or attachment to do the work
of a larger industrial tool. Don’t use a tool for a purpose for which it was not
intended.
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IMPORTANT SAFETY INSTRUCTIONS
14. DRESS PROPERLY. Don’t wear loose clothing or jewelry; they can be caught in
moving parts. Protective, non-electrically conductive gloves and non-skid footwear are recommended when working. Wear protective hair covering to contain
long hair and keep it from harm.
15. USE EYE PROTECTION. Use a full-face mask if the work you’re doing produces metal lings, dust or wood chips. Goggles are acceptable in other situations.
Wear a clean dust mask if the work involves creating a lot of ne or coarse
dust.
16. SECURE WORK. Use clamps or a vise to hold the work. It’s safer than using
your hands and it frees both hands to operate the tool.
17. DON’T OVERREACH. Keep proper footing and balance at all times. Do not
reach over or across machines that are running.
18. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and safe performance.
Follow instructions for lubricating and changing accessories. Keep handles dry,
clean and free from oil and grease.
19. AVOID UNINTENTIONAL STARTING. Be sure the switch is in the OFF position
before plugging in.
20. ALWAYS CHECK AND MAKE SURE TO REMOVE ANY ADJUSTING KEYS
OR WRENCHES before turning the tool on. Left attached, these parts can y
off a rotating part and result in personal injury.
21. DO NOT USE THE TOOL IF IT CANNOT BE SWITCHED ON OR OFF. Have
your tool repaired before using it.
22. DISCONNNECT THE PLUG FROM POWER BEFORE MAKING ANY
ADJUSTMENTS. Changing attachments or accessories can be dangerous if
the tool could accidentally start.
23. STAY ALERT. Watch what you are doing & use common sense. Don’t operate
any tool when you are tired.
24. CHECK FOR DAMAGED PARTS. Before using this tool, any part that is damaged should be carefully checked to determine that it will operate properly and
perform its intended function. Check for alignment of moving parts, binding
of moving parts, breakage of parts, mountings, and other conditions that may
affect its operation. Inspect screws and tighten any ones that are loose. Any
part that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere in the instruction manual.
Have defective switches replaced by an authorized service center. Don’t use
the tool if switch does not turn it on and off properly.
25. REPLACEMENT PARTS. When servicing, use only identical replacement parts.
26. SERVICE AND REPAIRS should be made by qualied repair technicians at an
authorized repair centre. Improperly repaired tools could cause serious shock
or injury.
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SAFETY INSTRUCTIONS FOR ROUTERS
n HANDLE ROUTER BITS WITH CARE. The tungsten carbide cutters are
especially brittle.
n BEFORE OPERATION, examine each bit carefully for chips, cracks, or
damage. Replace the bit if a aw is found.
n AVOID CUTTING INTO NAILS. Check the workpiece to make sure it’s free
of nails.
n HOLD THE ROUTER IN BOTH HANDS WITH A FIRM, TIGHT GRIP.
n ALWAYS KEEP YOUR HANDS AWAY FROM THE ROTATING
COMPONENTS.
n MAKE SURE THAT THE BIT DOES NOT TOUCH ANY WORKPIECE
BEFORE SWITCHING ON THE TOOL.
n RUN THE ROUTER IDLE FOR A WHILE BEFORE CONTACTING THE
WORKPIECE, and watch for any wobble of the bit caused by improper
installation.
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SAFETY INSTRUCTIONS FOR ROUTERS
n KEEP IN MIND THE ROTATION DIRECTION OF THE ROUTER BIT AND THE
WAY YOU FEED IT IN.
n DON’T LEAVE THE ROUTER RUNNING UNATTENDED.
n DO NOT TOUCH THE BIT RIGHT AFTER USE. It will be very hot and can burn
your skin.
n REMOVE THE MACHINE FROM THE WORKPIECE AFTER IT HAS BEEN
SWITCHED OFF AND IT HAS COME TO A COMPLETE STOP.
SPECIFICATIONS
SPECIFICATIONS
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Your new Plunge Router Kit comprises:
n1/2" Plunge router
nEdge cutting guide
nTrimmer guide
nTemplate guide insert
nThree collets – 1/4", 3/8" & 1/2"
nTwelve 1/2" shank carbide tipped router bits:
1/2” Flush trim bit
7/8" Cove bit
7/8" Round-over bit
1-1/8" Round-over bit
1" Ogee bit
1-1/4" 45 degree chamfer bit
1/4" Straight cutting bit
1/2" Straight cutting bit
5/8" Straight cutting bit
1/2" Dovetail bit
1/2" 90 degree V-Groove bit
1/2" Core box bit
nDust collector/Vacuum hose adapter
nCollet wrench
nTurret adjustment wrench
nSpare set carbon brushes
nBlow mold case
nManual
FEATURES:
n120 volt, 60Hz, 15A
nVariable speed: 9,000 – 23,000 rpm
nLock-on trigger switch
nSeven position stopper with 2" plunge depth
nShaft lock
nSoft grip nish housing
nEasy access motor brushes
nDouble insulated
nCSA certication
nTool weight: 3.1 kg (7 lb.)
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KNOW YOUR PRODUCT
1. On/Off switch
2. Trigger lock-on button
3. Collet
4. Router base
5. Locking bolts for straight guide
6. Plunge locking lever
7. Speed adjustment wheel
8. Depth stop
9. Depth stop turret
10. Depth stop locking knob
11. Depth stop adjustment wheel
12. Fine adjustment knob
13. Carbon brush holder
14. Spindle Lock
15. Collet Nut
16. Dust collection hose adaptor
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FIG A FIG B
OPERATING INSTRUCTIONS
INSTALLING AND REMOVING BITS
There are a number of router bits available for cutting various proles in wood.
This machine is supplied with 3 collets; 1/4", 3/8" & 1/2". Some cutter heads are
too large and do not leave enough space for the dust extraction system. In this
case, a mask should be worn.
WARNING: Disconnect router from the power source before changing router bits
or collets.
To insert the collet:
1. Position the router on its side on the table with the Router Base (4) pointing
towards you.
2. Locate the Spindle Lock (14) at the front of the router.
3. Press it down and hold it in this position.
4. Using the wrench provided, loosen the Collet Nut (15) by turning it counter
clockwise.
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OPERATING INSTRUCTIONS
5. Remove the Collet Nut (15) and clean the spindle.
6. Insert the appropriate Collet (3) into the spindle and screw on the collet nut
hand tight.
CAUTION: Never tighten the collet on this unit without rst installing a router bit.
Tightening an empty collet can damage the collet.
To insert a router bit:
1. Position the router on its side on the table with the Router Base (4) pointing
towards you.
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2. Loosen the Collet Nut (15). Clean and insert the shaft of the router bit into the
collet.
3. Ensure that the router bit shaft is inserted into the collet at least 3/4". If the
shaft “bottoms” out, back it out 1/16" to allow for proper tightening.
4. Press the Spindle Lock (14), hold it in position, and tighten the Collet Nut
(15).
5. Be sure to unplug your router and repeatedly check the tightness of the Collet
Nut (15) when using your router over an extended period.
CAUTION: Handle router bits with care. They are extremely sharp and may
cause cuts and or serious injury.
CAUTION: Before switching the router on, ensure that the collet nut is tight.
LOCKING LEVER FOR ROUTER BODY (Fig. A & B)
The Plunge Locking Lever (6) allows the router bit to be plunged directly into the
workpiece. The body of the router is spring loaded, take care when releasing the
Locking Lever (6). To operate the Plunge Locking Lever (6):
1. Grasp both handles and brace yourself before releasing the Locking Lever
(6).
2. Press downwards to allow the body of the router to move down and into the
workpiece.
3. Lock it in place by depressing the Plunge Locking Lever (6) (Optional).
This unit can be locked in place anywhere along the units vertical travel.
CAUTION: The housing of the router is under spring tension. When you release
the locking lever, it returns to its highest position.
SETTING THE ROUTING DEPTH (FIG. A & B)
WARNING: Disconnect router from the power source before making any
adjustments.
1. Install the desired router bit as described earlier in this manual.
2. Locate the Depth Stop (8) on the router. This adjustable rod is intended to
limit the depth of the cut.
3. Locate the Depth Stop Locking Knob (10) for the Depth Stop (8). Loosen it
by turning it counter-clockwise.
4. Release the Plunge Locking Lever (6) and lower the router down until the end
of the router bit just touches the work piece.
5. Rotate the Depth Stop Adjustment Wheel (11) to set the required cutting
depth using the scale as a guide.
6. Tighten the Depth Stop Locking Knob (10).
7. The router is now set to cut the set depth when plunged into the workpiece.
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OPERATING INSTRUCTIONS
NOTE: It is recommended to make several test cuts in scrap material to conrm
cutting depth is correct.
CUTTING IN SEVERAL PASSES (FIG. A & B)
WARNING: Disconnect router from the power source before making any
adjustments.
It is recommended that particularly deep grooves be cut with several passes to
ensure an accurate cut and quality nish. Use these procedures as a guide only.
Things to consider when making a cut are; depth of cut, width of router bit, type of
bit and type of material being cut. As mentioned earlier in this manual, make test
cuts in similar waste materials. Perform the following procedures to get the best
results.
1. Set the nal desired routing depth as instructed in the previous section.
2. Rotate the Depth Stop Turret (9) to the highest position under the Depth
Stop (8) that allows the router to make a cut.
3. Execute the rst cut.
4. Leave the Depth Stop (8) in position. Rotate the Depth Stop Turret (9) to the
next lowest position and perform the next cut.
5. Again, rotate the Depth Stop Turret (9) to the nal position to execute the last
cut.
CAUTION: To deep a cut will lead to overloading of the motor or difcult operation.
Cutting depth should not exceed 13 mm or 1/2" at one pass. If the desired
cutting depth is greater, make several passes with the depth of cut increased
each time.
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FINE ADJUSTMENT OF CUTTING DEPTH (FIG. A & B)
WARNING: Disconnect router from the power source before making any
adjustments.
If, after setting the desired cutting depth, a small adjustment is needed, it is not
necessary to perform the entire depth setting procedure. This unit is tted with
a Fine Adjustment Knob (12) in order to make minor adjustments to the cutting
depth if needed.
nRotating the Fine Adjustment Knob (12) counter-clockwise will result in a
deeper cut.
nRotating the Fine Adjustment Knob (12) clockwise will result in a shallower
cut.
SWITCHING ON AND OFF (FIG. A & B)
1. Grasp the router securely by the handles. When it is pointing in your direction,
the On/Off Switch (1) is located on the right handle.
2. Keeping the Trigger lock-on button (2), press the On/Off Switch (1). You do
not have to keep the Trigger lock-on button (2) pressed as it remains in
position automatically until you release the On/Off Switch (1) again.
3. To stop the machine, simply release the On/Off Switch (1) and the motor will
stop.
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OPERATING INSTRUCTIONS
USING THE ROUTER
1. Place the tool base on the workpiece while keeping the router bit out of contact
with the material.
2. Switch the tool on and wait until the router bit reaches full speed
3. If appropriate for the cut (e.g. a plunge cut) lower the tool body and bit into the
material.
4. Let the router bit cut into the material smoothly.
5. While cutting along edges make sure that the machine is always guided
against the direction of rotation of the cutter. While cutting along edges with
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the direction of rotation the machine can shoot away unexpectedly.
6. Slide the tool forward on the surface of the workpiece while keeping the tool
base at and moving steadily until the completion of the cut.
7. After use, bring the machine up into its resting position before switching off.
Switch off the machine and wait for the cutter to come to a complete stop
before putting the machine down
NOTE:
nIf the tool is moved too quickly, the quality of the cut will be low and damage to
the bit and/or the motor may result.
nIf it is moved too slowly, there could be a poor cutting effect due to heat. Opti-
mum speed depends on the size of the tool bit, type of workpiece and the cut
depth. It is advisable to make an experimental cut on similar waste material
before performing the actual cut.
CAUTION: Abnormal vibrations may be due to a blunt cutter head.
ADJUSTABLE SPEED
The speed setting is located at the front of the housing. Turn the dial to increase
or decrease the speed. The smaller the router bit cutter head the higher the
speed. The larger the router bit cutter head, the lower the speed. A router bit
cutter head, which runs too fast, causes scorching of the workpiece and leaves
burn marks.
WARNING: Do not change the speed when the machine is working under load.
CUTTING DIRECTION
To prevent the cutter head from jumping and to obtain a good result, carry out ex-
terior cuts in a counter clockwise direction and interior cuts in a clockwise direction.
ASSEMBLY OF EDGE GUIDE
1. Locate the Straight Edge Guide and guide rods.
2. Fasten the Straight Edge Guide to the guide rods with the adjusting screw.
3. Slide the guide rods into the corresponding castings on the router base.
4. Clamp the Scale onto one of the guide rods.
5. When the desired distance is attained, secure the Straight Edge Guide in
place with the adjusting screws.
USING THE EDGE GUIDE
The edge guide can be used for cutting parallel to the edge of the workpiece.
1. Release the four screws securing the edge guide and push them in so that the
guide is at the desired distance from the cutter head.
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