ITC 1-1/4"" Narrow Crown Stapler, JUF1890, JU9032 Operator's Manual

1-1/4" Narrow Crown Stapler
Operator’s Manual (p.2)
Agrafeuse étroite de couronne de 1-1/4 po
Operator’s Manual (p.9)
SAVE THIS MANUAL
You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.
CONSERVEZ CE GUIDE
Vous aurez besoin de ce guide pour les instructions de sécurité, les procédures d’utilisation et la garantie. Conservez-le dans un endroit sûr et sec pour référence future.
v.081124
IMPORTANT SAFETY INSTRUCTIONS
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WARNING: When using pneumatic tools, basic safety precautions should always be followed to reduce the risk of personal injury.
READ ALL INSTRUCTIONS BEFORE USING THIS TOOL
We strongly recommend that this tool not be modied and /or used for any application
other than that for which it was designed. If you have any questions relative to its application, do not use the tool until you have written us and we have advised you.
ENGLISH
1 SAFETY GLASSES To prevent eye injuries, the tool operator and all persons
in the work area must wear approved safety glasses with permanently attached, rigid side shields.
2. EAR PROTECTION Wear ear protection to safeguard against possible
hearing loss.
3. USE CLEAN, DRY, REGULATED, COMPRESSED AIR at 60-100 psi / 413 to
690 kPa / 4.13 to 6.9 bar.
4. DO NOT CONNECT TOOL to pressure which potentially exceeds 200 psi /
1379 kPa / 13.8 bar.
5. AIR HOSE Only use hose that is rated for a minimum working pressure of 150
psi or 150% of the maximum system pressure, whichever is greater.
6. NEVER USE OXYGEN, CARBON DIOXIDE, combustible gases or any other
bottled gas as a power source for this tool. Explosion and serious personal injury could result.
7. COUPLINGS Connect tool to air supply hose with a 1/4" NPT coupling that
removes all pressure from the tool when the coupling is disconnnected.
8. DISCONNECT TOOL FROM AIR SUPPLY hose before doing any
FRANÇAIS
disassembly, maintenance, clearing a jammmed fastener, leaving the work area, moving the tool to another location, or handing the tool to another person.
9. NEVER USE A TOOL that is leaking air, has missing or damaged parts, or
requires repair. Make sure all screws and caps are securely tightened.
10. CHECK FOR DAMAGED PARTS. Never use a tool if safety, trigger, or spring
are inoperable, missing or damaged. Do not alter or remove safety, trigger, or springs. Make daily inspections for the free movement of trigger and safety mechanism.
11. REPLACEMENT PARTS. When servicing, use only identical Superior
replacement parts and fasteners recommended by us.
12. CONNECT TOOL TO AIR SUPPLY BEFORE loading fasteners to prevent
fasteners from ring during connection. The fastener driving mechanism may
cycle when the tool is connected to the air supply.
13. ALWAYS ASSUME THE TOOL CONTAINS FASTENERS. Keep it pointed
away from yourself and others at all times. No horseplay. Respect the tool as
a working implement.
14. DO NOT LOAD FASTENERS with trigger or safety depressed. The tool may
unintentionally re a fastener.
15. DO NOT DEPRESS THE TRIGGER when not driving fasteners. Never carry
tool with nger on trigger mechanism: tool may re an unwanted fastener.
16. DON’T OVERREACH. Keep proper footing and balance at all times. Do not
reach over or across machines which are running.
17. FIRE FASTENERS INTO WORK SURFACE ONLY: never into materials too
hard to penetrate
18 GRIP TOOL FIRMLY to maintain control while allowing the tool to recoil away
from the work surface as the fastener is driven. If the safety is allowed to recontact the work surface before the trigger is released, an unwanted fastener
will be red.
19 DO NOT DRIVE STAPLES on top of other fasteners, or with the tool at too
steep an angle: the fasteners can ricochet causing personal injury.
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IMPORTANT SAFETY INSTRUCTIONS
20 DO NOT DRIVE STAPLES too close to the edge of the workpiece. The
workpiece is likely to split, allowing the fasteners to y free or ricochet causing
personal injury.
21 STAY ALERT. Keep hands and body away from the path of any potential red
fastener. Watch what you are doing & use common sense. Don’t operate any tool when you are tired.
22 GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces: pipes, radiators, ranges, and refrigerator enclosures. Before driving fasteners into walls, oors, or wherever “live” electrical wires may be
encountered, try to ascertain whether there is a danger of shock.
23 KEEP WORK AREA CLEAR of obstructions. 24 EMPLOYERS must enforce compliance with the safety warnings and all
other instructions in this manual. Keep it available for use by everyone assigned to use this tool.
SPECIFICATIONS
ENGLISH
This tool is our most popular air staple gun. It shoots an 18 gauge staple that is
perfect for installing doors and mouldings, cabinet and furniture making, picture
framing, and sub-oor installations.
Shoots all sizes of industry standard 18 gauge narrow crown staples (90 series
1/4" crown), 10 mm (3/8") to 40 mm (1-1/4") in length
Operating pressure (min. to max.): 60-100 psi / 413 to 690 kPa / 4.13 to 6.9 bar Air consumption: 4-5 cfm / 113-141 litres per min.@ 80 psi / 551 kPa Air inlet: 1/4" NPT Padded hand grip. Belt loop hook. Adjustable exhaust deector. ool weight: 3.4 lb / 1.5 kg Pkg. weight: 4.0 lb /1.8 kg
OPERATING PROCEDURES
UNPACKING THE TOOL
Check and make sure one of each of the following are all included.
 Stapler  S3 hex key  S4 hex key  Small bottle of air tool oil  Operating instructions
FRANÇAIS
3
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OPERATING PROCEDURES
SETUP: AIR SOURCE
The JU9032 is designed to operate on clean, dry, compressed air, regulated at
60-100 psi / 413 to 690 kPa / 4.13 to 6.9 bar. The preferred system would include a lter, a pressure regulator, and an automatic oiler located as close to the tool as possible (within 15 feet / 5 meters is ideal). Do not use bottled air or gases. Please see below:
ENGLISH
FRANÇAIS
STAPLER
All compressed air contains moisture and other contaminants that can harm the
internal components of the tool. An air line lter will remove most of these and signicantly prolong the life of the tool. Ensure the in-line oiler has sufcient oil.
If an in-line oiler is not available, place 2 drops of oil into the tool’s air inlet at the beginning of each workday. More than this will be expelled from the tool’s exhaust
during ring.
Air Fitting: The JU9032 should be equipped with a 1/4" NPT male ‘quick connector’.
To prevent accidental cycling even though disconnected, the tool must always be connected to the air supply in such a way that all air pressure in it is released when the coupling is disconnected.
QUICK CONNECTOR
AIR HOSE
OILER
FILTER
REGULATOR
AIR SOURCE
CAUTION: All air line components (including hoses, pipe, connectors, lters, & regulators, etc.) must be rated for a minimum working pressure of 150 psi / 1034 kPa / 10.3 bar or 150% of the maximum system pressure, whichever is greater.
Disconnect the tool from the air supply before performing maintenance, clearing a jammed fastener, leaving the work area, moving the tool to another location, or handing it to another person.
SETUP: CONNECTING THE TOOL
Turn the compressor on and set the regulator to proper pressure for the size for the size and type of fasteners being used. After reading and understanding this entire manual, connect tool to air supply.
CAUTION:
Keep the tool pointed away from yourself and others at all times. Do not load fasteners with air connected, safety or trigger depressed. Always wear approved safety glasses and hearing protection when preparing or
operating this tool.
Never use a tool that leaks air or needs repair.
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OPERATING PROCEDURES
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SETUP: LOADING THE FASTENERS
1. Connect the tool to the air supply BEFORE loading fasteners to prevent fasteners from ring during connection. The fastener driving mechanism may cycle when
the tool is connected to the air supply.
2. Depress the LOCK (61) to release the MOVABLE MAGAZINE UNIT (57) and pull the magazine out fully as shown in FIGURE 3.
3. Place a full stick of the desired type and size of fasteners on the FIXED
MAGAZINE UNIT (53). Up to 100 fasteners can be loaded in the magazine.
4. Push the MOVABLE MAGAZINE UNIT (57) forward until the LOCK (61) clicks
and locks it.
5. The tool is ready to operate.
OPERATING THE TOOL
The depth to which a staple is driven is determined by the supplied air pressure. Test
re a staple into a sample of the material you will be working on and check depth. If
a change is desired, adjust the regulator to supply air at a higher or lower pressure.
Test re another fastener and check depth again. Adjust as necessary.
CAUTION:
Keep tool pointed in a safe direction at all times. Never attempt to drive fasteners into materials too hard to penetrate, or at too
steep an angle, or too near the edge of the workpiece. The fastener can ricochet causing personal injury.
Disconnect tool from air supply before doing any disassembly, maintenance,
clearing a jammmed fastener, leaving the work area, moving the tool to another location, or handing the tool to another person.
ENGLISH
FRANÇAIS
Clean and inspect the tool daily. Carefully check for proper operation of trigger and
safety mechanism. Do not use the tool unless both the trigger and the safety mechanism are functional, or if the tool is leaking air or needs any other repair.
Connect the tool to the air supply. Make sure the air pressure is within the 60-95 psi
/ 413 to 690 kPa / 4.13 to 6.9 bar limits mentioned in SPECIFICATIONS.
Hold the BODY (24) and press tool against the work surface, allowing it to push the
SAFE BRACKET ASSEMBLY (29) in, until the FRONT PLATE (47) contacts the
worlk surface, being sure the tool is perpendicular to the surface.
Gently squeeze the TRIGGER (39) to drive the fastener.
Lift the tool off the work surface.
CLEARING A JAMMED FASTENER
1. CAUTION: Disconnect the tool from the air supply.
2. Depress the LOCK (61) to release the MOVABLE MAGAZINE UNIT (57) and pull the magazine out fully as shown in FIGURE 2.
3. Remove any remaining fasteners from the tool.
4. Use a slender, soft steel rod to push the drive blade to its uppermost position.
Remove the jammed fastener with needle nose pliers.
MAINTENANCE
CLEAN AND INSPECT DAILY
CAUTION: Disconnect tool from air supply before cleaning and inspection. Correct
all problems before putting the tool back in service.
5
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MAINTENANCE
Wipe tool cle an and ins pect for we ar or damage. Use no n- flamable
cleaningsolutions to wipe exterior of tool only if necessary. Do Not Soak tool with
cleaning solutions. Such solutions can damage internal parts.
Inspect trigger and safety mechanism to assure system is complete and
functional: no loose or missing parts, no binding or sticking parts.
Keep all screws tight. Loose screws can cause personal injury or damage the
tool.
If the tool is used without an in-line oiler, place 2 drops of air tool oil into the
ENGLISH
air inlet of the tool at the beginning of each workday and after about 1 hour of
MAINTENANCE continuous use.. Frequent but not excessive lubrication is
required for best performance. Oil added through the airline connection will lubricate all internal parts. Use only air tool oil. Do not use oil with detergents or other additives. These can cause damage through accelerated wear to the seals in the tool.
Use a small amount of oil on all exterior moving parts and pivots.Dirt and water in the air supply are major causes of pneumatic tool wear.
See the section on SETUP: AIR SOURCE above for more information.
Keep tools clean for better and safer performance. Use non-ammable
cleaning solutions sparingly and only if necessary. Do not soakparts in the solutions. CAUTION: Such solutions may damage O-rings and other parts.
TROUBLESHOOTING
STOP using the tool immediately if any of the following problems occur. Serious
personal injury could occur. Any repairs or replacements must be done by a qualied
FRANÇAIS
person or an authorized service centre only.
CAUTION: Disconnect the tool from air supply before performing any service procedure. When inserting new or re-installing O-rings, make sure they are clean and lubricated.
PROBLEM CAUSE CORRECTION
Air leak at trigger area 1. O-ring in trigger valve damaged or cracked 1. Check & replace O-ring
2. Trigger valve head damaged 2. Check & replace trigger valve head
3. Trigger valve stem, seal or O-ring damaged 3. Check & replace trigger valve stem, seal, or O-ring
Air leak between body and Piston O-ring or bumper damaged Check & replace O-ring or bumper. front plate
Air leak between body and 1. Screw loose 1. Tighten screws cylinder cap 2. Damaged seal 2. Check & replace seal
Tool driving fasteners too deeply 1. Worn bumper 1. Replace bumper
2. Air pressure too high 2. Adjust air pressure at regulator
Tool runs slowly or has power 1. Insufcient lubrication 1. Add oil as instructed loss 2. Insufcient air supply 2. Check air supply
3. Broken spring in cylinder cap 3. Replace spring
4. Exhaust port in cylinder cap is blocked 4. Replace damaged internal parts
Tool skips fasteners 1. Worn bumper or damaged spring 1. Replace bumper or pusher spring
(61)
2. Dirt in front plate 2. Clean drive channel of front plate
3. Inadequate airow to tool 3. Check hose and compressor ttings
4. Worn or dry O-ring on piston 4. Replace O-ring or lubricate
5. Damaged O-ring on trigger valve 5. Replace O-ring
6. Cylinder cap is leaking 6. Replace seal
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