ITC IJS2000 Operator's Manual

Emergency JumpStart and Air Compressor
Operator’s Manual (p.2)
Survolteur et compresseur d’urgence
Manual d’utilisateur ( p.11)
SAVE THIS MANUAL
v060713
v.081203
You will need this manual for safety instructions, operating procedures, and warranty. Put it and the original sales invoice in a safe, dry place for future reference.
CONSERVEZ CE GUIDE
Vous aurez besoin de ce guide pour les instructions de sécurité, les procédures d’utilisation et la garantie. Conservez-le dans un endroit sûr et sec pour référence future.
IMPORTANT SAFETY INSTRUCTIONS
!
!
READ ALL INSTRUCTIONS BEFORE USING THIS TOOL
WARNING!
= Do not connect the black negative clamp to the negative battery terminal. = Do not expose this unit to rain or moisture. = Keep this equipment out of the reach of children. = Improper use of this unit may result in bodily injury such as burns or blindness.
This unit contains a sealed, lead-acid battery that should be kept at full charge.
Recharge this unit when rst received, immediately after each use, and once a
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month if not used.
CAUTION: When using electric tools, machines or equipment, basic safety pre-
cautions should always be followed to reduce the risk of re, electric shock,
and personal injury.
GENERAL SAFETY INSTRUCTIONS
1. KEEP WORK AREA CLEAN. Cluttered areas invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools in damp,
wet, or poorly lit locations. Don’t expose your tool to rain. Keep the work area
well lit. Don’t use tools in the presence of ammable gases or liquids.
3. KEEP CHILDREN AND BYSTANDERS AWAY. All children should be kept
away from the work area. Don’t let them handle machines, tools or extension cords. Visitors can be a distraction and are difcult to protect from injury.
4. USE THE RIGHT TOOL. Don’t force a small tool or attachment to do the work
of a larger industrial tool. Don’t use a tool for a purpose for which it was not intended.
5. DO NOT ABUSE THE CORD. Never carry your tool by the cord or pull on the
FRANÇAIS
cord to unplug it. Protect the cord from potential sources of damage: heat, oil & solvents, sharp edges, or moving parts. Replace damaged cords immediately.
6. WHEN WORKING OUTDOORS, USE AN OUTDOOR-RATED EXTENSION CORD. An extension cord rated for outdoor use must be marked “W-A” or “W”.
7. DO NOT EXPOSE ELECTRICAL POWER TOOLS TO MOISTURE. Rain or
wet conditions can cause water to enter the tool and lead to electric shock.
8. ENSURE THE EXTENSION CORD YOU USE IS OF SUFFICIENT GAUGE FOR ITS LENGTH.
Recommended Minimum Wire Gauge for Extension Cords
Amps
from Tool Nameplate 0 - 5 amps 16 ga. 16 ga. 16 ga. 14 ga. 12 ga. 12 ga.
5.1 - 8 amps 16 ga. 16 ga. 14 ga. 12 ga. 10 ga. Do Not Use
8.1 - 12 amps 14 ga. 14 ga. 12 ga. 10 ga. Do Not Use Do Not Use
12.1 - 15 amps 12 ga. 12 ga. 10 ga. 10 ga. Do Not Use Do Not Use
15.1 - 20 amps 10 ga. 10 ga. 10 ga. Do Not Use Do Not Use Do Not Use
9. STORE IDLE EQUIPMENT. Store equipment in a dry area to inhibit rust. Equip-
ment also should be in a high location or locked up to keep out of reach of
children.
10. DRESS PROPERLY. Don’t wear loose clothing or jewelry; they can be caught in
moving parts. Protective, non-electrically conductive gloves and non-skid foot­wear are recommended when working. Wear protective hair covering to contain long hair and keep it from harm.
11. USE EYE PROTECTION. Use a full-face mask if the work you’re doing produces metal lings, dust or wood chips. Goggles are acceptable in other situations. Wear a clean dust mask if the work involves creating a lot of ne or coarse dust.
12. DON’T OVERREACH. Keep proper footing and balance at all times. Do not reach over or across machines that are running.
7.62 m (25') long
15.24 m (50') long
22.86 m (75') long
30.48 m (100') long
45.72 m (150') long
60.96 m (200') long
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IMPORTANT SAFETY INSTRUCTIONS
!
13. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer
performance. Follow instructions for lubricating and safe performance. Follow
instructions for lubricating and changing accessories. Keep handles dry, clean
and free from oil and grease.
14. ALWAYS CHECK AND MAKE SURE TO REMOVE ANY ADJUSTING KEYS OR WRENCHES from the tool or work surface before turning the tool on. Left
attached, these parts can y off a rotating part and result in personal injury.
15. AVOID UNINTENTIONAL STARTING. Be sure the switch is in the OFF position
before plugging in.
16. DO NOT USE THE TOOL IF IT CANNOT BE SWITCHED ON OR OFF. Have your tool repaired before using it.
17. DISCONNNECT THE PLUG FROM POWER BEFORE MAKING ANY ADJUST­MENTS. Changing attachments or accessories can be dangerous if the tool
could accidentally start.
18. STAY ALERT. Watch what you are doing & use common sense. Don’t operate
any tool when you are tired.
19. CHECK FOR DAMAGED PARTS. Before using this tool, any part that is dam­aged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mountings, and other conditions that may affect its operation. Inspect screws and tighten any that are loose. Any part that is dam-
aged should be properly repaired or replaced by an authorized service center
unless otherwise indicated elsewhere in the instruction manual. Have defective
switches replaced by an authorized service center. Don’t use the tool if switch does not turn it on and off properly.
20. REPLACEMENT PARTS. When servicing, use only identical replacement parts.
21. SERVICE AND REPAIRS should be made by qualied repair technicians at an
authorized repair centre. Improperly repaired tools could cause serious shock or
injury
22. EMPLOYER MUST ENFORCE COMPLIANCE with the safety warnings and all
other instructions contained in this manual.
23. KEEP THIS MANUAL AVAILABLE for use by all people assigned to use this tool.
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FRANÇAIS
SPECIFIC SAFETY INSTRUCTIONS FOR JUMPSTART
SPECIFIC SAFETY INSTRUCTIONS
WARNING! Risk of Explosive Gases
1. WORKING NEAR A LEAD-ACID BATTERY IS DANGEROUS. Batteries gener-
ate explosive gases during normal operation. Do not face the battery during connection and stay as far as possible away from the battery being charged.
2. READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND THOSE FOR THE VEHICLE’S BATTERY AND ELECTRICAL SYSTEM. Review all
caution markings on these products and on the engine.
3. WEAR EYE PROTECTION AND PROTECTIVE CLOTHING.
4. HAVE PLENTY OF FRESH WATER AND SOAP AT HAND in case battery acid
contacts skin, clothing, or eyes. Avoid touching eyes while working near battery.
If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters the eye(s), immediately ood with cold water for at least 10 minutes and get medical attention as soon as possible.
5. DO NOT SMOKE NOR ALLOW SPARKS NOR FLAME in the vicinity.
6. BE CAUTIOUS WITH METAL TOOLS contacting the vehicle battery. Do not
drop metal tools onto the battery. Contact between metal and the positive bat­tery post may cause a spark, or short-circuit the vehicle battery or some other electrical component, which in turn may cause electrical system damage or an
explosion.
7. REMOVE METAL PERSONAL ITEMS such as rings, bracelets, chains, or pen-
dants when working near a lead-acid battery. Contact between a metal item and
the positive post on the vehicle can produce a short circuit current high enough to cause a severe burn.
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SPECIFIC SAFETY INSTRUCTIONS FOR JUMPSTART
!
8. CHARGE LEAD-ACID BATTERIES ONLY. Do not use the Jumpstart for
charging or boosting dry-cell batteries, commonly used for home and portable appliances, as they may burst and cause injury.
9. DO NOT CHARGE OR BOOST A FROZEN VEHICLE BATTERY.
10. DO NOT ALLOW THE ALLIGATOR CLAMPS TO TOUCH EACH OTHER or to
touch a piece of metal at the same time.
This product has been carefully engineered and manufactured to give you dependable operation. Please read this manual thoroughly before operating your new product, as it contains the information you need to become familiar with its features and obtain the performance that will bring you continued enjoyment for
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many years.
WARNING! The warnings, cautions, and instructions detailed in this manual cannot
cover all possible conditions and situations that occur. It must be understood by the operator that COMMON SENSE AND CAUTION ARE FACTORS that can­not be built into this product, but MUST BE SUPPLIED BY THE OPERATOR.
FEATURES
= 500 cold-cranking amps boost power and 900 peak amps = All switches, indicators, and power jacks are located on an up-front convenient
control panel.
= 3 cigarette-lighter power outlets for powering multiple 12 volt devices = LED battery condition indicators Input charging jack and charging indicator light = Twin work lights = Positive (Red) and Negative (Black) colour-coded booster clamps with 4 gauge
cables
= 250 psi compressor with pressure gauge = Convenient rear storage compartment with door holds:
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- 120 volt AC charger for charging from residential power
- 12 volt DC charging cord with cigarette lighter adaptor for in-vehicle charging
- Air hose with quick-connect chuck
- Needle adaptor for balls, 2 other inatables adaptors, fuse, 1 bulb = Comfortable, pliable carry handle attens to unobtrusive stowed position
FUNCTIONAL DESCRIPTION
A. 12 volt cigarette-lighter type power outlet
with rubber cap
B. Main unit fuse
C. Negative (black) booster clamp
D. Input charging jack
E. Charging indicator light F. Work light G. Battery charge-level indicator lights
H. 12 volt power outlet on/off switch
I. Compressor on/off switch
J. Carry handle
K. Work light on/off switch L. Master power switch and battery test
button
M. Air compressor pressure gauge N. Positive (red) battery booster clamp
g.1
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FUNCTIONAL DESCRIPTION
O. Rear compartment locking tab P. Rear compartment cover
Q. Air hose and nozzle
R. Battery clamp storage hook S. Battery clamp safety shield
T. AC power adaptor U. 12 volt DC cigarette lighter adaptor
V. Fine conical inator nozzle W. Blunt conical inator nozzle X. Ball ination needle
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FRANÇAIS
g.2
SPECIFICATIONS
= Power: Built-in 18 amp/hour non-spillable sealed lead-acid rechargeable
battery
= DC Output: 12 volt = Current: provides up to 900 peak amps, 500 cranking amps boost rate = Compressor: 250 psi (1723 kPa) = Air hose: 580 mm (2') air hose with quick-connect thumb lock chuck = Work Lights: 12 volt 3 watt bulbs = AC charger: 120 volt AC ~ 12 volt DC 500 mA c-UL-us charger with 1.75 m
(69") cable
= DC charger: 12 volt DC 1.4 m (56") charging cord with cigarette lighter
adaptor for in-vehicle charging
= Fuse: 15 amp fast-acting (blue) automotive blade-type (ATC-15 or
equivalent)
= Temperature: Operating range: -20o to 60oC (-4o to 140o F)
25oC (77o F) optimum
= Dim. (LWH): 330 mm x 190 mm x 305 mm (13" x 7.5" x 12") = Weight: 6.2 kg (13.6 lb.)
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RECHARGING PROCEDURES
!
CHARGING THE JUMPSTART POWER SUPPLY BATTERY
This unit has a built-in lead acid battery. Although the Jumpstart system arrives partially-charged from the factory, it should be fully charged - at least 12 hours-
before initial use.
TO RECHARGE WITH RESIDENTIAL POWER AND THE
AC POWER ADAPTOR:
1. Be sure the master power switch (L, g.1) on the control panel is off (the side
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of the switch marked “O” is depressed).
2. Remove the AC power adaptor with its DC power plug (T, g.2) from the rear
storage compartment.
3. Plug the AC adaptor into any 120 volt AC wall outlet and the other end into the
input charging jack (D, g.1) of the Jumpstart System.
4. The charging indicator light (E, g.1) will illuminate to indicate the Jumpstart
is being charged.
5. Full charging may take approximately 20 hours.
6. When the master power switch is turned on (the side of the switch marked “I” is
depressed), the battery charge-level indicator lights (G, g.1) on the control
panel will illuminate:
Two green lights– full charge
One green light– good charge
Amber – weak: recharge
Red – dead: recharge
TO RECHARGE IN YOUR VEHICLE WITH THE DC POWER CORD:
1. Be sure the master power switch (L, g 1) on the control panel is off (the side
of the switch marked “O” is depressed).
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2. Be sure the vehicle is running.
3. Remove the 12 volt DC cigarette lighter adaptor, charging plug and cable
(U, g.2) from the rear storage compartment.
4. Plug the 12 volt DC cigarette adaptor charging plug into your vehicle’s cigarette lighter socket.
5. Insert the DC power plug at other end of the cable into the input charging jack (D, g 1) of the Jumpstart system.
6. The charging indicator light (E, g 1) will illuminate to indicate the Jumpstart
is being charged. You can now recharge your Jumpstart for as long as your
vehicle is running.
7. Full charging may take approximately 11 hours.
8. When the master power switch is turned on (the side of the switch marked “I” is
depressed), the battery charge-level indicator lights (G, g.1) on the control
panel will illuminate:
Two green lights– full charge
One green light– good charge
Amber – weak: recharge
Red – dead: recharge
NOTE:
=Do not drive while the Jumpstart is connected to- and charging from- the ciga-
rette lighter or power port of your vehicle.
=Some vehicles’ cigarette lighters and 12 volt power ports do not operate un-
less the ignition switch is in the necessary position.
WARNING!
=Do not continuously charge the Jumpstart for more than 36 hours. =Use only the power cords that were provided with the IJS2000 Jumpstart unit
when charging, otherwise damage to the unit may result.
NOTE: Keep battery power topped up, ready for emergencies. Unlike some re-
chargeable batteries, frequent charging will not harm and will in fact improve the performance of the internal battery.
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RECHARGING PROCEDURES
!
!
!
WARNING! The Jumpstart power supply should never be kept in a totally dis-
charged state for an extended period. Damage due to sulfation could be per­manent, resulting in continuing and irreparable poor performance. When not in use, recharge once a month with the charger.
BATTERY STATUS
1. Turn on (depress the side of the switch marked “I”) the master power switch on
the control panel.
2. The battery charge level indicator LED lights on the control panel will illuminate to indicate the amount of charge remaining in the Jumpstart System. When you turn off the switch, the battery charge level indicator LED lights will go out.
When the battery is fully charged, all four LEDs, including the two green indicator lights, will illuminate.
Red, amber and one green light indicates a 75 % charge.
If only the red and yellow lights are illuminated, battery is at 50% capacity and will operate most 12 volt accessories, but is inadequate for boosting
function. Unit should be recharged as soon as possible.
When only the red indicator light is illuminated the battery is low and must
be recharged before further use.
OPERATING PROCEDURES
JUMPSTART AN ENGINE
WARNING! The Jumpstart must be fully charged to start an engine.
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FRANÇAIS
If your vehicle’s battery is too weak to start your car, you can use the Jumpstart
power supply to start it.
1. Check the vehicle manual for special procedures and prohibitions with particu­lar regard for sensitive on-board electronics and computers which could be damaged by the jumpstarting procedure.
2. Make sure the vehicle’s accessories, i.e.: lights, AC, heater, radio, etc., are all
turned off.
3. For maximum power, make sure all switches on the Jumpstart control panel are turned off (depress the side of the switches marked “O”).
WARNING!
= Wear eye protection and protective clothing. = Do not attempt to charge a battery with frozen electrolyte. = The booster clamps are not switched by the master switch and are always live.
Do not allow the clamps to touch each other or to each touch a common piece of metal.
= Working near a lead-acid battery is dangerous. Batteries generate explosive
gases during normal operation. Do not face the battery during connection and stay as far as possible away from the battery being charged.
4. Place the Jumpstart unit on a at surface within the engine compartment so it is stable and close enough to reach the battery’s positive terminal with the red booster clamp. Ensure that the unit cannot fall into moving belts, fan blades,
or the like when the car shakes as it starts.
5. To remove the clamps from the safety holsters, lift them up, move them out­ward sideways, and lower them.
6. Securely connect the positive (red) battery booster clamp (N, g.1&2), marked +, to the corresponding positive (+) terminal of the dead vehicle bat­tery. Do not allow the positive (+) red battery booster clamp to contact any
part of the vehicle other than the positive terminal of the battery. This can cause a momentary short in the battery or electrical system and result in ex­pensive damage to vehicle electronic equipment.
7. Securely connect the negative (black) booster clamp (C, g.1&2), marked -, to a grounding point such as the metal of the engine or vehicle chassis, as far away from the battery as possible.
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