Unless specifically agreed to in writing, Iris Technology Corporation (Iris):
(a) makes no warranty as to the accuracy, sufficiency, or suitability of any
technical or other information provided in its manuals or other documentation.
(b) assumes no responsibility or liability for loss or damage, whether direct,
indirect, consequential, or incidental, which might arise out of the use of such
information. The use of such information will be entirely at the user‟s risk.
Iris Technology Corporation grants permission to the U.S. Government to reprint
this technical manual for use as needed. This permission includes but is not
limited to posting on U.S. Government websites. This document is subject to
periodic revision and the user is encouraged to check the Iris Technology
website (www.iristechnology.com) for the most current version of this document.
Trademarks
Any references to copyrighted or trademarked names referred to in this document
are the properties of their respective owners.
TABLE OF CONTENTS ......................................................................................................................................... 3
LIST OF FIGURES ............................................................................................................................................... 5
LIST OF TABLES ................................................................................................................................................. 5
SYMBOLS AND CONVENTIONS ............................................................................................................................ 6
SPECIFIC WARNINGS AND HAZARDS OF THIS DEVICE .......................................................................................... 7
GENERAL SAFETY PRECAUTIONS ..................................................................................................................... 10
EXPLOSIVE GAS PRECAUTIONS ........................................................................................................................ 11
PRECAUTIONS WHEN WORKING WITH BATTERIES............................................................................................. 11
1.2 EQUIPMENT IDENTIFICATION AND DESCRIPTION ................................................................................................. 14
1.3 INVERTER KEY FEATURES ................................................................................................................................. 16
1.3.1 INVERTER FUNCTION ........................................................................................................................................ 16
1.3.2 CONTROL PANEL .............................................................................................................................................. 16
SECTION 2
INSTALLATION
2.1 GENERAL ......................................................................................................................................................... 18
2.2 REQUIREMENTS FOR INSTALLATION .................................................................................................................. 18
2.3 INSTALLING THE INVERTER ............................................................................................................................... 18
2.4 LOCATING THE INVERTER ................................................................................................................................. 19
2.5 MOUNTING THE INVERTER ................................................................................................................................ 21
2.5.1 CONTROL PANEL ORIENTATION ......................................................................................................................... 22
2.6 WIRING THE INVERTER ..................................................................................................................................... 22
2.6.1 MAKING DC WIRING CONNECTIONS .................................................................................................................... 22
2.6.2 DC GROUNDING (ON-VEHICLE) .......................................................................................................................... 24
2.6.3 DC GROUNDING (OFF-VEHICLE) ......................................................................................................................... 24
SECTION 3
OPERATION
3.1 GENERAL ......................................................................................................................................................... 25
3.2 PRINCIPLES OF OPERATION .............................................................................................................................. 25
3.4 CONTROL PANEL .............................................................................................................................................. 26
3.4.1 TO OPERATE THE QUIETPOWER INVERTER: ........................................................................................................ 27
4.1 GENERAL ......................................................................................................................................................... 34
5.1 GENERAL ......................................................................................................................................................... 37
5.2 INSPECT AND CLEAN ........................................................................................................................................ 37
5.5 PREPARATION FOR SHIPMENT ........................................................................................................................... 41
SECTION 6
CORRECTIVE MAINTENANCE
6.1 GENERAL ......................................................................................................................................................... 42
6.2 INSPECT AND CLEAN ........................................................................................................................................ 42
7.1 GENERAL ......................................................................................................................................................... 46
7.3 WARRANTY SERVICE ........................................................................................................................................ 47
A.2 MILITARY BATTERIES ........................................................................................................................................ 48
A.3 LOAD AND RUNTIME.......................................................................................................................................... 50
APPENDIX B
TECHNICAL ADDENDUM
B.1 QP-1800 PERFORMANCE WITH VEHICLE AND ENVIRONMENTAL FACTORS ............................................................ 51
B.1.1 TEMPERATURE EFFECTS ON BATTERY PERFORMANCE ....................................................................................... 51
B.1.2 AGE AND CONDITION OF THE VEHICLE BATTERY ................................................................................................. 52
B.1.3 CONDITION AND INTEGRITY OF THE VEHICLE CABLING ........................................................................................ 52
TABLE 11: COMPARISON OF MILITARY BATTERY SPECIFICAITONS ........................................................................ 49
TABLE 12: SAMPLE LOAD AND RUNTIME TABLE .................................................................................................. 50
Page 5 of 56 Rev 12 APR 2010
Iris Technology Operator's Manual
- NOTE -
Provides useful additional information for the user.
CAUTION
The hazard may result in minor or moderate damage to equipment and
may render it inoperative.
WARNING
A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD
RESULT IN DEATH OR SERIOUS INJURY.
QuietPower 1800 (QP-1800) Doc 287.F701 / 100412
Symbols and Conventions
The following conventions are used in this manual to communicate hazards to the operator, device or associated
equipment that may occur with improper installing, operating, maintaining and servicing this equipment. These
symbols are also used to make the operator aware of the inherent and potential hazards associated with this type of
equipment.
Page 6 of 56 Rev 12 APR 2010
Iris Technology Operator's Manual
WARNING
FIRE AND SHOCK HAZARD. MAKE SURE THE CABLE IS
DISCONNECTED FROM 24 VDC POWER SOURCE PRIOR TO INSTALLING
CABLE ONTO INVERTER TERMINALS. FAILURE TO DISCONNECT
CABLE FROM 24 VDC POWER SOURCE (NATO PLUG) FIRST MAY
RESULT IN FIRE, SEVERE ELECTRIC SHOCK, OR DEATH.
WARNING
BEFORE MAKING CONNECTIONS, ROUTE THE POSITIVE AND
NEGATIVE BATTERY WIRES DIRECTLY TO THE DC CONNECTION
TERMINALS ON THE QUIETPOWER INVERTER FIRST.
WARNING
SHOCK HAZARD. MAKE SURE GROUND CONNECTIONS ARE
MAINTAINED BETWEEN THE INVERTER, VEHICLE, AND GROUND ROD
(IF APPLICABLE). FAILURE TO DO SO COULD RESULT IN A POTENTIAL
SHOCK HAZARD.
WARNING
DO NOT DISASSEMBLE THE QUIETPOWER INVERTER. ONLY
QUALIFIED ELECTRONICS MAINTENANCE TECHNICIANS ARE
PERMITTED TO REPLACE THE FUSE. ATTEMPTS TO SERVICE THE
INVERTER BY UNQUALIFIED PERSONNEL MAY RESULT IN A RISK OF
ELECTRIC SHOCK OR FIRE. REFER TO SECTION 7, WARRANTY AND
SERVICE, FOR INSTRUCTIONS ON SERVICING THE INVERTER.
QuietPower 1800 (QP-1800) Doc 287.F701 / 100412
Specific Warnings and Hazards of this Device
The following are specific warning, cautions and hazards related to the installation, use,
maintenance and service of this device.
Page 7 of 56 Rev 12 APR 2010
Iris Technology Operator's Manual
WARNING
MAKE SURE INVERTER IS ELECTRICALLY DISCONNECTED FROM 24
VDC POWER SOURCE (NATO PLUG) PRIOR TO SERVICING. FAILURE
TO DISCONNECT INVERTER FROM 24 VDC POWER SOURCE (NATO
PLUG) FIRST MAY RESULT IN FIRE, SEVERE ELECTRIC SHOCK, OR
DEATH.
WARNING
DO NOT DISASSEMBLE THE QUIETPOWER INVERTER. ONLY
QUALIFIED ELECTRONICS MAINTENANCE TECHNICIANS ARE
PERMITTED TO REPLACE THE FUSE. ATTEMPTS TO SERVICE THE
INVERTER BY UNQUALIFIED PERSONNEL MAY RESULT IN A RISK OF
ELECTRIC SHOCK OR FIRE. REFER TO SECTION 7, WARRANTY AND
SERVICE, FOR INSTRUCTIONS ON SERVICING THE INVERTER.
CAUTION
Review the Important Safety Instructions found at the beginning of this
manual and read this entire section, paying particular attention to the
CAUTION and WARNING statements, before proceeding with the
installation.
CAUTION
It is recommended that you read the entire wiring instruction Section first
before attempting to wire the Inverter
CAUTION
Make sure cable is connected properly: positive (+), red wire to left post
and negative (-), black wire to right post. Connecting cable improperly
may result in internal damage to inverter.
QuietPower 1800 (QP-1800) Doc 287.F701 / 100412
Page 8 of 56 Rev 12 APR 2010
Iris Technology Operator's Manual
CAUTION
Do not disassemble the QuietPower inverter. Only qualified electronics
maintenance technicians are permitted to replace the fuse. Attempts to
service the inverter by unqualified personnel may result in a risk of
electric shock or fire. Refer to section 7, warranty and service, for
instructions on servicing the inverter.
CAUTION
Do not use harsh or abrasive cleaners on the QuietPower inverter or
NATO cable. Do not use petroleum-based products of any kind. Damage
can result if these precautions are not followed. Use only a non-abrasive
cloth dampened with soap and water to clean inverter and NATO cable.
Do not attempt to flush the unit with liquids of any kind.
CAUTION
If you are installing the NATO Cable for the first time, install the red
terminal cover on the red lead and the black terminal cover on the black
lead.
The following are general safety precautions that are not related to any specific procedures and
therefore do not appear elsewhere in this publication. These are recommended precautions
that personnel must understand and apply during many phases of operation and maintenance.
Keep away from live circuits. Operating personnel must at all times observe all safety
regulations. Do not replace components or make adjustments inside the equipment with
the voltage supply turned on. Under certain conditions, dangerous potentials may exist
when the power control is in the OFF position. To avoid casualties, always remove
power and discharge. Ground a circuit before touching it.
Do not service or adjust alone. Under no circumstances should any person reach into
or enter the enclosure for the purpose of servicing or adjusting the equipment except in
the presence of someone who is capable of rendering aid.
Resuscitation. Personnel working with or near high voltages should be familiar with
modern methods of resuscitation. Such information may be obtained from the Red
Cross (www.redcross.org).
Save these instructions.This Owner‟s Manual contains important safety and operating
information for the QuietPower Inverter.
The QuietPower Inverter has a Ground Fault Circuit Interrupter (GFCI) and a Circuit
Breaker for your safety. These features are critical to the safe operation of this system
and must not be disabled.
Do not expose the QuietPower Inverter to rain, snow, spray, bilge or dust. To
reduce risk of fire hazard, do not cover or obstruct the ventilation openings. Do not
install the QuietPower Inverter in a zero-clearance compartment. Overheating may
result.
Do not use attachments not recommended or sold by Iris Technology. Doing so
may result in a risk of fire, electric shock, or injury to persons.
The QuietPower Inverter is designed to connect to a military vehicle 24 VDC power
system through an available and/or supplied NATO Cable.
Do not operate the QuietPower Inverter with damaged wiring. To avoid a risk of fire
and electric shock, make sure that existing wiring is in good electrical condition.
Do not operate the QuietPower Inverter if it has received a sharp blow, been
dropped, or otherwise damaged in any way. If the QuietPower Inverter has been
damaged, refer to Section 7, Warranty and Service.
Do not disassemble the QuietPower Inverter. Only qualified electronics maintenance
technicians are permitted to replace the fuse. Attempts to service the inverter by
unqualified personnel may result in a risk of electric shock or fire. Refer to Section 7,
Warranty and Service, for instructions on servicing the inverter.
To reduce risk of electrical shock, disconnect the DC power from the QuietPower
Inverter before attempting any maintenance or cleaning or working on any
equipment and circuits connected to the QuietPower Inverter. Turning off controls
This equipment contains components which can produce arcs or sparks. To
prevent fire or explosion do not install in compartments containing batteries or flammable
materials or in locations which require ignition protected equipment. This includes any
space containing gasoline-powered machinery, fuel tanks, or joints, fittings, or other
connection between components of the fuel system.
Working in the vicinity of a lead-acid battery is dangerous. Batteries generate
explosive gasses during normal battery operation.
To reduce the risk of battery explosion, follow these instructions and those
published by the battery manufacturer and the manufacturer of the equipment in
which the battery is installed.
Precautions When Working With Batteries
Do not work alone. Someone should be within range of your voice or close enough to
come to your aid when you work near a lead-acid battery.
Have plenty of fresh water and soap nearby in case battery acid contacts skin,
clothing, or eyes.
Wear complete eye protection and clothing protection. Avoid touching eyes while
working near batteries.
Wear eye protection to keep corrosion from coming in contact with eyes, when
cleaning battery terminals and before making connections.
If battery acid contacts skin or clothing, wash immediately with soap and water. If
acid enters eye, immediately flood eye with running cold water for at least 20 minutes
and get medical attention immediately.
NEVER smoke or allow a spark or flame in vicinity of battery or engine.
Do not drop a metal tool on the battery, nor allow metal to contact the battery
terminals or vehicle chassis. The resulting spark or short-circuit on the battery or other
electrical part may cause an explosion.
Remove personal metal items such as rings, bracelets, necklaces, and watches
when working with a lead-acid battery. A lead-acid battery produces a short-circuit
current high enough to weld a ring or the like to metal, causing a severe burn.
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that the interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or
more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
Consult the dealer or an experienced radio/TV technician for help.
Department of Defense Product Evaluation
This equipment has been tested extensively by the Department of Defense (DoD) and is
approved and recommended for use in wheeled military vehicles. Contact Iris Technology for
details about obtaining a copy of these data (Restricted Distribution, FOUO).
Thank you for your purchase of the QuietPower 1800 Inverter. As a high quality, true sine wave
output inverter, you can expect the QuietPower Inverter to deliver exceptional performance and
give you years of dependable operation. The true sine wave AC output from the QuietPower
Inverter ensures all AC loads operating from the unit perform efficiently and correctly. Since
these loads were designed to operate from true sine wave voltage, you can expect these loads
to operate the same as if operating from grid/utility supplied power. In some cases, the true
sine wave output from the QuietPower Inverter is superior to the power supplied by your utility
company.
To get the most out of your QuietPower Inverter, carefully read and follow the instructions in this
guide. Pay special attention to the Important Safety Instructions in this guide and to the
WARNING and CAUTION statements found throughout the guide and on the product. Please
retain all packaging.
Should you have any questions before, during, or after installation, please call Iris Technology's
Customer Service Department for help.
Customer Service (Toll Free): (866) 240-9540
Customer Service (Local): (949) 975-8410
Customer Service (Fax): (949) 975-8498
Customer Service (Email): support@iristechnology.com
Record the following information for use when contacting Iris for servicing of the unit.
QuietPower Serial #: ___________________________ (Required)
Date of purchase: ___________________________ (If Available)
Contract reference: ___________________________ (If Available)
Page 13 of 56 Rev 12 APR 2010
Iris Technology Operator's Manual
Iris PN / NSN
Image
Description / Components
287A120
6130-01-552-6350
QP-1800 Inverter System
NATO Cable (12 ft)
Transportation Case
287A107
6130-01-496-6456
QP-1800 Inverter
NATO Cable (12 ft)
287A101
6130-01-496-6448
QP-1800 Inverter
287A106
6150-01-497-2515
NATO Cable (12 ft)
287A108
7050-01-551-0600
Transportation Case
Outside dimensions:
22.1” x 17.9” x 10.4”
(560 x 455 x 265 mm)
QuietPower 1800 (QP-1800) Doc 287.F701 / 100412
1.2 Equipment Identification and Description
Table 1 lists the QuietPower systems and components that can be ordered. The parts you
receive depend on the part number ordered. Three different systems can be ordered, as well as
individual components. All inverter options ship with an Operator‟s Manual and Installation Kit.
The current revision of the Operator‟s Manual is downloadable from www.iristechnology.com.
Table 1: QuietPower System and Component Parts List
The QuietPower Inverter utilizes advanced high frequency switching technology in the power
conversion process. The circuits are similar to those used in power supplies for computers and
other electronic equipment. This technology offers several benefits:
Light weight: for easy installation
Pure sine wave output: for reduced interference
High surge capability: for „hard-to-start” AC loads
High frequency switching: for nearly silent operation
Refer to paragraph 3.7, Performance Graphs and Specifications, for complete specifications.
1.3.1 Inverter Function
When connected properly and the power switch is turned to the „I‟ (On) position, the QuietPower
Inverter draws power from the 24 VDC (nominal) battery and/or vehicle electrical bus and
delivers a true sine wave 115 VAC (nominal @ 15 A) output. As long as the input voltage is
maintained within the operating range of the unit, the QuietPower will continue to deliver AC
power to the loads connected. High and low battery shutdowns will engage if the battery
voltage falls out of the specified range of operation (20-32 VDC).
1.3.2 Control Panel
The Control Panel provides Off/On („O/I‟) control and displays operating information so you can
monitor the status of the Inverter and your batteries.
This panel can be removed and re-attached in different orientations so the display information is
directed at you in the most convenient fashion for all recommended mounting configurations.
The procedure to rotate the panel is found in section 2.5.
Page 16 of 56 Rev 12 APR 2010
Iris Technology Operator's Manual
Circuit
Breaker
GFCI
(Ground Fault
Circuit Interrupter)
Off/On
(O/I)
Control
Panel
LCD
Display
Duplex (AC)
Outlet
Serial
Number
Ground
Lug
Isolators (4)
(Not Shown)
Input
Terminals (2)
QuietPower 1800 (QP-1800) Doc 287.F701 / 100412
Figure 1: Front Panel of the QP-1800
Page 17 of 56 Rev 12 APR 2010
Figure 2: Rear Panel of the QP-1800
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