IPSO PC-30 Preprogramming, programming, copying, operating

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Part No. D0890

23456789012345678901

IPSO - LSG n.v.

IPSO PC30

Preprogramming, programming,

copying, operating

Nieuwstraat 146 - B-8560 Wevelgem (Belgium)

Tel. 056/41 20 54 - Fax 056/41 86 74

Table of contents 1

1 Introduction ..................................................................................... 1

Microprocessor PC30 .............................................................................. 1

Flow charts .............................................................................................. 1

2 Classification according to modes ................................................ 3

Preprogramming mode ............................................................................ 3

Programming mode ................................................................................. 3

Copying mode .......................................................................................... 3

Operating mode ....................................................................................... 3

3 Preprogramming mode ................................................................... 7

Preprogramming ...................................................................................... 7

4 Programming mode ........................................................................ 15

Programming ........................................................................................... 15

Insert and delete a program segment ...................................................... 33

Program tables ........................................................................................ 33

5 Copying mode ................................................................................. 39

Copying mode .......................................................................................... 39

Standard programs .................................................................................. 39

6 Operating mode ............................................................................... 60

To select a program ................................................................................. 60

To start a program ................................................................................... 60

Programmed start .................................................................................... 61

Changing to another program .................................................................. 61

One time modification of the level, wash time and temperature input ...... 61

Control of the temperature ....................................................................... 61

Control of a program in progress ............................................................. 61

Rapidly going through a program ............................................................ 62

Programmed stop .................................................................................... 62

Soaking .................................................................................................... 62

Time stop ................................................................................................. 62

Interruption and stopping the program ..................................................... 63

Adding water ............................................................................................ 63

Draining water .......................................................................................... 63

Heating the bath ...................................................................................... 63

Adding soap ............................................................................................. 63

Error message ......................................................................................... 64

Total operating hours, recieved coins ...................................................... 64

Overview of the total of steps per program .............................................. 64

7 Test mode ........................................................................................ 65

8 Liquid soap connection .................................................................. 67

Version 1.27 - 2.XX ß

Code: 249/000056/04

06/02/01

contents

Index

°C XX 17, 61, 63 °F XX 17

A

ACCL 62 Add 11, 25 ALArm 13 ALArm.XXX 25, 31

B

Bu= 13

C

CDn XX 25 CDu XX 25 CLoSE 63 Coin 7, 15 Cold 61 CoPY PrG 3, 39

D

d2 27, 29 Data.XXXX 31 dAtA.XXXX 3 dELAY XX 61 dESt .YY 39 dI 27, 29 diSt 29 dO 29 door. oPEN 60 dt XXX 29 dX LXX 63

E

E 3 2 8 3 E 4 5 5 3 E 6 1 9 3 E 7 8 8 64 E 2 2 3 64 End 31 EntEr 61 Error = 00 3 Error = 02 60 Error = 03 3 Error = 04 64 Error = 05 64 Error = 06 64 Error = 07 64 Error = 08 64 Error = 09 64 Error = 10 64 Error = 11 64 Error = 12 64 Error = 13 64 ES.tilt.XX 13

F

FC 7 FREE = XX 64

R

Ram full 15, 33, 39

S

G

GEntlE 11 Good. XXXX 3

H

HEAt 17 HEAt-Mod 11, 17 HEAt-SYS 17 HECo 11, 19, 61 HF 7 HS. XXXX 27

I

i1 9 i2 9 i3 9 i4 9 i5 9 i6 9 i8 9 i9 9 iS.tilt.XX 13 iX LXX 63

L

L XX 23, 61 LECo 7, 61 LS. XXXX 27

M

Mod 11, 17

N

no Add 25

O

oPEn door 63

P

P.XX 61 P.XX.StArt 61 PrE 3 ProG 15 ProG XX 3, 15, 60 ProGr 3 ProM. XXXX 3 PXX. End 60,64

S XX 17 SE-i 7 SoAH 25, 62 SoAh.tiME 62 SoAH.XXX 25 SoAP XX 63 SourCE.XX 39 SoX tXXX 63 SP XX 17 SP2- X 27 SPI- X 27 SPin 27 StArt 3 StoP 25, 62 StoP.tiME 62 StoP.XXX 25

T

t XX 15, 19 t °C 11 t XX 19, 61 t °F 11 t= XXXX 29 t=XX°C 61 t1. XXX 21 td XXX 27 Tu XXX 31

W

WASh 29

X

XX del 33

XX ....YY 39

XX. del 33 XX. inS 33 XX. Cool 25 XX. CYt i 15 XX. dEti 27 XX. teMP 17 XX.id XX 15 XX.ti XXX 62 XX.tistop 62

The manufacturer reserves the right to change the contents

of this instruction manual without previous notice

Introduction 1

Microprocessor PC30

Machines equipped with the electronic freely programmable microprocessor PC30 allow you to program 30 programs ( 0 to 29) of your own choice. There are also 10 standard programs ( 30 to 39) available. The operation of the machine, as well as the input of data necessary to obtain a wash program occur via the keyboard in the fascia panel.

Flow charts

In this manual flow charts are frequently used. Below you can find an explication of the applied symbols.

This gives a presentation of a text that appears on the display.

These symbols with rounded off corners stand for pressing the appropriate keys on the keyboard. e.g. numbers, start, stop, etc. (X stands for a number of your choice).

The symbols in rectangulars stand for mechanical interventions that need to be executed. e.g. turning the key switch in the front.

The representation of a rhomb refers to a software requirement. e.g. has a frequency controlled motor been selected in the preprogram or not, has

a coin-op machine been selected or not, etc.

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Pre-programmeer mode Programmeer mode Kopieer mode Bediening mode

Hoofdstuk 3 Hoofdstuk 4 Hoofdstuk 5 Hoofdstuk 6

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Classification according to modes 2

As soon as the electric power is connected to the machine, it will carry out a so-called " Eprom test ". " ProM.XXXX " and " Good.XXXX " will appear temporarily on the display (XXXX stands for the number of the Eprom version). Then " dAtA.XXXX " appears temporarily. This is the " Checksum " of the total data. This value changes each time the program is altered. Then " StArt " appears. Now choose between 4 different modes.

Remark:

" Error 03 " appears on display when the electrical power is supplied to the machine for the very first time, or when a fault is found in the Ram memory (memory wash programs). Press  E .

Preprogramming mode

In this mode the machine can be initiated into its own technical specifications (e.g. coin-op or manually operated machine, the number of water inlet valves, machine with or without heating, etc.), as well as into certain freely programmable options (e.g. temperature in °C or °F, temperature displayed during the cycle or not, etc.).

To get into the "preprogramming mode":

- Set the key switch in the front to " PROG ".

- Put in " E 6 1 9 " (press quickly one after the other)

" ProGrAM " appears on the display. Press " E ". " PrE " appears on the display. To alter the "preprogram": see chapter 3.

Remark:

- The preprogram is fixed during assembly of the machine so that it usually needn't be altered anymore.

- If the key switch in the front is not set to " PROG ", " Error = 00 " (flashing) will appear for about 10 seconds after " E 6 1 9 " is put in.

Programming mode

In this mode you can put in step by step the data necessary to obtain a complete wash cycle of your own choice.

To get into the "programming mode":

- Put the key switch in the front in the " PROG " position.

- Put in " E 4 5 5 ". (Press quickly one after the other)

" ProGr " (flashing) will appear on the display. To program a wash program: see chapter 4.

Remark:

If the key switch in the front is not set to " PROG ", " Error = 00 " (flashing) will appear for about 10 seconds after " E 4 5 5 " is put in.

Copying mode

In this mode existing programs can be copied to other program numbers. This can save a lot of work when almost identical programs need to be programmed.

To get into the "copying mode":

- Put the key switch in the front in the " PROG " position.

- Put in " E 3 2 8 ". (Press quickly one after the other)

" CoPY PrG " will appear on the display. To copy a program: see chapter 5.

Remark:

If the key switch in the front is not set to " PROG ", " Error = 00 " (flashing) will appear for about 10 seconds after " E 3 2 8 " is put in.

Operating mode

In this mode an existing wash program can be started. To get into the "operating mode", press the number of an existing wash program. " ProG XX " will appear on the display ( XX stands for the selected wash program). To start the program: see chapter 6.

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Classification according to modes 2

Remark: coin-op machine

Press on the keyboard the number of an existing wash program.

XXX.XX = Price of the program (e.g. 120.00)

The amount due for this program.

Insert the necessary coins in the coin meter(s).

After each insertion the amount still due will appear on the display.

Once the full amount has been inserted, " StArt " will appear again.

Press " START " to start the program.

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Preprogramming mode 3

Preprogramming

To get into the "preprogramming mode": see " Classification according to modes 2 ".

The selection here is generally made by altering, if necessary, the command on the display by means of " NO " (e.g. " no FC " becomes " FC " after pressing " NO "). Confirm this selection with " E ". While preprogramming, it is possible to return step by step by pressing the " STOP " button.

PrE = Preprogram (Altering the "Preprogram")

Press " E "

HF = Machine of type HF, WE245/304 or "high spin" WE-machine

FC = Frequency controlled (frequency controlled motor)

Coin = machine with coin mechanism

First, put in the value of the coin meter with the highest value by means of " X,X,X ". If necessary, move the decimal point by pressing " START ". By pressing " E " you can proceed to the other coin meters and install them in the same manner.

LECo = Level control (Control of the water level)

This means the program is temporarily stopped until the appropriate water level is reached.

SE-i = Select inlet (Selection of water inlet valves).

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Preprogramming mode 3

HF - WE - WE/4 HFP

Inlet valve Inlet valve

i2 Soft (tub) i1 Soft (hopper 1)

i4 Warm (tub) i2 Soft (hopper 2)

i6 Hard (tub) i3 Soft (hopper 3)

i8 ---- i4 Hard (hopper 4)

i1 Soft (prewash) i5 Hard (hopper 5)

i3 Warm (main wash) i6 Hard (hopper 6)

i5 Hard (conditioner) i7 Soft (tub)

i7 ---- i8 Warm (tub)

i9 Hard (tub)

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Preprogramming mode 3

HEAt-SYS = Heating System

All machines with hot water feeding can use this temperature modulation technique. This technique consists of a controlled water feeding -and mixture process which results in most cases in obtaining the correct water temperature in the wash bath during the filling of the tub. If this function is disabled, a traditional water mixing procedure will be executed. The next steps require this function to be either activated or disabled.

Select from:

HEAt (filling and heating system without modulation)

HEAt-Mod (filling and heating system with modulation

Mod (filling procedure consisting only of modulation; no heating system)

If no hot water inlet valves were selected (see SE-i),  HEAt  will automatically be selected and  HEAt-SYS  will not be displayed.

HECo = Execute heating control (temperature control)

This function will temporarily stop the program while the water is being heated to the programmed temperature

GEntlE = The action and stop times of the drum will be switched while the water is being heated

If the machine is not equipped with a heating system (Mod is selected at HEAt-SYS), the function HECo and GEntlE will not be displayed.

t °C or t °F = Choice to display temperature in °C or °F.

Add = Additional programs

These 3 options (Cool-down, time stop and soak program) can be installed later on in the programming process.

SoAP = Liquid soap injection

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Preprogramming mode 4

Bu = Buzzer at the end of the program

t = Temperature shown on the display

ACCL = Acceleration

With this it is possible to go through a program rapidly in the "operating mode" with the bottom " E ".

EMEr = Emergency stop

The button " STOP " is used as an emergency stop in the "operating mode".

ALArm

This allows to control an external light or sound source through the exit  SOAP 6 . This source can e.g. indicate the end of a program or soak cycle. However, this reduces the number of soap exits from 6 to 5.

The following steps will not be displayed on the WE machines. On all WE machines, the preprogramming is now finished and the display returns to  StArt .

iS.tilt.XX (Intermediate Spin unbalances)

Indicate the number of unbalances allowed during intermediate spin (from 1 to 15) before the spin cycle is skipped.

ES.tilt.XX (Final Spin unbalances)

Indicate the number of unbalances allowed during final spin (from 1 to 15) before the spin cycle is skipped. The preprogramming phase is now finished. The display will return to  StArt .

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Programming mode 4

Programming

To get into the "programming mode": see Classifications according to modes 2.

The selection here is generally made by altering, if necessary, the command on the display by means of " N O " ( e. g. " no HECo " becomes " HECo " after pressing " NO "). Confirm this selection with " E ". While programming, it is possible to return step by step by pressing the " STOP " button.

ProG (flashing) = Programming

Press " E "

ProG XX = The program number that is to be programmed

Put in the required program number with " X,X ". The led in the button of the selected number on the keyboard will light up. If a program number higher than 9 is selected, press the number followed by " +10 " or " +20 ". Press " E " once more. The next step depends on the selection during "preprogramming".

- With " no Coin " (without coin meter): transition to " XX.id XX ".

- With " Coin " (with coin meter): transition to " Coin ".

Coin = Amount due for the wash program

Press " E " and then put in the amount with " X,X,X,X ". If necessary, move the decimal point by pressing " START ". Press " E " once more. By pressing " STOP ", it is possible to return to " ProG XX " to change the price of another program. By pressing " STOP " once more, one can immediately proceed to " StArt ". This enables you to modify the amount without running through the entire program.

XX.id XX = " Program number " and " Number of program segment ".

The first XX stands for the program number which is put in with " ProG ". The second XX stands for the number of the segment of the program.

Example:

" 02.id 03 " stands for program 2, segment 3 in this program. A segment is a part of a program (prewash, main wash, rince, etc.) and always ends with a drain. So in order to obtain a complete wash cycle, different segments of a program must be put in one after the other. (maximum 99 per wash cycle) Put in the number of the segment with " X,X " and press " E ".

Should there be insufficient space in the Ram memory, the error message " Ram full " will appear.

XX. CYt i = Cycle time

This is the duration of the wash time for this segment (XX) of the program (without taking into account the temperature and level controls). From now on, XX stands for the number of the program segment that was put in. Press " E ".

t XX = Time (wash time in minutes)

Put in the time with " X,X " ( from 0 to 60 minutes) and press " E ". If " 0 " was put in, the program immediately skips to " SPin " ( or " no SPin ").

XX. rotE = Rotation (Pause and cycle times)

Press " E ".

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Programming mode 4

A XX = Action Time (Cycle Time)

Put in the action time (0 to 60 seconds) with " X,X ". If the motor is frequency controlled, one decimal digit will appear which enables you to set the time accurately to 0.1 seconds. When " 0 " is put in (cycle without cylinder rotation), the next step (" S XX ") will be skipped. Press " E ".

S XX = Stop time (Pause time)

Put in the pause time (1 to 60 seconds) with " X,X ". If the motor is frequency controlled, one decimal digit will appear which enables you to set the time accurately to 0.1 seconds. (Minimum 0.5 seconds) Press " E ".

The next step depends on the selection during the "preprogram".

- With " no FC " (no frequency controlled motor): transition to " XX. tEMP ".

- With " FC " (frequency controlled motor): transition to " SP XX ".

SP XX = Speed

Put in the rpm speed of the wash cycle (10 to 50 rpm) with " X,X ". Press " E ".

XX. tEMP = Temperature (temperature of the bath)

Press " E ".

°C XX = Temperature (Or  °F XX  °C or °F according to the setting in the Preprogramming).

Indicate the temperature (maximum 95°C) with  X,X  and press  E .

If a cold wash bath is desired, select  0 . Now, the display will immediately show  XX. SE-i .

The next step will depend on the setting selected during the preprogramming at  HEAt-SYS .

If  HEAt-Mod  was selected, then  NO will allow to choose between:

å

HEAt (heating without modulation) with transfer to  HECo  or  XX. SE-i .

HEAt-Mod (modulation with additional heating) with transfer to  HECo  or  XX. SE-i .

Mod (modulation without additional heating) with transfer to  HECo  or  XX. SE-i .

Now press  E .

If  HEAt  was selected, the display will immediately go to  HECo  or  XX. SE-i .

å

If  Mod  was selected, the display will immediately go to  XX. SE-i .

å

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Programming mode 4

HECo = Heating control (Temperature control)

If no temperature control is desired, select " no HECo " and press " E ". If temperature control is desired, select " HECo " and press " E ".

If  Mod  was selected, the display will immediately go to  XX. SE-i .

t XX = Time (Time of the temperature control)

Put in the time when the temperature should be controlled with " X,X " (between " 0 " and the wash time that was initiated at " Cycle time ") and press " E ".

GEntlE = switching of action and pause time (Put in at " A XX " and " S XX ") during temperature control.

XX. SE-i = Select water inlet valves

Press " E ".

i2 = Inlet 2 (Inlet valve 2) (HF-WE-WE/4) or i1 = Inlet 1 (Inlet valve 1) (HFP machine)

Choose using  NO  if an inlet valve should be selected or not. Subsequently press  E  to continue to the next inlet valve. In order to save space, not all inlet valves are drawn here. The action involved are identical to the first inlet.

A description of the function of each inlet valve is provided in chapter 3.

If, because of the selection of the wrong inlet valves, the water temperature should mount above the values of  °C XX , then the machine will automatically inject cold water through the inlet valve  i2  (on HF-WE-WE/4) or  i7  (on HFP machines) in order to protect the linen.

The next step will depend on the function selected during the  preprogramming .

- With  SoAP  (liquid soap injection): transfer to  XX. SE-L .

- Without  SoAP  (liquid soap injection): transfer to  SoAP  (or  no SoAP ).

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IPSO PC-30 Preprogramming, programming, copying, operating

Specifications and Main Features

Frequently Asked Questions

User Manual