iPA 9070, 9070A Operator's Manual

Limited Two-Year Warranty

#9070/9070A

#9070/9070A DIESEL EXHAUST FLUID (DEF) TRANSFER SYSTEMS

Innovative Products of America® Incorporated has established a Limited Two-Year Warranty Policy for the DEF Transfer Systems.

Two-Year Limited Warranty/Return or Replace Policy: The product is covered for two years from the date of original user purchase under the stipulations of the Standard Warranty.

The product is warranted to be free from defects in workmanship or material. If there is a problem due to workmanship or material defect, Innovative Products of America will repair or replace the product within 24-working hours after it is received by the IPA Repair Service Center. In the event it is determined that the product has been tampered with, or altered in any way, the warranty is void and all claims against the product will not be honored. The Warranty Repair/Return procedures require that the proof of purchase must be established (either by warranty card from the seller or by point of purchase receipt/invoice) and the manufacturer makes every attempt to return ship the product within three business days from the receipt of the returned product, freight prepaid.

If it has been determined that the tool has been damaged due to misuse, Innovative Products of America these charges will be the responsibility of the user. We truly want you to be happy with our products, so if you have any questions, call us toll free at 888-786-7899.

I will repair the tool at a cost we deem reasonable and

DIESEL EXHAUST FLUID (DEF)

TRANSFER SYSTEMS

Operator’s Manual

MADE IN

USA

Available with 8', 12', or 20' Output Hoses and Manual or Automatic Shut-Off Nozzles

(OEM) Original Equipment Manufacturer USA

Innovative Products of America® Incorporated

234 Tinker Street, Woodstock, NY 12498

888-786-7899 • 845-679-4500 • www.ipatools.com

WARNING: Not for Use with Gasoline or Other Highly Volatile Fluids

modiﬁ ed or distributed without the express prior written permission of the copyright holder. For permission, contact info@ipatools.com.

070/9070A_Def_Transfer_System_Ipa_Manual_VA-01-0

modiﬁ ed or distributed without the express prior written permission of the copyright holder. For permission, contact info@ipatools.com.

9 gpm 120V AC Pump for Transferring Diesel

Exhaust Fluid (DEF)

Innovative Products of America® Incorporated

845-679-4500 • 234 Tinker Street, Woodstock, NY 12498 • www.ipatools.com

Related Products

(OEM) Original Equipment Manufacturer USA

LETTER FROM THE PRESIDENT OF IPA

My name is Peter Vinci and I would like to thank you for your interest in our products. In today’s world, we have all experienced the lack of service and consideration demonstrated by many companies after you buy their products. They say whatever they can to make the sale, and then it’s like pulling teeth to get any service response out of them. I know this myself ﬁ rsthand and because of this, I want to be sure that your experience with IPA our service or customer response.

To prove my commitment to you, if for any reason, you are not happy with one of our products, or more importantly, with the response from our customer service department, or any member of the IPA president@ipatools.com or call me at 888-786-7899. Your satisfaction is more important to me than the sale itself. We will not be in business for long if we don’t make you completely happy with our products and service. I want IPA for its quality and service.

With that said, please take a look at our product line. You will see innovative ﬁ rst time products that were created to help you do your job faster and better than before. I would also like to invite you to critique our products. If you can think of a better way to make them or changes that will make them work better, please contact me directly and I will be sure to look into it. If you have an innovation and would like some feedback, give me a call.

From all of us at IPA you and your family the very best of everything.

meets your expectations and that IPA® never disappoints you with

team, I invite you to contact me directly via my email,

to be different and be known

, we thank you for taking the time to review our product line and wish

#9071 DEF Recovery Wand Kit

Fuel Transfer & Filtration

#9046M Fleet Tank Sweeper (120V AC)

#9046F Pneumatic Tank Sweeper

5' ﬂ exible wand with quick disconnect ﬁ ttings designed to reach the bottom of DEF tanks. (Optional accessory for #9070/9070A units)

A compact, portable fuel transfer and ﬁ ltration system with input and output hoses along with special attachments for accessing saddle tanks and 55-gallon drums.

A complete turnkey solution for servicing contaminated fuel oil systems - quickly ﬁ lters, polishes and transfers.

Peter Vinci President IPA

www.ipatools.com Toll Free: 888-786-7899 Phone: 845-679-4500 Fax: 845-679-4600

#DTP20C 12V Industrial Fuel Cleaner and Transfer System

A DC-powered mobile fuel transfer system that provides efﬁ cient and accurate diesel fuel transfer and ﬁ ltration in a highly mobile package.

PROBLEMS AND SOLUTIONS

Problem

LCD: no indication

Possible Cause

Bad battery contact

Solution

Check battery contacts

#9070/9070A DIESEL EXHAUST FLUID (DEF)

TRANSFER SYSTEM SERIES PARTS

Fig. 1 - Parts Diagram

Imprecise measurement

Reduced or zero ﬂ ow rate

The meter does not count, but the ﬂ ow rate is correct

Motor is not turning

The motor turns slowly when starting

Wrong factor

The meter is working below minimum acceptable ﬂ ow rate

Turbine blocked

Incorrect installation of gears after cleaning

Possible electronic card problems

Lack of electric power

Motor problems

Contact manufacturer

Increase the ﬂ ow rate until an acceptable ﬂ ow rate range has been achieved

Clean the turbine

Repeat the reassembly process

Contact manufacturer

Check the electrical connection

Contact manufacturer

DEF Transfer System Selection Chart

FEATURES #9070 #9070-12 #9070-20 #9070A #9070A-12 #9070A-20

120V AC Pump

Tote Hanging Design

Digital Flow Meter

Manual Transfer Nozzle

Auto Shut-Off Nozzle

8' Black Output

12' Black Output

20' Black Output

6' Clear Intake

    

  





    

Part Number Description Unit

#PMP00009-1AS 120V AC Pump

#009070-DEFNOZ

#009070-DEFNOZA

Manual Transfer Nozzle 9070 Units

Automa c Shut-Oﬀ Nozzle 9070A Units

All

3 #HS-IN 9070-AS 6' Clear Input Hose All

#HS-8OUT9070 8' Black Output Hose 9070

#HS-12OUT9070 12' Black Output Hose 9070-12

#HS-20OUT9070 20' Black Output Hose 9070-20

#HS-8OUT9070A 8' Black Output Hose 9070A

#HS-12OUT9070A 12' Black Output Hose 9070A-12

#HS-20OUT9070A 20' Black Output Hose 9070A-20

IMPORTANT SAFETY INSTRUCTIONS

IT IS IMPORTANT TO READ, UNDERSTAND AND FOLLOW ALL SAFETY MESSAGES AND INSTRUCTIONS PRINTED IN THIS MANUAL AND ON THE EQUIPMENT BEFORE OPERATING. IF SAFETY INFORMATION IS NOT HEEDED, DEATH OR SERIOUS INJURY TO THE OPERATOR OR BYSTANDERS MAY OCCUR.

DANGER w

Indicates a hazardous situation that if not avoided, will result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.

WARNING

Indicates a hazardous situation that if not avoided, could result in death or serious injury. The possible hazards are shown in the adjoining symbols or explained in the text.

CAUTION

Indicates a hazardous situation that if not avoided, may result in minor or major injury. The possible hazards are shown in the adjoining symbols or explained in the text.

POTENTIAL EYE HAZARD: Wear OSHA approved safety glasses.

POTENTIAL SKIN IRRITATION/BURN HAZARD: Wear protective gloves.

POTENTIAL ELECTRIC HAZARD: Electrical energy can cause heat and burn hazards.

DAILY USE

• If using ﬂ exible tubing, attach the ends of the tubing to the tanks. In the absence of an appropriate slot, solidly grasp the delivery tube before beginning to dispense.

• Before starting the pump, make sure that the nozzle is closed (dispensing nozzle or line valve).

• Turn the ON/OFF switch to ON. The bypass valve allows functioning with the nozzle closed only for brief periods.

• Open the nozzle, solidly grasping the end of the tubing.

• Close the nozzle to stop dispensing.

• When dispensing is ﬁ nished, turn off the pump.

ATTENTION: periods (2-3 minutes maximum). After using, make sure the pump is turned off.

Function with the delivery valve closed is only allowed for brief

MAINTENANCE

All models are designed and constructed to require minimum maintenance. Always bear in mind the following basic recommendations to ensure proper performance:

• On a weekly basis, check that the tubing joints have not loosened to avoid any leakage.

• On a weekly basis, check and keep clean the line suction ﬁ lter.

• On a monthly basis, check the pump body and keep it clean of any impurities.

• On a monthly basis, check that the electric power supply cables are in good condition.

OPERATING CONDITIONS

ENVIRONMENTAL CONDITIONS

Temperature: Min. -10°C (14°F) / Max. +60°C (140°F) Relative Humidity: Max. 90%

ATTENTION! The temperature limits shown apply to the pump components and must be respected to avoid possible damage or malfunction.

ELECTRICAL POWER SUPPLY

The pump must be supplied by a single-phase alternating current line (120V AC at 60 Hz). The maximum acceptable variations from the electrical parameters are: Voltage: +/-5% of the nominal value; Frequency: +/-2% of the nominal value.

ATTENTION: Power from lines with values outside the indicated limits can damage the electrical components.

DISPOSING OF CONTAMINATED MATERIALS

In the event of maintenance or demolition of the machine, do not disperse contaminated parts into the environment. Refer to local regulations for their proper disposal.

CHANGING UNIT OF MEASUREMENT

RESET THE PRESENT TOTAL (Fig. 3)

1) When the meter is on standby, press the RESET key.

2) The display shows all the segments.

3) The meter resets the present total.

(Fig. 3)

WORKING CYCLE

The pump is designed for continuous use under maximum back pressure.

ATTENTION: Functioning under bypass conditions is only allowed for brief periods of time (2-3 minutes maximum).

FLUIDS PERMITTED

• Chemical products: diesel exhaust ﬂ uid, urea, weak acid and weak alkaline ﬂ uid, etc

• Water

• Not for use with gasoline or other highly volatile ﬂ uids.

WARNING: For use with permitted ﬂ uids only. Do not use to transfer any hard contaminants such as rocks, leaves, etc. This can damage the pump and void the warranty.

WARNING: Do not operate with caps installed or bodily injury can result.

UNIT MEASUREMENT CHANGE (Fig. 4)

Press MENU and RESET together and hold for ﬁ ve seconds. Zone 7 on the display shows the current unit. Press RESET to chose a different measurement unit and then press MENU to conﬁ rm.

(Fig. 4)

RESET THE REGISTER TOTAL (Fig. 5)

When the meter is on standby, press the RESET key for two seconds to reset the register total.

(Fig. 5)

CALIBRATION

If you suspect that the meter calibration is incorrect, please contact technical support for detailed calibration instructions at 888-786-7899, or e-mail tech247@ipatools.com.

SPECIFICATIONS

Pump Type: Rotary Diaphragm

Pump Req: 120V AC (6.5 Amp)

Flow Rate: 9 gpm

Input: ¾" Dia., 6' Long

Output:

12' Long - 9070-12/9070A-12

20' Long - 9070-20/9070A-20

Nozzle Type: Manual (9070 units)

Automatic Shut-Off (9070A units)

Meter: Digital

Meter Req.: CR2 Lithium Battery (Included)

Hanging Bracket: Steel Construction

Weight: 15 lbs.

¾" Dia., 8' Long - 9070/9070A

INSTALLATION

PRELIMINARY INSPECTION

• Check for any damage on the machine that may have occurred during transport.

• Clean the input and output openings, removing any dust or residual packing material.

• Make sure that the motor shaft turns freely.

• Check that the electrical speciﬁ cations correspond to those shown on the identiﬁ cation plate.

ATTENTION: THE MOTORS ARE NOT OF AN ANTI-EXPLOSIVE TYPE. Do not install them where ﬂ ammable vapors may be present.

CONNECTING

To ensure a leak free connection, please follow these directions:

Step 1: Disassemble barb ﬁ tting, removing barb ﬁ tting from lock nut.

Step 2: Lubricate O-ring on barb ﬁ tting with dielectric grease to ease installation.

Step 3: Re-install barb ﬁ tting into female ﬁ tting.

Step 4: Secure with locking nut, turning clockwise until hand tight.

Step 5: Install output hose to barb ﬁ tting using hose clamp (ensure even cut

end on hose).

DISPENSING

After installation of the pump system is complete, connect the power supply and start dispensing.

ATTENTION: It is the installer’s responsibility to use tubing with adequate characteristics. Loosening of the connections (threaded connections, ﬂ anging, gasket seals) can cause serious ecological and safety problems. Check all the connections after the initial installation and continue to check them on a daily basis. Tighten the connections if necessary.

DAILY USE

• If using ﬂ exible tubing, attach the ends of the tubing to the tanks. In the absence of an appropriate slot, solidly grasp the delivery tube before beginning to dispense.

• Before starting the pump, make sure that the nozzle is closed (dispensing nozzle or line valve).

• Turn the ON/OFF switch to ON. The bypass valve allows functioning with the nozzle closed only for brief periods.

• Open the nozzle, solidly grasping the end of the tubing.

• Close the nozzle to stop dispensing.

• When dispensing is ﬁ nished, turn off the pump.

ATTENTION: periods (2-3 minutes maximum). After using, make sure the pump is turned off.

Function with the delivery valve closed is only allowed for brief

HOW TO USE THE METER

INTRODUCTION

Only low viscosity liquids are compatible with the turbine digital meter, namely: diesel exhaust ﬂ uid, water/urea solution.

Use of other ﬂ uids may cause inaccurate measurements and can damage the meter. Flow Rate: 3-26 gpm. Flow rates outside of this range may be incorrect.

LCD DISPLAY

The LCD meter features two numerical registers and various indications displayed to the user only when the applicable function requires.

BATTERY REPLACEMENT

To replace battery, open the cover, remove the plug and replace the battery.

KEY (Fig.2)

1. Partial register (four ﬁ gures with moving comma from 0.1 to 99999) indicates the volume dispensed since the reset button was last pressed.

2. Indication of battery charge.

3. Indication of calibration mode.

4. Indication of resetting present total to zero.

5. Total register.

6. Indication of ﬂ ow rate mode.

7. Indication of unit of measurement.

L = Liters GAL = Gallons

(Fig. 2)

USER BUTTONS

The turbine digital meter features two buttons: MENU and RESET. Individually they perform two main functions and together, other secondary functions. The main functions performed are:

RESET: Resetting the partial register and table total. MENU: Entering instrument calibration mode. Used together, the two keys permit entering conﬁ guration mode.

PT = Pints QT = Quarts

iPA 9070, 9070A Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual