F22 Online UPS
For 30KW Power Module
Uninterruptible Power Supply System
Version: 4.0
User Manual
Table of Contents
1. Safety ............................................................................................................................... 1
1.1 Important Safety Instructions ..................................................................................... 1
1.2 EMC .......................................................................................................................... 1
1.3 Installation information .............................................................................................. 1
1.4 Maintenance ............................................................................................................. 2
1.5 Recycling the used battery ......................................................................................... 2
2. Installation ........................................................................................................................ 3
2.1 Initial Inspection ....................................................................................................... 3
2.2 Installation Environment ............................................................................................ 3
2.3 Unpacking ................................................................................................................. 4
2.4 Moving the Cabinet .................................................................................................... 6
2.5 Types of UPS Cabinet ................................................................................................. 7
2.6 Exterior ..................................................................................................................... 8
2.7 Internal Mechanisms ................................................................................................ 11
2.8 Control Panel........................................................................................................... 16
2.9 Introduction of Modules ........................................................................................... 18
2.10 Power Cable .......................................................................................................... 24
2.11 Wiring ................................................................................................................... 25
2.12 Power Module Installation ...................................................................................... 28
2.13 Battery Module Installation ..................................................................................... 30
3. Operation Mode and UPS Operation .................................................................................. 31
3.1 Block diagram of UPS .............................................................................................. 31
3.2 Operation Mode ....................................................................................................... 32
3.3 UPS Operation ......................................................................................................... 40
4. Control Panel and Display Description ................................................................................ 51
4.1 Introduction ............................................................................................................ 51
4.2 Screen Description ................................................................................................... 52
4.3 Alarm List ............................................................................................................... 76
4.4 History Record ......................................................................................................... 78
5. Interface and Communication ........................................................................................... 80
5.1 Dry Contact Port ...................................................................................................... 80
5.2 Extra Comm. Slot .................................................................................................... 82
5.3 Local Communication Ports – RS232 & USB ............................................................... 82
5.4 SNMP Slot ............................................................................................................... 82
6. Troubleshooting ............................................................................................................... 83
7. Service ............................................................................................................................ 86
7.1
Replacement Procedures Of Power Module ................................................................ 86
7.2 Replacement Procedures Of STS Module ................................................................... 86
7.3 Replacement Procedures Of Battery Module .............................................................. 86
7.4 Replacement Procedures Of Air Filter ........................................................................ 87
8. Specifications .................................................................................................................. 88
8.1 Conformity And Standards ........................................................................................ 88
8.2 Environmental Characteristics ................................................................................... 88
8.3 Mechanical Characteristics ........................................................................................ 88
8.4 Electrical Characteristics (Input Rectifier) .................................................................. 89
8.5 Electrical Characteristics (Intermediate DC Circuit) ..................................................... 89
8.6 Electrical Characteristics (Inverter Output) ................................................................. 90
8.7 Electrical Characteristics (Bypass Mains Input) ........................................................... 90
9. UPS Installation for Parallel Rack System ........................................................................... 91
9.1 Input and Output Wiring .......................................................................................... 91
9.2 Parallel Board Setting and Power Module ................................................................... 92
9.3 Parallel Function Setting ........................................................................................... 93
9.4 Parallel Cable Connection .......................................................................................... 94
9.5 Parallel System Turn On Procedure ............................................................................ 94
1
1. Safety
1.1 Important Safety Instructions
This UPS contains LETHAL VOLTAGES. All repairs and service must be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
WARNING:
The UPS designed for commercial and industrial purpose, it is forbidden to apply for any life
sustainment and support.
The UPS system contains its own energy source. The output terminals may carry live voltage
even when UPS is disconnected to an AC source.
To reduce the risk of fire or electrical shock, UPS installation has to be in a controlled room
where temperature and humidity are monitored. Ambient temperature must not exceed 40°C.
The system is only for indoor use.
Ensure all power is disconnected before installation or service.
Service and maintenance should be performed by qualified personnel only.
1.2 EMC
WARNING: This is a product for commercial and industrial application in the second environment
- installation restrictions or additional measures may be needed to prevent disturbances.
1.3 Installation information
WARNING:
Installation must be performed by qualified personnel only.
The cabinets must be installed on a level floor suitable for computer or electronic equipment.
The UPS cabinet is heavy. If unloading instructions are not closely followed, cabinet may
cause serious injury.
Do not tilt the cabinets more than 10 degree.
Before applying electrical power to the UPS, make sure the Ground conductor is properly
installed.
Installation and Wiring must be performed in accordance with the local electrical laws and
regulations.
The disconnection device should be chosen based on the input current and should break line
and neutral conductors - four poles for three phases.
Before working on this circuit
- Isolate Uninterruptible Power System (UPS)
- Then check for Hazardous Voltage between
all terminals including the protective earth.
Risk of Voltage Backfeed
The isolation device must be able to carry the UPS input current.
2
1.4 Maintenance
WARNING:
Only qualified service personnel should perform the battery installation.
The following PRECAUTIONS should be observed
(1.) Remove watches, rings, or other metal objects.
(2.) Use tools with insulated handles.
(3.) Wear rubber gloves and boots.
(4.) Do not lay tools or metal parts on top of batteries or battery cabinets.
(5.) Disconnect the charging source prior to connecting or disconnecting terminal.
(6.) Check if the battery is inadvertently grounded. If it is, remove the source of grounding.
Contacting with any part of the ground might result in electrical shock. The likelihood of
such shock can be prevented if such grounds are removed during installation and
maintenance.
UPS is designed to supply power even when disconnected from the utility power. After
disconnect the utility and DC power, authorized service personnel should attempt internal
access to the UPS.
Do not disconnect the batteries while the UPS is in Battery mode.
Disconnect the charging source prior to connecting or disconnecting terminals.
Batteries can result in a risk of electrical shock or burn from high short circuit current.
When replacing batteries, use the same number of sealed, lead-acid batteries.
Do not open or mutilate the battery. Release electrolyte is harmful to the skin and eyes, and
may be toxic.
1.5 Recycling the used battery
WARNING:
Do not dispose of the battery in a fire. Battery may explode. Proper disposal of battery is
required. Refer to your local codes for disposal requirements.
Do not open or mutilate the battery. Released electrolyte is harmful to the skin and eyes. It
may be toxic.
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed,
lead-acid batteries and must be disposed properly. For more information, contact your local
recycling/reuse or hazardous waste center.
Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper
disposal, contact your local recycling/reuse or hazardous waste center.
3
2. Installation
2.1 Initial Inspection
1. Visually examine if there is any damage inside and outside of packages in the process of the
transportation. If any damage, report it to the carrier immediately.
2. Verify the product label and confirm the consistency of the equipment.
3. If the equipment needs to be returned, carefully repack the equipment by using the originally
packing material that came with.
2.2 Installation Environment
1. The UPS is designed for indoor use only and should be located in a clean environment with
adequate ventilation to keep the environmental parameters within the required specification.
2. Make sure that transportation routes (e.g. corridor, door gate, elevator, etc.) and installation
area can accommodate and bear the weight of the UPS, the external battery cabinet and
handling equipment.
3. The UPS uses forced convection cooling by internal fans. Cooling air enters the module
through ventilation grills located at the front of the cabinet and exhausted through grills
located in the rear part of the cabinet. Please do not block the ventilation holes.
4. Ensure that the installation area is spacious for maintenance and ventilation.
5. Keep the temperature of installation area around 30°C and humidity within 90%. The highest
operating altitude is 1000 meters above sea level.
6. If necessary, install a system of room extractor fans to avoid formation of room temperature.
Air filters are necessary if the UPS is operated in a dusty environment.
7. It is recommended that you parallel the external battery cabinets to the UPS. The following
instructions of clearances are suggested:
Keep a clearance of 100cm from the top of the UPS for maintenance, wiring and
ventilation.
Keep a clearance of 100cm from the back of the UPS and the external battery cabinets for
ventilation.
Keep a clearance of 150cm from the front of the UPS and the external battery cabinets
for maintenance and ventilation.
8. For safety concerns, we suggest that you shall:
Equip with CO2 or dry powder fire extinguishers near the installation area.
Install the UPS in an area where the walls, floors and ceilings were constructed by
fireproof materials.
9. Do not allow unauthorized personnel to enter the installation area. Assign specific personnel
to keep the UPS key.
4
2.3 Unpacking
1. Use a forklift to move the product to installed area. Refer to Figure 2-1. Please make sure the
bearing capacity of forklift is sufficient.
2. Please follow the orders in Figure 2-2 to remove carton and foams.
Figure 2-1
Figure 2-2
5
3. Put a ramp in the front of the cabinet and insert small wood into groove. Then, remove two
side panels. Refer to Figure 2-3.
Figure 2-3
4. Remove 4 fixing cabinet plates and loosen leveling feet by rotating them counterclockwise.
Then, move the cabinet from the pallet. Refer to Figure 2-4.
5. To fix the cabinet in position, simply rotate leveling feet clockwise. Refer to Figure 2-5.
Figure 2-4
Figure 2-5
6
2.4 Moving the Cabinet
The UPS is fixed on the pallet with 4 fixing cabinet plates. When removing it, pay attention to
the movement of the casters to avoid accidents.
The cabinet can be pushed forward or backward only. Pushing it sideward is not allowed.
When pushing the cabinet, pay attention not to overturn it as the gravity center is high.
1. If you need to move the UPS over a long distance, please use appropriate equipment like a
forklift. Do not use the UPS casters to move over a long distance.
2. After the UPS has been removed from the pallet to ground, we suggest that at least three
people move the UPS to the installation area. One person holds a lateral side of the UPS with
hands, another holds the other lateral side of the UPS with hands, and the other person pushes
the UPS either from the front side or from the back side to the installation area and avoid
tipping the UPS.
3. The casters are designed to move on level ground. Do not move the UPS on an uneven surface.
This might cause damage to the casters. Toppling the UPS could also damage the unit.
4. Ensure that the weight of UPS is within the designated bearing capacity of any handling
equipment.
5. At the bottom of the UPS, the four casters help you to move the UPS to a designated area.
Before you move the UPS, please turn the four leveling feet counterclockwise to raise them off
the ground. This protects the leveling feet from damage when moving the UPS. Refer to Figure
2-6.
Figure 2-6
7
2.5 Types of UPS Cabinet
There are two series of UPS cabinets, standard and extended for different requirements.
The standard cabinets have the battery modules inside and they can work as a stand-alone UPS or
be connected to battery externally.
The extended cabinets don’t have the battery module compartments. The battery has to be
connected externally.
Please consider the external battery space and wiring gauge for installation.
Standard Series
Extended Series
Photo
Cabinet
Height
30U
42U
30U
30U
42U
42U
Switch
Unit
1 1 1 1 1
1
STS 1 1 1 1 1 1
Max.
Power
Module
3 4 4 6 8
10
Battery
Module
12
20
N/A
N/A
N/A
N/A
8
2.6 Exterior
In the front of the UPS, there are control interface (LCD Panel) and door lock.
The side panels are lockable. The casters at the bottom of the UPS cabinet can be used to move
over short distances. There are four leveling feet to fix and stabilize the UPS cabinet on the ground.
Refer to Figure 2-7.
Inside the cabinet, there are Breakers, STS Module, Power Module slots and Battery module slots
(Battery Module Slots is only for standard series). All wiring terminal blocks are located in the back
of cabinet.
Figure 2-7 Exterior
9
2.6.1 Mechanical Data
Dimensions
UPS cabinet
Width
Depth
Height
30U
600mm
1100m
1475mm
42U
600mm
1100m
2010mm
Figure 2-8 Dimensions
10
2.6.2 Front View
Unlock and open the front door and you will see the Main Breaker (Q1), Maintenance Breaker (Q2),
Output Breaker (Q3), STS Module, Power Module slots and Battery Module slots (Battery Module
Slots is only for standard series).
The cabinet of 300K Model has Maintenance Bypass Switch Only.
Standard Series Extended Series
1. Switch Unit
2. STS Module
3. Power Module
4. Battery Module
11
2.6.3 Rear View
Unlock and open the rear door and you will see the rear panel of UPS. There is a Battery Breaker
for internal battery modules in the standard series, but there isn’t any in the extended series.
Standard Series
Extended Series
Figure 2-10 Rear View
2.7 Internal Mechanisms
2.7.1.1 Breakers
After opening the front door, there are three breakers, Main Breaker (Q1), Maintenance Breaker
(Q2) and Output Breaker (Q3).
For the standard series, there is a battery breaker for internal battery modules. You can see it
when you open the rear door.
12
Standard Series (42U Front)
Extended Series (42U Front)
Figure 2-11 Front Breakers
Standard Series (30U Rear)
Standard Series (42U Rear)
Figure 2-12 Rear Breaker
13
2.7.1.2 Maintenance Bypass Switch
After opening the front door, there is one Maintenance Bypass Switch in the 300K cabinet.
Figure 2-12.1 Maintenance Bypass Switch
14
2.7.2 Wiring Terminal Blocks
Open the UPS’s back doors and you will see the wiring terminal block. For UPS cabinet wiring,
please refer to Figure 2-13.
No.
Item
Function
Description
Output Block
Connects the critical loads
Includes R, S, T and Neutral
terminals.
Bypass Input Block
Connects bypass AC source
Includes R, S, T and Neutral
terminals.
Main Input Block
Connects main AC source
Includes R, S, T and Neutral
terminals.
For UPS Grounding
For UPS grounding
Includes one grounding terminal.
Battery Input Block
Connects an external battery
cabinet
Includes
Positive (+), Negative (-) and
Neutral (N) terminals.
Figure 2-13 Standard Series (30U) Terminal Blocks
15
Figure 2-14 Standard Series (42U) Terminal Blocks
Figure 2-15 Extended Series (42U) Terminal Blocks
16
2.8 Control Panel
2.8.1 LCD Display
Through the graphic LCD display, the user can easily understand the operation mode of UPS. In
addition, the measurement, parameters, versions of firmware and warnings can be browsed in the
friendly interface. For detailed information, please refer to Chapter 4.
Figure 2-16 Control Panel
2.8.2 LED Indicators
LED
Color
Status
Definition
INPUT
Green
On
Input source is normal.
Flashing
Input source is abnormal.
Off
No input source
BYPASS
Yellow
On
Load on Bypass.
Flashing
Input source is abnormal.
Off
Bypass not operating.
INVERTER
Green
On
Load on inverters.
Off
Inverters not operating.
BATTERY
Red
On
Load on Battery.
Flashing
Low battery
Off
Battery converter is normal and battery is charging.
ALARM
Red
On
UPS fault.
Flashing
UPS alarm.
Off
Normal.
17
2.8.3 Function Keys
Control Key
Description
Esc
When it is in Main screen, you can enter menu by pressing ESC
key.
Return to previous screen, when screen is not in Main screen.
Return to previous value in the same row, so you can change it.
For example, when changing 4-digit password, press “Esc” to
allow cursor back to previous digit.
(Up) (Left)
Key for menu page navigation or digit modification.
(Down) (Right)
Key for menu page navigation or digit modification.
Enter
Confirmation of commands, or cursor displacement.
Home
Return to Main screen.
Power On/Off
Turn on UPS or turn off UPS.
18
2.9 Introduction of Modules
The design of STS Module, Power Module and Battery Module make maintenance and replacement
quick and easy.
The modular and hot-swappable design of Power Module makes it a highly cost-effective solution
to meet your power requirement. The number of Power Modules installed in the UPS can be based
on the initial needs. Once the power requirement increases, you can easily install more Power
Modules without interrupting the operation of the system.
Figure 2-17 Front View of Module
19
2.9.1 STS Module
The STS Module is installed before leaving factory. It provides the bypass power when UPS is in
Bypass Mode.
In addition to offering bypass power, it includes some communication interfaces. For detailed
information, please refer to Charter 5.
No.
Item
Description
Extra Comm. Slot
This slot can insert an optional card, Extra Comm. card which can
enhance the communication capability of UPS system. It can provide
another SNMP slot and some dry contact ports.
LCD Port
This port connects to Control Panel with a factory installed cable.
RS232 port
Local communication interface.
USB port
Local communication interface.
SNMP Slot
This slot can work with optional cards, SNMP, AS400 or Modbus card.
Dry contact ports
CN1 ~ CN8. For detailed information, please refer to Chapter 5.
Figure 2-18 STS Module
2.9.2 Power Module
Each Power Module is shipped with its own package. It has to be installed during the UPS system
installation.
The capacity of each Power Module is 30kVA/30kW. It includes a power factor correction rectifier,
a battery charger, an inverter and control circuit.
No.
Item
Description
Fan
The Power Module uses forced convection cooling by these fans.
Cooling air enters the module through ventilation grills and exhausted
through grills located in the rear of the module. Please do not block
the ventilation area.
Ready Switch
Unlock it before removing the Power Module.
Lock it when the Power Module is well installed. Then the Power
Module can start to work.
DIP Switches
There are three DIP switches for Power Module address setting. In
the same cabinet, each Power Module ID MUST be exclusive. The
setting method is shown in Table 2-1.
Battery Start
Button
When AC input is not existing, use this button to start battery power
for UPS.
FAULT LED
ON
The Power Module is in fault condition or the
Ready Switch is unlocked.
ON/OFF 0.5 sec
The Power Module IDs conflict.
20
ON/OFF 0.15 sec
The STS Module is not found.
RUN LED
ON
The Power Module normally works as a slave
module.
ON/OFF 0.5 sec
The Power Module normally works as a master
module.
ON/OFF 0.15 sec
The CAN Bus communication doesn’t work.
Figure 2-19 Power Module
Module Address
DIP SWITCH
Module Address
DIP SWITCH
0
1 2 3
1
1 2 3
2
1 2 3
3
1 2 3
4
1 2 3
5
1 2 3
6
1 2 3
7
1 2 3
Table 2-1 DIP switch setting and Module Address
Power Module ID Assignment
According to the Module Address and the position of SW1 and SW2, the Power Module’s ID is
assigned. The Module ID is shown in Table 2-2.
These two switches, SW1 & SW2 are mounted in the Parallel board which is located at the back of
UPS cabinet. Refer to Figure 2-20.
Figure 2-20 Parallel Board
The SW1 and SW2 position have been well installed before leaving factory. It’s not necessary to
change it for single UPS system application. But for Parallel UPS system application, please follow
21
the instructions in Chapter 9 “ UPS Installation for Parallel Rack System “ to adjust SW2.
SW1 & SW2
Module Address
Module ID
SW1 & SW2
Module Address
Module ID
SW1 SW2
0
0
SW1 SW2
0 9 1 1 1
10
2 2 2
11 3 3 3 12 4 4 4 13 5 5 5 14 6 6 6 15
7 7 7
16
SW1 SW2
0
18
SW1 SW2
0
27 1 19 1 28 2 20 2 29
3
21 3 30
4
22 4 31 5 23 5 32
6
24 6 33
7
25 7 34
Table 2-2 Module ID Assignment
22
23
2.9.3 Battery Module
The Battery Module is shipped with its own package. The inside batteries can be installed at
factory or installed by the end user. A Battery Module contains 10 pcs of 12V/9Ah batteries at
maximum.
Figure 2-21 Battery Module
Figure 2-22 Internal Wiring of Battery Module
24
2.10 Power Cable
Please follow the local wiring regulations. Follow environmental conditions and
refer to IEC60950-1.
2.10.1 AC input and output maximum current and power cable configuration.
For standard model in 30U cabinet (Battery inside)
Model
30KVA
60KVA
90KVA
Current (A)
55
110
165
Power cable (mm2)
10
35
70
Fixation torque force (lb-in)
20
20
20
For standard model in 42U cabinet (Battery inside)
Model
30KVA
60KVA
90KVA
120KVA
Current (A)
55
110
165
220
Power cable (mm2)
10
35
70
95
Fixation torque force (lb-in)
20
20
20
20
For extended series in 30U & 42U cabinet
Model
30KVA
60KVA
90KVA
120KVA
150KVA
Current (A)
55
110
165
220
275
Power cable (mm2)
10
35
70
95
150
Fixation torque force (lb-in)
20
20
20
20
20
Model
180KVA
210KVA
240KVA
270KVA
300KVA
Current (A)
330
385
440
495
550
Power cable (mm2)
240
300
300
120*2
150*2
Fixation torque force (lb-in)
20
20
20
20
20
Notice: Installer has to consider the max. current and wiring gauge when considering future
extension.
2.10.2 DC input maximum current and power cable configuration.
For standard series in 30U cabinet (Battery inside)
Model
30KVA
60KVA
90KVA
Current (A)
100
200
300
Power cable (mm2)
25
95
150
Fixation torque force (lb-in)
20
20
20
Warning:
1. When Load is less than 30KVA, at least two layers of battery modules (8 modules) have to be
installed.
2. When Load is between 30KVA and 60KVA, three layers of battery modules (12 modules) have
to be installed in total.
3. When Load is larger than 60KVA, the external battery cabinet must be installed.
4. The same type of battery has to be used, if the battery is in parallel application.
25
For standard series in 42U cabinet (Battery inside)
Model
30KVA
60KVA
90KVA
120KVA
Current (A)
100
200
300
400
Power cable (mm2)
25
95
150
240
Fixation torque force (lb-in)
20
20
20
20
Warning:
1. When Load is less than 30KVA, at least two layers of battery modules (8 modules) have to be
installed.
2. When Load is between 30KVA and 60KVA, at least three layers of battery modules (12 modules)
have to be installed.
3. When Load is between 60KVA and 90KVA, at least five layers of battery modules (20 modules)
have to be installed.
4. When Load is larger than 90KVA, the external battery cabinet must be installed.
5. The same type of battery has to be used, if the battery is in parallel application.
For extended series in 30U & 42U cabinet
Model
30KVA
60KVA
90KVA
120KVA
150KVA
Current (A)
100
200
300
400
500
Power cable (mm2)
25
95
150
240
120 x 2
Fixation torque force (lb-in)
20
20
20
20
20
Model
180KVA
210KVA
240KVA
270KVA
300KVA
Current (A)
600
700
800
900
1000
Power cable (mm2)
150 x 2
240 x 2
240*2
300*2
185*3
Fixation torque force (lb-in)
20
20
20
20
20
2.11 Wiring
WARNING:
Before connecting any wire, make sure the AC input and battery power is completely cut off.
Make sure the breakers, Main Breaker (Q1), Maintenance Breaker (Q2), Output Breaker (Q3)
and battery breaker are all in the OFF position.
Make sure the Maintenance Bypass Switch is in UPS position.
In order to have good heat dissipation, the power cables MUST come into the cabinet from top
of the cabinet. Or the cables will block the cooling ventilation and make the over temperature
failure.
26
2.11.1 Installation Drawing
UPS
G To User Safety ground
Input1
R
S
T
N
To Main SUPPLY
(Power Cables)
Input2
R
S
T
N
To Bypass SUPPLY
(Power Cables)
Output
R
S
T
N
To Critical Load
(Power Cables)
BAT
+
N
-
To External BATTERY
(Power Cables)
Figure 2-23 UPS Cabinet Wiring
2.11.2 AC source connection
For Single input application, connect Input1 to the AC power source and use 3 short wires to
connect Input1 and Input2.
For Dual input application, connect input1 to the Main AC power source and connect input2 to
the Bypass power source.
The sequence of three phase, R, S and T must be connected accordingly. The wrong sequence will
alarm a warning when the UPS is powered.
The N must be connected firmly. A warning message will be indicated, if the N is not connected
well.
There is no Breaker between Input2 and STS Module, the STS module is waked up when Input2 is
powered, though the Q1 Breaker is OFF.
For the 300K cabinet, there is no input breaker nor output breaker. These breakers have to be
installed externally.
27
2.11.3 External Battery Cabinet Connection
External Battery
Cabinet
+ Battery - Battery
Figure 2-24 External Battery Cabinet Wiring
After the battery is completely installed, be sure to set up nominal battery voltage, battery capacity
and maximum charging current in LCD setting. Otherwise, if battery setting is different from actual
installation, the UPS will keep warning. Please refer to section 4.2.6.3 and Table 4-9 for the
details.
Loading...