Invacare Excelerator XLT 2000, Excelerator XLT, Lil Execelerator, Excelerator User Manual

Owner's Operator And Maintenance Manual
®
Excelerator
Li'l Excelerator
Excelerator XLT
Excelerator XLT 2000
DEALER: THIS MANUAL MUST BE GIVEN TO THE USER OF THE WHEELCHAIR.
SPECIAL NOTES
SPECIAL NOTES
W
A R N
I N G
WARNING
DO NOT OPERATE THIS EQUIPMENT WITHOUT FIRST READING
AND UNDERSTANDING THIS MANUAL. IF YOU ARE UNABLE TO
UNDERSTAND THE WARNINGS, CAUTIONS AND
INSTRUCTIONS, CONTACT YOUR INVACARE DEALER OR
INVACARE CUSTOMER SUPPORT AT (800) 532-8677 BEFORE
ATTEMPTING TO USE THIS EQUIPMENT - OTHERWISE INJURY
AND/OR EQUIPMENT DAMAGE MAY RESULT.
WARNING/CAUTION notices as used in this manual apply to hazards or unsafe practices which could result in personal injury or property damage.
NOTICE
THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
S P E C
A L
N
O
T E S
WARNING
EXCELERATOR USER As a manufacturer of the Excelerator, Invacare endeavors to supply an Excelerator to meet many needs of the end user. However, final selection of an Excelerator to be used by an individual rests solely
I
with the user and his/her health care professional capable of making such a selection. EXCELERATOR TIE-DOWN RESTRAINTS AND SEAT POSITIONING STRAPS
Invacare recommends that the Excelerator users NOT be transported in vehicles of any kind while in an Excelerator. As of this date, the Department of Transportation has not approved any tie-down systems for transportation of a user while in an Excelerator, in a moving vehicle of any type.
AS REGARDS RESTRAINTS - SEA T POSITIONING STRAPS - IT IS THE OBLIGATION OF THE DME DEALER, THERA­PISTS AND OTHER HEALTH CARE PROFESSIONALS TO DETERMINE IF A SEATING POSITIONING STRAP IS REQUIRED TO ENSURE THE SAFE OPERATION OF THIS EQUIPMENT BY THE USER. SERIOUS INJURY CAN OCCUR IN THE EVENT OF A FALL FROM AN EXCELERATOR.
SAVE THESE INSTRUCTIONS
2
TABLE OF CONTENTS
TABLE OF CONTENTS
NOTE: When using the term EXCELERATOR, it will pertain to the EXCELERATOR, LI'L EXCELERATOR EXCELERATOR XLT and EXCELERATOR XLT 2000 except when the instructions specifically note otherwise.
SPECIAL NOTES ........................................................ 2
SPECIFICA TIONS ....................................................... 4
PROCEDURE 1 - GENERAL GUIDELINES ............ 5
OPERATING INFORMATION .......................................... 5
SAFETY/HANDLING OF EXCELERATOR ....................... 6
PROCEDURE 2 - SAFETY INSPECTION/
TROUBLESHOOTING/MAINTENANCE ...............8
SAFETY INSPECTION CHECKLIST ................................ 8
TROUBLESHOOTING .................................................... 9
MAINTENANCE ............................................................. 9
PROCEDURE 3 - ASSEMBL Y PROCEDURES ..... 10
EXCELERATOR/LI'L EXCELERATOR ASSEMBLY
PROCEDURES ......................................................... 10
EXCELERATOR XLT/XLT 2000 ASSEMBLY
PROCEDURES ......................................................... 11
PROCEDURE 4 - REAR WHEELS .......................12
INSTALLING/ADJUSTING THE REAR WHEELS
AND QUICK-RELEASE AXLES - EXCELERATOR
AND LI'L EXCELERATOR .......................................... 12
INSTALLING THE REAR WHEELS WITH THREADED
AXLE OPTION - EXCELERATOR XLT/XLT 2000 ......... 12
TIRE/TUBE REPLACEMENT AND TUNING/
REPLACEMENT OF SPOKES .................................. 12
TIRE PRESSURE ........................................................ 12
DETERMINING/ADJUSTING TOE IN/TOE OUT ............. 12
REPLACING CAMBER INSERTS ................................. 13
PROCEDURE 5 - FORK/ SPRING/CRANK ...........14
EXCELERATOR/LI'L EXCELERATOR
FORK ASSEMBLY INSTALLATION ............................. 14
EXCELERATOR/LI'L EXCELERATOR TENSION
SPRING INSTALLATION ............................................ 14
EXCELERATOR/LI'L EXCELERATOR HAND
CRANK ASSEMBLY INSTALLATION .......................... 14
EXCELERATOR XLT/XLT 2000 FORK/CRANK
ASSEMBLY REPLACEMENT .................................... 15
EXCELERATOR XLT/XLT 2000 TENSION SPRING OR
ROAD CROWN COMPENSATOR REPLACEMENT/
ADJUSTMENT .......................................................... 16
PROCEDURE 6 - SPEED SHIFTERS .................. 18
LI'L EXCELERATOR - THREE (3) SPEED
SHIFTER CABLE INSTALLATION ............................... 18
LI'L EXCELERATOR - THREE (3) SPEED
SHIFTER CABLE ADJUSTMENT ............................... 18
EXCELERATOR/EXCELERATOR XLT - SEVEN
(7) SPEED SHIFTER INSTALLATION .......................... 19
EXCELERATOR/EXCELERATOR XLT - SEVEN (7)
SPEED SHIFTER ADJUSTMENT/REPLACEMENT -
BEFORE 1997 ONLY................................................. 19
PROCEDURE 7 - CHAIN.....................................20
EXCELERATOR/LI'L EXCELERATOR CHAIN
INSTALLATION w/ SEVEN (7) SPEED HUB .............. 20
EXCELERATOR/LI'L EXCELERATOR CHAIN
ADJUSTMENT ......................................................... 20
EXCELERATOR CHAIN STAY ADJUSTMENT ............. 20
EXCELERATOR XLT/XLT 2000 CHAIN
ADJUSTMENT ......................................................... 20
EXCELERATOR XLT/XLT 2000 CHAIN INSTALLATION
WITH TWENTY-FOUR (24) OR TWENTY-SEVEN
(27)SPEED CASSETTE ............................................ 21
PROCEDURE 8 - P ARKING BRAKE ...................22
USING PARKING BRAKE ........................................... 22
PARKING BRAKE ADJUSTMENT/REPLACEMENT ....... 22
PROCEDURE 9 - BACK/SEA T............................23
BACK HEIGHT ADJUSTMENT (ADJUSTABLE
BACKS ONLY) ......................................................... 23
SLIDING SEAT ADJUSTMENT .................................... 23
EXCELERATOR XLT/XLT 2000 BACK ANGLE
ADJUSTMENT ........................................................24
PROCEDURE 10 - UPHOLSTERY ...................... 25
SEAT UPHOLSTERY REPLACEMENT ....................... 25
BACK UPHOLSTERY REPLACEMENT ....................... 25
PROCEDURE 11 - FOOTREST .......................... 26
EXCELERATOR/LI'L EXCELERATOR FOOTREST
ADJUSTMENT/REPLACEMENT .............................. 26
EXCELERATOR XLT/XLT 2000 FOOTREST AND LEG
GUARD REPLACEMENT ......................................... 27
EXCELERATOR XLT/XLT 2000 USING/REPLACING
FOOTREST STRAP ................................................. 28
PROCEDURE 12 - OPERA TION ......................... 29
HAND CRANK ASSEMBLY ......................................... 29
SHIFTING GEARS ...................................................... 29
BACKING UP .............................................................. 30
BRAKING ................................................................... 30
PARKING BRAKE ....................................................... 30
STEERING/CORNERING ............................................ 31
MOUNTAIN DRIVE OPTION - SEVEN (7) SPEED
SHIFTER ONLY ........................................................ 31
PROCEDURE 13 - OPTIONS .............................. 33
WATER BOTTLE INSTALLATION ................................ 33
TOW BAR INSTALLATION .......................................... 33
REAR SAFETY LIGHT ................................................ 33
COMPUTER INSTALLATION ....................................... 33
SEAT POSITIONING STRAP INSTALLATION............... 33
HORIZONTAL HANDLES ............................................ 33
TRI-PIN QUAD HANDLES ........................................... 33
GLOVES .................................................................... 33
SAFETY FLAG INSTALLATION ................................... 33
SAFETY HELMET ....................................................... 34
LATERAL SUPPORT .................................................. 34
LIMITED WARRANTY.........................................35
T
A B L E
O F
C O N
T E N
T S
3
SPECIFICATIONS
SPECIFICATIONS
EXCELERA TOR
14 to 20-inches 15 Fixed 20/18-inches
Rigid
C
S P E
F
I
I
Seat Width: Seat Depth: Seat-to-Floor
(approx.): Back Style:
C A
T
O N
S
Back Height (Fixed or Adjustable):
Footrest:
I
Side - Wheel Clearance:
Rear Axle:
Rear Wheel Camber: Wheels:
Brakes:
Handles: Hub:
Spokes: Shift Levers:
Gears: Seat Cushion: Back Upholstery: Weight: Shipping Weight: Options:
* Knobby Tires will reduce side wheel clearance to approximately 1-inch. Shimano
®
, Nexus®, and Ultegra®- Registered trademarks of Shimano American Corp.
12-16 or 14-18-inches
Adjustable Height/Angle 2-inches - * 2.5-inches
Quick-Release
o
9
- Standard
24-inch Spoke (Cruiser Tires)
Hand Crank (Internal) Parking Brake
Ergonomic, Vertical FRONT - Shimano
Nexus® 7 Speed Hub REAR - Precision Black Anodized w/1/2­inch Quick Release Stainless Axles
14 Gauge Stainless Shimano
7 Speed Foam Insert Nylon-Adjustable Tension 50 lbs. 80 lbs. Computer, Tow Bar,
Horizontal Handles, Safety Light, Helmet and Flag, Custom Color, Seat Positioning Strap, Quad Cuffs & Gloves, 24-inch Knobby Tires, Mountain Drive, Bike Rack, Water Bottle and Cage, Tripin Quad Handles.
LI'L EXCELERATOR
12 or 14-inches 12 or 14-inches Fixed 17.5/15.5
inches Rigid
12 to 16-inches
Adjustable Height/Angle 2-inches - * 2.5-inches
Quick-Release
9o - Standard Front - 20-inch Spoke
Rear - Mag (Knobby Tires)
Hand Crank (Internal) Parking Brake
Ergonomic, Vertical
®
FRONT - Shimano 3 Speed Hub REAR - Precision Black Anodized w/1/2­inch Quick Release Stainless Axles
14 Gauge Stainless Shimano
3 Speed Foam Insert Nylon-Adjustable Tension 40 lbs. 70 lbs. 7 Speed Hub, Helmet,
Horizontal Handles, Quad Cuffs & Gloves, Computer, Custom Color, Seat positioning Strap, Safety Flag and Light, Water Bottle and Cage.
4
EXCELERATOR XLT
14 to 20-inches 15-inches Fixed 12.5-inches
Adjustable Back Angle 90O - 110
13-inches (Fixed) 20-inches (Narrow, Tall)
Adjustable Fore and Aft 2-inches - * 2.5-inches
Quick-Release
15o - Standard 24-inch Spoke
(High Performance, Cruiser or *Knobby)
Hand Crank - (Internal) Parking Brake
Ergonomic, Vertical FRONT - Shimano
Nexus 7 Speed Hub REAR - Precision Black Anodized w/1/2­inch Quick Release Stainless Axles
14 Gauge Stainless Shimano
7 Speed Foam Insert - Optional Nylon-Adjustable Tension 35 lbs. 80 lbs.
NOTE: Same options as Excelerator in­cluding the following:
24 Speed External Gearing, Threaded Axles, Leg Guard Attachments, Lateral Supports.
O
EXCELERAT OR
XLT 2000
14 to 20-inches 15-inches Fixed 12.5-inches
Adjustable Back Angle 90O - 110
13-inches (Wide) 20-inches (Narrow, Tall)
Adjustable Fore and Aft 2-inches - * 2.5-inches
Quick-Release or Threaded
o
15
- Standard
24-inch Spoke (High Performance, Cruiser or *Knobby)
Dual Hand Caliper Brakes
Ergonomic, Vertical FRONT - Shimano 27
Speed External Cassette XT/Ultegra REAR - Precision Black Anodized w/1/2-inch Quick Release Stainless or Threaded Axles
14 Gauge Stainless Shimano - STI
indexed/brake levers 27 Speed Foam Insert - Optional Nylon 30 lbs. 80 lbs.
NOTE: Same options as Excelerator in­cluding the following:
Composite Wheels, Leg Guard Attach­ments, Lateral Sup­ports, Welded Seat
O
®
GENERAL GUIDELINES
This Procedure Includes the Following:
PROCEDURE 1
Operating Information Safety/Handling of Excelerator
OPERATING INFORMATION
WARNING
Wear your helmet at ALL times when riding the Excelerator. The bicycle must be adjusted to fit the rider. Check the seat position, back height, quick release threaded
axles, footrest height, hand crank adjustment for smooth operation of your Excelerator. Before riding your Excelerator, check your brakes. Be sure that the brakes and all other features of your
Excelerator are operating properly. The user is responsible for normal upkeep and maintaining the Excelerator in proper operating condi-
tion. The manufacturer is not responsible for failure, damage or injury caused by improper operation or
maintenance by the end-user. To determine and establish your particular safety limits, practice transferring activities in the presence of
a qualified health care professional BEFORE attempting active use of the Excelerator. Before attempting to transfer IN or OUT of the Excelerator, every precaution should be taken to reduce
the gap distance. Position the Excelerator on level ground and as close as possible to the object you are transferring INTO or OUT of. The parking brake of the Excelerator MUST be engaged and the object you are transferring INTO or OUT of MUST also be secured before attempting any transfers.
Care MUST BE taken when operating on roads, streets or highways. Operation of the Excelerator is subject to all traffic rules and regulations. (This may include the use of a
safety light and reflectors for dusk/night riding.) Give pedestrians the right of way. Slow down at all street interprocedures and observe to the left, to the right and back to left again before
proceeding. Use proper hand signals when turning. DO NOT attempt to move up or down an incline with an ice or oil film. DO NOT attempt to ride over curbs or obstacles. Doing so may cause your Excelerator to turn over and
cause bodily harm or damage to the Excelerator. DO NOT use parts, accessories, or adapters other than those authorized by Invacare.
G E N E R A L
G U
I D E L
I N E S
DO NOT attempt to lift the Excelerator by any removable (detachable) parts. Lifting by means of any removable (detachable) parts of an Excelerator may result in injury to the user or damage to the Excelerator.
DO NOT stand on the seat or frame of the Excelerator. If a seat positioning strap is deemed necessary by your health care professional (doctor - therapist),
ALWAYS wear a seat positioning strap. Avoid all surface hazards. DO NOT carry any riders. DO NOT carry any items that may obstruct your view or prohibit you from operating the Excelerator
properly. DO NOT clean gear hubs with pressure water (e.g. strong water jet, high-pressure cleaner etc.). Water
that penetrates into the hub could lead to function problems. The hub has been adequately lubricated. However, if the response of the hand crank brake should become too sharp, the brake cylinder MUST be greased by a brake professional, using special SACHS grease Type A (F & S Part No. 0369135100).
5
G
E N E R A L
G
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I N E S
TIRE PRESSURE DO NOT use your Excelerator unless it has the proper tire pressure (p.s.i.). DO NOT overinflate the tires.
Failure to follow these suggestions may cause the tire to explode and cause bodily harm. DO NOT ride on a flat or underinflated tires. Riding on flat or underinflated tires can cause injury, as well
as, damage to the tire, tube and bicycle. WEIGHT LIMITATION
The Invacare Excelerator and Excelerator XLT/XLT 2000 have a maximum weight limitation of 250 lbs. The Invacare Li'l Excelerator has a maximum weight limitation of 150 lbs.
SAFETY/HANDLING OF EXCELERATOR
“Safety and Handling” of the Excelerator requires the close attention of the user as well as the assistant. This manual points out the most common procedures and techniques involved in the safe operation and mainte­nance of the Excelerator. It is important to practice and master these safe techniques until you are comfortable in maneuvering the Excelerator.
Use this information only as a “basic” guide. The tech­niques that are discussed on the following pages have been used successfully by many.
Individual users often develop skills to deal with daily living activities that may differ from those described in this manual. Invacare recognizes and encourages each individual to try what works best for him/her in overcom­ing obstacles that they may encounter. Techniques in this manual are a starting point for the new Excelerator user and assistant with “safety” as the most important consideration for all.
GENERAL GUIDELINESPROCEDURE 1
WARNING
When you are assisting with a transfer to / from the Excelerator, remember to use good body mechanics. Keep your back straight and bend your knees whenever lifting or positioning the Excelerator for the end-user.
Also, be aware of detachable parts. These must NEVER be used for lifting supports, as they may be inadvertently released, resulting in possible injury to the user and/or assistant.
Percentage of Weight Distribution
Transferring in and out of the Excelerator will cause a change to the normal balance, the center of gravity, and the weight distribution of the Excelerator. To determine and establish your particular safety limits, practice trans­ferring activities in several combinations in the presence of a qualified health care professional BEFORE attempt­ing a transfer alone.
Proper positioning is essential for your safety.
Transferring into/out of the Excelerator (FIGURE 1)
Stability and Balance
For stability and proper operation of your Excelerator, you must at all times maintain proper balance. Your Excelerator should remain upright and stable during normal daily ac­tivities when operated correctly.
Invacare recommends using seat positioning straps for additional safety.
A Note to Excelerator Assistants
When learning assistance techniques for the Excelerator, have an experienced assistant help you before attempt­ing it alone.
WARNING
Before attempting to transfer IN or OUT of the Excelerator, every precaution should be taken to reduce the gap distance. Position the Excel­erator on level ground and as close as possible to the object you are transferring INTO or OUT of. The parking brake of the Excelerator MUST be en­gaged and the object you are transferring INTO or OUT of MUST also be secured before attempt­ing any transfer.
CAUTION
When transferring, position yourself as far back as possible in the seat. This will prevent damage to the upholstery.
6
GENERAL GUIDELINES
NOTE: This activity may be performed independently provided you have adequate mobility and upper body strength.
Position the Excelerator on level ground and as close as possible along side the object to which you are transfer­ring. Apply parking brake on Excelerator and secure object that you are transferring into or out of. Shift body weight onto object with transfer.
During independent transfer, little or no seat platform will be beneath you. Use a transfer board if at all possible.
WARNING
Parking Brake MUST be secured.
Wheel Locks MUST be engaged.
PROCEDURE 1
WARNING
STEP 1:
of the wheelchair upholstery closest to the Excelerator.
Shift body weight to the edge
G E N E R A L
G U
I D E L
I N E S
Footrest
Hand
Crank
Seat
Frame
STEP 2:
Lift and place LEFT leg past front frame over cen­ter tube.
STEP 3:
Place LEFT hand on the Excelerator seat frame, NOT on hand crank.
STEP 6:
Excelerator footrests.
Place both legs onto
STEP 4:
Place RIGHT hand on
the wheelchair frame.
STEP 5:
Lift and shift weight into
Excelerator seat.
FIGURE 1 - TRANSFERRING INTO AND OUT OF THE EXCELERATOR
7
PROCEDURE 2
SAFETY INSPECTION/TROUBLESHOOTING/MAINTENANCE
This Procedure Includes the Following:
S
Safety Inspection Checklist Troubleshooting Maintenance
A
SAFETY INSPECTION CHECKLIST
F E
NOTE: Every six (6) months, take your Excelerator to a qualified technician for a thorough inspection and servicing. Regular cleaning will reveal loose or worn parts and enhance the smooth operation of your Excelerator. For safe and proper operation, your
T
Excelerator must be cared for just like any other vehicle. Routine maintenance will extend the life and efficiency of your Excelerator.
Y
NOTE: Invacare recommends that the following adjustments be performed by a qualified technician. Initial adjustments should be
I
made to suit your personal body structure and preference. Thereafter follow these maintenance procedures.
N S P E C T
O
N
T R
O
U B L E S
H O O
T
N G
M
A
N
T
E
N
A
N
C
E
ITEM INITIALLY INSPECT/ INSPECT/ INSPECT/
FRAME
Check for bent or broken frame. Frame damage can cause other parts to fail. X X X
I
BRAKES (PROCEDURE 8)
Parking Brake - Adjust brake shoes to front rim. Check for worn or missing shoes. Check for wax or oil on rim. X X X Cable anchor attached securely to brake arm. X X X Internal Stopping Brakes - engages easily. X X X
SEAT AND BACK UPHOLSTERY (PROCEDURE 10)
Inspect for rips or sagging. X X
REAR WHEELS (PROCEDURE 4)
Axle nut and wheel mounting nuts are secure. X X X X No excessive side movement or binding when lifted and spun. X X X
CAUTION: As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced.
SPOKES (PROCEDURE 4)
Inspect for bent or broken spokes. X X All spokes uniformly tight. X X
FRONT WHEEL/FORK (PROCEDURE 5) Keep axle nuts tight. Wheel should be centered in fork. Keep wheel bearings adjusted and keep spokes tight and wheel in proper alignment. X X X Check rim and fork assembly for damage. X X X
I
CAUTION: As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced.
TIRES (PROCEDURE 4)
Inspect for flat spots and wear. Check for proper inflation. X X X
CAUTION: As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced.
CHAIN/CHAIN GUARD (PROCEDURE 7)
Check for damage, rust, tension and stretch. Adjust if necessary. Lubricate each link often (3-in-1 oil or a quality
I
bike lubricant). Check for damage or looseness. X X X
CONTROL CABLES (PROCEDURE 6)
Adjust accordingly. X X X
FRONT FORK (GOOSE NECK) (PROCEDURE 5)
Keep tight and lubricate (All purpose grease). X X X
FOOTREST (PROCEDURE 11)
Check that mounting hardware is tight and footrest secure. X X Check footrest straps for wetness and/or damage. X X X X
UPHOLSTERY (PROCEDURE 10)
Clean upholstery with light detergent and water. X X
MOUNTAIN DRIVE OPTION (PROCEDURE 12)
Oil Hand crank. X Adjust bearing play X
ADJUST ADJUST ADJUST
WEEKL Y MONTHLY PERIODICALL Y
8
SAFETY INSPECTION/TROUBLESHOOTING/MAINTENANCE
PROCEDURE 2
TROUBLESHOOTING
SLUGGISH WHEEL SQUEAKS LOOSENESS SOLUTIONS
VEERS VEERS TURN OR FLUTTERS AND IN
RIGHT LEFT PERFORMANCE RATTLES EXCELERATOR
XXXX Check tires for correct and
equal pressure.
XXX XCheck for loose axle nuts.
XXCheck spokes and nipples.
XXXCheck chain for proper ten-
sion and adjustment.
XXCheck that goose neck fitt-
ings are secure.
MAINTENANCE
S A F E T Y
I N S P E C T
I O N
Maintenance Safety Precautions
WARNING
After ANY adjustments, repair or service and BE­FORE use, make sure all attaching hardware is tight­ened securely - otherwise injury or damage may result.
CAUTION
DO NOT overtighten hardware attaching to the frame. This could cause damage to the frame tub­ing.
Suggested Maintenance Procedures
1. Before using your Excelerator, make sure all nuts and bolts are tight. Check all parts for damage or wear and replace. Check all parts for proper adjustment.
2. Check parking brake cable and shifter adjustment cables for proper adjustment and operation. Refer to PROCEDURES 6 AND 7 of this manual.
3. If equipped, keep quick release axles free of dirt and lint to ensure positive locking and proper operation. Refer
INSTALLING/ADJUSTING THE REAR WHEEL
to AND QUICK-RELEASE AXLES - EXCELERATOR AND LI'L EXCELERATOR in PROCEDURE 4 of this manual. Oil quick-release axles at least once (1) a month (3-in-1® oil or equivalent).
WARNING
Do not use the wheelchair unless it has the proper tire pressure (p.s.i.). DO NOT overinflate the tires. Failure to follow these suggestions may cause the tire to explode and cause bodily harm.
4. Recommended tire pressure is listed on the side wall of the tire. If tire needs replaced, see local bike shop.
CAUTION
As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced.
5. The wheels and tires should be checked periodi­cally for cracks and wear, and should be replaced.
6. Check chain for slack and readjust. Refer to EXCELERATOR / LI'L EXCELERATOR CHAIN AD­JUSTMENT in PROCEDURE 7 of this manual.
7. Regularly check for loose spokes in the front and rear wheels. If loose, have them aligned at your local bike shop.
8. If equipped, check tension spring for proper operation. Refer to SION SPRING INSTALLATION in PROCEDURE 5 of this manual.
9. Check Upholstery for sagging, rips or tears Refer to BACK UPHOLSTERY REPLACEMENT or SEAT UPHOLSTERY REPLACEMENT in PROCEDURE 10 of this manual.
10. Check alignment of front wheel. If it wobbles or takes too much effort to turn by hand, have it aligned at your local bike shop.
EXCELERATOR/LI'L EXCELERATOR TEN-
T R O U B L E S H O O T
I N G
M A
I N T E N A N C E
3-in-1® - Registered trademark of American Home Products Corporation.
9
PROCEDURE 3
ASSEMBL Y PROCEDURES
This Procedure Includes the Following: Excelerator/Li'l Excelerator Assembly Procedures
A S
Excelerator XLT/XLT 2000 Assembly Procedures
S E
M
B
L
Y P
R O C E D U R E S
After ANY adjustments, repair or service and BE­FORE use, make sure all attaching hardware is tight­ened securely - otherwise injury or damage may result.
DO NOT operate the Excelerator if the hand crank obstructs your view. If the hand crank obstructs your view, adjust the hand crank height BEFORE using the Excelerator - Otherwise injury or dam­age may occur.
EXCELERATOR/LI'L EXCELERATOR ASSEMBLY
WARNING
PROCEDURES (FIGURE 1)
NOTE: Invacare recommends that the following proce­dures be performed by a qualified technician.
T ools required:
Adjustable wrench (10-12-inches) 6, 8 and 9mm wrench 1/8-inch allen wrench 1/2-inch box wrench Two (2) medium srewdrivers (flathead and phillips)
1. Secure and adjust rear wheels (PROCEDURE 4).
2. Secure the fork assembly (PROCEDURE 5).
3. Secure and adjust tension spring (PROCEDURE 5).
4. Secure and adjust hand crank assembly (PROCE­DURE 5).
5. Secure and adjust STANDARD three (3) speed shifter or Seven (7) speed shifter (PROCEDURE 6).
6. Adjust chain (PROCEDURE 7).
7. Tension and adjust cantilever brake cable (Optional [PROCEDURE 8]).
8. Fasten and adjust parking brake (PROCEDURE 8).
9. Secure and adjust back height (PROCEDURE 9).
10. Secure and adjust seat position/upholstery (PROCE­DURE 10).
11. Secure and adjust footrest (PROCEDURE 11).
12. Check that all hardware is tight.
PROCEDURE 9
PROCEDURE 4
PROCEDURE 10
PROCEDURE 6
PROCEDURE 5
PROCEDURE 8
PROCEDURE 6
PROCEDURE 11
FIGURE 1 - EXCELERATOR/LI'L EXCELERATOR ASSEMBLY PROCEDURES
10
ASSEMBL Y PROCEDURES
PROCEDURE 3
EXCELERATOR XLT/XLT 2000 ASSEMBLY PROCEDURES (FIGURE 2)
NOTE: Invacare recommends that the following pro­cedures be performed by a qualified technician.
Tools required:
Adjustable Wrench (10-12-inches) 5, 8 and 32 mm Wrench 3/16-inch Allen Wrench 1/4-inch Allen Wrench 1/2-inch Box Wrench 1/2-inch Socket Wrench Two (2) Medium Screwdrivers (Flathead and Phillips)
EXCELERA TOR XL T
PROCEDURE 10
PROCEDURE 9
1. Secure and adjust rear wheels (PROCEDURE 4).
2. Adjust hand crank assembly (PROCEDURE 5).
3. Adjust chain (PROCEDURE 7).
4. Adjust the optional cantilever brake cable (PROCE­DURE 8).
5. Adjust parking brake (PROCEDURE 8).
6. Adjust back height and/or angle (PROCEDURE 9).
7. Adjust seat position/upholstery (PROCEDURE 10).
8. Adjust footrest (PROCEDURE 11).
9. Check that all hardware is tight.
PROCEDURE 5
A S S E M B
L
Y P
R O C E D U R E S
PROCEDURE 4
PROCEDURE 9
PROCEDURE 7
PROCEDURE 8
PROCEDURE 11
EXCELERA TOR XLT 2000
PROCEDURE 10
PROCEDURE 7
PROCEDURE 8
PROCEDURE 4
PROCEDURE 5
PROCEDURE 11
FIGURE 2 - EXCELERA TOR XLT/XLT 2000 ASSEMBLY PROCEDURES
11
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