Intermec 4500 User Manual

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4500 Hand-Held Computer
USER’S GUIDE
" " " " " " " " " " " " " " " " " " " " " " " " " " " "
PN: 961-028-069
Revision B
June 1998
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"
ration. It is being supplied to you with the express understanding that the in­formation contained herein is for the benefit of the contracting party only, and may not be copied, distributed, or displayed to third parties without the express written consent of Intermec Technologies Corporation, and shall be returned to Intermec Technologies Corporation upon written request. If a purchase, license, or nondisclosure agreement has been executed, the terms of that agreement shall govern this document.
This publication is furnished for information only, and the information in it is subject to change without notice. Although every effort has been made to provide complete and accurate information, Intermec Technologies Corporation assumes no responsibility or liability for any errors or inaccuracies that may appear in this document.
Disclaimer of Warranties. The sample source code included in this document is presented for reference only. The code does not necessarily represent complete, tested programs. The code is provided “AS IS WITH ALL FAULTS.” ALL
WARRANTIES ARE EXPRESSLY DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
We welcome your comments concerning this publication. Although every effort has been made to keep it free of errors, some may occur. When reporting a specific problem, please describe it briefly and include the book title and part number, as well as the paragraph or figure number and the page number.
Send your comments to: Intermec Technologies Corporation Publications Department 550 Second Street SE Cedar Rapids, IA 52401
INTERMEC, NORAND, NOR*WARE, PEN*KEY, PEN*VIEW, and TRAKKER are registered trademarks and ANTARES, JANUS, and RAPIDREP are trademarks of Intermec Technologies Corporation.
Ó 1993 Intermec Technologies Corporation. All rights reserved.
This publication printed on recycled paper.
Acknowledgments
Microclean II is a registered trademark of Foresight International.
FCC Computer Compliance
"
NOTICE This equipment meets Class B digital device limits per Part 15 of FCC Rules.
These limits protect against interference in a residential area. It emits, uses, and can radiate radio frequency energy. If you do not install and use the equipment
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according to its instructions, it may interfere with radio signals. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning our equipment off and on, the user is encour­aged to try to correct the interference by one or more of the following measures:
" Reorient or relocate the radio or television receiving antenna. " Increase the separation between the computer equipment and receiver. " Connect the equipment into an outlet on a circuit different from that to
which the radio or television receiver is connected.
" Consult the dealer or an experienced radio or television technician for
help.
Telephone Installation Warning Notices
The following notices apply to equipment that may be connected to telephone lines or systems. For your personal safety, and to protect this equipment from potential electrical or physical damage, do NOT connect equipment to telephone lines or data communication equipment unless the following warnings have been read, understood, and complied with.
" Never install telephone wiring during a lightning storm. " Never install telephone jacks in wet locations unless the jack is specifi-
cally designed for wet locations.
" Never touch uninsulated telephone wires or terminals unless the tele-
phone line has been disconnected at the network interface.
" Use caution when installing or modifying telephone lines. " Avoid using a telephone (other than cordless type) during an electrical
storm. There may be a remote risk of electric shock from lightning.
" Do not use the telephone to report a gas leak in the vicinity of the leak.
Installation du téléphone : avertissements
Les avertissements qui suivent s’appliquent à tout équipement qui peut être branché aux lignes ou systèmes téléphoniques. Pour votre sécurité personnelle et pour protéger l’équipement de tout dommage électrique ou physique potentiel, NE PAS brancher un ordinateur tablette électronique ou ses périphériques aux lignes téléphoniques ou équipements avant que les avertissements suivants aient été lus, compris et observés :
" Ne jamais installer de câblage téléphonique pendant un orage électrique. " Ne jamais installer de prise téléphonique dans un endroit humide à
moins que la prise ait été spécifiquement conçue pour être utilisée dans les endroits humides.
" Ne jamais toucher les fils de téléphone ou de l’équipement terminal non
isolés à moins que la ligne téléphonique n’ait été débranchée de l’inter­face réseau.
" User de prudence lors de l’installation ou de la modification de lignes
téléphoniques.
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" Éviter d’utiliser un téléphone (autre qu’un appareil téléphonique sans
fil) pendant un orage électrique. Il pourrait y avoir un faible risque d’é­lectrocution par la foudre.
" Ne pas utiliser le téléphone afin de signaler une fuite de gaz à proximité
de la fuite.
B
CAUTION: Intermec Technologies Corporation suggests you buy cables from us
to connect with other devices. Our cables are safe, meet FCC rules, and suit our products. Other cables may not be tested. They may cause problems from electrostatic discharge or induced energy. Our warranties do not cover loss, injury, or damage from other cables.
B
CAUTION: Intermec Technologies Corporation recommends that you only
purchase Norand Mobile Systems Division certified modems. Intermec does not certify all modems available in the marketplace. Intermec does not warrant noncertified modems; furthermore, these modems may cause problems from electrostatic discharge and may not conform to FCC regulations. For a list of Norand Mobile Systems Division certified modems call Customer Support at 1-800-221-9236 in United States or (country code) 800-633-6149 in Canada.
WARNING: The lithium ion battery may explode if replaced incorrectly. Replace
only with the same or equivalent type.
ADVERTISSEMENT: La batterie au lithium peut exploser si elle est replacée de manière
incorrecte. Elle ne doit être remplacée que par une batterie identique ou similaire.
WARNING: Lithium ion batteries may explode or catch fire if overcharged due to
improper dock installation.
ADVERTISSEMENT: Les batteries au lithium peuvent exploser ou prendre feu si elles
sont trop changées à cause d’une mauvaise installation de la station d’accueil.
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CONTENTS
SECTION 1
Introduction
Hand-Held Computer Description 1-2. . . . . . . . . . . . . . . . . . . . .
Random Access Memory (RAM) 1-3. . . . . . . . . . . . . . . . . . .
Processor Speed 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hand-Held Computer Options 1-5. . . . . . . . . . . . . . . . . . . . . . . .
Keyboard Use 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specific Keys 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Endcap Options 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Peripheral Endcaps 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4805 Endcap Printer 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2
Operation
Introduction 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Battery Installation 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging the NiCd Battery 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Battery 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power-up 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Display Contrast 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Protection 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Memory Card 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Peripheral Endcap 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Peripheral Endcap Installation 2-13. . . . . . . . . . . . . . . . . . . .
Connections 2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surface Connector Electrical Contacts 2-13. . . . . . . . . . . . .
Routine Operation 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daily 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOW BATTERY (condition) 2-15. . . . . . . . . . . . . . . . . . . . . . .
4500 Hand-Held Computer User’s Guide i
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CONTENTS
SECTION 3
Troubleshooting
Introduction 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Service 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4
Maintenance
Introduction 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Battery Care 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Backup Battery Replacement 4-2. . . . . . . . . . . . . . . . . . . . . . . . .
Hand Strap Replacement 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Memory Card Battery Replacement 4-4. . . . . . . . . . . . . . . . . . .
Routine Cleaning 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5
Specifications
15-Pin Connector Pin-Outs 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . .
9-Pin Connector Pin-Outs 5-4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ii 4500 Hand-Held Computer User’s Guide
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CONTENTS
FIGURES
Figure 1-1 Hand-Held Computer Main Components 1-4. . . .
Figure 1-2 Hand-Held Computer Options 1-6. . . . . . . . . . . . . .
Figure 1-3 Keyboard Options 1-7. . . . . . . . . . . . . . . . . . . . . . . . .
Figure 2-1 Opening Main Battery Door 2-2. . . . . . . . . . . . . . .
Figure 2-2 Battery Compartment 2-3. . . . . . . . . . . . . . . . . . . . .
Figure 2-3 NiCd Pack Installation 2-4. . . . . . . . . . . . . . . . . . . .
Figure 2-4 Removing Backup Battery Shipping
Insulator 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 2-5 Display Contrast Adjustment 2-10. . . . . . . . . . . . . .
Figure 2-6 Memory Card Installation 2-12. . . . . . . . . . . . . . . . .
Figure 2-7 Hand-Held Computer Contact Connectors 2-14. . .
Figure 4-1 Hand-Strap Replacement 4-3. . . . . . . . . . . . . . . . . .
Figure 4-2 Memory Card Battery Changing 4-5. . . . . . . . . . .
4500 Hand-Held Computer User’s Guide iii
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CONTENTS
iv 4500 Hand-Held Computer User’s Guide
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Section 1
Introduction
Hand-held computers are used in the distribution sales marketplace to perform a wide variety of tasks. The hand­held computers are rugged for use in harsh environments such as vehicles, warehouses, factories, and retail stores. Other specialized applications such as utility companies use them to record meter readings.
These units are battery-operated, making them extremely portable and well suited to route industries such as bever­age, bakery, snack and dairy distributors. Programs or data can be loaded (or “downloaded”) into the hand-held comput­er from a PC or mainframe. The keyboard allows manual entries.
The hand-held computer typically contains a database with customer and product information. It performs calculations based on product movement, sends information to a printer, and is often used to send (upload) data to a host (larger) computer.
4500 Hand-Held Computer User’s Guide 1-1
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Introduction SECTION 1
The chart below lists some things (Dos and Don’ts) to be aware of as you use your 4500 hand-held computer.
DO DO NOT
After installing and charging your main battery pack (NickelCadium), make sure thatthe backup battery shipping insulatoris removed on your 4500hand-held computer.
Ensure that batteries are fresh and properly installed.
Charge the hand-held computer equipped witha NickelCadium battery pack for 11 hours before using it the first time.
Ensure that thehand-held computer remains securely connected to printers (or other devices) throughout printing or other operations.
Use a soft cloth moistened witha quality glass-cleaner to maintain the appearance of the hand-held computer.
Follow theinstructions in this manual.
Overtighten screws. Use solvents or
abrasive cleaners on the hand-held computer.
Use metal tools on the interior of the hand-held computer.
Use metal tools to grasp or handle delicate components such as the optional memorycard.
Hand-Held Computer Description
Figure 1-1 shows the components for your 4500 hand-held computer. The computer features a display, a keyboard, and a high-impact thermoplastic case with a customer-replace­able hand strap. You will notice the top (display end) of the
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SECTION 1 Introduction
hand-held computer is equipped with an endcap that can be removed. At the bottom of the hand-held computer is the battery compartment and the surface connector electrical contacts.
Random Access Memory (RAM)
Your 4500 hand-held computer contains 1, 2, 3, or 4 mega­bytes of Random Access Memory (RAM) for data storage and application software.
Processor Speed
Your 4500 hand-held computer operates at 10 MHz.
Display
On the front of the hand-held computer is a high contrast black on white liquid crystal display (LCD) just above the keyboard. You can adjust the contrast of the display (refer to Adjusting Display Contrast in Section Two).
Your 16-line display is capable of graphic presentations. Keyboard-controlled backlighting makes the display more visible.
4500 Hand-Held Computer User’s Guide 1-3
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Introduction SECTION 1
7 8
6
5
Display
1
Endcap
2
Hand Strap
3
Hand Strap Retainers
4
1 2
Battery Cover
5
Battery Pack
6
Surface Contact
7
Keyboard
8
3
4
Hand-Held Computer Main Components
1-4 4500 Hand-Held Computer User’s Guide
Figure 1-1
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SECTION 1 Introduction
Hand-Held Computer Options
Your 4500 hand-held computer is available with either a 23-key or a 40-key keyboard. Various peripheral endcap op­tions are available for your 4500 hand-held computer. The endcap will always contain a 15-pin RS-232 connector and may also have one or more of the following connectors:
" 9-pin scanner interface connector (optional scanner
board is required)
" telephone jack (optional internal modem required)
Your 4500 hand-held computer is designed to allow the use of either Nickel Cadmium (NiCd) or alkaline battery packs. Charging is provided when NiCd packs are used.
Figure 1-2 shows components for your 4500 hand-held com­puter options.
4500 Hand-Held Computer User’s Guide 1-5
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Introduction SECTION 1
3
1
2
Endcap
A B C D
ON
NO ENT/YES
EXIT
CLEARDELETESHIFT
987 654 321
0
23-Key Keyboard
1
RJ-11 Phone Jack (with optional internal modem)
2
Standard 15-Pin RS-232 Connector
3
9-Pin Scanner Connector (optional)
ON
F GE H I
K LJ M N
P QO R S
U VT W X
CLR
7 8 9
EXIT
4 5 6
SHF
1 2 3
NO
ENT/YES
0
40-Key Keyboard
Figure 1-2
Hand-Held Computer Options
Keyboard Use
Your hand-held computer can have either a 23-key (numer­ic) or a 40-key (alphanumeric) keyboard. You will use the keyboard to make:
" entries " changes " corrections
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SECTION 1 Introduction
2
" control input to the unit and to peripherals such as a
printer or communication device.
1
ON
8
7
NO ENT/YES
23-Key Keyboard
1
ON Key
2
Arrow Scroll Keys
3
EXIT Key
4
CLEAR Key
5
DELETE Key
6
ENTER/YES Key
7
NO Key
8
SHIFT Key
9
A
ON
3
EXIT
CLEARDELETESHIFT
87 54
9 6 321
0
4
5
14 13
6
12
11
CLR EXIT
SHF
NO
B
C D
F GE H I
K LJ
P QO R S
U VT W X
7 4 5 6
1 2 3
0
M N
8
9
ENT/YES
10
40-Key Keyboard
ON Key
9
10
ENTER/YES Key
11
NO Key
12
SHIFT Key
13
EXIT Key
14
CLEAR Key
Figure 1-3
Keyboard Options
Numeric keyboards (23-key) are used where you are not making letter or word entries. To speed daily operations, these keyboards have UP/DOWN, LEFT/RIGHT scroll ar­rows in addition to large keys with the numbers zero
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Introduction SECTION 1
through nine (0-9) conveniently arranged in a calculator keypad format.
Alphanumeric keyboards (40-key) have smaller keys la­beled with 24 letters (the remaining two letters are achieved using the SHIFT key). The numbers zero through nine (0-9) are in a standard ten-key format. With this key­board, you can make complete word entries or alter existing information.
Both keyboards activate the backlight when you press the SHIFT key and then the LIGHT key.
Specific Keys
You will use the keyboard to control the hand-held comput­er. All keys are labeled and are generally self-explanatory. If you have a custom application (one specially written or modified), one or more keys may have unique meanings and uses which will be covered in training sessions or in the us­ers manual for the custom application. Custom keyboard overlays are also available.
A few of the standard keys, which are listed below, require special attention.
ON Key
Note the ON key (top left). Press this key once to wake your hand-held computer up. Press the key a second time to place your computer in the sleep mode. Sleep mode will con­serve battery life while retaining all data and your place in the program. If you leave your computer on but do not use it for awhile, it will automatically go off after a pro­grammed period of time to conserve the main battery.
“OFF” entries are ignored when the hand-held computer is performing a task such as printing.
The ON key is also used to adjust the contrast of your dis­play. To adjust you press the ON key the second time as de­scribed above, this puts your hand-held computer to sleep,
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SECTION 1 Introduction
then hold down on the key to achieve the contrast level you want.
ENT/YES Key
You will normally press this key to enter information into your computer, or to respond “Yes” to a question on your display.
NO Key
Press this key if you disagree with the displayed information, or answer “No” to a question.
SHIFT or SHF Key
Each key has a number, letter, or word on it for identifica­tion. Above some keys on the keyboard overlay is its shifted value. To enter the shifted value of a key, first press the SHIFT or SHF Key and then press the appropriate key. Examples include:
" punctuation " spaces " scroll arrows " letters Y and Z (40-key keyboard) " application (special) functions
Press the SHIFT key, then the LIGHT key to activate the backlight.
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Introduction SECTION 1
Endcap Options
Peripheral Endcaps
Endcaps make electrical connection to the hand-held com­puter, and external devices. These include an RS-232 device (e.g., printer) and optionally a scanner and or internal mo­dem.
4805 Endcap Printer
The 4805 40-column endcap printer is available for your 4500 hand-held computer. This option is normally ordered from the factory and has a separate manual (part number: 961-019-003) for the printer.
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Introduction
Unpack your 4500 hand-held computer and inspect if for signs of physical damage that may have occurred in ship­ment or storage.
The information in this section tells you how to:
" install the main batteries " “power-up” the computer " activate the optional backup battery " install an optional memory card " connect to peripheral devices
Main Battery Installation
Section 2
Operation
You must install the battery pack (NiCd) or individual alka­line cells before the hand-held computer will operate. Fol­low the instructions below to open the battery compartment and install batteries.
1. Place the hand-held computer face down on a soft, clean surface.
2. Use a flat blade screwdriver or the edge of a coin, to turn the battery cover latch in the direction (counter­clockwise) of the raised arrow to unlock the battery cover.
3. Pull up on the hand strap to remove the door
You can use either the special NiCd battery pack, or indi­vidual AA size alkaline cells to power your 4500 hand-held
4500 Hand-Held Computer User’s Guide 2-1
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Plugging in the Chips SECTION 2
computer. The empty battery compartment is shown below. Notice the raised battery shaped drawings in the bottom. These show the direction of each battery when you use indi­vidual alkaline cells.
Hand strap removed from this drawing for clarity
Raise Cover
Figure 2-1
Opening Main Battery Door
2-2 4500 Hand-Held Computer User’s Guide
Edge (hooks into battery compartment)
Page 21
SECTION 2 Operation
1
2
12Battery Contacts
Battery Shaped Drawings
Figure 2-2
Battery Compartment
4. Install the NiCd battery pack or the individual AA al­kaline cells.
The NiCd battery pack has three exposed electrical con­tacts: The two round contacts are the positive and negative terminal of the battery pack, while the rectangular contact is a switch plate that completes the charging circuit.
4500 Hand-Held Computer User’s Guide 2-3
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Operation SECTION 2
1
“Flip”
12Rounded Edge
Figure 2-3
NiCd Pack Installation
5. Reinstall battery compartment door.
6. Secure battery cover latch (clockwise).
7. If using the NiCd battery choice, you must fully charge the battery before using your 4500 hand-held computer. Charging takes 11 hours.
2-4 4500 Hand-Held Computer User’s Guide
2
Rectangular Contact
Page 23
SECTION 2 Operation
Charging the NiCd Battery
Charge the NiCd battery by connecting your 4500 hand­held computer to a peripheral device that provides a charg­ing current such as the following equipment:
" 4960 MultiDock " 4950 Single Dock " 4810, 4815, or 4820 fixed-mount printer " many modems also provide charging current
A complete charge of the NiCd battery pack requires 11 hours.
4500 Hand-Held Computer User’s Guide 2-5
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Operation SECTION 2
Backup Battery
The lithium backup battery provides more than 10 days of memory protection in the absence of main battery power. It is disabled for shipping and storage by a small insulator. Remove this insulator after
" you have installed and charged the NiCd
batteries
" before you use your 4500 hand-held computer for the
first time
The backup battery shipping insulator sticks out from the display end of the hand-held computer, and bears the sen­tence:
“Remove Tab & Tighten Screws Before Use.”
3
1
4500 Display End View (endcap removed)
1
Screws (2) one on each side
23Memory Card Slot
Backup Battery Shipping Insulator
Figure 2-4
Removing Backup Battery Shipping Insulator
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1
2
Page 25
SECTION 2 Operation
1. Grasp and remove (pull) the backup battery shipping insulator to activate the backup battery.
2. Use a small coin or flatblade screwdriver to tighten the endcap screws.
The insulator cannot be reinstalled.
Power-up
Follow the steps below to power-up your hand-held comput­er for the first time. Remember, you must
" install batteries " charge the NiCd battery pack " enable the Basic Input-Output System (BIOS) for the
hand-held computer to go to “sleep” (battery conserva­tion mode) when not actually in use
1. Press down on the “A” key located to the right of the ON key (40-key keyboard), or the Up Arrow key
(23-key keyboard). As you close the battery cover a long “beep” can be heard.
2. Release that key. The hand-held computer displays:
4500BIOS Vx.xx RAM LOAD xxxx ID xxxxxxxx
The first line identifies the firmware date. The second line tells RAM size. The third line tells the unique serial num­ber for your particular hand-held computer.
3. Press the ENTER key.
After the first time you use your 4500 hand-held computer, the following steps will occur.
4500 Hand-Held Computer User’s Guide 2-7
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Operation SECTION 2
1. If the first line of the screen displays REMOTE PGM LOAD the hand-held computer has enabled the BIOS
and is ready to receive a program from an external source.
In some cases the REMOTE PGM LOAD display may not appear and you will need to follow steps 2 and 3, below, be­fore it does display.
2. If the next display is RESUME?, press the NO key.
3. If the next display is SAVE DATABASE?, press the NO key. (BIOS is now enabled).
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SECTION 2 Operation
Adjusting Display Contrast
1. Press the ON key to turn your hand-held computer Off.
2. Press and hold the ON key until the screen cycles to the desired contrast (see Figure 2-5).
4500 Hand-Held Computer User’s Guide 2-9
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Operation SECTION 2
ON
EXIT
SHIFT
NO
Figure 2-5
Display Contrast Adjustment
2-10 4500 Hand-Held Computer User’s Guide
DELETE
0
CLEAR
987
654
321
ENT/YES
Page 29
SECTION 2 Operation
Memory Protection
Your hand-held computer contains three ways to ensure you can operate and maintain stored data, these are:
" the main battery pack which will maintain memory
storage for up to 30 days even after your terminal dis­plays the LOW BATTERY warning. It is always in your best interest to place your hand -held on a charg­ing device as soon as this warning displays. You should not remove the main battery pack unless you are replacing it.
" the second method of protection for data retention is
the internal capacitor. This internal capacitor retains memory for only 5 minutes. It is intended only for short time periods like when you are changing the main battery pack.
" a backup lithium battery that should only be de-
pended upon when the main battery pack is removed or completely dead and the internal capacitor has been exhausted. Although the lithium battery has a life of 10 days, you should not depend on this for long periods of time. Each time you use it you deplete its energy and when fully used you must send your hand­held to an authorized Customer Support Center for replacement of the lithium cell.
It is very important that you not ignore the first signs of low battery conditions.
Optional Memory Card
If your hand-held computer came with an un-installed memory card, make sure it has a battery in it (see the Maintenance section of this manual) before installing the card.
1. Use a small coin or flatblade screwdriver to remove the endcap.
4500 Hand-Held Computer User’s Guide 2-11
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Operation SECTION 2
2. Hold the hand-held computer in a vertical position with the endcap opening up.
3. Gently fit the memory card into the wide slot. Make sure the shutter goes into the slot first, and that the shutter and the display on the hand-held computer are facing the same direction, such as up or to your left. The backup battery contained in the memory card can be replaced by you when needed. The procedures for doing that are described in Section Four, Memory Card Battery Replacement, page 4-4.
4. Allow the memory card to drop into place.
5. Press firmly on the card to seat it inside the computer (you can feel it make solid contact).
6. Reinstall the endcap. Do not overtighten screws.
3 1
1
4500 Display End View (endcap removed)
1
Screws (2) one on each side
23Memory Card Slot
Backup Battery Shipping Insulator
Figure 2-6
Memory Card Installation
2-12 4500 Hand-Held Computer User’s Guide
3
ON
OFF
1
2
Memory Card
(top view)
12Write Protect Switch
ON prevents writing over data
Backup Battery Shutter
3
2
Page 31
SECTION 2 Operation
Peripheral Endcap
A 9-pin standard scanner interface can be ordered as part of the peripheral endcap. The 15-pin RS-232 connector is not standard and therefore may require special cables for con­nection to various peripherals like printers and external modems. For product direction regarding this, contact your sales team or Customer Support Center. The peripheral endcap has a phone jack for units that are equipped with an optional internal modem.
Peripheral Endcap Installation
Use a small coin or flatblade screwdriver to remove the end­cap. Carefully align the two 10-pin connectors on the pe­ripheral endcap to the mating connectors in the hand-held computer. Press together gently and tighten both screws.
Connections
Surface Connector Electrical Contacts (4500 Hand-Held Peripherals)
Connections are made to peripherals (single dock, multi­dock, some printers, etc.) via the surface contacts (on the battery-end of the hand-held computer) or the peripheral endcap. In most instances, simply slide your hand-held computer into its holder on the peripheral device and con­tact will be made automatically .
If a retaining or locking mechanism is present on the pe­ripheral device, refer to the device’s User’s Guide to learn how to insert and connect your hand-held computer.
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Operation SECTION 2
3
2
1
RJ-11 Phone Jack (with optional internal modem)
2
15-Pin RS-232 Connector
3
9-Pin Scanner Connector
4 Surface Connectors
Figure 2-7
Hand-Held Computer Contact Connectors
Routine Operation
Daily
Hand-held computers are designed to work with you throughout the day, without special attention. The applica­tion program (which is designed specifically for your type of business) will guide you in making entries, printing receipts and reports, and in performing other routine tasks.
The main NiCd battery pack is being charged every time it is placed into a charging device. To get the longest service from your NiCd batteries, use your hand-held computer by itself, relying on the rechargeable battery pack for power.
Your hand-held computer will display when it is necessary to place it on a charger (or replace in the case of alkaline
1
4
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SECTION 2 Operation
batteries). When your hand-held computer goes into a low battery condition, place it in a charging source (i.e. printer, modem, dock etc.) and continue to operate without fear of losing your data.
When placed in a charging source the design allows for by­passing the main battery pack and powering your hand­held computer directly from the charge source. The backup capacitor and lithium battery, are used only when in low battery and not connected to a charge source.
Here are some examples of charging sources:
" fixed mount printers (models 4810, 4815, or 4820) " portable printers (models 4810, 4810C, 4815, or 4820)
connected to an external power source
" multidock (model 4960) " single dock (model 4950) " selected modems (check modem specifications)
LOW BATTERY (condition)
This message displays briefly to warn you that the batter­ies are low. You should recharge the NiCd battery pack or replace the alkaline cells.
After the LOW BATTERY message first displays, it is to your benefit for safe operations to recharge (NiCd only) as soon as possible. When using alkaline cells you should re­place soon after seeing
LOW BATTERY display. Refer back to the Memory Protection section page 2-11 for a complete description of
how your hand-held is designed to avoid data loss. As your battery pack becomes depleted the LOW
BATTERY message will display more frequently, you should replace the main battery pack. Your 4500 hand-held computer with a NiCd battery pack, is designed to last about 500 charges before it needs replacing. This number is approximate and depends on your application, and the care given to the battery.
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Page 34
Operation SECTION 2
The hand-held computer will not work (except for the LOW BATTERY message on the display) when batteries are de-
pleted. It will operate normally when connected to peripher­al devices that provides charging current.
Weak batteries should remain in the hand-held computer until you are ready to replace or recharge them. These weak batteries can still furnish enough power to retain memory (data entries you have made) while minimizing the drain on the backup power source. This practice extends the useful life of the backup battery.
Before storing your hand-held for more than 10 days you should upload all data to your host computer, turn your hand-held Off, and ensure that a fully charged NiCd bat­tery pack or fresh alkaline cells are installed in your hand­held. This provides power for the hand-held computer to maintain memory without drawing power from the lithium backup battery.
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Page 35
Introduction
If you encounter difficulties in routine operation, printing, or communications, there are a few things you may be able to do to correct the problem.
" Refer to your applications (software user) manual for
" Ensure that electrical and mechanical connections are
" The chart below lists displays you might see and offers
Section 3
Troubleshooting
printing and telecommunication procedures.
secure and undamaged (including the peripheral end­cap, if so equipped).
some basic remedies:
TROUBLE CHART
Low Battery
Replace alkaline cells or recharge the NiCd battery pack.
Printer Not Ready
Check the printer selection and correct if needed.
Bad TCOM
Review and retry communications procedures.
If these basic solutions do not solve your problem, there could a number of reasons. Additional things to do are:
1. If you have available the Error Codes Reference Guide (part number: 979-000-001), check the Table of Con­tents for the problem you are having.
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Troubleshooting SECTION 3
2. Refer to the software documentation written for your application. This documentation contains trouble­shooting information.
3. Contact the Customer Support Specialist at your Cus­tomer Service Center. Your regional Customer Support Center is fully staffed and equipped to repair your hand-held computer. Customer Support Center ad­dresses and telephone numbers are printed on a Prod ­uct Service Information card. This document is packed with all products.
4. Call the 24-hour Customer Response Hot-Line 1-800-221-9236 U.S. or 1-800-663-6149 in Canada.
Repair Service
Be sure to carefully pack the unit and include a description of the problem and the steps you took to correct it.
If possible, include any printout (if applicable) or write down displayed error messages to illustrate the problem.
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Page 37
Introduction
Maintenance includes:
" battery care " hand strap replacement " memory card battery replacement
Main Battery Care
When the hand-held computer displays LOW BATTERY, it is time to replace the alkaline cells, or, to recharge the NiCd battery pack.
Section 4
Maintenance
Charging
Charge the NiCd battery by connecting the hand-held com­puter to a peripheral device that provides a charging cur­rent such as the following equipment:
" 4960 MultiDock " 4950 Single Dock " 4810, 4815, or 4820 fixed-mount printers " portable printers (models 4810, 4810C, 4815, or 4820)
connected to an external power source
" many modems also provide charging current
A complete charge of the NiCd battery pack requires 11 hours.
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Maintenance SECTION 4
When a hand -held computer equipped with a NiCd battery pack is first placed into service, it should be charged for at least 11 hours. The same holds true whenever a replace­ment NiCd battery pack is first installed.
Thereafter, the NiCd battery pack normally maintains a good charge if the hand-held computer is docked in a charg­ing source overnight (e.g., single dock, multidock, fixed­mount printer, or selected modems).
Backup Battery Replacement
Backup battery replacement requires major disassembly of the hand-held computer, and is only performed by autho­rized service center personnel.
Hand Strap Replacement
You can replace a worn or damaged hand strap using a Phillips screwdriver.
Place the hand-held computer, keyboard and display side down, on a clean work surface. A soft cloth or newspaper can be used to prevent scratches. Notice the two retainers.
1. Remove the two Phillips-head screws on each hand strap retainer.
2. Pry up on the retainers with a flat tool or screwdriver.
3. Remove and discard the worn hand strap.
4. Lay the new hand strap on the hand-held computer. Determine if new retainers are included with the re­placement hand strap: if so, discard the originals and use only the new retainers in steps 5 and 8.
5. Install one hand strap retainer. Tighten the screws.
6. Stretch the other end of the hand strap over the align­ment pins at the other end of the computer.
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SECTION 4 Maintenance
7. Use one hand to push the hand strap so that it does not pull against the alignment pins. This relieves stress on the elastic and aligns the screw holes.
8. Install the retainer on this end of the hand strap. Tighten the screws, then release tension on the hand strap.
Do not over tighten screws as this can damage the case.
1
2 2
1
Retainers
2 Screws
Figure 4-1
Hand-Strap Replacement
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Page 40
Maintenance SECTION 4
Memory Card Battery Replacement
If your hand-held computer is equipped with a memory card, it is advisable to replace the memory card battery approximately every two years. Data stored in the
memory card will be lost and must be restored fol­lowing battery replacement.
To change the memory card battery follow these instruc­tions. Operator level maintenance is not required.
1. Remove the endcap from the hand-held computer.
2. With your fingers, pull the memory card out of the hand-held computer. Do not use metal tools.
3. Locate the battery holder. Grip it between your thumbnail and forefinger. Pull it out.
4. Observe how the battery is positioned in the holder (positive terminal up), then discard (recycle) the used battery.
5. Place the new battery (part number: 317-065-001) in the holder. Reinstall the battery holder in the memory card.
6. Reinstall the memory card into the hand -held comput­er.
7. Reinstall the endcap, restore data then resume normal operation.
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SECTION 4 Maintenance
1
Top View
Battery Holder
3
1
Battery (edge view)
2
Recess (bevel edge)
3
Grip Point
4
Write Protect Switch
Figure 4-2
Memory Card Battery Changing
2
4
Routine Cleaning
Periodic cleaning will help maintain the appearance and reliability of the hand-held computer. When cleaning the hand-held computer, inspect the keyboard, hand strap, end­cap, battery cover and surface connector electrical contacts, display, and entire case for obvious signs of damage, wear, or impending failure.
Clean the exterior of the hand-held computer by using a soft cloth dampened with MICRO-CLEAN II cleanser, made by Foresight International, Inc., 4887 F Street, Omaha, Ne­braska 68127-0205 (phone: 402-731-2111).
Do not use solvent solutions.
4500 Hand-Held Computer User’s Guide 4-5
Page 42
Maintenance SECTION 4
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Page 43
Section 5
Specifications
Size: 8.75 inches long
3.31 inches wide
1.90 inches high
Temperature:
operating: storage:
Humidity: 90% noncondensing Power source:
main battery: AA size alkaline (standard)
backup: capacitor
Charging rate:
0 to +60 _C: (+14 to 140 °F)
below 0_C:
Communication:
interface: E.I.A. standards
protocol: Proprietary Communications Protocol, X modem/Y
--20 to + 60_C (4 to +140_F)
--30 to + 65_C (--22 to +149_F)
NiCd battery pack (optional)
lithium battery
normal charge
trickle charge
RS-232 and RS-485
modem
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Specifications SECTION 5
System Components:
BIOS Firmware: 512K byte OTP ROM PSRAM: 1, 2, 3, or 4 megabytes Processor: NEC V25+ 10 Mhz.
15-Pin Connector Pin-Outs
68
15-Pin RS-232 Connector (hand-held)
Pin Number Signal Name
1 PCLK 2 3 4 5 6 7 8 9
10 11 12 13 14 15
DTR RTS TXD RXD CTS
DSR CHARGE GROUND N/C N/C
N/C N/C N/C SWV+
123457
9101112131415
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SECTION 5 Specifications
9-Pin Connector Pin-Outs
1 2 3 4 5
6 7 8 9
9 Pin D-Sub
9 Pin D-Sub
Pin Number Signal Name
1 SSOS 2 3 4 5 6 7 8 9
S DATA SCNLED NOT USED TRIGGER ENABLE
GROUND GROUND V SCAN+
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Specifications SECTION 5
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