Intermatic T10604R Installation, Operation & Service Manual

INSTALLATION
OPERATION &
T10000R SERIES POOL/SPA EQUIPMENT CONTROLS
SERVICE MANUAL
Model: T10604R
TIME CONTROL FOR TWO SPEED POOL/SPA FILTER PUMPS
ELECTRICAL RATING: 5 H.P. Max. - 240 Volt - 60 Hz. Maximum running load not to exceed 28 Amperes.
SUITABLE FOR POOL/SPA EQUIPMENT CONTROLAND FOR DIRECT CONNECTION OF UNDERWATER LIGHTS
DANGER! TO AVOID RISK OF INJURY:
...do not permit children to operate the Control Unit or use the Pool/Spa unless they are closely supervised at all times. ...test GROUND FAULT protection regularly. If it fails to reset, DO NOT USE THE POOL or SPA!
Contact a qualified service technician.
...always disconnect electricity before servicing this control or the equipment connected to it. THIS CONTROL IS NOT TO BE
USED AS A POWER DISCONNECT.
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
GENERAL INFORMATION
Many of today’s energy efficient pools and spas utilize the benefits of the two stage water circulation principal. For example, while the daily cleaning process requires high pressure and fast turnover of a large amount of water in the morning, the heating, either by the sun or a heater, is more energy efficient on a slower flow rate during the day. Also, some of the new water sanitation techniques require longer dispensing time of ozone or chemicals.
This Control is designed to automatically operate a two speed pump on a daily schedule. The all-weather enclosure contains two heavy duty, industrial grade time switches. In addition, the enclosure has a provision to install switches or a GFCI receptacle on the side as well as inside the enclosure. right is intended for starting and stopping the pump and the time switch on the left is for changing the speed (RPM) of the pump while it is running. also accommodate an optional heater control (Fireman) switch.
The mechanism on the right can
The time switch on the
IMPORTANT SAFETY INSTRUCTIONS
When installing and operating this electrical contr followed, including the following:
1. Read and follow all instructions. This Control must be installed by a qualified electrician, according to National and Local Electrical Codes.
2.
3. Install this control not less than 5 feet (3 meters in Canada) from inside edge of pool. USE COPPER CONDUCTORS ONLY. Do not exceed the maximum ratings of individual components, wiring devices, and cur
4.
5. For grounding and bonding this Control and the installation, refer to Article 680 of the National Electrical Code. The Contr
6.
ol should not operate any equipment which would cause bodily injur
READ, FOLLOW AND SAVE THIS INSTRUCTION MANUAL
ol and other associated equipment, basic safety pr
rent carrying capacity of conductors.
y or property damage should it be activated unexpectedly.
1
ecautions should always be
INSTALLATION
PRESSURE PLATE
TERMINAL SCREW
MAKE SURE INSULATION CLEARS PRESSURE PLATE
1. Remove the four #10 hex head screws from the back of the enclosure and attach mounting brackets
to enclosure.
2. Select the proper location for the Control and hang enclosure on a flat vertical surface or other support, using hardware suitable for the purpose.
3. Prepare the necessary conduit runs, terminate them at both ends and pull-in the conductors as specified by the installation layout.
4. Refer to Figure 1 below. Note that this enclosure contains the left is a
two independent time switches. The one on
Model T106M, a Single Pole Double
Throw (SPDT) switch, and it’s function is to change the speed (RPM) of the pump motor. The time switch on the right is a Model T104M, a Double Pole Single Throw (DPST) switch, and it’s function is to start/stop the pump motor. To wire the two switches, follow wiring diagram on page 4 of this
PRESSURE PLA
TERMINAL
MAKE SURE INSULA CLEARS PRESSURE PLATE
TE
SCREW
TION
manual. Make sure that connections to time switch terminals are tight (25 lb. - in. minimum) and insulation clears the pressure plate - see illustration.
a. Remove clock motor leads from Terminals A and 3 of
T106M
Connect
of T104M
b. Install jumpers between
and between Terminal 2 of T104M and Terminal 1 of
T106M
c. Connect
of T104M T
d. Connect green grounding conductors to the
Grounding Terminal
and connect to Terminals 1 and 3 of T104M.
LINE 1 to Terminal 1 and LINE 2 to Terminal 3
.
Terminals 1 and 4 of T106M
.
COMMON of Two Speed Pump to Terminal 4
erminal 3 of T106M
, LOW to Terminal 2 of T106M and HIGH to
.
at bottom of enclosure.
Equipment
6. To install additional wiring devices inside the
enclosure, first remove rectangular knock-out(s) in dead front. Next, remove hex head screws in back of enclosure and install stand-offs* in place of screws. Attach wiring device to stand-offs.
Stand-of
four (4) stand-of
fs are not furnished. Order 21T156A for a set of
fs and mounting hardware.
7. If external bonding is required, install bonding lug(s)
on bottom of enclosure (156T11047A may be ordered) and bond installation according to code
requirements.
8. Testing of the installation is optional and
recommended only if pump is securely in place and will not be damaged by the following test: a. Turn the manual level of the time switches to OFF. b. Turn ON power at breaker panel. c. Move the manual lever of T104M to the right (ON).
Pump should start and run on low speed.
d. Move the manual lever of T106M to the right (ON).
Pump should now be running on high speed.
e. Move the manual lever of T104M to the left (OFF).
Pump should stop running.
In case of unsatisfactory results, turn OFF power, check your wiring, refer to Troubleshooting on Page 4.
9. Install front panel over wiring compartment.
The control is now ready for programming,
5. If required by the heater manufacturer, install fireman switch kit 156T4042A
(not furnished) on Time Switch Plate and make the fireman switch connections. Use at least #18 AWG wiring with insulation rated 300 V
olt or higher
. Place heater ON/OFF switch on heater to
ON.
ARNING: Do not disconnect high limit or pressure switches.
W
Figure 1
2
Loading...
+ 2 hidden pages