Intergraph TDZ 2000 GL1 Reference

TDZ 2000 GL1/ExtremeZ GL1
System Reference
July 1998 DHA027210
Copyright
1998 Intergraph Computer Systems. All rights reserved. This document contains information protected by copyright, trade secret, and trademark law. This document may not, in whole or in part, be reproduced in any form or by any means, or be used to make any derivative work, without written consent from Intergraph Computer Systems.
Use, duplication, or disclosure by the United States Government is subject to restrictions as set forth in subdivision (c)(1)(ii) of the rights in technical data and computer software clause at DFARS 252.227-7013. Unpublished rights are reserved under the copyright laws of the United States.
Intergraph Computer Systems, Huntsville AL 35894-0001
Notice
Information in this document is subject to change without notice and should not be considered a commitment by Intergraph Computer Systems. Intergraph Computer Systems shall not be liable for technical or editorial errors in, or omissions from, this document. Intergraph Computer Systems shall not be liable for incidental or consequential damages resulting from the furnishing or use of this document.
All warranties given by Intergraph Computer Systems about equipment or software are set forth in your purchase contract. Nothing stated in, or implied by, this document or its contents shall be considered or deemed a modification or amendment of such warrantites.
Trademarks
Intergraph and the Intergraph logo are registered trademarks, and Ultra-Tower, TDZ, and Intense 3D are trademarks, of Intergraph Computer Systems.
Microsoft, Windows, and MS-DOS are registered trademarks, and Windows NT is a trademark, of Microsoft Corporation. Other brands and product names are trademarks of their respective owners.
FCC/DOC Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy. If the equipment is not installed and used in accordance with the instruction manual, it may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil
numérique de la classe A respecte toutes les exigencies du Règlement sur le materiél brouilleur du Canada.
Warnings
The service and upgrade instructions should be performed by qualified personnel only. Qualified personel do not have to be Intergraph service personnel. Those who are familiar with servicing computers can follow instructions in a manual to service equipment, and do so without harm to themselves or damage to the equipment.
Changes or modifications made to the system that are not approved by the party responsible for compliance could void the user's authority to operate the equipment.
To reduce the risk of electrical shock, do not attempt to open the equipment unless instructed. Do not use a tool for purposes other than instructed.
There is a danger of explosion if the battery is incorrectly replaced. Replace the battery only with the same or equivalent type as recommended by the manufacturer. Dispose of used batteries according to the manufacturer's instructions.
There are no user serviceable parts within the power supply. In the event of failure, the power supply must be replaced by qualified service personnel. Use Intergraph power supplies only.
Notes
Read all safety and operating instructions before using the equipment. Keep these instructions for future reference. Follow all warnings on the equipment or in the operating instructions.
This device is designed and manufactured to comply with approved safety standards for information processing and business equipment.

Contents

Introduction.................................................................................................................ix
About This Document.................................................................................................. ix
Document Conventions................................................................................................ ix
Customer Support..........................................................................................................x
Hardware and Software Support Services.........................................................x
World Wide Web.............................................................................................x
Intergraph Bulletin Board Service ....................................................................x
FAXLink........................................................................................................ xi
Telephone ...................................................................................................... xi
More Support Options.................................................................................... xi
1 Accessing the System................................................................................................1
Tools .............................................................................................................................2
Protecting Against Electrostatic Discharge.....................................................................2
Opening and Closing the Case .......................................................................................2
System Illustrations........................................................................................................4
2 Servicing the System................................................................................................7
Case Components ..........................................................................................................8
Peripheral Drives.........................................................................................................11
Floppy Disk Drive.......................................................................................... 11
CD-ROM Drive..............................................................................................12
External Bay Disk Drives............................................................................... 13
Internal Bay Disk Drives................................................................................15
Power Supply...............................................................................................................17
Processor Modules.......................................................................................................18
Heat-Sink Mounting Brackets......................................................................................20
Retension Modules.......................................................................................................20
SIMMs ........................................................................................................................21
System Board...............................................................................................................22
Expansion Cards.......................................................................................................... 24
Fans.............................................................................................................................24
Lithium (CMOS/Clock) Battery...................................................................................25
LEDs, Light Pipe, and Power Switch ...........................................................................26
v
3 Upgrading the System............................................................................................29
Adding Memory...........................................................................................................30
Precautions.....................................................................................................30
64 MB Memory Modules................................................................................30
Memory Configurations .................................................................................31
Adding a Processor......................................................................................................32
Single-to-Dual Upgrade..................................................................................32
vi
Adding Expansion Cards .............................................................................................33
Slot Locations................................................................................................34
Installing Expansion Cards ............................................................................34
Assigning System Resources.......................................................................... 35
Adding Drives and Devices..........................................................................................35
Device Locations............................................................................................36
Adding External SCSI Drives ......................................................................................37
SCSI Cable Length Guidelines.......................................................................37
SCSI Cable Quality Guidelines.......................................................................38
SCSI ID Guidelines........................................................................................38
SCSI Termination Guidelines for External Devices ........................................38
Connecting the Device ...................................................................................39
Changing SCSI Adapter or Device Settings....................................................39
4 System Hardware Overview and Specifications....................................................41
Hardware Overview.....................................................................................................42
Functional Diagram .....................................................................................................43
System Board...............................................................................................................44
System Configuration Summary...................................................................................44
System Model Number.................................................................................................45
Specifications...............................................................................................................47
Hardware Monitoring ..................................................................................................47
Optional Hardware.......................................................................................................48
5 System Board ..........................................................................................................49
Major Features.............................................................................................................50
Connectors, Slots, and Sockets.....................................................................................51
Connectors...................................................................................................................52
Jumper Functions......................................................................................................... 54
Jumper Settings ...........................................................................................................54
Processor and Bus Speed................................................................................54
DRAM Voltage Select....................................................................................54
I/O Select.......................................................................................................55
LM78 IRQ Select...........................................................................................55
CMOS and Password Reset............................................................................ 55
External Ports and Pinouts ...........................................................................................56
PCI to ISA Bus Interrupt Mapping...............................................................................61
6 Peripherals..............................................................................................................63
Peripheral Cables.........................................................................................................64
EIDE Cable Connection Locations.................................................................64
Floppy Cable Connection Locations...............................................................64
Peripheral Configuration..............................................................................................65
EIDE CD-ROM Drive....................................................................................65
SCSI CD-Recorder.........................................................................................66
Iomega Jaz 1 GB Internal SCSI Drive ............................................................67
Floppy Disk Drive.......................................................................................... 68
4.0 GB and 9.0 GB Disk Drives .....................................................................68
7 Power Supply and Cooling Fans............................................................................. 71
Power Supply...............................................................................................................72
Power Supply Cable Routing.......................................................................... 73
P1 Pinout .......................................................................................................73
P2 - P5 Pinouts...............................................................................................73
P6 Pinout .......................................................................................................73
Cooling Fans ...............................................................................................................74
Index...........................................................................................................................75
vii
viii

Introduction

This System Reference provides information necessary to service and upgrade a TDZ 2000 GL1 or ExtremeZ GL1 system. For information on how to set up the system for use, refer to the TDZ 2000 GL1/ExtremeZ GL1 System Setup guide.

About This Document

This document is organized as follows:
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Chapter 1, “Accessing the System,” provides information you need to gain access to the system.
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Chapter 2, “Servicing the System,” describes how to replace standard parts in the system.
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Chapter 3, “Upgrading the System,” describes how to upgrade system components.
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Chapter 4, “System Hardware Overview and Specifications,” provides general technical information about the system hardware.
ix
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Chapter 5, “System Board,” provides information on the system board, its components, and its connections.
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Chapter 6, “Peripherals,” provides information on cabling and configuration of common system peripherals.
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Chapter 7, “Power Supply and Cooling Fans,” provides information on the system’s power supply and cooling fans.

Document Conventions

Bold
Italic Variable values that you supply, or cross-references.
Monospace
SMALL CAPS Key names on the keyboard, such as D, ALT or F3. Names of files and
CTRL+D Press a key while simultaneously pressing another key; for example, press
Commands, words, or characters that you key in literally.
Output displayed on the screen.
directories. You can type filenames and directory names in the dialog boxes or the command line in lowercase unless directed otherwise.
CTRL and D simultaneously.
x

Customer Support

Intergraph Computer Systems offers an assortment of customer support options.

Hardware and Software Support Services

Intergraph Computer Systems provides a variety of hardware services for Intergraph and third-party equipment. Services include warranty upgrades, repair depot service, on-site hardware maintenance, system administration, and network consulting. Hardware purchased from Intergraph Computer Systems includes a factory warranty ranging from 30 days to three years. A detailed warranty description is available on the World Wide Web; see the Support pages at http://www.intergraph.com/ics.
Intergraph Computer Systems provides complimentary software support for 30 or 90 days following shipment of a hardware or software product. This includes World Wide Web access, Intergraph Bulletin Board Service access, FAXLink service, and telephone (Help Desk) support. At the end of the complimentary support period, you can purchase other levels of software support.

World Wide Web

You can visit Intergraph Computer Systems on the World Wide Web at http://www.intergraph.com/ics. On these pages, you can get news and product information, technical support information, software updates and fixes, and more.

Intergraph Bulletin Board Service

On the Intergraph Bulletin Board Service (IBBS), you can get technical support information, software updates and fixes, and more.
To connect to the IBBS:
1. Set your system’s communications protocol for eight (8) data bits, no parity, one (1) stop
bit, and any baud rate up to 14,400.
2. Using a modem, call 1-256-730-8786. Outside the United States, call one of the mirror
sites listed on World Wide Web; see the Software Support pages at http://www.intergraph.com.
3. At the login prompt, key in your user ID. If you have not connected before, key in new
to create a user ID.
4. Follow the menus to find what you need. The IBBS provides clear choices and online
help.
If you have trouble connecting to or using the IBBS, call the Customer Response Center at 1­800-633-7248 (product entry IBBS) or leave a message for the IBBS System Operator at 1­256-730-1413.

FAXLink

To use the FAXLink:
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Telephone

To get customer support by telephone:
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xi
Call 1-800-240-4300 for information on how to get technical support information using the FAXLink.
Call 1-256-730-9000 to get documents (up to five per call).
In the United States, call 1-800-633-7248 between the hours of 7:00 a.m. and 7:00 p.m. Central Time, Monday through Friday (except holidays).
Outside the United States, contact your local Intergraph Computer Systems subsidiary or distributor.
Have the following information available when you call:
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Your service number, which identifies your site to Intergraph Computer Systems. You use your service number for warranty or maintenance calls.
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Your Customer Personal Identification Number (CPIN). You get a CPIN the first time you call the Customer Response Center; it is associated with your service number for future call logging.
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The product’s name or model number.
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The product’s serial number. Software product serial numbers are included in the product packaging. Hardware product serial numbers are on a sticker affixed to the hardware product.
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Your name and telephone number.
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A brief description of the question or problem.

More Support Options

To get information on more customer support options:
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Visit the Support pages on the World Wide Web at http://www.intergraph.com/ics.
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For hardware support questions in the United States, call 1-800-763-0242.
xii
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For software support questions in the United States, call 1-800-345-4856.
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Outside the United States, contact your local Intergraph Computer Systems subsidiary or distributor.

1 A ccessing the System

This chapter lists hand tools and describes servicing restrictions, methods for avoiding electrostatic discharge, and how to remove and attach cover panels from a TDZ 2000 GL1 or ExtremeZ GL1 workstation.
This system features a chassis architecture designed to make upgrades and expansion simple. The design provides easy access to PCI and ISA card slots, memory, processors, and power supply.
NOTE “Right side” and “left side” are as seen from the front of the unit.
CAUTION Follow all warnings and cautions in the servicing instructions. If you fail to follow
documented, approved procedures, personal injury and damage to equipment can result.
CAUTION Use an antistatic wrist strap for all servicing procedures to avoid the possibility o f
electrostatic discharge.
Tools .............................................................................................................................2
Protecting Against Electrostatic Discharge.....................................................................2
Opening and Closing the Case .......................................................................................2
System Illustrations........................................................................................................4
1
2

Tools

You will need the following tools to service the system:
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Antistatic wrist strap
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Antistatic mat connected to an earth ground
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Quarter-inch nutdriver
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No. 1 and No. 2 Phillips screwdrivers
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Small or medium flat-blade standard screwdriver
You do not need any tools to open the TDZ 2000 GL1/ExtremeZ GL1 case.

Protecting Against Electrostatic Discharge

Electrostatic discharge (ESD) can damage sensitive components inside the unit. Take the following precautions when working with internal components:
u
Touch the bare metal of the chassis to ensure the chassis and your body are at the same electric potential.
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Attach the antistatic wrist strap to its connector on the antistatic mat. Ensure that the metal conductor bead in the elastic sleeve of the antistatic strap contacts bare skin.
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Handle all printed circuit boards as little as possible and by the edges only.
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Leave new parts in their protective packaging until you install them.

Opening and Closing the Case

Opening the system for service or upgrades consists of two simple steps. Remove the top cover first, then remove the left side panel. No tools are needed. You need only remove the
top cover and left side panel for most routine service procedures. See Chapter 2, “Servicing the System,” for additional details on removing and replacing case components.
CAUTION Do not use the bottom portion of the face panel or the lip at the top, rear of the unit as a hand
hold when moving the system. Equipment damage and personal injury can result.
The left side panel has a tab that closes an interlock switch inside the power supply.
CAUTION Before you open the case, shut down the system and turn off power to the system and
external devices (including peripheral drives and display). Use caution to avoid injury when lifting the computer or removing covers and other hardware.
NOTE Removing the right side panel is necessary only for servicing internal bay disk drives, the
plastic cowling on the right panel, or the face panel.
To open the case:
1. Grasp the lip on the top cover at the rear of the system and press up on the release. See
the following figure.
2. Keep pressing the release, slide the top cover back until it stops, remove it from the
chassis, and set it aside.
Press up on release, located under lip
3
3. Grasp the cowling at the bottom of the left side panel and lift.
4. Slide the left side panel back until it stops, remove it from the chassis, and set it aside.
5. Repeat steps 4 and 5 to remove the right side panel, if necessary.
To close the case:
1. Place the side panel on the chassis so that all tabs on the rear of the chassis insert into
their slots.
2. Push the side panel toward the front of the chassis, then push down to seat the panel.
3. Repeat steps 1 and 2 to install the remaining side panel, if necessary.
4. Place the top cover on the chassis so that all tabs are inserted into their slots.
5. Slide the top cover forward until it locks into place.
CAUTION After servicing or upgrading the system, always replace the covers that were removed. The
covers ensure the system maintains proper air flow, so internal components do not overheat and fail. The covers also ensure that electromagnetic interference (EMI) emissions remain below the standard requirements.
4

System Illustrations

The front, left view below shows major parts of the system without covers, cables, system board and option cards.
The back, left view below shows the chassis with all major components removed.
5
6

2 Servicing the System

This chapter describes how to replace the standard parts within a TDZ 2000 GL1 or ExtremeZ GL1 system. Obey all warning and caution labels while replacing parts.
Note that internal parts servicing procedures assume you have removed the left side panel from the system. After you have finished servicing the system, replace panels as described in
Chapter 1, “Accessing the System.”
WARNING Disconnect the system from AC power before servicing internal components! Failure
to remove AC power may result in equipment damage or personal injury.
NOTE See Chapter 1, “Accessing the System,” for instructions on opening the system and
protecting against electrostatic discharge.
CAUTION Follow all warnings and cautions in servicing instructions. If you fail to follow documented,
approved procedures, personal injury or damage to equipment can result.
CAUTION Use an antistatic wrist strap for all servicing procedures to avoid the possibility of
electrostatic discharge.
7
CAUTION Do not overtighten screws and other fasteners to avoid damaging threads.
Case Components ..........................................................................................................8
Peripheral Drives.........................................................................................................11
Floppy Disk Drive.......................................................................................... 11
CD-ROM Drive..............................................................................................12
External Bay Disk Drives............................................................................... 13
Internal Bay Disk Drives................................................................................15
Power Supply...............................................................................................................17
Processor Modules.......................................................................................................18
Heat-Sink Mounting Brackets......................................................................................20
Retension Modules.......................................................................................................20
SIMMs ........................................................................................................................21
System Board...............................................................................................................22
Expansion Cards.......................................................................................................... 24
Fans.............................................................................................................................24
Lithium (CMOS/Clock) Battery...................................................................................25
LEDs, Light Pipe, and Power Switch ...........................................................................26
8

Case Components

Ordinarily you will not need to replace any of the external case components unless they are broken or cosmetically damaged. All case components are designed for durability, but the item that may require replacement first is the door and hinge assembly.
To replace the hinge or door, you must first remove the top cover. To replace the face panel, you must remove the top cover and the door.
To replace the top cover:
1. Remove the top cover. See Chapter 1, “Accessing the System,” for details.
2. Install the new cover.
To replace the door assembly:
1. Remove the top cover. See Chapter 1, “Accessing the System,” for details.
2. Lift the door and hold it at a 90-degree angle from the face panel.
3. Insert a small flat-blade screwdriver between the door and hinge, near one of the square
holes on the underside of the door.
Guide slot (1 per side)
Door
Locking tabs
Stop tabs
Hinge
Stop tabs
4. Pull the door toward you and pry the hinge and door apart until one side of the door
releases from its locking tab.
5. Repeat steps 3 and 4 for the other side of the door hinge.
6. Remove the door.
7. Do both of the following on the underside of the door:
Spread the release tabs on the large emblem and remove it
Squeeze the release tabs on the small emblem and remove it
8. Slide the hinge toward the front of the chassis until it stops.
9. Use a flat-blade screwdriver and pry each of the stop tabs on the hinge until the hinge
releases from the rails.
10. Orient the new hinge so that the locking tabs face down and insert the new hinge into
the track and push it forward until it stops.
11. Hold the hinge, align the beveled edges of the hinge with the guide slots on the door,
and push the door firmly onto the hinge until it snaps into place.
12. Press the two emblems onto the door until they snap into place.
13. Operate the door to test its movement.
14. Install the top cover. See Chapter 1, “Accessing the System,” for details.
To replace the hinge rails:
1. Remove the door. See the procedure above for details.
9
2. Slide the hinge toward the front of the chassis until it stops.
3. Use a flat-blade screwdriver and pry each of the stop tabs on the hinge until the hinge
releases from the rails.
Hinge rails
4. Remove the hinge from the rail.
5. Press a hinge rail toward the middle of the chassis until all four tabs release.
6. Lift the hinge rail off the chassis.
10
7. Orient the new hinge rail the same way as the one you removed, place the tabs in the
slots, and press outward until the rail snaps into place.
8. From the front of the chassis, slide the hinge into the rails.
To replace the face panel:
1. Remove the top cover and both side panels. See Chapter 1, “Accessing the System,” for
details.
2. Remove the door. See the “To replace the door assembly” procedure above for details.
3. Push the hinge back, away from the front of the chassis.
4. Use a flat-blade screwdriver to gently pry and release each of the plastic tabs on both
sides of the chassis. The tabs on the right side of the chassis are recessed. First release the bottom tabs, release the middle tabs, and then release the top tabs.
CAUTION Release the tabs with care. Do not apply more pressure than necessary.
Tab
(3 per side)
Light pipe gui des
Standoff posts
(4 per si d e)
Tab (3 per side)
Power switch
Standb y sw i tch
5. Pull the face panel away from the chassis slightly to ensure all tabs are released.
6. Grasp the left side of the face panel and pivot it left to expose the power switch and
cable.
7. Spread the switch mount locking tabs, grasp the switch, and pull the switch out of its
mount.
8. Turn the face panel downward until the power switch button drops out.
9. Place the left side of the new face panel near the left, front of the chassis and orient the
switch so that the black and green wires are at the bottom.
10. Push the power switch into the mount until it snaps into place.
11. Place the power switch button into its hole and push firmly until it seats.
12. Align the new face panel with the tab notches and light pipe guides, and carefully push
the panel onto the chassis until all tabs engage.
13. Install the door, left and right side panels, and top cover.
To replace the left or right side plastic cowling:
1. Remove the top cover, then remove the side panel that has the plastic you want to
replace. See Chapter 1, “Accessing the System,” for details.
2. Place the side panel, with the cowling side down, on a flat, padded surface.
3. Remove the screw that secures the plastic to the side panel.
4. Grasp one side of the panel, press the release tabs, and lift the panel off the plastic.
5. Turn the side panel over and press the new plastic onto the panel until the release tabs
engage.
11
6. Turn the side panel over and install the screw.
7. Install the side panel onto the chassis.
8. Install the top cover. See Chapter 1, “Accessing the System,” for details.

Peripheral Drives

This section explains how to replace the floppy, CD-ROM, and internal and external bay disk drives. See Chapter 6, “Peripherals,” for details on drive configuration and cables.

Floppy Disk Drive

To replace the floppy disk drive:
1. Disconnect the power cable and data cable from the drive. Note the position of the red
stripe on the data cable.
2. Remove the two screws that secure the floppy drive to the chassis. See the following
figure.
12
CD-ROM mounting
screws
Floppy drive mounting
screws
3. From inside the chassis, push the back of the floppy drive until the bezel clears the
chassis, and slide the device out.
4. Slide the new floppy drive into the chassis and align the mounting holes.
5. Install the two mounting screws.
6. Connect the data cable and the power cable.

CD-ROM Drive

To replace the CD-ROM drive:
1. Disconnect the power cable, data cable, and audio cable from the CD-ROM drive.
2. Remove the screws that secure the CD-ROM drive to the chassis. See the previous
figure.
3. From inside the chassis, push the back of the CD-ROM until the bezel clears the chassis,
then slide the device out.
4. Remove the mounting guide from the right side of the CD-ROM. See the following
figure.
Mounting guide
5. Note the jumper settings on the rear of the CD-ROM.
6. Set the master/slave jumper to the same position as the old drive.
7. Install the mounting guide on the right side of the new CD-ROM.
8. Slide the new CD-ROM drive into the chassis and align the mounting holes.
13
9. Install the screws that secure the CD-ROM to the chassis.
10. Connect the audio cable, data cable, and power cable.

External Bay Disk Drives

If a Kingston or other brand of removable disk module is installed in the external bay, see the vendor documentation for disk drive and module replacement instructions.
To replace an external bay disk drive:
1. Disconnect the SCSI cable and power cable from the disk drive.
2. Remove the two screws that secure the external bay disk drive tray to the chassis. See
the following figure.
14
External bay
mounting screws
3. From inside the chassis, push the tray out of the external bay, grasp the front of the tray,
and then slide it out of the bay.
4. Remove the screws that secure the disk drive to the tray and remove the drive.
5. Do one of the following:
If installing an EIDE drive, set the master/slave jumper setting on the new drive to
match that of the old drive
If installing a SCSI drive, set the SCSI ID on the new drive to match that of the old
drive.
See Chapter 6, “Peripherals,” for details on these tasks.
6. Place the disk drive in the tray, align the mounting holes, and install the mounting
screws that secure the disk drive to the tray. See the following figure.
Mount ing guide
Drive tray
15
7. Slide the tray assembly into the chassis and align the mounting holes.
8. Install the screws that secure the tray to the chassis.
9. Connect the SCSI cable and the power cable to the disk drive.

Internal Bay Disk Drives

To replace an internal bay disk drive:
1. Disconnect the data cable and power cable from the disk drive.
2. Remove the two screws that secure the drive bracket assembly to the left side of the
chassis.
3. Grasp the drive bracket assembly and remove the screw that secures the bracket to the
right side of the chassis.
4. Pull the drive bracket assembly out of the chassis.
5. Remove the four screws that secure the old drive to the bracket.
Access hole (2)
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