Intergraph RAX Systems Reference

RAX Systems
System Reference
January 1999 DHA034800

Copyright

1999 Intergraph Computer Systems. All rights reserved. This document contains information protected by copyright, trade secret, and trademark law. This document may not, in whole or in part, be reproduced in any form or by any means, or be used to make any derivative work, without written consent from Intergraph Computer Systems.
Intergraph Computer Systems, Huntsville AL 35894-0001

Notice

Information in this document is subject to change without notice and should not be considered a commitment by Intergraph Computer Systems. Intergraph Computer Systems shall not be liable for technical or editorial errors in, or omissions from, this document. Intergraph Computer Systems shall not be liable for incidental or consequential damages resulting from the furnishing or use of this document.
All warranties given by Intergraph Computer Systems about equipment or software are set forth in your purchase contract. Nothing stated in, or implied by, this document or its contents shall be considered or deemed a modification or amendment of such warranties.

Trademarks

Intergraph Computer Systems and the Intergraph Computer Systems logo are registered trademarks of Intergraph Computer Systems. StudioZ, RenderRAX, and ViZ RAX are trademarks of Intergraph Computer Systems. Other brands and product names are trademarks of their respective owners.

FCC/DOC Compliance

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy. If the equipment is not installed and used in accordance with the instruction manual, it may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Changes or modifications made to the system that are not approved by the party responsible for compliance could void the user’s authority to operate the equipment.
This Class B digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la classe B respecte toutes les exigencies du Règlement sur le materiél brouilleur du Canada.

Warnings

The service and upgrade instructions should be performed by qualified personnel only. Qualified personnel do not have to be Intergraph service personnel. Qualified personnal can include those who are familiar with servicing computers, can follow instructions in a manual to service equipment, and can do so without harm to themselves or damage to the equipment.
Changes or modifications made to the system that are not approved by the party responsible for compliance could void the user's authority to operate the equipment.
To reduce the risk of electrical shock, do not attempt to open the equipment unless instructed. Do not use a tool for purposes other than instructed.
There is a danger of explosion if the battery is incorrectly replaced. Replace the battery only with the same or equivalent type as recommended by the manufacturer. Dispose of used batteries according to the manufacturer's instructions.

Notes

Read all operating instructions before using this device. Keep these instructions for future reference. Follow all warnings on the device or in the operating instructions. This device is designed and manufactured to comply with approved safety standards for information processing and business equipment.

Contents

Preface...............................................................................................................................v
About This Document ........................................................................................................ v
Document Conventions...................................................................................................... v
Customer Support.............................................................................................................. vi
1 Accessing the Components........................................................................................... 1
Before You Begin............................................................................................................... 2
Tools................................................................................................................................... 2
Avoiding Electrostatic Discharge....................................................................................... 2
Opening the Base Unit........................................................................................................ 3
Opening and Closing the Face Panel.................................................................................. 3
Closing the Base Unit.........................................................................................................4
System Illustrations............................................................................................................5
iii
Hardware and Software Support Services........................................................... vi
World Wide Web................................................................................................ vi
Intergraph Bulletin Board Service....................................................................... vi
FAXLink............................................................................................................vii
Telephone........................................................................................................... vii
More Support Options....................................................................................... viii
2 Servicing the System ....................................................................................................7
Before You Begin............................................................................................................... 8
Base Unit Components....................................................................................................... 8
Disk Drives......................................................................................................................... 9
System Disk Drive............................................................................................... 9
CD-ROM Drive.................................................................................................. 10
Floppy Disk Drive.............................................................................................. 12
Disk Drives in the Disk Drive Bay..................................................................... 13
Disk Drive Bay.................................................................................................................14
SAF-TE Card....................................................................................................................16
Power Supply ................................................................................................................... 17
Processor Modules ........................................................................................................... 19
Heat-Sink Mounting Brackets.......................................................................................... 20
Retention Modules ........................................................................................................... 20
Dual Inline Memory Modules .......................................................................................... 21
System Board ................................................................................................................... 22
Expansion Cards............................................................................................................... 23
Chassis Fan....................................................................................................................... 24
Disk Drive Bay Fans ........................................................................................................ 25
Lithium (CMOS/Clock) Battery....................................................................................... 26
LEDs, Power, and Reset Switches.................................................................................... 27
iv
3 Upgrading the System................................................................................................ 29
Before You Begin............................................................................................................. 30
Adding Memory...............................................................................................................30
Upgrading Processors.......................................................................................................32
Adding Expansion Cards.................................................................................................. 32
Slot Locations .................................................................................................... 33
Installing Expansion Cards................................................................................. 33
Assigning System Resources..............................................................................34
Adding Disk Drives to the Disk Drive Bay...................................................................... 34
Adding an Internal Peripheral Device .............................................................................. 35
Adding External SCSI Peripheral Devices....................................................................... 37
SCSI Cable Length Guidelines...........................................................................38
SCSI Cable Quality Guidelines..........................................................................38
SCSI ID Guidelines............................................................................................ 38
SCSI Termination Guidelines for External Devices........................................... 39
Connecting an External SCSI Drive................................................................... 39
Changing SCSI Host Adapter or Device Settings .............................................. 40
4 System Hardware....................................................................................................... 41
Hardware Overview..........................................................................................................42
Functional Diagram.......................................................................................................... 43
System Board ................................................................................................................... 44
Disk Drive Bay.................................................................................................................44
Cable Routing and Pinouts.................................................................................44
Jumper Settings.................................................................................................. 46
Disk Drive LEDs................................................................................................ 46
Power Supply ................................................................................................................... 47
Chassis Cooling Fans ....................................................................................................... 48
Disk Drive Bay Cooling Fans........................................................................................... 49
Hardware Monitoring....................................................................................................... 49
5 Peripheral Devices....................................................................................................... 51
Internal Peripheral Device Cables....................................................................................52
Floppy Disk Drive Cable ................................................................................... 52
EIDE Cable........................................................................................................ 52
Disk Drive Bay SCSI Cable............................................................................... 53
Ultra Wide SCSI Cable...................................................................................... 53
Peripheral Device Configuration...................................................................................... 53
Floppy Disk Drive.............................................................................................. 54
IDE CD-ROM Drive.......................................................................................... 54
SCSI Disk Drives............................................................................................... 55
6 System Information.................................................................................................... 57
Specifications................................................................................................................... 58
System Configuration Summary.......................................................................................58
System Board Components .............................................................................................. 59

Preface

This System Reference document describes how to service and upgrade your Intergraph Computer Systems rack-mount RAX System. This document supports the following RAX systems:
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StudioZ RenderRAX III
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ViZ RAX

About This Document

This System Reference document is organized as follows:
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Chapter 1, “Accessing the Components,” describes how to open and close the base unit and how to access internal system components.
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Chapter 2, “Servicing the System,” describes how to replace standard system components.
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Chapter 3, “Upgrading the System,” describes how to add components to the system.
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Chapter 4, “System Hardware,” provides a system hardware overview and technical information on system components.
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Chapter 5, “Peripheral Devices,” provides information on cabling and configuration of standard system peripherals.
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Chapter 6, “System Information,” provides system specifications and other general technical information.

Document Conventions

Bold
Italic Variable values that you supply, or cross-references.
Monospace
SMALL CAPS Key names on the keyboard (such as D, ALT, or F3) and names of files and
CTRL+D Press a key while simultaneously pressing another key; for example, press
Commands, words, or characters that you key in literally.
Output displayed on the screen.
directories. You can type filenames and directory names in the dialog boxes or the command line in lowercase unless directed otherwise.
CTRL and D simultaneously.
vi

Customer Support

Intergraph Computer Systems offers an assortment of customer support options.

Hardware and Softwa r e Suppor t Services

Intergraph Computer Systems provides a variety of hardware services for Intergraph and third­party equipment. Services include warranty upgrades, repair depot service, on-site hardware maintenance, system administration, and network consulting. Hardware purchased from Intergraph Computer Systems includes a factory warranty ranging from 30 days to three years. A detailed warranty description is available on the World Wide Web; see the Support pages at http://www.intergraph.com/ics.
Intergraph Computer Systems provides complimentary software support for 30 or 90 days following shipment of a hardware or software product. This includes World Wide Web access, Intergraph Bulletin Board Service access, FAXLink service, and telephone (Help Desk) support. At the end of the complimentary support period, you can purchase other levels of software support.

World Wide Web

You can visit Intergraph Computer Systems on the World Wide Web at http://www.intergraph.com/ics. On these pages, you can get news and product information, technical support information, software updates and fixes, and more.

Intergraph Bulletin Board Servi ce

On the Intergraph Bulletin Board Service (IBBS), you can get technical support information, software updates and fixes, and more.
NOTE Most of the system software for your RAX system can be found in the TDZ 2000 GL2 Series A
area of the IBBS. Additional software can be found in the Digital Media area of the IBBS.
To connect to the IBBS:
1. Set your system’s communications protocol for eight (8) data bits, no parity, one (1) stop
bit, and any baud rate up to 14,400.
2. Using a modem, call 1-256-730-8786. Outside the United States, call one of the mirror
sites listed on World Wide Web; see the Software Support pages at http://www.intergraph.com.
3. At the login prompt, key in your user ID, or new if you have not used the IBBS before.
4. Follow the menus to find what you need.
If you have trouble connecting to or using the IBBS, call the Customer Response Center at 1-800-633-7248 (product entry IBBS) or leave a message for the IBBS System Operator at 1-256-730-1413.

FAXLink

To use the FAXLink:
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Telephone

To get customer support by telephone:
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Have the following information available when you call:
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Call 1-800-240-4300 for information on how to get technical support information. Call 1-256-730-9000 to get documents (up to five per call).
In the United States, call 1-800-633-7248 between the hours of 7:00 a.m. and 7:00 p.m. Central Time, Monday through Friday (except holidays).
Outside the United States, contact your local Intergraph Computer Systems subsidiary or distributor.
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Your service number, which identifies your site to Intergraph Computer Systems. You use your service number for warranty or maintenance calls.
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Your Customer Personal Identification Number (CPIN). You get a CPIN the first time you call the Customer Response Center; it is associated with your service number for future call logging.
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The product’s name or model number.
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The product’s serial number. Software product serial numbers are included in the product packaging. Hardware product serial numbers are on a sticker affixed to the product.
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Your name and telephone number.
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A brief description of the question or problem.
viii

More Support Options

To get information on more customer support options:
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Visit the Support pages on the World Wide Web at http://www.intergraph.com/ics.
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For hardware support questions in the United States, call 1-800-763-0242.
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For software support questions in the United States, call 1-800-345-4856.
Outside the United States, contact your local Intergraph Computer Systems subsidiary or distributor.

1 Accessing the Components

This chapter describes how to access the internal components of the system so you can service and upgrade your RAX system. This chapter also lists tools and describes methods for avoiding electrostatic discharge, removing and replacing cover panels, and accessing components.
Before You Begin...................................................................................................................... 2
Tools.......................................................................................................................................... 2
Avoiding Electrostatic Discharge.............................................................................................. 2
Opening the Base Unit...............................................................................................................3
Opening and Closing the Face Panel......................................................................................... 3
Closing the Base Unit................................................................................................................ 4
System Illustrations................................................................................................................... 5
1
2

Before You Begin

WARNING Disconnect the system and peripheral devices from AC power before servicing internal
components! Failure to remove AC power may result in equipment damage or personal injury.
WARNING Follow all warnings and cautions in the servicing instructions. If you fail to follow
documented procedures, personal injury and damage to equipment can result.
CAUTION Use an antistatic wrist strap for all servicing procedures to avoid the possibility of electrostatic
discharge.
Right side” and “left side” are as seen from the front of the unit.

Tools

You will need the following tools to service the system:
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Antistatic wrist strap
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Quarter-inch nutdriver
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No. 1 and No. 2 Phillips screwdrivers
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Three-sixteenth-inch or 5 mm nutdriver
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Five-sixteenth-inch or 8 mm nutdriver
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Small single-slot screwdriver

Avoiding Electrostatic Discharge

Sensitive components inside the base unit can be damaged by static electricity. To protect against this possibility, take the following precautions when working with internal components.
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Unplug the unit from AC power before servicing any electronic component inside the chassis.
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Touch the bare metal of the base unit to ensure the base unit and your body are at the same electric potential.
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Handle all printed circuit boards as little as possible and by the edges only. Leave new parts in their protective packaging until you install them.
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Use a disposable or reusable antistatic wrist strap when servicing or upgrading the system. Once a disposable wrist strap is used, it cannot be used again.
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Attach an antistatic wrist strap to any bare metal part of the base unit. The metal conductor in the elastic sleeve of reusable antistatic straps must contact bare skin.

Opening the Base Unit

WARNING Before you open the base unit, shut down the system and turn off power to the system
and external devices (including peripheral devices and the monitor). Use caution to avoid injury when removing covers and other hardware.
CAUTION Ensure the front and side stabilizers of the rack in which the system is mounted are fully
extended.
To open the base unit:
1. Remove the screws that secure the handles to the rack.
2. Disconnect all cables including the power cable, monitor, and all peripheral cables from
the back of the unit.
3. Slide the base unit out of the rack until it locks in the extended position.
4. Remove and retain the two screws that secure the cover to the chassis: one each on the
upper left and upper right corners of the back of the chassis.
3
5. Slide the cover back about an inch, then lift the cover off.
6. Attach the grounding clip from the antistatic wrist strap to bare metal.

Opening and Closing the Face Panel

To open the face panel:
1. Open the disk drive bay door.
2. Loosen the two thumb screws that secure the face panel to the base unit (on the upper
right and upper left corners of the face plate). See the following figure.
3. Pull the face panel toward you to open it. The face panel swings down on hinges attached
to the lower corners of the base unit. See the following figure.
4
Face Panel Thumb Screw (one on each side)
To close the face panel:
1. Lift the face panel upward and push it onto the base unit.
2. Secure the face panel to the base unit by tightening the two thumb screws.
3. Close the disk drive bay door.

Closing the Base Unit

CAUTION After servicing or upgrading the system, always replace the covers that were removed. The
covers ensure the system maintains proper air flow, so internal components do not overheat and fail. The covers also ensure that electromagnetic interference (EMI) emissions remain below the standard requirements.
To close the base unit:
1. Remove the antistatic wrist strap from the base unit.
2. Replace the cover.
3. Secure the cover to the base unit with the screws retained earlier.
4. Slide the base unit into the rack.
5. Secure the base unit to the rack by replacing the screws attaching the handles to the rack.
6. Reconnect all cables including the power cable, monitor, and peripheral cables to the
back of the system.

System Illustrations

The following illustrations show both external and internal views of the system.
This front, right view shows the system with all covers in place .
Disk Drive Bay
Door Lock
5
Top Cover
Disk Drive Bay
CD-ROM Drive
Floppy Disk Drive
Face Panel
System LEDs and Power/Reset Switches
6
Power Supply
Input/Output Panel
This back, right view shows major internal parts of the system without covers, cables, system board, and option cards.
Peripheral Device Bay
Chassis Fan/ Mounting Plate
Disk Drive Bay Fans
Face Panel
Disk Drive Bay
Expansion Slots

2 Servicing the System

This chapter describes how to replace the standard parts inside your RAX system.
Before You Begin...............................................................................................................8
Base Unit Components....................................................................................................... 8
Disk Drives......................................................................................................................... 9
System Disk Drive............................................................................................... 9
CD-ROM Drive.................................................................................................. 10
Floppy Disk Drive.............................................................................................. 12
Disk Drives in the Disk Drive Bay..................................................................... 13
Disk Drive Bay.................................................................................................................14
SAF-TE Card....................................................................................................................16
Power Supply ................................................................................................................... 17
Processor Modules ........................................................................................................... 19
Heat-Sink Mounting Brackets.......................................................................................... 20
Retention Modules ........................................................................................................... 20
Dual Inline Memory Modules .......................................................................................... 21
System Board ................................................................................................................... 22
Expansion Cards............................................................................................................... 23
Chassis Fan....................................................................................................................... 24
Disk Drive Bay Fans ........................................................................................................ 25
Lithium (CMOS/Clock) Battery....................................................................................... 26
LEDs, Power, and Reset Switches.................................................................................... 27
7
8

Before You Begin

WARNING Disconnect the system and peripheral devices from AC power before servicing internal
components! Failure to remove AC power may result in equipment damage or personal injury.
WARNING There is a danger of explosion if the battery is incorrectly replaced.
WARNING Follow all warnings and cautions in the servicing instructions. If you fail to follow
documented procedures, personal injury and damage to equipment can result.
CAUTION Use an antistatic wrist strap for all servicing procedures to avoid the possibility of electrostatic
discharge.
CAUTION Do not overtighten screws and other fasteners to avoid damaging threads.
CAUTION Follow all warnings and cautions in these servicing instructions. If you fail to follow
documented, approved procedures, personal injury or damage to equipment can result.
See Chapter 1, “Accessing the Components,” for details on opening the system and protecting against electrostatic discharge. These procedures assume you have removed the cover from the system. “Right side” and “left side” are as seen from the front of the unit. After servicing the system, replace panels as described in Chapter 1, “Accessing the Components.”

Base Unit Components

The following figure shows the base unit components that can be replaced:
Disk Drive
Bay Door
Top Cover
Face Panel
To replace the disk drive bay door, you must first remove the top cover and open the face panel. To replace the face panel, you must remove the top cover and the disk drive bay door.
To replace the top cover:
1. Remove the top cover. See Chapter 1, “Accessing the Components,” for details.
2. Install the new cover.
To replace the disk drive bay door:
1. Open the face panel. See Chapter 1, “Accessing the Components,” for details.
2. Remove the two hinge screws attaching the door to the face panel.
3. Remove the door.
4. Position the new door so that the screw holes on the door are aligned with holes in the
face panel.
5. Replace the two hinge screws, ensuring that the hinge screws are equally tightened. This
will ensure that the door is centered properly.
To replace the face panel:
1. Remove the disk drive bay door from the old face panel. See the previous procedure.
9
2. Install the disk drive bay door in the new face panel. See the previous procedure.
3. Remove the old face panel by removing the two shoulder screws at the bottom left and
right corners of the face panel.
4. Align the bottom of the new face panel with the front of the unit, and reattach the two
shoulder screws from step 3.
5. Close the new face panel. See Chapter 1, “Accessing the Components,” for details.

Disk Drives

This section explains how to replace the CD-ROM drive and the various disk drives in the system. See Chapter 5, “Peripherals,” for details on drive configuration and cables.

System Disk Drive

The system disk drive is located in the uppermost part of the peripheral device bay, above the CD-ROM and floppy disk drives.
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Nuts (two on each side)
To replace the system disk drive:
1. Disconnect the power cable and SCSI cable from the disk drive.
2. Remove the four nuts (two on each side) from the vertical screws on each side of the disk
drive, and lift the disk drive out of the chassis.
3. Remove the brackets from the replaced disk drive and secure them to the new disk drive.
WARNING Handle the disk drive carefully to prevent failure and voiding the warranty for the drive.
4. Replace the new disk drive in the chassis and secure it with the four nuts removed
previously.
5. Connect the power cable and SCSI cable to the disk drive.
You will need to reinstall the operating system and associated system software on the new system disk drive. See the System Setup document delivered with the system for more information.

CD-ROM Drive

The procedure for replacing a SCSI or an EIDE CD-ROM drive is the same, except for data cables and jumper settings.
To replace the CD-ROM drive:
1. For ease of access, remove the chassis fan as described later in “Chassis Fan.”
2. Disconnect the power cable and data cable from the CD-ROM drive. Note the position of
the red stripe on the data cable. See the following figure.
11
Data Cable Power Connector
3. Loosen the thumb screw on the front-most locking plate on the top left side of the
peripheral device bay.
Locking Plate Thumb Screw
4. Lift and hold the locking plate.
5. From inside the chassis, push the back of the CD-ROM until the bezel clears the front of
the chassis, then slide the device out.
6. Remove the mounting guides from the right and left sides of the CD-ROM drive.
Mounting Guide Screws
Slot for Drive Placement
7. Note the jumper settings on the back of the CD-ROM drive.
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8. Do one of the following on the new CD-ROM drive:
Set the EIDE master/slave jumper to the same position (Master) as the old drive if
you are replacing an EIDE drive.
Set the SCSI ID jumper to the same address as the old drive if you are replacing a
SCSI drive.
9. Install the mounting guides on the sides of the new CD-ROM drive. The flat mounting
guide goes on the right side of the CD-ROM drive; the slotted mounting guide goes on the left side.
10. Slide the new CD-ROM drive into the chassis and align the first slot in the mounting
guide with the locking plate.
11. Lower the locking plate, making sure the locking plate tabs slide into the first slot on the
mounting guide.
12. Tighten the locking plate thumb screw.
13. Connect the data cable and power cable to the CD-ROM drive.
14. Replace the chassis fan, as described later in “Chassis Fan.”

Floppy Disk Drive

To replace the floppy disk drive:
1. For ease of access, remove the chassis fan as described later in “Chassis Fan.”
2. Remove the CD-ROM drive as described previously in “CD-ROM Drive.”
3. Disconnect the power cable and data cable from the drive. Note the position of the red
stripe on the data cable.
Data Cable
Power Connector
4. Loosen the thumb screw on the locking plate to the top left side of the peripheral device
bay, as described previously in “CD-ROM Drive.”
5. Lift and hold the locking plate.
6. From inside the chassis, push the back of the floppy disk drive until the bezel clears the
front of the chassis, and slide the device out.
7. Remove the mounting guide on the left side of the floppy disk drive.
Mounting Guide Screws
Alignment Slot
8. Attach the mounting guide to the left side of the new floppy disk drive.
9. Raise the locking tab on the peripheral drive bay.
10. Slide the new floppy disk drive into the chassis and align the first slot on the mounting
guide with the locking plate tab.
11. Lower the locking plate, making sure the locking plate tab slides into the first slot on the
mounting guide.
12. Connect the data cable and power cable to the floppy disk drive.
13. Replace the CD-ROM drive as described previously in “CD-ROM Drive.”
14. Tighten the locking plate thumb screw.
13
15. Replace the chassis fan, as described later in “Chassis Fan.”

Disk Drives in the Disk Drive Bay

The disk drive bay may contain up to four JBOD (for “just a bunch of disks”) or RAID disk drives, depending on the configuration of your system. The replacement procedure for these drives is similar.
Drive Rail
Drive Connector
Latching Clips
Drive 0
14
To replace a disk drive in the disk drive bay:
1. Open the disk drive bay door on the front of the system.
2. Flip the drive’s latching clips outward to disengage the disk drive. Wait 30 seconds to
allow the drive to spin down and park the heads.
3. Carefully eject the drive completely from the rails, and remove it from the disk drive bay.
WARNING Handling a spinning disk drive or mishandling a removed disk drive can cause the
heads to crash! Subsequent failures may not be noticeable for three to six months. Handle disk drives carefully to avoid damage.
4. Remove the drive mounting plate from the removed disk drive, making sure to retain the
mounting plate screws. Attach the mounting plate to the bottom (circuit board side) of the new drive, using the four screws you retained from the removed drive.
WARNING Removing and attaching the drive mounting plate requires careful handling to avoid
contact with the delicate, electrostatic-sensitive parts on the circuit board of the disk drive. Handle disk drives carefully to prevent failure and voiding the warranty for the drives.
5. To insert the new drive, extend the latching clips on the drive and align the rails on the
sides of the drive with the slot guides in the disk drive bay. The metal casing of the drive faces left.
6. With your thumb, push the mounting plate at the center between the latching clips until it
slides all the way into the slot and firmly engages the connector.
7. Close the latching clips to lock the drive in the slot.
8. If the system has a RAID configuration, verify that the drive status LED lights. Its
behavior is dependent on the status of the array that the drive is in.
9. Label the new drive with the same ADP, CH, and ID numbers used on the replaced drive,
as appropriate.

Disk Drive Bay

The disk drive bay includes the disk drive cage, backplane, and LEDs. This assembly is always replaced as one unit.
To replace the disk drive bay:
1. Remove all the drives from the slots in the disk drive bay as described previously in “Disk
Drives in the Disk Drive Bay.” Note the original slot location for each drive. The drives should be reinstalled in the same slot locations from which they were removed.
2. Remove and retain the six screws that attach the disk drive bay to the chassis. Support
the disk drive bay as the last screw is removed.
15
Disk Drive Section Screws
3. Gently pull forward on the disk drive bay until it is partially out of the chassis.
4. Note the location of the SCSI cable and disconnect the SCSI cable from the back of the
disk drive bay.
Power Connectors
SCSI Cable
5. Disconnect the power cables attached to the disk drive bay, using caution to avoid
damage to the cables and components on the disk drive backplane. Do not pull on the wires of the power cables to remove them from the plugs, as damage to the cables will occur.
6. Slide the disk drive bay the rest of the way out of the chassis.
7. Verify that the jumper settings on the back of the replacement disk drive bay match the
one being replaced.
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NOTE If the system uses the optional Mylex RAID controller, the jumper connectors JP2 and JP3
must not have any jumpers installed.
9. If the old disk drive bay has a SAF-TE card (as described in the next section), remove it
from the old disk drive bay and install it in the same location on the new disk drive bay.
10. Insert the new disk drive bay partially into the chassis.
11. Reconnect the SCSI cable and power connectors in the same positions as the old disk
drive bay.
12. Insert the new disk drive bay the rest of the way into the chassis, and secure it with the
screws removed earlier.
13. Insert the disk drives into the slots in the disk drive bay. The drives should be installed in
the same slots from which they were removed.
14. Replace the front panel and cover.
15. Restart the system and ensure the LED for each drive lights and remains steady green. If
not, refer to the System Setup for status LED information.

SAF-TE Card

The SCSI Activity Fault-Tolerant Enclosure (SAF-TE) card is an option used only on systems with RAID configurations. If your system has a RAID configuration with a SAF-TE card, use the following procedure to replace the SAF-TE card.
To move or replace the SAF-TE card:
1. Remove the disk drive bay as described previously in “Disk Drive Bay.” The SAF-TE
card is located in the middle of the SCSI backplane on the back of the disk drive bay.
SAF-TE Card
2. Press the two metal clips on the outside of the SAF-TE card mounting slot away from
each other, then gently rotate the SAF-TE card to a vertical position and remove it.
17
3. Place the SAF-TE card vertically in the mounting slot and rotate it toward the metal clips
until it snaps into place, with the clips securing the card. Use caution to avoid applying too much force, as damage to the SAF-TE card and/or the disk drive backplane may result.
4. Replace the disk drive cage as described previously in “Disk Drive Bay.”

Power Supply

See Chapter 4, “System Hardware,” for technical information on the power supply.
To replace the power supply:
1. Remove the top cover. See Chapter 1, “Accessing the Components,” for details.
2. Note the location of all power cable connectors on the system board and peripheral
devices:
Connector
P1 System board P2 Reserved P3 CD-ROM drive P4 Floppy drive P5 Reserved P6 SCSI backplane (on disk drive bay) P7 Reserved; use for peripheral drive bay device P8 Reserved P9 SCSI backplane (on disk drive bay)
Mounting Clips
Connects to
2. Disconnect all power cables from all internal devices and the system board.
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3. Remove and retain the four screws securing the power supply and mounting plate to the
back and top of the system.
NOTE Support the power supply as you remove the screws. Do not let the power supply fall as you
remove the fourth screw.
Power Supply Screws
4. Remove the old power supply and mounting plate.
5. Remove and retain the four screws securing the mounting plate to the power supply.
Mounting Screws
6. Using the same four screws, attach the mounting plate to the new power supply.
7. Place the new power supply and mounting plate into the chassis, and secure it with the
four screws retained in step 3.
8. Make sure that the voltage selection switch on the back panel of the base unit is set to the
proper line voltage for your location. If your location uses 115 volts, make sure the number 115 is visible on the switch. If your location uses 230 volts, make sure the number 230 is visible on the switch.
WARNING If you do not set the voltage selection switch correctly, serious equipment damage may
result when you turn on power to the system.
9. Connect the power cables to the system board and internal devices. See Chapter 4,
“System Hardware,” for connection details.

Processor Modules

RAX systems support two Pentium II processors. See the System Board Manual for connector and socket locations.
To replace a passive processor module:
1. Remove the heat-sink lock from within the heat-sink fins, if necessary, by pressing the
ends of the lock inward and pulling lock outward.
2. Press the locking tabs on the top corners of the processor module inward, towards each
other, until they click into the release position.
3. Slide the processor module out of the retention module.
4. Remove the new processor from its antistatic package, and align the processor module
over the retention module. The processor module is keyed and fits only one way.
19
Processor
Retention module
Heat sink mounting bracket
Heat sink lock
6. Press the processor module down until it seats.
7. Press the processor module locking tabs outward until they click into the locked position.
8. Install the heat-sink lock between the heat-sink fins, if necessary, by sliding the lock
between the fins and pressing it onto the heat-sink lock mounting posts.
To replace an active processor module:
1. Disconnect the processor’s cooling fan power cable from the processor fan power
connector on the system board.
20
2. Press the locking tabs on the top corners of the processor module inward, towards each
other, until they click into the release position.
3. Slide the processor module out of the retention module.
4. Remove the new processor from its antistatic package, and align the processor module
over the retention module. The processor module is keyed and fits only one way.
5. Press the processor module down until it seats.
6. Press the processor module locking tabs outward until they click into the locked position.
7. Connect the processor’s cooling fan power cable to the processor fan power connector on
the system board.

Heat-Sink Mounting Brackets

Pentium II processors equipped with heat-sink fins use heat-sink locks fastened to mounting brackets to secure them to the system board, providing additional stability to the processor module. See the System Board Manual for connector and socket locations.
To replace a heat-sink mounting bracket:
1. Remove the processor module. See the “Processor Modules” for details.
2. Two mounting locks on the rear side of the system board secure the mounting bracket.
Remove these locks, and then remove the mounting bracket from the system board.
3. The heat-sink mounting bracket has two pins on the bottom and four pins on the top. The
bottom two pins are of different sizes. The size of the pins and the holes in the system board determine the correct orientation.
Insert the new heat-sink mounting bracket into the appropriate holes on the system board. The bracket will click when it is correctly inserted. Ensure the four top pins are closest to the processor slot.
5. Lock the heat-sink mounting bracket to the system board by inserting the two mounting
locks into the pins of the heat-sink mounting bracket, which are below the system board. The locks will click when they are securely fastened.

Retention Modules

Pentium II processors are secured to the system board using retention modules. See the System Board Manual for connector and socket locations.
NOTE You do not need to replace a retention module to replace a processor module.
To replace a retention module:
1. Remove the processor module. See “Processor Modules” for details.
2. Remove the heat-sink locks, if necessary. See “Heat-Sink Mounting Brackets” for details.
3. Remove the screws securing the retention module to the system board, and remove the
retention module.
4. Locate the key pin on one end of the processor slot on the board. Carefully line up the
key notch on the new retention module with the key pin on the processor slot. The key pin on the processor slot indicates the correct orientation of the CPU.
5. Lower the retention module down over the processor slot so that the retention module
seats flatly against the system board. Tighten the screws in a clockwise manner to secure the module to the board.
WARNING Do not overtighten the screws, as you may damage the module and/or the system
board.
7. Replace the heat-sink locks, if necessary. See “Heat-Sink Mounting Brackets” for details.
8. Replace the processor module. See “Processor Modules” for details.

Dual Inline Memory Modules

21
See Chapter 3, “Upgrading the System,” for important details on handling dual-inline memory modules (DIMMs). See the System Board Manual for DIMM socket locations.
CAUTION System memory modules from Intergraph Computer Systems are certified for use with
Intergraph computers at extremes of temperatures and system load to ensure reliable performance. System memory modules available from other vendors may not function properly or reliably in your Intergraph computer.
CAUTION Do not mix registered and unbuffered DIMMs. NOTE Whenever you change your memory type from ECC to non-ECC or the reverse, verify that the
DRAM Type BIOS parameter is set correctly. For more information, see
System Setup
.
To replace a DIMM:
1. Press the release tabs outward, away from each other.
2. Grasp the top edge of the DIMM and pull it out of the socket.
3. Remove the new DIMM from the antistatic package.
22
4. Orient the DIMM so that the notches match the keys in the socket.
DIMM
Release Tab
6. Push gently straight down until the release tabs snap into place.
7. When you restart the computer, the BIOS detects the new memory automatically.

System Board

You must swap the DIMMs and processor module(s) from the old system board to the new one if you replace the system board. See the System Board Manual for connector and socket locations.
Note that a number of Fastex fasteners are mounted in the right side of the chassis to secure the system board and support for the processor retention modules. Do not overtighten the screws to these fasteners. If overtightened, the fasteners may distort.
To remove the system board:
Notch
Hole in right side of chassis
Fastex fastener
DIMM socket
1. Lay the chassis down on its right side.
2. Note the locations where all cables are connected to the system board.
3. Disconnect all cables from the system board.
4. Note the locations of the expansion cards, remove them, and place the cards on an
antistatic surface.
23
5. Remove DIMMs and processor module(s) and place them on an antistatic surface. See
the respective procedures above for details on removing these components.
6. Remove the jackscrews on all external port connectors.
WARNING Use care when removing or installing the screws to avoid damaging components on the
system board.
8. Remove the screws and the plastic rivets on the processor retention module(s), and
remove the retention module(s) from the chassis.
9. Remove the screws from the system board.
10. Lift the system board out of the chassis and place it on an antistatic surface.
To install a new system board:
1. Place the new system board into the chassis, align all mounting holes, and install the
jackscrews on the external port connectors.
2. Loosely install the remaining screws on the system board, except those for the processor
retention module(s). Do not tighten the screws yet.
3. Mount the retention module(s) to the system board with the plastic rivets. The retention
module(s) is keyed to the processor slots to ensure correct orientation.
4. Tighten all fasteners that secure the system board and retention module(s) to the chassis.
You may need to adjust the Fastex fasteners slightly on the right side of the chassis.
5. Install the DIMMs and processor(s) to the system board.
6. Install the expansion cards back into their original slots.
7. Connect the internal cables to the system board. If you need help identifying cable
connections, see the System Board Manual.

Expansion Cards

See the System Board Manual for connector and socket locations.
To replace an expansion card:
1. Disconnect the external device attached to the expansion card connector on the rear of the
system.
2. Disconnect any internal cable that connects the card to another device (if installed).
3. Remove the screw that secures the card to the left card guide.
4. Pull the expansion card straight out, and place it on an antistatic surface.
24
5. Slide the new card into the same slot from which you removed the old card.
6. Install the screw that secures the card to the left card guide.
7. Connect any cables from other internal devices, if installed.
8. Connect the external device to the expansion card connector on the rear of the system.

Chassis Fan

See Chapter 4, “System Hardware,” for technical information on the chassis fan.
NOTE Arrows on the chassis fan indicate airflow direction and rotation. Ensure that you install the
new chassis fan with the airflow direction arrow pointing toward the back of the chassis.
To replace the chassis fan:
1. Disconnect the fan power cable from the power supply connector.
2. Remove and retain the screw securing the mounting plate and fan to the chassis.
3. Loosen the thumb screw attaching the mounting plate to the inside of the chassis.
4. Note the airflow direction of the fan and the position of the fan on the mounting plate (the
Thumb Screw Mounting Screw
side closest to the processors), and gently pull upward on the mounting plate until the mounting plate and fan clear the chassis.
25
5. Remove and retain the four screws attaching the fan and fan grille to the mounting plate.
Fan Mounting Screws
6. Ensure the airflow direction arrow on the new fan is pointing in the correct direction, then
attach the new fan and fan grille to the mounting plate using the same four screws.
7. Reinsert the mounting plate into the chassis, aligning the tabs on the bottom of the
mounting plate with the slots in the chassis.
8. Tighten the screws attaching the mounting plate and fan to the chassis.
9. Connect the fan power cable to the power supply connector it was disconnected from
earlier.

Disk Drive Bay Fans

See Chapter 4, “System Hardware,” for technical information on the disk drive bay fans.
To replace the disk drive bay fans:
1. Disconnect the fan power cable from the power supply connector.
2. Note the cable position and airflow direction of the old fan. Pull up on the metal tab
attached to the fan until it clears the chassis, carefully guiding the wires and connectors on the fan out of the cable access hole at the bottom of the fan cage. Note the routing of the wires and connectors on the old fan, as the new fan cables and connectors should be routed the same way. See the following figure.
26
3. Route the power cable of the new fan through the cable access hole at the bottom of the
fan cage.
4. Insert the new fan into the fan cage until it snaps into place.
5. Reconnect the fan power cable to the power supply connector.
Fan Tabs

Lithium (CMOS/Clock) Battery

The battery is located near the bottom front of the system board. See the System Board Manual for details.
After you remove the battery, the system will lose its operating parameters stored in CMOS. As a result, the system BIOS parameters are lost. Parameters include date, time, hardware configuration, and other data.
After you install the new battery, you must reset the date and time and reconfigure the BIOS. See System Setup for details on updating and configuring the BIOS.
WARNING There is a danger of explosion if the battery is incorrectly replaced.
WARNING Replace the battery with the same or equivalent type only, as recommended by the
battery manufacturer. Dispose of used batteries according to the battery manufacturer’s instructions.
To replace the battery:
1. Remove any expansion cards that restrict access to the battery. See “Expansion Cards”
for details.
2. Note the positive orientation of the battery. Carefully remove the discharged battery by
grasping it firmly and pulling it out of the socket.
3. Install the new battery in the same orientation as the old battery.
4. Dispose of the battery according to the manufacturer’s instructions.
5. Install the expansion cards that you removed.

LEDs, Power, and Reset Switches

See the System Board Manual for connector and socket locations.
To replace the reset or power switches:
1. Open the face panel. See “Base Unit Components” for details.
2. Disconnect the switch cable connector from the system board.
3. Remove the two screws attaching the LED and switch mounting plate to the chassis.
4. Disconnect the power and LED cables from the switch mounting plate. Note the position
of the cables before you disconnect them.
5. Remove the switch button cover as shown in the following figure.
6. Insert the connector end of the switch cable through the cable access hole on the front of
the chassis and route the new switch cable through the chassis.
27
7. Connect the switch cable to the connector on the system board.
8. Press the switch into its mount on the switch plate and tighten.
9. Reconnect the power and LED cables to the appropriate LED or switch.
10. Replace the two screws attaching the mounting plate to the chassis.
11. Install the face panel and the power switch button.
Power/Reset Switch Assembly
LED Assembly
28
To replace an LED:
1. Open the face panel. See Chapter 1, “Accessing the Components,” for details.
2. Note the locations of the two LEDs on the switch mounting plate.
3. Remove the switch mounting plate by removing the two screws attaching the plate to the
chassis.
4. Disconnect the power and LED cables from the switch mounting. Note the position of the
cables before you disconnect them.
5. Remove the LED from its mount on the switch plate as shown in the previous figure, then
disconnect the LED cable from its connector on the system board.
6. Remove the LED cable from the chassis.
7. Route the new LED cable through the chassis and connect it to the appropriate connector
on the system board.
8. Press the LED into its mount on the switch plate.
9. Reconnect the power and LED cables to the appropriate LED or switch.
10. Reattach the switch plate to the chassis.
11. Close the face panel as described in Chapter 1, “Accessing the Components.”

3 Upgrading the System

This chapter describes upgrading memory and processors, as well as installing expansion cards, internal drives, and external SCSI drives, in your RAX system.
Before You Begin............................................................................................................. 30
Adding Memory...............................................................................................................30
Upgrading Processors.......................................................................................................32
Adding Expansion Cards.................................................................................................. 32
Slot Locations .................................................................................................... 33
Installing Expansion Cards................................................................................. 33
Assigning System Resources..............................................................................34
Adding Disk Drives to the Disk Drive Bay...................................................................... 34
Adding an Internal Peripheral Device .............................................................................. 35
Adding External SCSI Peripheral Devices....................................................................... 37
SCSI Cable Length Guidelines...........................................................................38
SCSI Cable Quality Guidelines..........................................................................38
SCSI ID Guidelines............................................................................................ 38
SCSI Termination Guidelines for External Devices........................................... 39
Connecting an External SCSI Drive................................................................... 39
Changing SCSI Host Adapter or Device Settings .............................................. 40
29
30

Before You Begin

WARNING Disconnect the system and peripheral devices from AC power before servicing internal
components! Failure to remove AC power may result in equipment damage or personal injury.
WARNING Follow all warnings and cautions in the servicing instructions. If you fail to follow
documented procedures, personal injury and damage to equipment can result.
CAUTION Use an antistatic wrist strap for all upgrading procedures to avoid the possibility of
electrostatic discharge.
CAUTION Do not overtighten screws and other fasteners to avoid damaging threads.
CAUTION Follow all warnings and cautions in these upgrade instructions. If you fail to follow
documented, approved procedures, personal injury or damage to equipment can result.
See Chapter 1, “Accessing the Components,” for details on opening the system and protecting against electrostatic discharge. These procedures assume you have removed the cover from the system. “Right side” and “left side” are as seen from the front of the unit. After upgrading the system, replace panels as described in Chapter 1, “Accessing the Components.”

Adding Memory

You can add system memory to the computer by adding or replacing dual inline memory modules (DIMMs). The system board features four DIMM sockets, which combined can hold up to 1 GB of Synchronous Dynamic Random-Access Memory (SDRAM).
CAUTION System memory modules from Intergraph Computer Systems are certified for use with
Intergraph computers at extremes of temperatures and system load to ensure reliable performance. System memory modules available from other vendors may not function properly or reliably in your Intergraph computer.
To avoid damaging DIMMs and voiding the warranty, take the following precautions:
u
Do not touch the gold-plated finger contacts.
u
Do not bend, twist, drop, or otherwise handle DIMMs carelessly.
u
Do not expose DIMMs to moisture or extreme temperatures.
u
Do not remove DIMMs from the antistatic bag until installation.
Before you install memory, do the following:
u
Inspect DIMM keying. The slot keys on the DIMM must match the slot keys in the DIMM socket. This ensures that you have the correct voltage and type of DIMM.
u
Inspect DIMM contacts. The DIMM must have gold-plated fingers that match the gold­plated socket contacts.
Follow these population rules to correctly install DIMMs:
u
Install DIMMs one bank at a time; begin with bank 0 (nearest to the processor) or the first open bank; end with bank 3.
u
Do not mix registered and unbuffered DIMMs.
u
Do not mix ECC and non-ECC DIMMs.
NOTE Whenever you change your memory type, either from ECC to non-ECC or the reverse, you
should verify that the DRAM Type BIOS parameter is set correctly. For more information, see
System Setup
.
The following tables show possible memory configurations. Each bank contains one socket.
31
Memory size
Configuration (ECC) Configuration (non-ECC)
128 MB 16 x 72 16 x 64 256 MB 32 x 72 N/A
Memory
Bank 0 Bank 1 Bank 2 Bank 3
128 MB 128 MB 256 MB 128 MB 128 MB 384 MB 128 MB 128 MB 128 MB 512 MB 128 MB 128 MB 128 MB 128 MB
256 MB 256 MB
1 GB 256 MB 256 MB 256 MB 256 MB
See Chapter 2, “Servicing the System,” for instructions to install a DIMM. See the System Board Manual for DIMM socket locations.
32

Upgrading Processors

When higher-speed processors become available, you can upgrade the existing processors to faster processors.
Processors are mounted in a processor retention module which surrounds the processor slots.
See Chapter 2, “Servicing the System,” for information on replacing the processors. See the System Board Manual for the location of processor slots and related connectors.
You can upgrade processors by purchasing a processor upgrade kit from Intergraph Computer Systems. The kit contains all the hardware, software, and documentation required to perform the upgrade.
After installing faster processors, you must reinstall Windows NT on the system to ensure proper operation with the new processors.

Adding Expansion Cards

You can install Peripheral Component Interconnect (PCI), non-compliant PCI, Industry Standard Architecture (ISA), and Plug-n-Play (PnP) expansion cards in the system. See below for a general description of the types of cards.
u
PCI cards contain configuration registers that define resource information to the system during startup. PCI cards do not require manual system configuration when installing the card. The system BIOS detects the board’s presence during startup and reads information from the board’s configuration registers to assign the necessary system resources.
NOTE All PCI expansion cards sold by Intergraph fully comply with the
Interconnect Specification, 2.1.
u
Non-compliant PCI cards mechanically comply with the Peripheral Component Interconnect Specification 2.1, but do not contain configuration registers that allow the
system to automatically assign the necessary resources. These cards install in PCI slots, but you must configure the BIOS to assign system resources before installing the card. In this regard, they are like ISA cards, as described below.
u
Non-PnP ISA cards do not contain registers that define the resource information to the system during startup. Therefore, you must configure the BIOS to define the card to the system before installing the ISA card. This reserves system resources for the card.
u
PnP cards are ISA cards that contain configuration registers like PCI cards. During startup, the system BIOS automatically detects the installed card and assigns the necessary system resources. Since a PnP card is ISA-based, you install it in any available ISA slot.
Peripheral Component
NOTE Assign system resources for any non-PnP ISA card and any non-compliant PCI cards before
installation. See the “Assigning System Resources” section below.
Each installed PCI card must draw less than 25 watts of power. The total allowable maximum wattage for PCI cards is 175 watts. The PCI slots are limited to 25 watts power dissipation per the Peripheral Component Interconnect Specification 2.1.

Slot Locations

See the System Board Manual for the location of the expansion slots on the system board.
One PCI slot shares space with one ISA slot. You can install a card in the shared PCI slot, or in the shared ISA slot, but not in both.
AGP slot
PCI slot
PCI slot
33
PCI slot
PCI slot
PCI slot (shared)
ISA slot (shared)
ISA slot

Installing Expansion Cards

If you are installing double card sets, such as a graphics card and a geometry accelerator, repeat the following procedure for the second card. See the documentation that came with the card for details on connecting the two cards.
For other cards, such as internal modems or SCSI adapters, see the documentation that came with the card for details on installation, configuration, cable connections, and operation.
34
To install an expansion card:
1. Locate an open slot and remove the blanking plate for the slot. Keep the retaining screw.
NOTE If you have no open slots and/or want to replace an existing expansion card, see the
instructions in Chapter 2, “Servicing the System.”
2. Remove the expansion card from its antistatic packaging.
3. Slide the expansion card carefully into the card guides. Ensure that the connectors on the
board’s edge are aligned properly with the slot connector.
4. Push the card into the slot firmly and evenly until it is fully seated in the slot connector.
5. Inspect the connection. If it does not appear to be correct, remove and reinstall the card.
6. Install the retaining screw.
7. Attach any required cables to the internal or external connectors.

Assigning System Resources

Some expansion cards include a configuration diskette that you can use to reserve the system resources required for the card. Other expansion cards do not include a diskette, but require that you manually program the BIOS with the configuration information.
See System Setup for details on assigning system resources and configuring the BIOS for expansion cards.
NOTE Treat non-compliant PCI cards and PCMCIA cards as ISA cards when assigning system
resources.

Adding Disk Drives to the Disk Drive Bay

The system supports up to four 3.5-inch JBOD (for “just a bunch of disks”) or RAID SCA SCSI disk drives in the disk drive bay. The type of disk drive you can install depends on the configuration of your system.
JBOD disk drives are controlled by a plug-in dual-channel Low Voltage Differential Signaling (LVDS) SCSI controller. RAID capability is provided by an optional single-channel Mylex RAID controller and an optional SCSI Activity Fault-Tolerant Enclosure (SAF-TE) card connected to the backplane of the disk drive bay. The SCSI address of the disk drives in the disk drive bay are assigned by the disk drive bay backplane.
CAUTION Only use disk drives purchased from Intergraph in the disk drive bay. This ensures the drives
meet the disk drive bay specifications.
See Chapter 2, “Servicing the System,” or System Setup for information on installing JBOD or RAID disk drives in the disk drive bay.

Adding an Internal Peripheral Device

The CD-ROM drive, floppy disk drive, and system drive are standard, and are already installed in the peripheral device bay. You can add an optional EIDE or SCSI peripheral device to the available peripheral device bay.
The following describes the devices in the peripheral device bay.
35
Drive
Type Maximum Bay Capacity
SCSI System disk drive Internal only 5.25-inch x 1.6-inch EIDE or SCSI peripheral device Externally accessible 5.25-inch x 1.6-inch EIDE CD-ROM drive Externally accessible 5.25-inch x 1.6-inch EIDE floppy disk drive Externally accessible 3.50-inch x 1.0-inch
Remember the following when installing an optional peripheral device:
u
If you are installing a SCSI peripheral device, have the vendor’s documentation available to follow instructions for setting the SCSI ID, enabling or disabling termination, installing device drivers when required, and configuring other drive attributes.
u
Adding an internal SCSI peripheral device may limit the speed of the SCSI bus channel to the speed of that device.
u
If you are installing a peripheral device that connects to an adapter card (such as an EIDE drive), see the vendor’s documentation for installing the adapter card and required cables. See “Adding Expansion Cards” for details.
See the following chapters for related information and important details:
u
Chapter 4, “System Hardware,” for details on power supply cable connectors and pinouts.
u
Chapter 5, “Peripherals,” for details on internal drive locations, configurations, jumpers, and cables.
To install a device in the available peripheral device bay:
1. Open the face panel.
36
2. Loosen the thumb screw on the locking plate near the top left corner of the peripheral
device bay.
Locking Plate Thumb Screw
3. Lift the locking plate.
4. From inside the chassis, push the front of the tray and slide it out of the bay.
5. If you are installing a SCSI device, do both of the following (see Chapter 5,
“Peripherals,” for details):
Set the SCSI ID on the new drive to an unused ID number.
Disable termination on the new drive. If you are installing an IDE device, proceed to the next step.
6. Do one of the following:
If installing a standard disk drive, place the disk drive in the tray, align the mounting
holes, and install the four mounting screws. See the following figure.
If installing a 5.25-inch device, such as a tape drive or a CD writer, remove the right
and left mounting guides from the drive tray and attach the right mounting guide to
the right side of the device, and the left mounting guide to the left side of the device.
Drive
Mounting Guide
37
Drive Tr ay
7. Do one of the following:
Lift the locking plate, and install the tray assembly with standard disk drive into the
chassis, align the first slot on the mounting guide with the tab on the locking plate,
and lower the locking plate.
Slide the 5.25-inch device into the chassis, align the tab on the locking plate with the
first slot on the mounting guide, and lower the locking plate.
8. Tighten the thumb screw on the top of the locking plate to lock the drive into place.
9. Connect the proper interface cable (either SCSI or EIDE) and the power cable to the disk
drive.
Access Hole (2)

Adding External SCSI Peripheral Devices

You can connect additional SCSI peripheral devices to the external port of the SCSI adapter, which is located in the expansion slots on the back of the system. Note that adding an external SCSI peripheral device may limit the speed of the SCSI bus channel to the speed of that device.
38
NOTE Most SCSI adapters do not recognize a hard disk drive that was formatted using a different
brand of adapter. For example, a hard disk drive formatted with an Adaptec SCSI adapter will not work with a Symbios SCSI adapter. You must use only Symbios-formatted hard disk drives with a Symbios SCSI adapter.

SCSI Cable Length Guidelines

The number of drives and length of the cables used to connect the drives is a factor when using SCSI-1, Fast SCSI (SCSI-2), Ultra SCSI, and Ultra Wide SCSI drives. Fast SCSI, Ultra SCSI, and Ultra Wide SCSI impose shorter cable restrictions than SCSI-1. The total length of the SCSI cabling must not exceed the following:
Drives
One to four 19.8 ft
Five to seven 9.9 ft
SCSI-1 Fast SCSI-2 Ultra SCSI Ultra Wide SCSI
(6 meters)
(3 meters)
9.9 ft (3 meters)
9.9 ft (3 meters)
9.9 ft (3 meters)
4.5 ft (1.5 meters)
9.9 ft (3 meters)
4.5 ft (1.5 meters)
NOTE The SCSI controller (on the system board or an adapter card) counts as one device.
The total length of the SCSI cabling is the sum of the following:
u
Ultra Wide SCSI cable in the system−52 inches (132 cm)
u
Disk drive bay SCSI cable in the system−14 inches (35.5 cm)
u
SCSI cable inside each device−typically 8 inches (20 cm) or less
u
SCSI cable between the system and the first device
u
SCSI cable between each device

SCSI Cable Quality Guidelines

To ensure data integrity and optimum performance, do the following:
u
Use only Intergraph Computer Systems SCSI cables. Cables from other vendors may not provide adequate shielding.
u
Use the shortest cables possible to connect SCSI devices to the system and to each other.

SCSI ID Guidelines

By default, specific devices use the following SCSI IDs:
u
System disk drive (standard) uses ID 0
u
SCSI controller always uses ID 7
u
Read/write CD-ROM (optional) drive uses ID 4
u
4 mm DAT drive (optional) uses ID 6
u
Iomega Jaz drive (optional) uses ID 6
NOTE To easily determine the ID of each SCSI device on the system, restart the system. When the
BIOS screen displays, look for the list of SCSI devices and write down the ID for each device.
Some SCSI devices feature push switches to set the ID, while others have DIP switches or jumpers. See the vendor documentation for details on setting the ID.

SCSI Termination Guidelines for External Devices

Follow the guidelines below for terminating SCSI devices:
u
Enable termination on the last external drive on the SCSI cable chain.
u
Disable termination on all other external drives on the SCSI cable chain.
u
Use only an active terminator on externally-terminated devices.

Connecting an External SCSI Drive

39
To connect an external SCSI drive:
1. Connect one end of the external SCSI cable to the connector on the back of the optional
SCSI card.
2. Connect the other end of the cable to the SCSI device.
3. Set the SCSI ID of the device to an unused number. See “SCSI ID Guidelines” above for
details.
4. Do one of the following:
If the device is the last or only device on the SCSI chain, enable SCSI termination.
If the device is the first device or is between the first and last device on the SCSI
chain, disable SCSI termination.
5. Ensure that the power switch on the device is in the off position, and then connect the
power cord to the device and then to an AC receptacle.
6. Turn on the power to the device and any other devices on the SCSI chain.
7. Start the system. If necessary, install the software drivers and configure the drive
according to the vendor’s instructions.
40

Changing SCSI Host Adapter or Device Settings

Depending on your system configuration or the capabilities of SCSI devices connected to your system, you may need to use the SCSI Configuration Utility to change host adapter or device settings. See System Setup for more information.

4 System Hardware

This chapter contains technical information about the hardware included in your RAX system.
Hardware Overview.................................................................................................................42
Functional Diagram................................................................................................................. 43
System Board .......................................................................................................................... 44
Disk Drive Bay........................................................................................................................44
Cable Routing and Pinouts........................................................................................ 44
Jumper Settings......................................................................................................... 46
Disk Drive LEDs....................................................................................................... 46
Power Supply .......................................................................................................................... 47
Chassis Cooling Fans .............................................................................................................. 48
Disk Drive Bay Cooling Fans.................................................................................................. 49
Hardware Monitoring.............................................................................................................. 49
41
42

Hardware Overview

If your system includes any of the following hardware, refer to the documentation delivered with the hardware for additional information:
u
Monitor, keyboard, and concentrator
u
Single-channel RAID controller
u
Dual-channel LVDS SCSI adapter
u
Fibre Channel host bus adapter
u
Network adapter
u
Zip, Jaz, or tape drive
u
AC power distribution box
u
Uninterruptible power supply
The following figure shows the major parts and assemblies inside the system.
Peripheral Device Bay
Face Panel
Power Supply
Input/Output Panel
Chassis Fan/ Mounting Plate
Disk Drive Bay
Disk Drive Bay Fans
Expansion Slots

Functional Diagram

The following diagram shows the power and data signals of the base unit components.
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Power Data Power and Data
System Board
Speaker
Keyboard
Mouse
Graphics
Adapter
AC In
Power Supply
Fan
Floppy Disk Drive
CD-ROM Drive
Serial
Ports
Parallel
Port
SCSI
Controller
USB
Disk Drives
(Internal/External)
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J19

System Board

See the System Board Manual for detailed information on the system board for your RAX system.

Disk Drive Bay

The disk drive bay includes the disk drive cage and a Small Computer Systems Interface (SCSI) backplane. This assembly is always replaced as one unit.
The SCSI backplane is a Low Voltage Differential Signal (LVDS) SCSI compliant backplane. It is designed to connect up to four SCSI devices to a system in which the backplane is installed. These SCSI devices must use the SCA-2 type connectors which incorporate connections for power and status lines, as well as the signals comprising the wide SCSI bus.

Cable Routing and Pinouts

The following picture shows the jumpers on the SCSI backplane.
J7
J21
J15
J1
J9
J8
J17
J2
J5, J6, J10, J11
J18
J3
J20
J16
J4
J14
U7, U8, U9
SCSI drive connection is made through connectors J1 – 4. These are the only connectors on the front of the backplane. Connection for the optional SCSI Accessible Fault-Tolerant Enclosure (SAF-TE) card is through J18, which is a 72-pin SIMM connector.
CAUTION J18 is designed to connect only to a SAF-TE card. Do not connect a single inline memory
module (SIMM) to this location.
J15 and J14 are the 68 pin SCSI connectors for connecting the backplane to a host bus adapter or RAID card. J15 is the input connector.
NOTE J14 should only be used to daisy-chain multiple backplanes.
J16 and J17 provide power (+12V, +5V, Ground) to the backplane. Both connectors must be used for proper operation.
J20 and J21 are auxiliary bus connectors used in multiple backplane configurations only. J9 is used only in multiple backplane configurations and should not be installed.
U7-9 are the LVD SCSI termination circuits. These provide the bus termination necessary for proper operation.
MESAP02 RAID Disk Drive Section Connections
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From MESAP02
To
J1, J2,.J3, J4 SCSI drive connectors J5, J6, J7, J8, J9, J10, J11 Reserved J14, J15 Host bus SCSI adapter or RAID card. J16, J17 Power supply cables P6 and P9 (+12V, +5V, Ground) J18 MSMT450 SAF-TE card J20, J21 Auxiliary bus U7-9 LVDS SCSI termination
J16, J17: Power Connector Pinout
Pin
Signal Wire Color Pin Signal Wire Color
1 +12V Yellow 3 Ground Black 2 Ground Black 4 VCC, +5v Red
CH0 and CH1: MCBL361A, Disk Data Cable Pinout
Pin
Signal Pin Signal Pin Signal
1-16 Ground 43 SCSI Data Bit 3 56 Fault Data 17 Term Power 44 SCSI Data Bit 4 57 Busy 18 Term Power 45 SCSI Data Bit 5 58 Acknowledge 19 No Connect 46 SCSI Data Bit 6 59 Reset 20-34 Ground 47 SCSI Data Bit 7 60 Message
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Pin Signal Pin Signal Pin Signal
35 SCSI Data Bit 12 48 SCSI Data Parity 0 61 Select 36 SCSI Data Bit 13 49 SWAP (Ground) 62 Carrier Detect 37 SCSI Data Bit 14 50 Shell OK (Ground) 63 Request 38 SCSI Data Bit 15 51 Term Power 64 I/O 39 SCSI Data Parity 1 52 Term Power 65 SCSI Data Bit 8 40 SCSI Data Bit 0 53 No Connect 66 SCSI Data Bit 9 41 SCSI Data Bit 1 54 Fault Clock (Ground) 67 SCSI Data Bit 10 42 SCSI Data Bit 2 55 Attention 68 SCSI Data Bit 11

Jumper Settings

RAID systems, which use the Mylex RAID controller, do not use any jumpers on these headers. The spin-up delay and SCSI ID settings are controlled by the RAID controller and SCSI backplane, respectively.

Disk Drive LEDs

Light-emitting diodes (LEDs) D1 through D8 are visual activity and status indicators for the
disk drives connected to the disk drive bay’s backplane. The LEDs are grouped in pairs above each slot in the disk drive bay, and are visible behing the disk drive bay door.
Drive Status LEDs
The right LED above each disk drive flashes to show disk activity.
On a system with RAID disk drives, an optional SCSI Activity Fault-Tolerant Enclosure (SAF-TE) card monitors the status of RAID disk drives. The SAF-TE card causes the left LED above each disk drive to indicate RAID disk drive status, as follows:
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Left LED Activity
Off No error Steady on Disk drive rebuild stopped or disk drive is faulty Steady blink (approx. 1 per second) Disk drive rebuild in progress Fast steady blink (approx. 3 per second) Disk drive identification in progress 4 fast blinks, pause (repeats) Disk drive experienced a predicted fault 2 fast blinks, pause (repeats) Disk drive is a hot spare
The left LED functions only when the SAF-TE card is installed, and the backplane is connected to a SAF-TE compliant host bus adapter or RAID card.

Power Supply

The 300 Watt power supply has a manual switch for selecting either 115 VAC (90-132 VAC) range or 230 VAC (180-264 VAC) range for domestic or oversea locations. The input frequency is 47-63 Hz, single phase. Input current is 5 amps maximum for the 115 VAC range and 2.5 amps for the 230 VAC range. At full load, the power supply has a minimum efficiency of 65 percent. The power supply is enclosed in a case that includes a fan to provide additional airflow through the system.
The power supply has the following DC output specifications.
RAID Disk Drive Status
Nominal Output
Outputs
1 2 3 4 5 6
+5.0
2
+3.3
2
+12.0 -12.0 -5.0 +5.0 VDC
1
Unit
Voltages Maximum
40 30 12 .5 .3 1 ADC
Current Rating
The footnotes are defined as follows.
1. Standby +5.0 VDC output voltage is always on
2. Maximum +5.0 V and +3.3 V combined power is 250W
The power supply has two DC output connectors that attach to J18 and J19 on the power distribution board.
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J18 Connector Pinout
Pin
1 +3.3V 8 Power Good 15 Ground 2 +3.3V 9 5.0V Stdby 16 Ground 3 Ground 10 +12.0V 17 Ground 4 +5.0V 11 +3.3V 18 -5.0V 5 Ground 12 -12.0V 19 +5.0V 6 +5.0V 13 Ground 20 +5.0V 7 Ground 14 Remote On
J19 Connector Pinout
Pin
1 +3.3V 9 Ground 16 +5.0V 2 +3.3V 10 Reserved 17 Ground 3 Ground 11 +5.0V 18 +5.0V 4 Ground 12 +3.3V 19 Ground 5 +5.0V 13 Ground 20 +5.0V 6 +5.0V 14 Ground 21 Ground 7 Ground 15 Ground 22 +5.0V 8 +5V.0
Signal Pin Signal Pin Signal
Signal Pin Signal Pin Signal

Chassis Cooling Fans

The system has two 12 V DC cooling fans. One fan is mounted in the chassis; the other is located inside the power supply. The fans pressurize the chassis and force warm air out from the vents. The table below summarizes fan information.
Fan
Chassis fan
Power supply fan
The chassis fan is field replaceable. See Chapter 2, “Servicing the System,” for details on replacing the chassis fan. Ensure that you install the fan with the airflow direction arrow
Size Location Airflow Devices Cooled Connector
92 mm Behind
peripheral device bay
92 mm Power supply Back-to-bottom Processors,
Back-to-front Processors, disk
drives
Power supply
P4, Power supply
n/a (internal)
pointing toward the back of the chassis. The following figure shows the side view of the fan and the arrows to indicate airflow direction and rotation.
Airflow
Rotation
The power supply fan is not field replaceable. If the power supply fan requires replacement, you must replace the power supply.

Disk Drive Bay Cooling Fans

The RAID/JBOD disk drive bay also has two cooling fans mounted behind the disk drive bay. The table below summarizes fan information.
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Fan
Disk drive bay fan
The disk drive bay fans are field replaceable. See Chapter 2, “Servicing the System,” for details on replacing these fans.
Size Location Airflow Devices Cooled Connector
120 mm Behind disk
drive bay
Front-to­back
Disk drive bay; option cards
P6 and P9, Power supply

Hardware Monitoring

RAX systems feature advanced hardware monitoring capability. When used with InterSite Hardware Monitor software, these features enable you to keep track such things as voltages, temperatures, and fan speeds. For more information on the items that can be monitored on your system, refer to Hardware Monitor Help.
Resistive temperature sensors are located on the system board near the processors and expansion slots. These devices provide signals for reporting temperature readout data to the InterSite Hardware Monitor software. The temperature sensors are part of the system board and are not field replaceable.
NOTE InterSite Hardware Monitor software is not installed on RenderRAX III systems by default.
This product interrupts video streaming (causing dropped video frames) and consumes rendering resources.
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5 Peripheral Devices

This chapter provides information on the cabling and configuration of standard peripheral devices in your RAX system.
Internal Peripheral Device Cables....................................................................................52
Floppy Disk Drive Cable ................................................................................... 52
EIDE Cable........................................................................................................ 52
Disk Drive Bay SCSI Cable............................................................................... 53
Ultra Wide SCSI Cable...................................................................................... 53
Peripheral Device Configuration...................................................................................... 53
Floppy Disk Drive.............................................................................................. 54
IDE CD-ROM Drive.......................................................................................... 54
SCSI Disk Drives............................................................................................... 55
51
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Internal Peripheral Device Cables

The following describes internal peripheral device cables, their connectors, and the locations in the system to which they connect. Cable illustrations are not to scale. You can identify the
cables and connectors using their spacing as a reference. See Chapter 3, “Upgrading the System,” for more information on peripheral device locations in the system.

Floppy Disk Drive Cable

1 2
Connector Connects To
1 Floppy disk drive controller on system board 2 Floppy disk drive

EIDE Cable

1 32
Connector
1 Primary IDE connector on system board 2 Open 3 EIDE CD-ROM drive
Connects To

Disk Drive Bay SCSI Cable

1 2
53
Connector
1 SCSI adapter or RAID controller (depends on system configuration) 2 SCSI backplane on disk drive bay
Connects To

Ultra Wide SCSI Cable

1 32
Connector
1 SCSI adapter 2 Open 3 SCSI system disk drive 4 SCSI terminator
Connects To
4

Peripheral Device Configuration

This following provides information on configuring standard peripheral devices used in the system. See the following for related information:
u
Chapter 4, “System Hardware,” for power cable routing and pinouts.
u
System Board Manual for system board cable routing and pinouts.
u
Vendor documentation provided with the peripheral device.
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Floppy Disk Drive

The following figure shows the cable connectors on a typical floppy disk drive.
Device Connector Cable Connects to
Power P4 Power Supply Data MCBL194 Floppy disk controller on system board

IDE CD-ROM Drive

The following figure shows the cable connectors and jumper connectors on a typical IDE CD-ROM drive.
Device Connector Cable Connects to
IDE MCBL121 Secondary EIDE on system board Power P3 Power Supply
Power Connector
Audio connector
Mode Select (set to Master)
Floppy Data Connector
EIDE connector
Power connector
The Mode Select header is set to Master as shown.

SCSI Disk Drives

The following figure shows the connectors on a typical SCSI disk drive.
Device Connector Connects to
Power SCSI backplane SCSI SCSI backplane
55
SCSI Connector
SCSI Pin 1
Power Connector
See the label on the disk drive for information on jumper connectors.
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6 System Information

This chapter contains specifications and other technical information for your RAX system.
Specifications...................................................................................................................58
System Configuration Summary.......................................................................................58
System Board Components .............................................................................................. 59
57
58

Specifications

Item Specifications
Dimensions Maintenance clearance AC line voltage (US) 90 - 132 VAC, 47 - 63 Hz, 1 phase, 15A/125 V receptacle AC line voltage
(International) Recommended room
temperature Recommended room humidity 20% to 80% (non-condensing) Heat dissipation 2,662.14 BTU/hr
25.8 x 7.9 x 20.2 inches (65.4 x 20.0 x 50.8 cm) 36 inches (91.4 cm) front and back
180 - 264 VAC, 47 - 63 Hz, 1 phase, 15A/250 V receptacle
50° to 80° F (10° to 26° C)

System Configuration Summary

The following table summarizes the main features of the system.
Feature
Processors Two 450 MHz Intel Pentium II with external 512 KB cache Bus Speed 100 MHz Memory Modules Four banks of dual inline memory modules (DIMMs), one DIMM per
Memory Style 168 pin SDRAM DIMM, 10 ns, 3.3V, registered, 72 bit (non-ECC)
Memory Type SDRAM (Synchronous Dynamic Random Access Memory) Memory Speed 100 MHz Memory Size 128 MB minimum, 1 GB maximum Memory Expansion 128 or 256 MB increments Networking 3COM 3C905 10/100 Mbit PCI network adapter (optional)
SCSI Symbios dual-channel LVDS (optional), two internal and two external
EIDE Primary EIDE connector for EIDE CD-ROM drive
Mouse Logitech wheel mouse Keyboard PS/2 style, standard Windows 95/98 compatible (optional)
Description
bank
168 pin SDRAM DIMM, 10 ns, 3.3V, unbuffered, 72 bit (ECC)
G-NIC II Gigabit network adapter (optional)
channels
Primary EIDE connector for one additional EIDE peripheral device Secondary EIDE connector not used
Feature Description
Graphics Matrox G200 or Intense 3D Wildcat 4000 Audio Creative Labs Sound Blaster 16 ISA sound card
Audio ports and MIDI/game port
Disk Drives SCSI: 4.3 GB 7,200 RPM (system disk drive)
SCSI: 4.3 or 9.1 GB 7,200 RPM (SCA); 4.3, 9.1, or 18.0 GB 10,000
RPM (SCA); all Ultra Wide SCSI II CD-ROM Drive 32X EIDE Expansion Slots One AGP, four PCI, one PCI/ISA (shared), one ISA Peripheral Bay One 3.5-inch x 1.6-inch internal bay for system disk drive
One 5.25-inch x 1.6-inch external bay for optional peripheral device
One 5.25-inch x 1.6-inch external bay for CD-ROM drive
One 3.5-inch x 1.0-inch external bay for floppy disk drive Disk Drive Bay Four slots for SCA SCSI JBOD or RAID disk drives I/O Ports One PS/2 mouse port and one PS/2 keyboard port
One parallel (LPT) port, EPP- and ECP-compatible
Two serial (COM) ports
Two Universal Serial Bus (USB) ports Power Supply 300 Watts, manual-ranging
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System Board Components

The following table lists the main components on the system board. See the System Board Manual for more detailed information.
Component
Form Factor ATX System BIOS Processors Intel Pentium II, 450 MHz, SEC (Single Edge Connector) Chipset Intel 440 BX series Combo Controller National PC87309 Super I/O PCI-to-ISA Bridge Intel 82371EB PCI/ISA/IDE Xcelerator (PIIX4E) EIDE Controller Intel 82371EB Universal Serial Bus Ports Intel 82371EB Video Display Controller Intel 82443BX PCI/AGP
Description
AMIBIOS
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