Intergraph Rack-Mount Workstation/Server Installation Guide

Rack-Mount Workstation/Server
Installation Guide
September 1997 DHA019920

Warranties and Liabilities

The information and the software discussed in this document are subject to change without notice and should not be considered commitments by Intergraph Corporation. Intergraph Corporation assumes no responsibility for any errors in this document.
The software discussed in this document is furnished under a license and may be used or copied only in accordance with the terms of the license. No responsibility is assumed by Intergraph for the use or reliability of software on equipment that is not supplied by Intergraph or its affiliated companies.
All warranties given by Intergraph Corporation about equipment or software are set forth in your purchase contract, and nothing stated in, or implied by, this document or its contents shall be considered or deemed a modification or amendment of such warranties.
Intergraph assumes no liability for any actions taken by the customer which are not within guidelines of this manual. This unit is intended to be installed by qualified field service personnel having the knowledge and experience to perform such activities without damage to the equipment or themselves.

Copyright

1997, Intergraph Corporation including this documentation, and any software and its file formats and audio-visual displays described herein; all rights reserved; may only be used pursuant to the applicable software license agreement; contains confidential and proprietary information of Intergraph and/or other third parties which is protected by copyright, trade secret and trademark law and may not be provided or otherwise made available without prior written authorization.

Restricted Rights Legend

Use, duplication, or disclosure by the United States Government is subject to restrictions as set forth in subdivision (c)(1)(ii) of the rights in technical data and computer software clause at DFARS 252.227-7013.
Intergraph Corporation, Huntsville AL 35894-0001

Trademark Recognition

Intergraph and the Intergraph logo are registered trademarks of Intergraph Corporation. InterServe is a trademark of Intergraph Corporation.
Other brands and product names are trademarks of their respective owners.

FCC/DOC Compliance

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy. If the equipment is not installed and used in accordance with the instruction manual, it may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.

Cautions

Changes or modifications made to the system that are not approved by the party responsible for compliance could void the user’s authority to operate the equipment.
THIS PRODUCT CONFORMS TO THE APPLICABLE REQUIREMENTS OF 21 CFR SUBCHAPTER J AT DATE OF MANUFACTURE.
Read all safety and operating instructions before using the equipment. Keep these instructions for future reference. Follow all warnings on the equipment or in the operating instructions.

Warnings

To reduce the risk of electrical shock, do not attempt to open the equipment unless instructed. Do not use a tool for purposes other than instructed.
Installing a Rack-Mount Workstation or Server
This document provides instructions for installing a rack-mount workstation or server into a standard equipment rack. If you purchased an Intergraph rack, refer to Intergraph Rack Installation and Use delivered with the rack. It contains instructions for unpacking and setting up the rack. For a rack not purchased from Intergraph, refer to the instructions that came with it.
CAUTION If you are using cables not supplied by Intergraph, you must use shielded cables to prevent excessive
electromagnetic interference (EMI). Intergraph cables reduce the amount of EMI produced by the system.
WARNING Follow the installation instructions explicitly to avoid personal injury and equipment damage.

Unpacking the System

1
Remove everything from the shipping cartons and verify you have the following equipment.
CAUTION Carefully remove the monitor and the base unit from their packaging. Do not let them drop onto a
hard surface, or damage to internal components may result.
The system carton contains the following items:
u
System base unit and power cord.
u
Keyboard and mouse.
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Rack mount hardware including handles, cable ties, rack rails with bar nuts, tinnerman nuts, and screws.
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Operating system and system software carton.
The software carton contains the following items:
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Windows NT operating system software (CD-ROM and diskettes) and documentation.
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Intergraph system software for Windows NT (diskettes).
If you purchased a monitor from Intergraph, its carton contains the following:
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Monitor and power cord.
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Monitor cable.
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Monitor documentation.
NOTE If any of these items were not delivered, call the Customer Response Center at 1-800-633-7248.
Retain all packaging materials. If you return equipment for repair, you must return it in the original packaging to obtain warranty service provided under your contract agreement.
2

Observing Safety Precautions

CAUTION Once the equipment is installed in a rack, do not move the rack. If you must move the rack, remove
all equipment from the rack, move the rack to its new location, and then reinstall the equipment.
Before installing equipment into a rack, prevent the rack from moving by engaging the stabilizers. If the rack is not equipped with stabilizers, refer to the documentation delivered with the rack for stabilizing instructions.
WARNING Extending more than one slide rail set could cause the rack to fall forward, causing damage to
the equipment and injuring anyone in front of the rack.
Observe the following safety precautions when installing hardware into a rack or when using rack­mounted systems:
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Extend only one slide rail set at a time. Push an extended slide rail set back into the rack before extending another.
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Do not push on or lean against the rack. Always engage the stabilizers. The adjustable feet should be lowered securely against the floor.
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If the rack contains an AC distribution box or an uninterruptible power supply (UPS), do not connect the power cord to the wall outlet until instructed to do so in the system documentation.
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Set up the system completely before you start the system.
NOTE After setup is complete, refer to the Intergraph hardware documentation delivered with the system for
startup and configuration instructions.

Placing the System

CAUTION Do not move the monitor or the base unit without first turning off power, or damage to internal
components may result.
When placing system components, keep these guidelines in mind:
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Move and place the monitor and the base unit carefully.
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Place the base unit in a well-ventilated location where air can circulate freely around it.
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Do not expose the system to high levels of dust, smoke, or moisture.
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Maintain the following operating environment.
Temperature range: 50 °F to 80 °F (10 °C to 26 °C). Optimum: 70 °F (21 °C)
Humidity range: 20 % to 80 % non-condensing. Optimum: 50 %

Understanding Vertical Units

You can identify a vertical unit (U) mark as a round hole along the edge of the side rails. Note that it is smaller than the mounting holes used to secure equipment in a rack. The 40 U rack additionally uses a square hole to indicate every fourth vertical unit. You should determine the vertical mounting space within a rack enclosure for each device you wish to install. For example, an AC distribution
box can require 1 U or 2 U of mounting space, while a workstation requires five vertical units (5 U), or 8.75 inches, of mounting space.
u
A vertical unit equals 1.75 inches and consists of three mounting holes.
u
The mounting hole diameter is 7.1 mm (industry standard).
u
Mounting holes are counted upward after locating the first mounting hole within the range of vertical units required to install the equipment.
The following figure shows installing a tinnerman nut to mounting hole 3 of a vertical unit.
Mounting Hole 4
3
Vertical Unit
Tinnerman Nut
Mounting Hole 3
Mounting Hole 2
Mounting Hole 1
Vertical Unit Marker

Setting Up the System

CAUTION Two persons are required to perform the following procedures.
To install the base unit:
1. Remove the system base unit and mounting rails from the carton and shipping materials.
2. Install the handles to the handle brackets on the base unit, using the screws provided. Refer to the following figure.
4
Base Unit
Handle Bracket
Rail Guide
Handle Bracket
Handles
3. A rack-mount workstation or server requires 5 U (8.75 inches) of mounting space. Choose the five vertical units you need and mark the third and fourth mounting holes starting at the bottom of the five vertical units. Use a tape measure if you prefer that method of measurement.
4. Use the flat-head screws and bar nuts to secure the rack rails to the front of the rack.
With the flat side of the bar nut facing the screws, loosely install two flat-head screws to the bar
nut, through the third and fourth mounting holes of the bottom 5 Us. Slide the rail teeth over the screws and tighten. Ensure the rail teeth are between the bar nut and the mounting holes. Refer to the following figure.
Mounting Holes
Bar Nut
Flat-Head Screws
Teeth
Rack Rail
5. Use the button-head screws and bar nuts provided to secure the rack rails to the back of the rack.
With the flat side of the bar nut facing the screws, loosely install two button-head screws to the
bar nut, through the third and fourth mounting holes of the bottom 5 Us. Slide the rail teeth over the screws and tighten. Ensure the rail teeth are between the bar nut and the mounting holes. Refer to the following figure.
5
Bar Nut
Teeth
Rack Rail
Mounting Holes
Button-Head Screws
6
6. Tighten the screws on the sides of the rack rails. Extend the rails from the rack until they lock.
7. With a person on each side, lift the base unit and align the rack rails with the rail guides mounted on the side of the base unit. Refer to the following figure.
8. Slide the base unit into the rack rails until it stops. Press the tabs on each side and slide the base unit until it again stops and locks in place. Press the tabs a second time, and then slide the base unit completely into the rack. Refer to the following figure.
Rack Rail (Each Side)
Locked Rail Tab (Each Side)
Rail Guide (Each Side)
9. Secure the cable handlers to the mounting holes in the top three Us in the destination bay, using the screws and tinnerman nuts provided. Refer to the following figure.
10. Insert the handler panel tab into the slot of the cable handler. Place the cables for peripheral devices (such as a concentrator or an AC distribution box) into the cable handlers. Refer to the following figure.
Use the remaining screws to secure the handler panels to the cable handlers. Refer to the
following figure.
Tab and Slot
Handler Panel
Button-Head
Screws
Cables
Cable Handler
Panel Screw
CAUTION Ensure the circuit breaker on the AC distribution box is set to Off before connecting the power cord.
Keyboard
NOTE All cable ports on the base unit, and on other Intergraph equipment, are keyed to ensure proper cable
attachment. If a cable does not attach easily, ensure that you are correctly aligning the cable connector with the port.
11. Connect the cables and power cords to the peripherals (concentrator and AC distribution box) as necessary.
12. Press the locked rail tabs and slide the base unit back into the rack. After the base unit slides back a few inches, the base unit and rails slide together as a unit into the rack.
13. Install the remaining screws through the handle brackets and secure the base unit to the rack.
14. Connect the external peripheral cables to the base unit and to the peripheral devices, as necessary. Refer to the following figure.
NOTE The base unit ports have PC 95 compliant labels. When connecting a multimedia keyboard to the
base unit, the cable labeled Mic connects to the microphone jack, and the cable labeled Audio connects to the line out jack.
Game/MIDI
SCSI
7
A/C Power Port
USB
Microphone
Line In
Line Out
Mouse
10/100Base-T Ethernet
COM2
COM1
15. Connect the video cable to the monitor and to the video port.
16. Connect the power cable to the base unit and to the AC distribution box.
Parallel
Video Out
8
x

Installing Additional Rack Equipment

If you purchased a 1 U high AC distribution box from Intergraph, refer to the documentation delivered with it for unpacking instructions.
To install an AC distribution box:
1. Install the AC distribution box at the bottom of the rack using the four screws and tinnerman nuts provided. Refer to the following figure.
2. Connect the external power switch cable from the rack to the external power control jack on the AC distribution box (rectangular 4-hole jack). Refer to the following figure.
3. Set the power control switch on the AC distribution box to Remote On. Refer to the following figure.
AC Distribution Bo
Power Control Switch
External Power Control Jack
Screws
You can install additional equipment, such as a concentrator or a UPS, into the rack if the power requirements are within the limits of the AC distribution box.
To install additional equipment into the rack:
1. Ensure that the AC distribution box can support the additional equipment.
2. Install the necessary mounting shelves or rails to support the equipment into available space.
3. Install and secure the equipment to the rack.
4. Connect the cables to the equipment and to the appropriate ports on the back of the base unit.
CAUTION If you are using cables not purchased from Intergraph, ensure that they are shielded and terminated
on both ends.

St arting the System

When starting the system for the first time, refer to the Intergraph hardware documentation delivered with the system.
WARNING If you are installing a server, do not turn on the system power until you are ready to configure
Windows NT Server. If you start the server, and then restart it before completely configuring Windows NT Server, you will have to reinstall Windows NT Server as described in the Intergraph hardware documentation delivered with the system.
The following figure shows the front of the base unit.
It has a two-position power switch/lock on the front, where o = off and | = on. To turn on system power, insert the key in the power switch/lock and turn it clockwise to the on position.
9
Floppy Disk Drive Drive Bay
CD-ROM Power and Activity Light
SCSI ID
Power Switch/Lock
Drive Lock
Power Light
Drive Bays
Disk Ac tivity Light
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