Intergraph InterServe 6x5 Reference

Page 1
InterServe 600 Series
System Reference
September 1997 DHAF02050
Page 2
Copyright
1997, Intergraph Corporation including this documentation, and any software and its file formats and audio-visual displays described herein; all rights reserved; may only be used pursuant to the applicable software license agreement; contains confidential and proprietary information of Intergraph and/or other third parties which is protected by copyright, trade secret and trademark law and may not be provided or otherwise made available without prior written authorization.
Product ID Information
The product ID information is located on the back of the base unit.
Power Input Rating
The unit’s power input rating and other power information for the system is stated in Chapter 2 under “Fixed Power Supply (MPWS131)” or “Redundant Power Supplies (MPWS138).”
FCC Statement
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy. If the equipment is not installed and used in accordance with the instruction manual, it may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
CDC Statement
This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.
Page 3
Cautions
Changes or modifications made to the system that are not approved by the party responsible for compliance could void the user’s authority to operate the equipment.
THIS PRODUCT CONFORMS TO THE APPLICABLE REQUIREMENTS OF 21 CFR SUBCHAPTER J AT DATE OF MANUFACTURE.
Read all safety and operating instructions before using the equipment. Keep these instructions for future reference. Follow all warnings on the equipment or in the operating instructions.
Warnings
To reduce the risk of electrical shock, do not attempt to open the equipment unless instructed. Do not use a tool for purposes other than instructed.
There are no user serviceable parts in the power supply. Refer all servicing of the power supply to qualified service personnel.
Hazardous energy levels exist in the system base unit due to the constant AC-supply design of the power supplies.
Page 4
Page 5

Contents

Introduction.....................................................................................................................ix
Restrictions........................................................................................................................ ix
Conventions.......................................................................................................................ix
Additional System Information......................................................................................... ix
Operating System Information........................................................................................... x
1 Accessing the System.................................................................................................... 1
Precautions......................................................................................................................... 2
Top Cover and Side Panels ................................................................................................ 2
Power Supply Access Panel ............................................................................................... 3
PCI Access Panel ............................................................................................................... 4
Riser Card Brace and PCI Board Guide............................................................................. 5
Protecting Against Electrostatic Discharge........................................................................ 7
Closing the System............................................................................................................. 8
2 Servicing System Parts................................................................................................. 9
Internal SCSI Drives .......................................................................................................... 9
Combo Drive (MESAM86)..............................................................................................10
Internal RAID Section (MESAN15) ................................................................................ 12
Riser Card (MSMT463) ................................................................................................... 13
Processor Module (MSMT310) ....................................................................................... 13
P6 Bus Termination Card (MSMT311)............................................................................14
System Board (MSMT359).............................................................................................. 15
Fixed Power Supply (MPWS131).................................................................................... 17
Redundant Power Supplies (MPWS138) ......................................................................... 18
AC Section (MESAN14).................................................................................................. 19
Power Distribution Board (MPCBD13) ........................................................................... 21
Power Distribution Board (MPCBD17) ........................................................................... 21
InterSite Server Monitor Board (CINF029) ..................................................................... 22
Memory............................................................................................................................ 23
Option Board Fan Assembly............................................................................................ 25
System Disk Fan (MCBLY690)....................................................................................... 26
Auxiliary Fan (CFAN111) ............................................................................................... 27
Lithium (CMOS/Clock) Battery.......................................................................................27
v
3 Upgrading the System................................................................................................ 29
Adding Processors............................................................................................................ 29
Single to Dual Upgrade......................................................................................29
Dual to Quad Upgrade ....................................................................................... 30
Adding Memory............................................................................................................... 31
Adding Internal SCSI Devices ......................................................................................... 33
Adding External SCSI Drives .......................................................................................... 34
SCSI Cable Guidelines....................................................................................... 34
Adding Option Boards ..................................................................................................... 35
PCI Boards......................................................................................................... 36
ISA and PnP Option Boards .............................................................................. 37
Page 6
vi
Using the System Configuration Utility............................................................................ 40
ISA Boards with a Configuration File................................................................ 40
ISA Boards without a Configuration File........................................................... 40
Changing the System Boot Sequence................................................................. 42
4 System Hardware Overview...................................................................................... 43
InterServe 615, 615UW, 625UW (Non-RAID) ............................................................... 43
Major Assemblies .............................................................................................. 43
Functional Diagram............................................................................................ 44
InterServe 615, 625 (Internal RAID) ............................................................................... 45
Major Assemblies .............................................................................................. 45
Functional Diagram............................................................................................ 46
InterServe 635, 645.......................................................................................................... 47
Major Assemblies .............................................................................................. 47
Functional Diagram............................................................................................ 48
5 System Hardware Information ................................................................................. 49
Internal Cables .................................................................................................................49
System Board (MSMT359).............................................................................................. 50
Cable and Jumper Connectors............................................................................ 51
Board Components............................................................................................. 56
Sound Processor................................................................................................. 60
Memory Address Map ....................................................................................... 61
I/O Addresses..................................................................................................... 62
DMA Channels .................................................................................................. 63
External Ports................................................................................................................... 63
MIDI.................................................................................................................. 63
Ethernet..............................................................................................................64
Serial (COM) ..................................................................................................... 64
Mouse and Keyboard......................................................................................... 64
SCSI................................................................................................................... 65
Parallel............................................................................................................... 65
Video.................................................................................................................. 66
Power Distribution Board (MPCBD13) ........................................................................... 66
Cable Routing and Pinouts................................................................................. 66
Power Distribution Board (MPCBD17) ........................................................................... 68
Side 1 Cable Routing and Pinouts...................................................................... 68
Side 2 Cable Routing and Pinout ....................................................................... 71
AC Section (MESAN14).................................................................................................. 74
Keylock Switch.................................................................................................. 75
Alarm Silence Button......................................................................................... 75
Circuit Breaker Reset Switch............................................................................. 76
Safety Interlock Switch...................................................................................... 76
Power Cables ..................................................................................................... 76
Power Supply Cable Opening............................................................................ 76
Fixed Power Supply (MPWS131).................................................................................... 76
DC Output Specifications .................................................................................. 76
Cable Connectors............................................................................................... 77
P1 Connector Pinout .......................................................................................... 77
P2 - P8 Connector Pinout...................................................................................78
P9 Connector Pinout .......................................................................................... 78
P10 Connector Pinout ........................................................................................ 78
Page 7
Redundant Power Supplies (MPWS138) ......................................................................... 78
DC Output Specifications .................................................................................. 78
Operating Characteristics................................................................................... 79
Riser Card (MSMT280 and MSMT463).......................................................................... 80
Expansion Slots.................................................................................................. 80
SCSI Controller and Connector ......................................................................... 80
Power Connector................................................................................................ 80
Peripherals........................................................................................................................ 81
Internal RAID Section (MESAN15).................................................................. 81
CD-ROM Drive ................................................................................................. 84
Combo Drive (MESAM86) ............................................................................... 85
Disk Drives........................................................................................................ 86
System Fans......................................................................................................................89
Option Board Fans (MCBLZ520 and MCBLY690) .......................................... 89
Auxiliary Fan (CFAN111)................................................................................. 89
System Disk Fan (MCBL172A)......................................................................... 89
Index................................................................................................................................91
vii
Page 8
viii
Page 9

Introduction

The InterServe 600 Series System Reference provides technical, servicing, and upgrading information for InterServe 615, 615UW, 625, 625UW, 635, and 645 systems.
NOTE For information about InterServe 610, 620, 630 and 640 servers, refer to DHAF02030.

Restrictions

In the servicing instructions, heed all warnings and cautions. Some precedures may only be performed by trained Intergraph Field Service personnel. Personal injury and damage to equipment can occur if documented procedures are not followed.
WARNING For InterServe 635 and 645 systems, hazardous energy levels exist in the system base unit due
to the constant AC-supply design of the power supplies. Disconnect the power cord from the system before opening the base unit.
ix
CAUTION Use an antistatic wrist strap for all servicing and upgrade procedures to avoid the possibility of
electrostatic discharge.

Conventions

Bold
Italic Variable values that you supply, or cross-references.
Monospace
SMALL CAPS Key names on the keyboard, such as D, ALT or F3. Names of files and
CTRL+D Press a key while simultaneously pressing another key; for example, press CTRL
Commands, words, or characters that you key in literally.
Output displayed on the screen.
directories. You can type filenames and directory names in the dialog boxes or the command line in lowercase unless directed otherwise.
and D simultaneously.

Additional System Information

A System Setup is shipped with each system, and provides detailed information about:
u
Setting up the system.
u
Configuring the operating system and associated system software.
u
Using the system.
u
Using the AMIBIOS Setup program.
u
Installing system software.
Page 10
x
A System Introduction is delivered with the system, and provides information about:
u
Intergraph Support
u
System hardware features
u
Available hardware options

Operating System Information

For more detailed information on the Windows NT Server 4.0 operating system, refer to the printed and online Windows NT documentation from Microsoft:
u
For basic information on using and installing Windows NT Server 4.0, refer to Start Here, delivered in the Windows NT Server software package.
u
For detailed information on using Windows NT Server 4.0, refer to Windows NT Server Help.
u
Additional online Windows NT Server 4.0 documentation is delivered on CD-ROM with the operating system. You can purchase printed copies of these documents from Intergraph.
Refer to the Late-Breaking News shipped with your system for important hardware, software, and documentation information not covered in this document.
Page 11

1 Accessing the System

This chapter describes opening the system base unit to gain access to various field replaceable and upgradeable parts.
1
To Service
Internal SCSI drives Top cover, both side panels 9 Combo drive (MESAM86) Top cover, both side panels 10 Internal RAID Section (MESAN15) Top cover, both side panels 12 Riser card (MSMT280) Top cover, left side panel, PCI access panel,
Processor module (MSMT310) Top cover, left side panel, PCI access panel 13 P6 bus termination card (MSMT311) Top cover, left side panel, PCI access panel 14 System board (MSMT359) Top cover, left side panel, PCI access panel,
Fixed Power Supply (MPWS131) Top cover 17 Redundant Power Supply (MPWS138) n/a 18 AC section (MESAN14) Top cover, both side panels 19 Power distribution board (MPCBD13) Top cover, left side panel 21 Power distribution board (MPCBD17) Top cover, both side panels 21 InterSite Server Monitor board
(CINF029) Memory Top cover, left side panel, PCI access panel,
Option board fan assembly Top cover, left side panel, option board
System Disk Fan (MCBLY69) Top cover 26 Auxiliary fan (CFAN111) Top cover, power supply access panel 27 Lithium (CMOS/Clock) Battery Top cover, left side panel 27
Remove Page
13
riser card brace
15
option board bracket
Top cover, left side panel 22
23
PCI board guide
25
bracket
To Upgrade
Processors Top cover, left side panel 29 Memory Top cover, left side panel, PCI access panel,
Internal SCSI drives Top cover, both side panels 33 External SCSI drives n/a 34 Option Boards Top cover, left side panel, PCI access panel 35
Remove Page
31
PCI board guide
Page 12
2

Precautions

Before servicing or upgrading the system, heed the following:
WARNING Leave the AC power cord from the InterServe 615, 615UW, 625, and 625UW base unit connected
to the AC wall outlet to maintain safety ground. If the AC power cord is disconnected, you could be injured or cause damage to the system.
WARNING Hazardous voltages exist inside the InterServe 635 and 645 base unit. Disconnect the AC power
cord from the base unit before servicing or upgrading the system. If the AC power cord remains connected, you could be injured or cause damage to the system.
CAUTION The parts inside the base unit are designed to fit within very tight tolerances; some force is required to
remove or insert parts. However, if you cannot remove or install a part properly, ensure that there are no obstructions hindering the part.

Top Cover and Side Panels

CAUTION Use caution when removing covers and panels to avoid injury.
NOTE The left and right side panels are identified when facing the front of the base unit.
To remove the top cover and side panels:
1. Shut the system down; then turn the system power off.
2. Remove the stabilizer feet.
3. Remove the screw on the back of the top cover; then pull the top cover back an inch and lift it off
the base unit.
4. Remove the two screws at the top of each side panel; then pull the side panels up and away from
the base unit. Refer to the following figure.
Page 13
3
Right Side Panel Screws
Left Side Panel Screws
Top Cover

Power Supply Access Panel

NOTE Only InterServe 615, 615UW, 625, and 625UW systems use the power supply access panel.
To remove the power supply access panel:
1. Remove the screws from around the power supply access panel as shown in the following figure.
Page 14
4
Screws
Screws
Power Supply Access Panel
2. Slide the power supply access panel to the right and pull it out of the base unit.

PCI Access Panel

To remove the PCI access panel:
1. Remove the top cover and left side panel.
2. Lay the base unit on its right side.
3. Remove the two screws at the bottom of the unit and the screw behind the PCI access panel.
4. Slide the PCI access panel to the back of the base unit. Refer to the following figure.
Page 15
Screws
5
Screw (Behind Panel)
PCI Access Panel

Riser Card Brace and PCI Board Guide

To remove the riser card brace and PCI board guide:
1. Remove the PCI access panel.
2. Remove the RAID controller and other installed PCI option boards. Note the position of each PCI
board. After servicing, you must replace each board into the same slot from which you removed it.
3. Remove the ISA I/O lock bracket as shown in the following figure.
Riser Card Brace
ISA I/O Lock Bracket
Riser Card
Page 16
6
4. Remove the screw for the PCI board guide, and remove it as shown in the following figure.
5. Loosen the screw and pivot the ISA board guide toward the fan assembly as shown in the
following figure.
PCI Board
Screw
ISA Board Guide
Guide
Screw
6. Note the position of and remove each ISA board. After servicing, you must replace each board
into the same slot from which you removed it.
Page 17
7. Remove the three screws as shown in the following figure. Slide the riser card brace to the back of
the base unit and remove the brace.
Riser Card Brace
7

Protecting Against Electrostatic Discharge

Sensitive components inside the base unit can be damaged by static electricity. To protect against this possibility, take the following precautions when working with the internal components of the system.
u
Do not service the system on surfaces known to have high electrostatic buildup, such as rugs and carpets. Work on a static-safe surface instead.
u
Touch the bare metal of the base unit to ensure the base unit and your body are at the same electric potential.
u
Handle all printed circuit boards as little as possible and by the edges only. Leave new parts in their protective packaging until you install them.
u
Use a disposable or re-usable antistatic wrist strap when servicing or upgrading the system. A disposable wrist strap can only be used once.
Page 18
8
u
A re-usable antistatic wrist strap can be attached to the ground loop above the ISA slots, as shown in the following figure, or to any other bare metal part of the base unit. The metal conductor bead in the elastic sleeve of re-usable antistatic straps must contact bare skin.
Ground Loop

Closing the System

CAUTION After servicing or upgrading the system, always replace the panels and covers that were removed. The
panels and covers ensure the system maintains proper air flow, so internal components do not overheat, causing failure. The panels and covers also ensure that electromagnetic interference (EMI) emissions remain below the standard requirements.
NOTE When securing panels with screws, ensure the screws are tight, but do not strip the screw heads.
To close the system:
1. Remove the antistatic wrist strap from the base unit.
2. Replace the PCI access panel if removed.
3. Set the base unit in the upright position.
4. Replace the left and right side panels if removed.
5. Replace the top cover if removed. Ensure the top cover is completely installed so the safety
interlock switch engages. If the cover is not properly installed, the system will not start.
6. Replace the stabilizer feet.
7. Restart the system.
Page 19

2 Servicing System Parts

Open the base unit and protect against electrostatic discharge as described in Chapter 1, “Accessing the System.” After servicing, close the base unit as also described in Chapter 1.
WARNING Leave the AC power cord from the InterServe 615, 615UW, 625, and 625UW base unit connected
to the AC wall outlet to maintain safety ground. If the AC power cord is disconnected, you could be injured or cause damage to the system.
WARNING Hazardous voltages exist inside the InterServe 635 and 645 base unit. Disconnect the AC power
cord from the base unit before servicing the system. If the AC power cord remains connected, you could be injured or cause damage to the system.
CAUTION The parts inside the base unit are designed to fit within very tight tolerances; some force is required to
remove or insert parts. However, if you cannot remove or install a part properly, ensure that there are no obstructions hindering the part.

Internal SCSI Drives

9
This section applies to CD-ROM drives, fixed disk drives, and tape drives.
To replace an internal SCSI drive:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Disconnect the power cable and SCSI cable from the drive. If removing the CD-ROM drive, also
remove the audio cable. Refer to the following figure.
CD-ROM Drive
Audio Cable
Screws
Disk Drive
Power Cable
SCSI Cable
3. Remove the screws from both sides of the SCSI drive.
4. Slide the SCSI drive out of the front of the base unit.
Page 20
10
5. If replacing a disk drive (located above the CD-ROM drive), remove the bracket from the drive.
Refer to the following figure.
Screw
6. Disable SCSI termination and set the SCSI ID on the back of the drive to the same ID as the drive
being replaced. If necessary, refer to the documentation delivered with the SCSI drive for instructions.
7. If installing a hard disk drive, attach the drive to the bracket.
8. Insert the new SCSI drive through the front panel.
9. Secure the SCSI drive using the screws removed previously.
10. Connect the SCSI cable, power cable, and audio cable (CD-ROM drive only). The SCSI cable red
stripe (pin 1) must be adjacent to the power connector.
Slide Bracket
Note If installing a non-Intergraph CD-ROM drive, use the audio cable delivered with the new CD-ROM drive.
11. Close the base unit.

Combo Drive (MESAM86)

To replace the combo drive:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Remove the CD-ROM drive as described previously in “Internal SCSI Drives.”
3. Using a quarter-inch nutdriver, remove the screws from both sides of the combo drive as shown in
the following figure. Then slide the drive out of the base unit.
Page 21
Red Stripe
11
Screws
Floppy Cable
ISA Bus Cables
Power Cable
Red Stripe
4. Disconnect the floppy cable, ISA bus cables, and power cable from the combo drive. Note the
position of the red stripe on the floppy cable and ISA bus cables.
5. Remove the four screws from the support bracket as shown in the following figure.
Support Bracket
Screws
6. Secure the replacement drive to the support bracket using the screws removed previously.
7. Connect the cables to the combo drive.
8. Install the drive into the base unit, and secure it using the screws removed previously.
9. Replace the CD-ROM drive and secure it to the chassis. Connect the cables to the drive.
10. Close the base unit.
Page 22
12

Internal RAID Section (MESAN15)

To replace the internal RAID section:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Remove the CD-ROM drive as described previously in “Internal SCSI Drives.” Support the drive
as you remove it.
3. Remove the RAID disk drives from the slots and place the drives onto a flat antistatic surface.
4. Disconnect the cables (except the sensor cable) attached to the internal RAID subsystem. Refer to
the following figure.
5. Remove the four screws from the top, and the two screws on either side, of the RAID subsystem.
Refer to the following figure.
Screws (4)
Power Cables
Screw s (2 each side)
Sensor Cable
RAID SCSI
Cable Drive Installed
Cable
6. Slide the RAID subsystem out of the base unit. Disconnect the sensor cable.
7. Connect the sensor cable to the new RAID subsystem. Slide the subsystem into the base unit.
8. Replace the eight screws removed previously.
9. Reconnect the internal cables.
Page 23
NOTE For assistance about cable connections, refer to Chapter 5, “Hardware Information.”
7. Replace the CD-ROM drive and reconnect its cables.
8. Close the base unit.
9. Install the RAID disk drives into the proper slots.

Riser Card (MSMT463)

To replace the riser card:
1. Open the base unit and remove the necessary parts as described in Chapter1.
2. Disconnect the SCSI cable and main power cable from the riser card.
3. Disengage the riser card from its system board slot, and remove the card from the base unit.
4. Insert the new riser card into its system board slot, pushing firmly over the center of the PCI
connectors.
CAUTION Do not rock the riser card back and forth; pins inside the connector may be damaged as a result.
Press firmly so the card connector slides evenly into the slot.
5. Replace the option board bracket. Do not tighten the pivoting ISA board guide until the ISA
boards have been installed.
13
6. Replace the option boards connected to the riser card. Connect any external cables attached to the
boards. Replace the option boards in the same slots from which you removed them.
7. Replace the ISA I/O lock bracket and PCI access panel.
8. Connect the SCSI and power cables to the riser card.
9. Close the base unit.

Processor Module (MSMT310)

The module contains two CPUs and a Voltage Regulator Module (VRM) for each CPU.
To replace the processor module:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Lay the base unit on its right side.
3. Remove the installed PCI option boards.
4. Remove the screws from the perimeter of the processor module. Refer to the following figure.
Page 24
14
Processor Module
5. Disengage the processor module from the system board connectors.
6. Align the new processor module over the connectors and firmly press it onto the connectors.
7. Secure the module using the screws removed previously.
8. Replace the option boards in the same slots from which you removed them.
9. Close the base unit.

P6 Bus Termination Card (MSMT311)

To replace the P6 bus termination card:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Ensure the AC power cable is disconnected and the antistatic strap is properly connected.
3. Lay the system on its right side.
4. Remove the installed PCI option boards.
5. Remove the screws that secure the termination card to the system board.
Page 25
P6 Bus Termination Card
15
6. Carefully disengage the termination card from the connectors.
7. Install the new termination card. The connectors are keyed to ensure proper orientation. Carefully
but firmly push the termination card into the connectors.
8. Secure the termination card with the screws removed previously.
9. Replace the option boards in the same slots from which you removed them.
10. Close the base unit.

System Board (MSMT359)

CAUTION The system board is extremely sensitive to static electricity. To prevent serious damage to the system
board, wear the antistatic wrist strap while performing the following steps. Do not open the antistatic bag containing the system board until instructed.
NOTE Before opening the base unit, run the AMIBIOS Setup program and record all the custom settings for
your system. After replacing the system board, you must run the System Configuration Utility for the ISA boards. Ensure you have the necessary ISA board configuration files on diskette before you begin.
To replace the system board:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Ensure the AC power cable is disconnected and the antistatic strap is properly connected.
3. Remove the riser card as described previously in “Riser Card (MSMT463).”
4. Remove the processor module as described previously in “Processor Module (MSMT310)” or the
P6 bus termination card as described in “P6 Bus Termination Card (MSMT311.”
5. Remove the option board fan assembly as described later in “Option Board Fan Assembly
MMSA356.”
Page 26
16
6. Disconnect all cables attached to the system board. Refer to the following figure for cable
connector locations.
Internal SCSI
Speaker Reset
Audio
MIDI
Fan Assembly Power
Floppy Cable Connector
ISA Bus
7. Disconnect the cables from the external ports.
8. Using a three-sixteenth-inch nutdriver, remove the jackscrews from the video, parallel, and serial
ports.
9. Using an 8 mm or five-sixteenth-inch nutdriver, remove the hex nuts from the audio jacks.
Audio Jacks
Serial Parallel Video Ports Port Port
10. Using a quarter-inch nutdriver, remove the eight grounding screws from the system board.
Page 27
11. Slide the system board to the front of the base unit.
12. Lift the board and remove it from the base unit. Set the board on a flat antistatic surface.
13. Remove the new system board from the antistatic bag and place it on a flat antistatic surface.
14. Remove the SIMMs from the old system board and install them onto the new system board in the
same configuration.
15. Remove the G95 WRAM module, if installed, and install it onto the new system board.
16. Lower the system board into the base unit. Ensure the standoffs line up with the holes in the
chassis. Slide the system board so the external ports fit into the back panel.
17. Install the jackscrews onto the video, parallel, and serial ports.
18. Install the hex nuts onto the line out, line in, and microphone ports.
19. Install the eight ground screws.
20. Install the processor module (or P6 bus termination card).
21. Connect the MIDI and audio cables to the system board.
22. Replace the option board fan assembly.
23. Replace the riser card, option board bracket, option boards, and SCSI and power cables.
17
24. Replace the PCI access panel.
25. Connect the external system cables to the external ports.
26. Close the base unit.
27. Run the AMIBIOS Setup utility and change the parameters to your required settings. Refer to the
System Setup.
28. If you have ISA option boards installed, run the System Configuration Utility. Refer to the System
Setup.

Fixed Power Supply (MPWS131)

CAUTION Replacement power supplies should be purchased from Intergraph to ensure proper specifications are
met and to guarantee safety.
To replace the power supply:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Disconnect the power cables from the riser card, hard disk drives (or internal RAID subsystem and
DC distribution board), CD-ROM drive, and combo drive.
3. Using a quarter-inch nutdriver, remove the screws securing the power supply to the back of the
base unit. Refer to the following figure.
Page 28
18
Screws
CAUTION Support the power supply with your hand as you remove the screws. Otherwise, the power supply will
fall onto the system hard disk drive or RAID disk drives fan assembly.
4. Push the power supply out the side of the base unit.
5. Place the new power supply in the base unit and slide the power cable bundle through the opening.
Connect the main power cable to the riser card.
6. Connect the remaining power cables to the hard disk drives (or internal RAID subsystem and DC
distribution board), CD-ROM drive, and combo drive.
7. Secure the power supply to the base unit using the screws removed previously.
8. Connect the AC power cord.
9. Close the base unit.

Redundant Power Supplies (MPWS138)

To replace a redundant power supply:
1. Turn the keylock to the OFF position on the power supply being replaced. Refer to the following
figure.
2. Disengage the power supply by pulling the release lever. Refer to the following figure.
Page 29
Power Supplies
Release Lever
Keylock
19
3. Install the new power supply into the base unit.
4. Turn the keylock switch to the ON position.

AC Section (MESAN14)

To replace the AC section:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Remove both power supplies as described previously in “Redundant Power Supplies
(MPWS138)”..
3. Remove the power supply shelf as shown in the following figure. Six screws secure the shelf to the
base unit.
4. Remove the two screws on the bottom of the AC section, on the left side of the base unit.
Page 30
20
Interlock Switch Cables
Power Supply Shelf Screws (Both Sides)
AC Section
AC Section Screws
Power Supply Shelf Screws
Power Supply Shelf
5. Disconnect the AC section cables attached to the power distribution board. Note the placement of
the cables so that you can install them in the proper locations on the new assembly.
6. Disconnect the interlock switch cables from the keylock switches.
7. Remove the AC section from the base unit.
8. Push the main power cable through the opening in the AC section.
9. On the new AC section, ensure the plastic edging is installed around the opening to protect the
main power cable. Push the main power cable through the opening.
10. Install the new AC section and secure it with the screws removed previously.
11. Connect the main power cable to the power distribution board and the other cables to the AC
section.
12. Connect the interlock switch cables to the keylock switches.
NOTE Refer to Chaper 5 if you need details about cable connections.
13. Install the cover plate and replace both power supplies.
14. Connect the AC power cord to the base unit.
15. Close the base unit.
Page 31

Power Distribution Board (MPCBD13)

NOTE MPCBD13 is used only in InterServe 615 and 625 with the internal RAID section MESAN15.
To replace MPCBD13:
1. Open the base unit and remove the necessary parts as described in Chapter 3.
2. Remove the power supply as described previously in “Fixed Power Supply (MPWS131)”.
3. Disconnect the fan power cable from the system board.
4. Using a quarter-inch nutdriver, remove the screw (next to the power distribution board) securing
the fan assembly to the base unit.
5. Push the fan assembly towards the internal RAID subsystem and lift the assembly out of the base
unit.
6. Disconnect the cables from the power distribution board.
7. Using a No. 1 Phillips screwdriver, remove the screws securing the power distribution board to the
base unit.
8. Remove the board from the base unit.
9. Attach the new power distribution board to the base unit.
21
10. Replace the fan assembly.
11. Connect the cables to the power distribution board.
Note Refer to Chaper 5 if you need details about cable connections.
12. Replace the power supply.
13. Close the base unit.

Power Distribution Board (MPCBD17)

NOTE MPCBD17 is used only in InterServe 635 and 645.
To replace MPCBD17:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Remove the AC section as described previously in “AC section (MESAN140).”
3. Disconnect the two ground wires from the power distribution board.
4. Disconnect the power and signal cables from both sides of the power distribution board. Note the
position of the cables so you can reconnect them properly when installing the new power distribution board.
5. Remove the screws securing the power distribution board to the base unit. These screws are
located on either side of the board.
Page 32
22
Screws (Both Sides)
Ground Wire (Both Sides)
6. Remove the power distribution board from the base unit.
7. Attach the new power distribution board to the base unit.
8. Attach the ground wires to the base unit.
WARNING You must attach both ground wires for safety purposes. Additionally, you must torque the
screws to 9.2 - 12.5 inch-lbs. using a calibrated torque wrench or screwdriver.
9. Connect the internal cables to the power distribution board.
Note Refer to Chapter 5 if you need details about cable connections.
10. Replace the AC section and power supplies.
11. Close the base unit.

InterSite Server Monitor Board (CINF029)

The InterSite Server Monitor (ISM) board is standard hardware for InterServe 635 and 645. It may be installed as an option in InterServe 615, 615UW, 625, and 625UW. The board is installed in ISA slot 4 by default.
To replace the ISM board:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Disconnect the external cables attached to the board.
3. Loosen the screw on the ISA board bracket (next to the fans) and pivot it out of the way of the ISM
board.
Page 33
4. Remove the ISA I/O lock bracket and disengage the ISM board from its slot connector.
5. Remove the board from the slot; then disconnect the cables from the temperature sensor and
feature connectors on the ISM board.
6. Disengage the release lever on the PC Card socket on the ISM board; then remove the PC Card
modem from the board.
7. Connect the battery cable to connector J1 on the new ISM board.
8. Install the modem card (label side up) into the PC Card socket on the new ISM board.
9. Connect the temperature sensor cable to connector J10 on the new ISM board.
10. Connect the feature cable to connector J9 on the new ISM board.
11. Install the board into ISA slot 4.
12. Replace the ISA I/O lock bracket, and pivot the ISA board bracket onto the ISM board edge.
13. Connect the external cables to the ISM board.
14. Close the base unit.
Refer to the InterSite Server Monitor Setup Guide for information on installing and configuring the ISM software.
23

Memory

To service the SIMMs:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Ensure the AC power cable is disconnected and the antistatic strap is properly connected.
3. Verify the SIMMs are installed properly, and that the same memory density SIMMs are used in all
4. Remove and re-install SIMMs, then restart the system to verify that all SIMMs function properly.
5. If the memory errors continue, replace the memory with new SIMMs.
The following tables show the location, number and density of SIMMs that are required for the supported memory for base configurations and upgrades. Each bank contains two sockets, and both sockets must be populated. Memory density must be the same in all populated sockets.
Base Configurations
Supported Memory
64 MB 2 x 32 MB 128 MB 2 x 64 MB 256 MB 2 x 128 MB
sockets.
Bank 0 Bank 1 Bank 2 Bank 3
Page 34
24
First Upgrade
Supported
Bank 0 Bank 1 Bank 2 Bank 3
Memory
128 MB 2 x 32 MB 2 x 32 MB 256 MB 2 x 64 MB 2 x 64 MB 512 MB 2 x 128 MB 2 x 128 MB
Second Upgrade
Supported
Bank 0 Bank 1 Bank 2 Bank 3
Memory
256 MB 2 x 32 MB 2 x 32 MB 2 x 32 MB 2 x 32 MB 512 MB 2 x 64 MB 2 x 64 MB 2 x 64 MB 2 x 64 MB 1 GB 2 x 128 MB 2 x 128 MB 2 x 128 MB 2 x 128 MB
The following figure shows the socket layout. The socket reference numbers are also printed on the system board.
J58
CPU 0
J51
CPU 1
13203210Banks -
System memory modules available from Intergraph have been certified for use with Intergraph computers at extremes of temperature and system load to ensure reliable performance. System memory modules available from other vendors may function improperly or unreliably in your Intergraph computer.
Page 35

Option Board Fan Assembly

NOTE Replace the fan assembly as one unit. Do not remove individual fans.
To relace the option board fan assembly:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Remove the two fan assembly screws as shown in the following figure.
3. Disconnect the fan assembly power cable from the system board.
25
Screws
Fan Assembly Power Cable
4. Remove the fan assembly from the base unit.
5. Install the new fan assembly into the chassis and connect the fan power cable to the system board
connector J68.
6. Close the base unit.
Page 36
26

System Disk Fan (MCBLY690)

For InterServe 615 and 615UW systems without the internal RAID subsystem, a fan in the power supply access panel provides cooling to the system hard disk drive.
To replace the system disk fan:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Remove the screws from the back cover as shown in the following figure. Pull on the side of the
cover opposite the AC receptacle to disengage it.
Screws
Screws
Power Supply Access Panel
System Disk Fan
CAUTION Do not remove the two screws at the top of the chassis. The power supply will fall down, damaging the
system hard disk drive.
3. Disconnect the fan power cable from the system board J12.
4. Using a No. 1 Phillips screwdriver, remove the fan from the panel.
5. Attach the new fan to the back panel and connect the fan power cable to the system board.
6. Replace the back panel and close the base unit.
Page 37

Auxiliary Fan (CFAN111)

For systems with the internal RAID subsystem, a fan between the power supply and internal RAID section provides cooling to the RAID disk drives.
To replace the auxiliary fan:
1. Open the base unit and remove the necessary parts as described in Chapter 3.
2. Remove power supply as described previously in, “Fixed Power Supply (MPWS131).”
3. Disconnect the fan power cable from the system board connector J12.
4. Using a short No. 1 Phillips screwdriver, remove the screws securing the fan to the fan assembly.
5. Remove the fan assembly from the base unit, and remove the fan from the assembly.
6. Attach the new fan to the fan assembly.
7. Connect the fan power cable to the system board.
8. Replace the power supply.

Lithium (CMOS/Clock) Battery

27
WARNING There is a danger of explosion if the battery is incorrectly replaced.
WARNING Replace the battery with the same or equivalent type only, as recommended by the
manufacturer. Dispose the discharged battery according to the manufacturer’s instructions.
To replace the Lithium battery:
1. Remove the ISA boards if they are installed in the system.
2. Note the positive and negative orientation of the battery. Carefully remove the discharged battery
by grasping it firmly and lifting upward.
3. Install the new battery in the same orientation as the discharged battery.
4. Replace the ISA boards.
5. Dispose the discharged battery according to the manufacturer’s instructions.
Page 38
28
Page 39
29

3 Upgrading the System

You can upgrade your server by adding processors, memory, internal or external SCSI devices (such as disk drives and tape drives), and option boards. This chapter also describes how to use the System Configuration Utility (SCU) when adding ISA option boards, non-compliant PCI option boards, and PC Card devices.
WARNING Leave the AC power cord from the InterServe 615, 615UW, 625 and 625UW base unit connected
to the AC wall outlet to maintain safety ground. If the AC power cord is disconnected, you could be injured or cause damage to the system.
WARNING Hazardous voltages exist inside the InterServe 635 and 645 base unit. Disconnect the AC power
cord from the base unit before upgrading the system. If the AC power cord remains connected, you could be injured or cause damage to the system.
CAUTION The parts inside the base unit are designed to fit within very tight tolerances; some force is required to
remove or insert parts. However, if you cannot remove or install a part properly, ensure that there are no obstructions hindering the part.

Adding Processors

Single to dual processor upgrade kits include a CPU with attached heat sink, Voltage Regulator Module (VRM), and a metal clip. Dual to quad upgrade kits contain two processors, two VRMS, two metal clips, a processor module (MSMT310), and screws.

Single to Dual Upgrade

To upgrade a single processor system:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
NOTE If full-length ISA option boards are installed, they must be removed to access the CPU sockets.
2. Find the empty processor socket (adjacent to the existing CPU) on the system board. Raise the
lever on the empty socket to open the socket.
3. Install the new CPU into the socket. The CPU socket is keyed to ensure proper insertion.
4. Lower the lever to lock the CPU in the socket.
5. Attach the metal clip over the new CPU. Examine how the clip on the first CPU is installed to see
how it should fit on the new CPU. Ensure each end of the clip fully engages the socket tabs.
6. Attach the VRM into the empty VRM socket. Ensure the release tabs in the VRM socket fully
engage the VRM.
The following figure shows the finished upgrade with the new? CPU and VRM installed.
Page 40
30
CPU
VRM
Socket
Socket
Metal Clip
7. Replace the ISA option boards and close the base unit.

Dual to Quad Upgrade

To upgrade a dual processor system:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
NOTE If PCI option boards are installed, they must be removed to access the quad processor sockets.
2. Remove the P6 bus termination card. The processor module will be installed in this location.
3. On the processor module, raise the lever on the empty sockets to open the sockets.
4. Install the CPUs into the sockets. The CPU sockets are keyed to ensure proper insertion.
5. Lower the lever to lock the CPU in the socket.
6. Attach a metal clip over each CPU. Ensure each end of the clip fully engages the socket tabs.
7. Attach the VRM into the empty VRM sockets. Ensure the release tabs in the VRM socket fully
engage the VRM.
The following figure shows the CPUs and VRMs installed on the processor module.
Page 41
31
VRMs
Processor Module
CPUs (with Heat Sinks)
Clips
8. Align the processor module with the sockets that previously held the P6 bus termination card and
carefully insert the module.
9. Press the processor module firmly into the sockets. Secure the module with screws supplied in the
kit.
10. Replace the PCI option boards and close the base unit.

Adding Memory

You can expand the system memory up to double the base memory. The memory upgrade kit from Intergraph contains two SIMMs and a disposable antistatic wrist strap.
CAUTION System memory modules available from Intergraph have been certified for use with Intergraph
computers at extremes of temperature and system load to ensure reliable performance. System memory modules available from other vendors may function improperly or unreliably in your Intergraph computer.
To avoid damaging the SIMMs and voiding the warranty, take the following precautions.
u
Do not bend, twist, drop, or otherwise handle the SIMMs carelessly.
u
Do not expose the SIMMs to moisture or extreme temperatures.
u
Do not remove the SIMMs from the antistatic bag until installation.
The following table shows valid memory configurations. Each bank contains two sockets, and both sockets must be populated. Memory density must be the same in all populated sockets. NP designates not populated.
Supported Memory
64 MB 2 x 32 MB NP NP NP
Bank 0 Bank 1 Bank 2 Bank 3
128 MB 2 x 64 MB NP NP NP
2 x 32 MB 2 x 32 MB NP NP
Page 42
32
Supported Memory
Bank 0 Bank 1 Bank 2 Bank 3
256 MB 2 x 128 MB NP NP NP
2 x 64 MB 2 x 64 MB NP NP 2 x 32 MB 2 x 32 MB 2 x 32 MB 2 x 32 MB
512 MB 2 x 128 MB 2 x 128 MB NP NP
2 x 64 MB 2 x 64 MB 2 x 64 MB 2 x 64 MB
1 GB 2 x 128 MB 2 x 128 MB 2 x 128 MB 2 x 128 MB
To install the memory upgrade:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Using a quarter-inch nutdriver, remove the graphics boards and other installed PCI option boards.
3. Remove the existing SIMMs from their sockets before adding new ones.
4. Remove the SIMMs from the antistatic bag and install them in this order:
If the total number of installed SIMMs will be four, install the SIMMs in the Bank 1 sockets
first, then in the Bank 0 sockets.
If the total number of installed SIMMs will be eight, install the first SIMM in socket J58.
Install the remaining SIMMs in the next empty socket until socket J51 is the last socket
populated.
The following figure shows the socket layout.
J58
13203210Banks -
CPU 0
J51
CPU 1
5. Position the SIMM in the next available socket so that the notch faces the back of the base unit.
6. Insert the SIMM at a 60 degree angle, pressing it firmly into the socket.
7. Push on the top edge of the SIMM until it snaps into the metal clips. The socket tabs must fit
inside the mounting holes of the SIMM.
8. Repeat steps 5 through 7 for the remaining SIMMs.
Page 43
9. Replace the graphics and PCI option boards and close the base unit.
10. Restart the system. The new memory is recognized automatically.

Adding Internal SCSI Devices

You can install internal SCSI devices such as hard disk drives, tape drives, and CD-ROM drives in the auxiliary drive bays of the server. However, a bracket must be removed from the destination bay prior to installation. The bays are designed to accommodate one-inch high devices. If the device is more than one inch high, then the bay underneath must be empty.
NOTE When installing a SCSI device, carefully follow the vendor’s instructions for setting the SCSI ID and
disabling the SCSI termination before installing the devices.
NOTE Systems with the internal RAID subsystem have one bay available for an optional SCSI device.
Systems without internal RAID have five bays available.
To install an internal SCSI device in the auxiliary drive bay:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Select a bay to install the device and remove the blanking plate or other device from the
destination bay.
33
3. Remove the screw that secures the disk drive slide bracket to the destination bay, and remove the
bracket. Refer to the following figure.
Slide Bracket
Screw
4. Disable the device’s SCSI termination, and set the device’s SCSI ID to an unused number.
5. If installing a hard disk drive, mount the disk drive into the slide bracket using four screws.
Page 44
34
Screw
NOTE Do not mount tape drives or CD-ROM drives to the slide bracket.
6. Slide the device into the drive bay and secure it to the metal chassis.
7. Connect the power cable and SCSI cable to the device.
8. Close the base unit.
9. Restart the system.
10. If necessary, install the device’s drivers and configure the device according to the vendor’s
instructions.
Slide Bracket

Adding External SCSI Drives

You can add single-ended external SCSI drives to the system by connecting them to the SCSI port on the back of the base unit. Additional SCSI option boards (adapters) can be installed to support external SCSI drives as well. The section “Adding Option Boards” earlier in this chapter describes installing new boards.
The Adaptec AIC 7860 SCSI controller on the system board provides the Ultra SCSI bus for external devices.

SCSI Cable Guidelines

If you are using a SCSI adapter card, this information also applies.
The number of drives and length of the cables used to connect the drives becomes a factor when using SCSI-1, Fast (SCSI-2), Ultra SCSI, and Ultra Wide SCSI drives. Fast SCSI, and Ultra SCSI impose shorter cable restrictions than SCSI-1. The total length of the SCSI cabling must not exceed the following:
Drives
1 to 4 19.8 feet (6 meters) 9.9 feet (3 meters) 9.9 feet (3 meters) 5 to 7 9.9 feet (3 meters) 9.9 feet (3 meters) 4.5 feet (1.5 meters)
NOTE The SCSI controller (on the system board or an adapter card) counts as one device.
SCSI-1 Fast SCSI-2 Ultra SCSI
Page 45
The total length of the SCSI cabling is the sum of the following:
u
SCSI cable inside the base unit - 6.0 inches (15 cm)
u
SCSI cable inside each device - average 8 inches, (20 cm)
u
SCSI cable between the base unit and the first device
u
SCSI cable between each device
To install an external SCSI device:
1. Set the device’s SCSI ID to an unused number and enable or disable the device’s SCSI termination
according to the note above and the vendor’s instructions.
2. Connect one end of the SCSI cable to the Fast SCSI-2 port on the back of the base unit. If external
devices are already installed, connect the SCSI cable to the available SCSI port on the last device on the SCSI cable chain.
3. Connect the device to the other end of the SCSI cable.
4. If necessary, install the device drivers and configure the device according to the vendor’s
instructions.

Adding Option Boards

35
This section briefly describes the differences between Peripheral Component Interconnect (PCI), ISA, and Plug-n-Play (PnP) option boards. Instructions are also provided for installing option boards into the system.
Option boards are installed on the riser card. PCI boards connect to side one of the riser card, while ISA and PnP boards can be installed on side two. The following figure shows the slots on the riser card.
NOTE PCI slots 1 through 4 are on the secondary PCI bus. PCI slots 5 and 6 are on the primary PCI bus.
Side One Side Two
PCI 1
PCI 2
ISA 1
PCI 3
ISA 2
PCI 4
ISA 3
PCI 5
ISA 4
PCI 6
Page 46
36

PCI Boards

PCI boards do not require manual system configuration when installing the board. The system BIOS
detects the board’s presence during startup and reads information from the board’s configuration registers to assign the necessary system resources. Some PCI boards do not comply with the PCI specification, and must be configured as if they were ISA boards using the System Configuration Utility (SCU). Intergraph only provides PCI boards that comply with the specification.
NOTE PCI Slot 6 is not available in quad processor systems. If you plan to upgrade a dual-processor system
to four processors, the PCI card installed in PCI slot 6 will have to be moved.
CAUTION The system’s PCI slots are limited to 25 W power dissipation per the
Interconnect Specification
. Therefore, PCI boards must draw less than 25 watts of power.
To install PCI option boards:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Using a quarter-inch nutdriver, remove the blanking plate from an available PCI slot. Refer to the
following figure.
Blanking
Screw
Plate
Peripheral Component
3. Install the PCI board. Press firmly to ensure the board seats completely into the riser card slot.
4. Mount the board to the chassis using the screw removed previously.
5. Close the base unit.
6. Restart the system. The new PCI board is recognized and configured automatically during boot
up. If the PCI board does not comply with the PCI specification it must be configured as if it were a ISA board using System Configuration Utility (SCU).
Page 47

ISA and PnP Option Boards

ISA boards are not designed with internal registers that define the board configuration to the system during startup. Therefore, you must run the SCU to define the board to the system. Run the SCU before installing an ISA board to reserve system resources for the board and to prevent conflicts with option boards already installed. Refer to “Using the System Configuration Utility” later in this chapter.
PnP boards are ISA boards that contain configuration registers like PCI boards. You do not have to run the SCU to define a PnP board. During startup, the system BIOS automatically detects the installed board and assigns the necessary system resources. Since PnP boards are ISA-based boards, they can be installed in the same slots as ISA boards.
To install ISA and PnP boards:
1. Open the base unit and remove the necessary parts as described in Chapter 1.
2. Disconnect the power cable and SCSI cable from the riser card. Refer to the following figure.
SCSI Cable Power Cord
37
ISA I/O Panel
Riser Card
3. Remove the screw securing the ISA I/O lock bracket as shown in the following figure. Pull up the
bracket to remove it. The internal cables have been omitted for clarity.
Page 48
38
ISA I/O Panel
Screw
Lock Bracket
Page 49
39
4. Loosen the screw to allow the pivoting ISA board guide to swing toward the system fans. Refer to
the following figure.
Screw
ISA Board Guide
5. Install the option board into the first available slot from the system board. Press firmly to ensure
the board seats completely in the slot.
6. Slide the pivoting board bracket over the edge of the ISA board; then tighten the screws.
7. Secure the ISA board to the chassis by installing the I/O lock bracket, which installs in only one
orientation. Mount the bracket to the chassis using the screw removed previously.
8. Close the base unit.
9. Restart the system. If you installed an ISA board, the installation is complete. If you installed a
PnP board, notice when the following message displays.
Hit DEL if you want to run SETUP
10. Press
DELETE to run AMIBIOS Setup.
11. When the main menu displays, select the Advanced Setup icon.
12. Click on the Boot to PnP Operating System parameter and select Enable in the Options menu.
Press
ENTER.
13. Exit AMIBIOS Setup and restart the system.
Page 50
40

Using the System Configuration Utility

The SCU is an MS-DOS utility that will not run in the Windows NT environment. Use the System Utilities (SYSUTIL) diskette delivered with your system to boot the system into MS-DOS. The system must be set to boot from the floppy disk drive (normally drive A) to use the SCU. If necessary, refer to
“Changing the System Boot Sequence” later in this chapter.
NOTE If installing a PC Card device or a non-compliant PCI card, which require specific system resources,
treat the device as if it were an ISA option board.

ISA Boards with a Configuration File

Some ISA boards are shipped with a diskette containing a configuration file. The configuration file can be loaded to the system so that the BIOS reads this file to assign resources during startup. If you install ISA boards that are shipped with a configuration diskette, follow this procedure.
NOTE If a configuration diskette is not delivered with the option board, refer to “ISA Boards without a
Configuration File” later in this chapter.
To define ISA boards with a configuration file:
1. Shut down and power off the system.
2. Insert the SYSUTIL diskette into the floppy diskette slot of the combo drive; then restart the
system.
3. When the MS-DOS Startup menu displays, select option 1 to run the SCU.
4. Use the arrow keys or the mouse to select Step 2 from the SCU Main Menu. Then press
add a board that was not detected or has not been installed. A prompt displays requesting you to copy the configuration files needed to configure the system.
The configuration file is on a diskette provided by the ISA board manufacturer.
5. Press
6. Select the slot where the board will be installed. Only slots 1 through 4 are valid for the server.
7. When prompted to insert the source disk, insert the diskette containing the configuration file and
8. When prompted to insert the destination disk, insert the SYSUTIL diskette and press
9. Press
10. Select Step 4 to save the configuration, and then select Step 6 to exit the SCU.
11. Remove the diskette from the combo drive and restart the system.
ENTER to accept A:\ as the path to the configuration file.
press
ENTER.
configuration file from the option board manufacturer will be installed to the system and to the SYSUTIL diskette.
ESC to return to the SCU Main Menu.

ISA Boards without a Configuration File

INSERT to
ENTER. The
Some ISA board vendors do not include configuration files with their boards. For these boards, you must use the SCU to define the ISA board to the system (that is, manually create a configuration file).
Page 51
To define ISA boards without a configuration file:
1. Shut down and power off the system.
2. Insert the SYSUTIL diskette into the floppy diskette slot of the combo drive; then restart the
system.
3. When the MS-DOS Startup menu displays, select option 1 to run the SCU.
41
4. From the SCU Main Menu, select Step 2, then press
F6. The ISA Board Definition Menu displays
as shown in the following figure.
ISA Board Definition
Board Name: Manufacturer: Board Type:
[Save - F10] [Load - F9] [New - F2] [Delete - F4] [Quit - ES]
( ) Video Board ( ) Multifunction Board ( ) Mass Storage Device
Slot Type:
( ) 16 Bit ( ) 8 Bit ( ) 8 or 16 Bit
MemoryPortsIRQDMA
5. Enter the data specified in the manufacturer’s configuration instructions.
NOTE Use the TAB and arrow keys to move the cursor from field to field. Once inside the DMA, IRQ, and
Ports fields, press ENTER to display the sub-fields for entering the information.
6. Press F10 to save the data to the system.
7. Press
8. Press
ENTER to return to the ISA Board Definition Menu. ESC to return to the SCU Main Menu.
9. Select Step 2. The Add and Remove Boards Menu displays.
10. Select the required slot number and press
11. Select
INSERT again to add the board. The ISA Board Database Menu displays.
12. Select the correct board name and press
INSERT.
ENTER.
13. When the Slot Selection Menu displays, select the required slot and press
14. Press
ESC to return to the SCU Main Menu.
15. Select Step 4 to save the configuration.
16. Select Step 6 to exit the SCU.
17. Remove the diskette from the combo drive; then restart the system.
ENTER.
Page 52
42

Changing the System Boot Sequence

To change the system boot sequence:
1. Restart the system.
2. Press
DELETE when the following message displays:
Press DEL if you want to run Setup
The AMIBIOS Setup Main Menu displays.
3. In the Setup menu, click the Advanced icon. A list of parameters displays.
4. Click the System Boot Up Sequence parameter. The Options menu displays, with a choice of boot
sequences. The default is C:, A:, which designates the system hard disk drive (C:) as the initial boot device, followed by the floppy disk drive (A:).
5. Click the A:, C: parameter to reverse the boot sequence; then press
ENTER.
6. Select Exit and Save to exit AMIBIOS Setup.
7. Restart the system.
Until the boot sequence is changed back to C:, A:, the system will check for a bootable diskette in the
floppy disk drive before attempting to boot from the system’s boot disk drive.
Page 53

4 System Hardware Overview

This chapter provides an overview of the InterServe 615, 625, 635, and 645 systems. The “Major Assemblies” sections show relative locations of components such as power supplies, peripherals, and boards. The “Functional Diagram” sections provide an overview of the power and data signal paths between the major assemblies. The table after each diagram refer to pages in Chapter 5 for specific wiring diagrams, connector pinouts, and other information.

InterServe 615, 615UW, 625UW (Non-RAID)

Major Assemblies

Disk Drive Bay
Power Supply
43
Riser Card
Syst em Board
CD-ROM Drive
Combo Drive
Option Board Fans
P6 Bus Termination Card
Page 54
44

Functional Diagram

AC In
SCSI Port
MIDI Port
External Ports
Processor Module
or P6 Bus
Termination Card
Item Part Number Page
Fixed Power Supply MPWS131 75 CD-ROM Drive CDSK106 83 Combo Drive MESAM86 84 Fixed Disk Drives CDSKxxx 85 Riser Card MSMT463 79 System Board MSMT359 49 Option Board Fans MCBLZ520, MCBLY690 88 System Disk Fan MCBLY690 88
Fixed Power
Supply
Riser
Card
Power Switch
CD-ROM Drive
Combo Drive
Disk Drives
Floppy Drive
System
Board
Speaker
System Disk
Fan
Option Board
Fans
Page 55

InterServe 615, 625 (Internal RAID)

Major Assemblies

Internal RAID Section
Power Supply
Power Distribution Board
45
CD-ROM Drive
Combo Drive
Riser Card
System Boa r d
RAID Controller
Option Board Fans
P6 Bus Termination Card (Plugged onto System Board)
Page 56
46

Functional Diagram

PC Card
Modem
AC In
CD-ROM Drive
Combo Drive
Server Monitor
Card
SCSI Port
MIDI Port
Ext ernal Ports
Power
Distribution
Board
Riser
Card
System
Board
Processor Module
or P6 Bus
Term ination Card
Power Switch
Fixed Power
Supply
Internal RAID
Section
RAID
Controller
Speaker
Auxili ary
Fan
Option Board
Fans
Item Part Number Page
Power Distribution Board MPCBD13 65 Fixed Power Supply
MPWS131 CD-ROM Drive CDSK106 83 Combo Drive MESAM86 84 Internal RAID Section MESAN15 80 Riser Card MSMT280 79 System Board MSMT359 49 Option Board Fans MCBLZ520,
MCBLY690 Auxiliary Fan CFAN111 88
75
88
Page 57

InterServe 635, 645

Major Assemblies

Redundant Power Supplies
AC Section
47
Internal RAID Section
CD-ROM Drive
Combo Drive
Power Distribution Board
Riser Card
Processor Module
System Board
Option Board Fans
RAID Controller Board
Page 58
48

Functional Diagram

AC In
AC Section with Safety
PC Card
Modem
Interlock
CD-ROM Drive
Combo Dri ve
Serv er M onitor
Card
SCSI Port
MIDI Port
External Ports
Power Distribut ion Board
Power
Supply
Riser
Card
System
Board
Processor Module
or P6 Bus
Termination Card
RAID
Controll er
Power Switch
Power
Supply
Internal RAID
Section
Speaker
Option Board
Fans
Item Part Number Page
AC Section MESAN14 73 Power Distribution
MPCBD17 67
Board Redundant Power
MPWS138 77
Supplies CD-ROM Drive CDSK106 83 Combo Drive MESAM86 84 Internal RAID Section MESAN15 80 Riser Card MSMT280 79 System Board MSMT359 49 Option Board Fans MCBLZ520, MCBLY690 88
Page 59

5 System Hardware Information

This chapter contains technical information about the boards and other hardware that comes standard with the InterServe 615, 615UW, 625, 625UW, 635, and 645 servers. The following hardware items are described.
u

Internal cables

u
System board (MSMT359)
u
External Ports
u
Power Distribution Board (MPCBD13)
u
Power Distribution Board (MPCBD17)
u
AC Section (MESAN14)
u
Fixed Power Supply (MPWS131)
u
Redundant Power Supplies (MPWS138)
u
Riser Card (MSMT280 and MSMT463)
49
u
Peripherals
u
System Fans
Internal Cables
The following cables are used in the system base unit.
Part Number
MCBL038A MIDI cable MCBL067A Floppy cable MCBL234A Internal SCSI drives MCBL176A SCSI cable for external drives MCBLY690 Option boards fan (80 m) MCBLZ520 Option boards fan (119 mm) MCBL172A System disk fan (80 mm) MCBL234A Wide SCSI cable for internal drives MCBLY110 Audio cable for CD-ROM drive MCBLY520 Speaker cable MCBLZ390 On/Off cable MCBLZ530 Deskside fan power cable MCBLZ610 Deskside power on LED cable MCBLZ620 Deskside SCSI active LED cable MCBLZ660 Deskside auxiliary fan power cable
Description
Page 60
50

System Board (MSMT359)

This section provides cable and jumper connectors, board components, memory addresses, I/O addresses, and DMA channels for the MSMT359. The system board provides the following system functionality:
u
Processors - one to four Intel Pentium Pro 200 MHz, each with 512 kB L2 cache
u
PCI Bridge - Intel Orion PCI bridge provides the interface between the processors and PCI expansion bus
u
PCI to ISA Bridge - Intel 82379AB provides the interface betwwen the ISA expansion bus and the PCI bus
u
Memory - eight memory sockets and Intel memory controllers supports up to 1 GB of four-way interleaved memory
u
Networking - Intel 82557 provides Ethernet 10Base-T or 100Base -TX protocol, autodetects network type
u
SCSI - Adaptec 7860 Ultra SCSI controller supports external SCSI drives
u
System I/O - Standard Microsystems Corporation FDC37C932 Super I/O Controller for control of mouse, keyboard, floppy disk drive, Real Time Clock, Non-Volatile RAM, serial ports, and parallel port
Page 61

Cable and Jumper Connectors

The following figure shows the location of the cable and jumper connectors. The CPU, VRM, memory sockets, and riser card connectors are provided for reference.
51
J43
CPU 0
VRM 0
J32 J33
CPU 1
VRM 1
CPU Frequency Jumpers
J30
Memory Sockets
Riser Card Connectors
J74
J71
J68
J22
J17
J25 G95 VGA Mode
J16 BIOS Password Clear
Page 62
52
Cable Routing and Pinouts
The following table shows the cable routing from the system board connectors to the various system components.
From MSMT359
Cable To
J17, MIDI MCBL038A External MIDI port J22, Audio MCBLY110 CD-ROM drive J30, Floppy data MCBL067A J2, Combo drive J32, ISA bus (PCMCIA data) MCBLZ370 J3, Combo drive J33, ISA bus (PCMCIA data) MCBLZ370 J6, Combo drive J43, SCSI MCBL176A External SCSI port J64, Fan MCBL172A Fan J68, Fan MCBLZ530 Fan J71, Speaker MCBLY520 Fan J74, Reset MCBL064A J15, MPCBD17
NOTE MCBL064A is used only in systems with the MPCBD17 board. MCBLZ370 is only used in systems with
the combo drive.
J17, MCBL038A, MIDI
Pin
Signal Pin Signal Pin Signal
1 +5V 6 Y-axis, joystick 1 11 X-axis, joystick 2 2 Fire button 0 7 Fire button 1 12 MIDI out 3 X-axis, joystick 1 8 +5V 13 Y-axis, joystick 2 4 Ground 9 +5V 14 Fire button 3 5 Ground 10 Fire button 2 15 MIDI in
J22, MCBLY110, CD-ROM drive audio
Pin
Signal Wire Color
1 Right Channel Red 2 Ground Black 3 Left Channel White 4 Ground Black
Page 63
J30, MCBL067A, Floppy Data
53
Pin
2 RPM 14 DRV0- 26 TRK0­4 No connect 16 MTR1- 28 WRPRT­6 DRATE0 18 DIR 30 RDATA­8 INDEX- 20 STEP- 32 HDSEL 10 MTR0- 22 WDATA- 34 DSKCHG 12 DRV1- 24 WGATE- Odd Ground
J32, MCBLZ370, ISA Bus
Pin
1 IRQ15 11 SD+(14) 21 SA+(17) 31 SA+(6) 2 IRQ14 12 SD+(15) 22 SA+(18) 32 SA+(7) 3 IRQ10 13 SD+(11) 23 SA+(21) 33 SA+(10) 4 IRQ3 14 SD+(10) 24 SA+(22) 34 SA+(11) 5 IRQ7 15 SD+(0) 25 SA+(1) 35 SA+(14) 6 IRQ9 16 SD+(1) 26 Ground 36 SA+(15) 7 IOCS16- 17 SD+(4) 27 SA+(3) 37 BALE 8 Ground 18 SD+(5) 28 Ground 38 IOR­9 IOCHRDY+ 19 MEMW- 29 RSTDRV 39 D7BUFDIR 10 Ground 20 MEMR- 30 Ground 40
Signal Pin Signal Pin Signal
Signal Pin Signal Pin Signal Pin Signal
PWR_DWN
J33, MCBLZ370, ISA Bus
Pin
Signal Pin Signal Pin Signal Pin Signal
1 Spare 11 SD+(13) 21 SA+(23) 31 SA+(8) 2 IRQ11 12 SD+(12) 22 SBHE- 32 SA+(9) 3 IRQ4 13 SD+(9) 23 SA+(0) 33 SA+(12) 4 IRQ5 14 SD+(8) 24 Ground 34 SA+(13) 5 0WS- 15 SD+(2) 25 SA+(2) 35 SA+(16) 6 Ground 16 SD+(3) 26 Ground 36 AEN 7 MEMCS16- 17 SD+(6) 27 ISA BCLK 37 IOW­8 Ground 18 SD+(7) 28 Ground 38 Ground 9 SPKR- 19 SA+(19) 29 SA+(4) 39 LOBUFDIR 10 Ground 20 SA+(20) 30 SA+(5) 40 HIBUFDIR
Page 64
54
J43, MCBL176A, SCSI
Signal Pin Signal
Pin
26 Command Data-0 41 Attention 27 Command Data-1 43 Busy 28 Command Data-2 44 Acknowledge 29 Command Data-3 45 Reset 30 Command Data-4 46 Message 31 Command Data-5 47 Select 32 Command Data-6 48 Command 33 Command Data-7 49 Request 34 Command Data Parity 50 Input/Output 38 Terminator Power
NOTE Pins 12, 13, 14, 37, and 39 are not connected; all other pins not listed are connected to ground.
J68, MCBLZ530, Fan
Signal Color
Pin
1 + 12 V Red 2 Ground Black
J71, MCBLY520, Speaker
Pin
Signal Color
1 + 5.1 V Red 2 Ground White
J74, MCBL064A, Reset
Pin
Signal Color
1 Reset Orange 2 Ground Black
Jumper Connectors
This section defines the settings for the BIOS password clear (J16), G95 VGA mode (J25), and CPU frequency jumper connectors.
Function
BIOS Password Clear Off (default)
G95 VGA Mode Off (default)
Settings Result
Password enabled
On
Password disabled VGA mode enabled
On
VGA mode disabled
Page 65
NOTE You must remove the PCI option boards and the processor module (or P6 bus termination card) to
access the BIOS and G95 jumpers.
CPU 0 Frequency CPU 1 Frequency
Jumper Setting Jumper Setting
J63 OUT J49 IN J62 IN J50 IN J61 IN J47 IN J60 IN J48 OUT
CAUTION Do not change the jumper settings in an attempt to change CPU speed. The CPU s will only operate
properly when the jumpers are installed in their default settings.
The following figure shows the detail of the CPU frequency jumper connectors.
55
VRM
CPU 0
Jumpers for CPU 0
J63 J62 J61 J60
CPU 1
Jumpers for CPU 1
J49 J50 J47 J48
Page 66
56
Accelerator

Board Components

The following figure shows the locations of the major integrated components.
Memory Sockets
PCI Bridge
Sound Processor
Lithium Battery
Ethernet Controller
SCSI Controlle r
PCI to ISA Bridge
Flash EEPROM
OMC­DC
Graphics
OMC­DP
I/O Controller
MICMICMICMIC
Memory Controllers
Window RAM
Palette DAC
Page 67
Lithium Battery (CMOS/Clock Battery)
When the system is off, the Lithium battery on the system board provides power to the real time clock and BIOS flash EPROM, which stores the BIOS information. As long as the system is running, the batteries are not used to sustain the information. If the battery fails, the system date and time will be lost and the BIOS will not be installed when the system is rebooted. To replace a failed battery, refer
to Chapter 2, “Servicing the System.”
Graphics Accelerator
The graphics accelerator (Matrox MGA-2064W) interfaces to the system board through the PCI bus. This accelerator supports all of the standard VGA graphics modes in addition to native modes capable of resolutions up to 1600 x 1200. The frame buffer interface is 64 bits wide and is clocked at 100 MHz. Color depths of 4, 8, 16, 24, and 32 bits are supported, allowing a resolution of 1280 x 1024 (24 bit color depth) in only 4 MB of frame buffer memory. Features such as bit block transfer (BitBlt), Line Draws, and Fills provide hardware acceleration for Windows. Video playback is accelerated through scaling and YUV to RGB color space conversion.
Palette DAC
The palette DAC operates up to 175 MHz and converts the digital RGB data in the frame buffer to analog signals for the monitor. The device includes two fully programmable phase-locked loop clock sources for both the memory clock and the pixel clock.
57
Window RAM
Window RAM (WRAM) is the video memory used by the MGA-2064W. The graphics frame buffer consists of two 256K x 32 WRAM components for 2 MB of video memory. WRAM is a dual-ported video memory specially designed to accommodate common drawing functions, offering higher graphics performance at a lower cost than standard Video RAM.
Starting with 2 MB WRAM, a 2 MB or 6 MB WRAM mezzanine module can be added for improved video performance. 8 MB of WRAM is the maximum amount configurable. Memory above 2 MB increases the number of colors available at each resolution, enabling you to work in true color mode at higher resolutions. Increased WRAM also improves color acceleration by providing extra caching memory for storing off-screen fonts and images.
SCSI Controller
The SCSI controller is the Adaptec Ultra SCSI Adapter (AIC-7860), which provides a single-ended bus for SCSI-1, Fast SCSI-2, and Ultra SCSI devices. The SCSI bus is dedicated to the hard disk drives and CD-ROM drive. The SCSI bus actively terminates on the system board and at the end of the internal SCSI cable. The AIC-7860 supports low-speed devices to allow legacy SCSI devices to be used with the system. By default, the controller functions in Fast SCSI-2 mode rather than Ultra mode.
I/O Controller
The Standard Microsystems Corporation (SMC) Super I/O Controller (FDC37C932) integrates mouse, keyboard, serial, parallel (multi-mode), floppy (2.88 MB), and Real-Time Clock (RTC) functions into one chip.
Page 68
58
The FDC37C932 supports four serial ports via two external port connectors (COM 1 and COM 2). COM1 can be configured as COM1 or COM3; COM2 can be configured as COM2 or COM4. The serial ports use the system I/O addresses shown below.
Port
Addresses Interrupts
COM1 3F8-3FF IRQ4 COM2 2F8-2FF IRQ3 COM3 3E8-3EF IRQ4 COM4 2E8-2EF IRQ3
The addresses for each serial port can be configured in AMIBIOS Setup, as described in the System Setup. Do not assign more than one device to the same COM port number. Serial port problems occur because a serial port and another device are assigned to the same COM number. The system and the connected serial device must be set to the same communications parameters (baud rate, parity, number of data bits, and number of stop bits). Refer to the serial device documentation for information about setting these parameters.
The parallel port functionality of the FDC37C932 includes the following modes:
u
Normal mode (or Compatibility mode) - an industry-standard parallel interface mode. Normal mode provides an asynchronous, byte-wide forward channel (host to peripheral), and is the base mode common to all compliant interfaces.
u
SPP mode (or Byte or Bi-Dir mode) - compatible with IBM PS/2 hosts. SPP is an asynchronous, byte-wide reverse channel (peripheral to host) mode using the eight data lines of the interface for data, and the control/status lines for handshaking. Transfer direction is controlled by the host when the peripheral and the host both support bi-directional use of data lines.
u
EPP mode - provides an asynchronous, byte-wide, bi-directional channel controlled by the host device. This mode also provides separate address and data cycles over the eight data lines of the interface. EPP increases the data transfer performance to 2 MB per second while retaining backward compatibility with existing AT and PS/2 compatible interfaces.
u
ECP mode - similar to EPP, providing an asynchronous, byte-wide, bi-directional channel controlled by the host device. Additionally, ECP implements a control line to distinguish between command and data transfers. A command may optionally be used to indicate single byte data compression or channel address. Other ECP mode features include:
Supports 2 MB per second data transfer rate
High performance, half duplex, forward and reverse channel
Interlocked handshake for fast, reliable data transfer
Channel addressing for low-cost peripherals
Link and data layer separation
Active output drivers and adaptive signal timing
Peer-to-peer capability
Page 69
The addresses and interrupts used by the external parallel port can be assigned in AMIBIOS Setup. Refer to the System Setup for information to configure the ports. The parallel port addresses and interrupts are shown in the following table.
59
Port
LPT1 378-37A IRQ7 or IRQ5 LPT2 278-27A IRQ7 or IRQ5 LPT3 3BC-3BE IRQ7 or IRQ5
PCI Bridge
The PCI bridge chip (Intel 82454) provides high-bandwidth PCI compatibility for the system. The bridge chip supports the primary PCI bus and is the path by which processors have access to all PC compatibility devices such as the ISA bus, BIOS PROM, and graphics controller. PCI slots 5 and 6 are on the primary PCI bus. PCI slots 1 through 4 (secondary) are supported by an Intergraph programmable part on the riser card.
PCI to ISA Bridge
The Intel 82379AB System I/O-APIC (Advanced Programmable Interrupt Controller) bridges the ISA bus off the Primary PCI bus (PCI bus 0). The 82379AB supports all four ISA expansion slots.
Flash EPROM
The MSMT329 uses a flash EPROM chip (MYPG782) for the system’s Basic/Input Output System (BIOS). The System Setup Guide contains information about reprogramming the flash EPROM with a new BIOS when necessary. It also defines the features of the AMIBIOS Setup program, used to modify the BIOS parameters.
Address Interrupt
Memory Sockets and Components
The system board contains eight memory sockets which accept 72 pin SIMMs from Intergraph. The sockets are divided into four banks. When all sockets are populated, the memory is four-way interleaved which results in maximum memory performance. Refer to Chapter 3 for instructions to upgrade memory. The following figure shows the socket numbers and bank organization.
Page 70
60
J58
13203210Banks -
CPU 0
J51
CPU 1
The Orion memory components (OMC) include the OMC-DP (data path) and the OMC-DC (data control). The OMC-DP provides a consolidated memory data path between the P6 bus and the memory interface chips (MICs). The MICs provide the interface between the P6 bus (via the OMC-DP) and the installed memory modules. Each MIC handles 1/4 of the memory data path, and is optimized for interleaved performance using read-around writes and data buffering. The OMC-DC is an addressing and control device for the DRAM array that interfaces to the OMC-DP.

Sound Processor

The sound controller is the Vibra 16C chip from Creative Labs. Integrated onto the system board, the Vibra 16C is a complete, full-feature MPC 2.0 compliant sound implementation, providing full Sound Blaster Pro functionality and compatibility. The Vibra 16C has the following features and specifications:
Feature
Audio Resolution 16-bit Sound Blaster Compatibility Sound Blaster Pro, with Sound Blaster 16 register compatibility MIDI/UART Mode/ Compatibility Roland MPU401 Bus Interface 16-bit ISA CODEC 16-bit Sigma Delta Stereo CODEC FIFO 4 Samples FM Synthesizer Yamaha OPL3 External Audio Inputs Microphone (Monoral), Stereo Line-In Internal Audio Inputs Stereo FM Synthesis, Stereo Wave Data, Stereo CD, Monoral
Audio Outputs Stereo Line-Out MIDI/Joystick MIDI In, MIDI Out, Up to 4 fire buttons ADPCM Audio Compression 4:1, 3:1, and 2:1
Specification
PC Speaker
Page 71
Feature Specification
Sampling Rate Range 5 KHz - 44.1 KHz in 228 selectable steps Selectable Microphone AGC Yes Microphone Support Low-Impedance (600 Ohms) Dynamic, Electek
The Vibra 16C is configured through I/O port accesses. When the system is powered up, the hardware forces the Vibra 16C to respond to default I/O port addresses, interrupt request (IRQ) level, and direct memory access (DMA) request and acknowledge. The following table shows the default Vibra 16C configurations and available programmable settings.
61
Parameter
Base I/O Address / MPU-401 220/330 240/300 8-bit DMA Req / Ack Level 1 3 16-bit DMA Req / Ack Level 5 7 Interrupt Request Level 10 5, 7
The settings above may be changed in AMIBIOS Setup (see “Chipset Setup” in the Setup and Maintenance Guide, delivered with the system) so the Vibra 16C internal registers respond to custom settings. Additionally, the integrated sound subsystem can be disabled by jumper connectors.

Memory A ddress Map

The following table lists the memory address map assignments.
Memory Address Range
0_00000000 - 0_0009FFFF System Board Memory (640K) 0_000A0000 - 0_000BFFFF Video Memory (128K) 0_000C0000 - 0_000C7FFF Video ROM (32K) 0_000C8000 - 0_000CFFFF SCSI ROM (32K) 0_000D0000 - 0_000DFFFF Available I/O Adapter ROM (64K) 0_000E0000 - 0_000FFFFF System BIOS ROM (128K) 0_00100000 - 0_7FFFFFFF System Board Memory (2047M) 0_80000000 - 0_AFFFFFFF Unused 0_B0000000 - 0_DFFFFFFF Typical PCI Adapter Usage 0_E0000000 - 0_FEBFFFFF Unused 0_FEC00000 - 0_FEC003FF SIO.A APIC Registers (1K) 0_FEC00400 - 0_FEC007FF I/O APIC Registers (1K) 0_FEC00800 - 0_FEDFFFFF Unused 0_FEE00000 - 0_FEE00FFF Processor APIC Registers (4K) 0_FEE01000 - 0_FFF7FFFF Unused 0_FFF80000 - 0_FFFDFFFF Reserved 0_FFFE0000 - 0_FFFFFFFF System BIOS ROM - shadow 0_FFFE0000 - F_FFFFFFFF Unused
Default Other Available
Description (Size)
Page 72
62

I/O Addresses

The primary system I/O devices are:
u
Adaptec AIC-7860 Ultra SCSI
u
DEC 21050 PCI-to-PCI Bridge
u
Intel 82093AA I/O Advanced Programmable Interrupt Controller (I/O APIC)
u
Intel 82454 Orion PCI Bridge (OPB)
u
Intel 82452, 82453 Orion Memory Controllers (OMC)
u
Intel 82379AB System I/O-APIC PCI to ISA Bridge
u
Matrox MGA-2064W G95 Graphics Accelerator
u
Standard Microsystems FDC37C932 Super I/O Controller
u
Creative Labs Vibra 16C Sound Processor
The following table lists a small subset of the reserved I/O addresses used in the system.
Address Range
0000 - 000F DMA Controller 1 (DMA1)
Description Address Range Description
0278 - 027F Parallel Port LPT2
registers
0020 - 0021 Interrupt Controller 1
02E8 - 02EF Serial Port COM4
(INT1)
0022 - 0023 System Configuration 02F8 - 02FF Serial Port COM2
(FDC37C932)
0040 - 0043 Timer Counter 1 0370 - 0377 Secondary Floppy Disk
Controller
0060 - 0064 Keyboard (FDC37C932),
NMI Status
0070 - 0071 Real Time Clock
(FDC37C932)
0378 - 037F Parallel Port LPT1
(FDC37C932)
03B0 - 03BF Monochrome
Display/Printer Adapter
0078 - 007B BIOS Timer 03D0 - 03DF Color/Graphics Monitor
Adapter (CGA/MCGA) 0080 - 0091 DMA page registers 03E8 - 03EF Serial Port COM3 0092 - 0092 System Control Port 03F0 - 03F7 Floppy Controller
(FDC37C932) 0093 - 009F DMA page registers 03F8 - 03FF Serial Port COM1
(FDC37C932) 00A0 - 00A1 Interrupt Controller 2
0480 - 048F DMA high page registers
(INT2)
00B2 - 00B3 Advanced Power
Management Control/Status
04D0 - 04D1 Interrupt Controller Edge
Level Control
Ports
00C0 - 00DF DMA Controller 2 (DMA2)
registers
0CF8 - 0CFF PCI Configuration Space
Access
Page 73
Address Range Description Address Range Description
00F0 - 00F1 Clear/Reset Math
01F0 - 01F8 IDE Hard Disk Controller

DMA Channels

The system board uses Direct Memory Address (DMA) channels to exchange data without accessing the CPU. Some channels are assigned for specific use by the system, as defined below. Each DMA channel appropriates full 32-bit processing. For an ISA bus, channels 0 through 3 are 8-bit and channels 4 through 7 are 16-bit channels.
63
B000 - DFFF Typical PCI Adapter Usage
Coprocessor
(FDC37C932)
DMA
0 Spare 4 Cascade input for 0-3 1 Spare 5 Spare 2 Floppy I/O Controller 6 Spare 3 Parallel Port 7 Spare
Assignment DMA Assignment

External Ports

The following figures show the external ports in their proper orientation, when the base unit is in the upright position.

MIDI

15
9
1
8
Pin Signal Pin Signal
1 +5V 9 +5V 2 Fire button 0 10 Fire button 2 3 X-axis, joystick 1 11 X-axis, joystick 2 4 Ground 12 MIDI out 5 Ground 13 Y-axis, joystick 2 6 Y-axis, joystick 1 14 Fire button 3 7 Fire button 1 15 MIDI in 8 +5V
Page 74
64

Ethernet

Serial (COM)

1
8
Pin Signal Pin Signal
1 TD+ - Transmit 5 Reserved 2 TD– - Transmit 6 RD– - Receive
3 RD+ - Receive 7 Reserved 4 Reserved 8 Reserved
6
9

Mouse and Keyboard

2 4 6
1 3 5
1
5
Pin Signal
1 DCD - Data Carrier Detect 2 RD - Receive Data 3 TD - Transmit Data 4 DTR - Data Terminal Ready 5 Ground 6 DSR - Data Set Ready 7 RTS - Request to Send 8 CTS - Clear to Send 9 RI - Ring Indicator
Mouse Keyboard
Pin Signal Pin Signal
1 MDATA 1 KDATA 2 Reserved 2 Reserved 3 Ground 3 Ground 4 Fused VCC -
+5V 5 MCLK 5 KCLK 6 Reserved 6 Reserved
4 Fused VCC -
+5V
Page 75

SCSI

50
26
25
1
65
Pin Signal
26 Command Data-0 27 Command Data-1 28 Command Data-2 29 Command Data-3 30 Command Data-4 31 Command Data-5 32 Command Data-6 33 Command Data-7 34 Command Data Parity 38 Terminator Power 41 Attention 43 Busy 44 Acknowledge 45 Reset 46 Message 47 Select 48 Command 49 Request 50 Input/Output

Parallel

Note Pins 12, 13, 14, 37, and 39 are not connected; all
other pins not listed are connected to ground.
14
25
1
13
Pin Signal Pin Signal
1 -Strobe 10 -ACK -
2 Data 0 11 Busy 3 Data 1 12 PE - Paper Empty 4 Data 2 13 +Select 5 Data 3 14 -Auto FDXT -
6 Data 4 15 -Error 7 Data 5 16 -Init - Start 8 Data 6 17 -SLCTIN - Select 9 Data 7 18-25 Ground
Acknowledge
Auto Feed
Page 76
66

Video

51
10
15
6
11
Pin Signal
1 R - Red 2 G - Green 3 B - Blue 4 MID2 - Monitor ID2 5, 6, 7, 8, 10 Ground 9 No Connect 11 MID0 - Monitor ID0 12 MID1 - Monitor ID1 13 HSYNC - Horizontal Sync 14 VSYNC - Vertical Sync 15 MID3 - Monitor ID3

Power Distribution Board (MPCBD13)

Cable Routing and Pinouts

The following figure shows the MPCBD13 cable connectors.
J10
J19
J13
From MPCBD13 Cable To
J10, Power P8 MPWS131 J13, RAID sensor MCBL055A MESAN15, J3 (MSMT321) J16 MCBLZ610 Power On LED J17 MCBL056A Alarm Silence Button J18, Drive installed MCBL057A MESAN15 JP8
J18 J20
J17 J40
J16
Page 77
From MPCBD13 Cable To
J19, Drive installed MCBL057A MESAN15 JP7 J20 MCBL060A Auxiliary LED J40 MCBL060A Channel Mode LED
NOTE For the pinout of the power cable P8 attached to J10, refer to “Fixed Power Supply (MPWS131).”
J13, MCBL055A, RAID Sensor
67
Pin
Signal Pin Signal Pin Signal
1,2,3,4 +5.1V 22 Not used 34 Drive 3 Status 6 Dskbad 24 Not used 36 Drive 4 Status 8 Dskgood 26 Alarm Reset 38 Drive 5 Status 10 Alarm 30 Drive 1 Status 40 Drive 6 Status 12,14,28 No Connect 32 Drive 2 Status Remaining Ground 16 Pwrbad
J16, MCBLZ610, Power On LED
Pin
Signal Wire Color
1 Pwrgood Black 2 Ground Black
J17, MCBL056A, Alarm Silence Button
Pin
Signal Wire Color
1 Alarm reset Red 2 Ground Black
J18, MCBL057A, Drive Installed
Pin
Signal Wire Color
J18 - 1 Drive 1 Brown J18 - 2 Drive 2 Black J18 - 3 Drive 3 Red
J19, MCBL057A, Drive Installed
Pin
Signal Wire Color
J19 - 1 Drive 4 Brown J19 - 2 Drive 5 Black J19 - 3 Drive 6 Red
Page 78
68
J20, MCBL060A, Auxiliary LED
Pin
1 Remote On/Off In Black 2 Remote On/Off Out Black 3 LED Ground Orange
J40, MCBL060A, Channel Mode LED
Pin
1 Disk bad Black 2 Ground Black 3 Disk good Orange
Signal Wire Color
Signal Wire Color

Power Distribution Board (MPCBD17)

Side 1 Cable Routing and Pinouts

The following figure shows the MPCBD17 side 1 cable connectors.
J12
J19 J41
J13
From MPCBD17, Side 1 Cable To
J3, RAID power MCBL050A MESAN15 J12 J9, RAID power MCBL050A MESAN15 J6 J11, Auxiliary power MCBL049A CD-ROM Drive, Combo Drive J12 MCBLZ390 Power On Switch J13, RAID sensor MCBL055A MESAN15 J3 (MSMT321) J16 MCBL080A Power On LED, Channel Mode LED
J11
J16
J3
J9
Page 79
From MPCBD17, Side 1 Cable To
J19, Drive installed MCBL077A MESAN15 JP8, JP7 J41, Server monitor MCBL078A CINF029 J9
J3, MCBL050A, RAID power
69
Pin
1 +12V Yellow 2 Ground Black 3 Ground Black 4 +5.1V Red
J9, MCBL050A, RAID power
Pin
1 +12V Yellow 2 Ground Black 3 Ground Black 4 +5.1V Red
J11, MCBL049A, Auxiliary Power
Pin
1 +12V Yellow 2 Ground Black 3 Ground Black 4 +5.1V Red
Signal Wire Color
Signal Wire Color
Signal Wire Color
J12, MCBLZ390, Power On Switch
Pin
1 Power Switch On Red 2 Ground Black 3 Power On Reset Brown
J13, MCBL055A, RAID sensor
Pin
1,2,3,4 +5.1V 22 Not used 34 Drive 3 Status 6 Dskbad 24 Not used 36 Drive 4 Status 8 Dskgood 26 Alarm Reset 38 Drive 5 Status 10 Alarm 30 Drive 1 Status 40 Drive 6 Status 12,14,28 No Connect 32 Drive 2 Status Remaining Ground 16 Pwrbad
Signal Wire Color
Signal Pin Signal Pin Signal
Page 80
70
J16, MCBL080A, Power On LED and Channel Mode LED
Pin
1 Pwrgood Black 2 Ground Black 3 Pwrbad White 4 Dskbad Black 5 Ground Black 6 Dskgood Orange
J19, MCBL077A, Drive Installed
Pin
1 Drive 1 Brown 2 Drive 2 Black 3 Drive 3 Red 4 Drive 4 Brown 5 Drive 5 Black 6 Drive 6 Red
J41, MCBL078A, Server Monitor
Pin
1 +3.3 V 4 Remote Power Off 2 Ground 5 LPOK 3 No Connect 6 Remote Reset
Signal Wire Color
Signal Wire Color
Signal Pin Signal
Page 81

Side 2 Cable Routing and Pinout

The following figure shows the MPCBD17 side 2 connectors.
71
J6
J7
J15
J2
J1
J17
J5
J8
J4
From MPCBD17, Side 2 Cable To
J1 MESAN14 MESAN14 Keylock Switch 1 J2 MESAN14 MESAN14 Keylock Switch 2 J4 n/a MPWS138, Power Supply 1 J5 MCBL048A MSMT463 J3, Main Power J6 n/a MPWS138, Power Supply 2 J7 n/a MPWS138, Power Supply 2 J8 n/a MPWS138, Power Supply 1 J15, Reset MCBL064A MSMT359, J74 J17 n/a MESAN14 Alarm Silence Button
J1, MESAN140 Keylock Switch 1
Pin
1
Signal Wire Color
AC_Neutral_2
Blue 2 No Connect 3
AC_Line_2
Brown
J2, MESAN140 Keylock Switch 2
Pin
1
Signal Wire Color
AC_Neutral_1
Blue 2 No Connect 3
AC_Line_1
Brown
Page 82
72
J4, MPWS138, Power Supply 1
Signal Pin Signal Pin Signal
Pin
1
AC_Line_2 2 No Connect 8 3 -5.1V 9 4 -12V 10 5 +12V 11
7 No Connect 13
AC_Ground Fan_OK_2 +3.3V_CS +12V_CS
14 No Connect 15 16 17
6 Ground 12 +5.1V 18
J5, MCBL048A, Main Power
AC_Neutral_2
CS_RTN DC_OK_1 AC_OK_1 RMT_ON_OFF
Pin
Signal Wire Color Pin Signal Wire Color
1 +3.3V Orange 13 +5V Red 2 +3.3V Orange 14 Ground Black 3 +3.3V Orange 15 Ground Black 4 Ground Black 16 +5V Red 5 Ground Black 17 Ground Black 6 Ground Black 18 -12V Blue 7 +3.3V Orange 19 +5V Red 8 +3.3V Orange 20 -5V Red 9 +5V Red 21 Ground Black 10 Ground Black 22 +12V Yellow 11 +5V Red 23 Ground Black 12 Ground Black 24 Power Good Green
NOTE The DC Power Good signal is a TTL-compatible signal that initiates an orderly start-up procedure under
normal input operating conditions. During power up, this signal should remain low (< 0.8 VDC) for at least 100 ms after the +5.1 VDC output has reached its minimum sense level of 4.75 VDC. The signal should then transition to high (> 2.4 VDC) to indicate a stable power source. The signal drives an LED on the back of the power supply to indicate the status (green is good, off is no signal).
NOTE The AC Power Good signal is a TTL-compatible signal that transitions to high to indicate that the AC
input voltage is within the 90 - 132 VAC or 180 - 264 VAC range. The signal drives an LED on the back of the power supply to indicate the status (green is good, off is no signal). Provided there is an AC input, this signal must be available to report whether the outputs are non-functional or functional.
J6, MPWS138, Power Supply 2
Pin
Signal
1,3,5,8,10,12 +5.1V 2,4,6,7,9,11,14,16,18 Ground 13,15,17 +3.3V
Page 83
J7, MPWS138, Power Supply 2
Signal Pin Signal Pin Signal
Pin
1
AC_Line_1 2 No Connect 8 3 -5.1V 9 4 -12V 10 5 +12V 11 6 Ground 12 +5.1V 18
J8, MPWS138, Power Supply 1
7 No Connect 13
AC_GND Fan_OK_1 +3.3V_CS +12V_CS
14 No Connect 15 16 17
73
AC_Neutral_1
CS_RTN DC_OK_1 AC_OK_1 RMT_ON_OFF
Pin
1,3,5,8,10,12 +5.1V 2,4,6,7,9,11,14,16,18 Ground 13,15,17 +3.3V
J15, MCBL064A, Reset
Pin
1 System Reset Brown 2 No Connect Black
J17, MESAN140 Alarm Silence Button
Pin
1 Alarm Reset Brown 2 No Connect Black
Signal Wire Color
Signal Wire Color
Signal
Page 84
74

AC Section (MESAN14)

AC Section - MESAN14
Power Supply Keylock Switch
Power
Distribution
Board J2
AC In
NOTE The brown wires carry the AC line signal. The blue wires are neutral, and the green wires with yellow
stripe are safety ground.
AC Receptacle
- Line
- Ground
- Neutral
Circuit Breaker
Power Supply Keylock Switch
Alarm Silence Button
Top Cover
Safety Interlock
Switch
Power
Distribution
Board J1
Power
Distribution
Board J17
Page 85
The following figure shows the top view of the AC section.
75

Keylock Switch

Alarm Silence Button

Power Supply Cab le Opening
Circuit Breaker Reset Switch
Keylock Switch
To Safety Interlock Switch
Keylock Switch
The keylock switch performs two functions: it physically locks the power supply in the base unit (by rotating a blade into a slot on the power supply), and engages an AC switch that provides power input to each supply. The power supply will not come out of the base unit until the keylock switch is turned to the OFF position.
Alarm Silence Button
The alarm silence button allows you to temporarily disable the alarm when it is sounding.
Power Cable to
MPCBD17 J2 Power Cable to MPCBD17 J1
Page 86
76

Circuit Breaker Reset Switch

The circuit breaker contains an external button to indicate power fault status. When the button is extended (white area showing), a fault has occurred. Do not reset the circuit breaker until after the fault has been removed. Reset the circuit breaker by pressing the button.

Safety Interlock Switch

The safety interlock switch, located in the top of the base unit, prevents the system from powering on if the top cover is not properly installed.

Power Cables

These two-wire cables provide the AC line and neutral signals to the power distribution board, which in turn drives the power supplies.

Power Supply Cable Opening

The main power cable from the power distribution board to the riser card passes through this opening. If servicing the AC section, be sure the plastic edging remains in the opening to protect the wires from damage.

Fixed Power Supply (MPWS131)

MPWS131 is a 539 watt autoranging supply, that switches between 90-132 VAC or 180-264 VAC, depending on the location. The input frequency is 47-63 Hz, single phase. At full load, the power supply has a minimum efficiency of 65 percent.

DC Output Specifications

The following table details the DC Output Specifications for the power supply.
Outputs
#1 #2 #3 #4 #5 Unit Nominal Output Voltages Continuous Load (Maximum)
Continuous Load (Minimum)
1, 5
1
1
Noise and Ripple (PARD), DC to 30 MHz (Maximum)
Initial Setting Tolerance (Maximum)
Regulation Line/Load (Maximum)
2, 5
2, 5
Overshoot, Turn on/off (Maximum)
4
+3.3
3, 4
48
06000ADC
50 50 100 250 100 mVp-p
±3% ±3% ±5% ±10% ±10%
±3% ±3% ±5% ±10% ±10%
5% 5% 10% 10% 10%
+5.1 76
3, 4
4
+12.0 12
4
12.0
4
0.5 0.5 ADC
5.0
VDC
Page 87
The following notes apply to the DC output specifications table.
1. Power supply meets or exceeds these specifications. For the noted specifications, the Maximum
values describe the smallest acceptable maximum load and the Minimum values describe the largest acceptable minimum load.
2. These outputs are measured at the user end of an unloaded peripheral cable.
3. +3.3 V and +5.1 V will never draw over 400 Watts combined.
4. Any combination of +3.3 V, +5.1 V, and +12 V do not exceed their maximum or 539 watts of total
power.
5. The sum of Initial Setting Tolerance and Line/Load Regulation do not exceed 3% for the +3.3 V
and +5.1 V outputs, 5% for the +12 V output, and 10% for the negative output voltages.

Cable Connectors

The following table shows the cable connectors from the power supply that connect to the riser card and to the devices in the server.
77
Connector
P1 Main Power (Riser Card) P2 CD-ROM Drive P3 Auxiliary Drive P4 Auxiliary Drive (or RAID section) P5 Auxiliary Drive P6 Auxiliary Drive (or RAID section) P7 Auxiliary Drive P8 Auxiliary Drive P9 Combo Drive P10 On/Off cable

P1 Connector Pinout

Pin Signal Wire Color Pin Signal Wire Color
1 +3.3V Orange 13 +5V Red 2 +3.3V Orange 14 Ground Black 3 +3.3V Orange 15 Ground Black 4 Ground Black 16 +5V Red 5 Ground Black 17 Ground Black 6 Ground Black 18 -12V Blue 7 +3.3V Orange 19 +5V Red 8 +3.3V Orange 20 -5V Red 9 +5V Red 21 Ground Black 10 Ground Black 22 +12V Yellow 11 +5V Red 23 Ground Black 12 Ground Black 24 Power Good Green
Device
Page 88
78

P2 - P8 Connector Pinout

Pin Signal Wire Color
1 +12V Yellow 2 Return Black 3 Return Black 4 +5V Red

P9 Connector Pinout

Pin Signal Wire Color
1 +5V Red 2 Return Black 3 Return Black 4 +12V Yellow

P10 Connector Pinout

Pin Signal Wire Color
1 System Reset Yellow 2 No Connect Black 3 Ground Black 4 System On Red

Redundant Power Supplies (MPWS138)

The InterServe 635 and 645 systems use redundant 550 watt current-sharing power supplies. Each power supply has five outputs, is hot swappable, and is auto-ranging between 90 - 132 VAC and 180 ­264 VAC. The input frequency range for each power supply is 47 - 63 Hz, single phase. Refer to
“Power Distribution Board (MPCBD17)” for pinouts of the cannectors.

DC Output Specifications

The power supply has the following DC output specifications:
Outputs
Nominal Output Voltages
1, 3
Continuous Load (Maximum.) Continuous Load (Minimum.)
1
Noise and Ripple (PARD), DC to 30 MHz (Maximum)
4, 5
#1
+3.3 +5.1 +12.0 -12.0 -5.0 VDC
1
45 85 12 1 1 ADC
0.0 3.5 1.0 0.0 0.0 ADC
50 50 100 250 100 mVp-p
#2
4, 5
#3
5
#4 #5 Unit
Max
Page 89
Outputs
79
Initial Setting Tolerance (Maximum)
Regulation Line/Load (Maximum)
3
2, 3
Overshoot, Turn on/off (Maximum)
The following notes apply to the previous table.
1. The power supply meets or exceeds these specifications.
2. These outputs are measured at the user end of an unloaded peripheral cable.
3. The sum of the Initial Setting Tolerance and Line/Load Regulation does not exceed 3% for the
+3.3 V and +5.1 V outputs, 5% for the +12 V output, and 10% for the negative output voltages.
4. Any combination of +3.3 V or +5.1 V do not exceed their maximum or 450 watts of total power.
5. Any combination of +3.3 V, +5.1 V, or +12 V do not exceed their maximum or 550 watts of total
power.

Operating Characteristics

Characteristics of the power supplies include the following:
u
Over-Current Protection is provided on +3.3 VDC and +5.1 VDC outputs. The Over-Current Protection disables the DC outputs and keeps them disabled until AC is cycled.
#1
4, 5
#2
4, 5
#3
5
#4 #5 Unit
3% 3% 5% 10% 10% Max
3% 3% 5% 10% 10% Max
< 5% < 5% < 10% < 10% < 10% Max
u
Over-Voltage Protection is provided on +3.3 VDC and +5.1 VDC. The Over-Voltage Protection disables the DC outputs when the output reaches 5.5 - 6.8 VDC for +5.1V DC or 3.7 - 4.4 VDC for +3.3 VDC. The DC outputs remain disabled until AC is cycled.
u
The current is equally shared (within +10%) by the two power supplies at maximum load. If one power supply fails, the remaining power supply takes over. +3.3 V, +5.1 V, +12 V, -5 V, and ­12V power outputs have series-connected blocking diodes to prevent an output fault in one power supply from pulling down the outputs of the other power supply.
u
If one of the power supplies fails, an LED in that power supply either goes out or changes from green to amber, and the power on LED on the front of the base unit changes from green to amber. Look at the back of the base unit to see which power supply failed.
u
If a power supply is not supplying all of its DC voltage output levels correctly, an audible alarm sounds.
Page 90
80

Riser Card (MSMT280 and MSMT463)

Power Connector

Side One Side Two
PCI 1 PCI 2
ISA 1
PCI 3
ISA 2
PCI 4
ISA 3
PCI 5
ISA 4
PCI 6
SCSI Connector
PCI-toPCI Bridge
or Intergraph
Programmable Part

Expansion Slots

The riser card has six PCI slots and four ISA slots. PCI slots 5 and 6 are on the primary PCI bus, supported by the PCI bridge on the system board. PCI slots 1 through 4 (secondary) are supported by an Intergraph programmable part (on MSMY463) or by a PCI-to-PCI bridge (on MSMT280).

SCSI Controller and Connector

If the riser card is MSMT280, the system’s internal SCSI devices use the SCSI controller on the system board (AIC-7860). The SCSI cable for external devices connects to the SCSI connector on the riser card.
If the riser card is MSMT463, the system’s internal SCSI devices use the SCSI controller on the riser card (AIC-7880). The SCSI cable for internal devices connects to the SCSI connector on the riser card. External devices use the SCSI controller on the system board.
Power Connector
For InterServe 615, 615UW, 625, and 625UW systems, the power supply cable P1 from MPWS131 connects to the power connector. Refer to the table “P1 Riser Card Connector Pinout” on page 77 cable pinout.
SCSI Controller
Page 91
For InterServe 635 and 645 systems, the power cable MCBL048A from MPCBD17 J5 connects to the
power connector. Refer to the table “J5, MCBL048A, Main Power” on page 72 for the cable pinout.

Peripherals

Internal RAID Section (MESAN15)

The following figure shows the MESAN15 assembly.
MSMT323
81
J6
J12
J11
JP8
J2
J3
J1
J1
MSMT322
JP7
J5
MSMT321
Cable Routing for InterServe 615, 625 Systems Using the MPCBD13 Board
From
Cable To
J12, MSMT323 P4 MPWS131 J6, MSMT323 P6 MPWS131 JP8, MSMT323 MCBL057A MPCBD13, J18
Page 92
82
From Cable To
JP7, MSMT323 MCBL057A MPCBD13, J19 J5, MSMT323 MCBL054A CINF026, CH2 J11, MSMT323 MCBL054A MSMT321, J2 J1, MSMT321 MCBL061A MSMT322, J1 J3, MSMT321 MCBL055A MPCBD13, J13
NOTE MSMT323, MSMT322, and MSMT321 are indidual boards on the internal RAID section.
J6 and J12, RAID Drive Power
Refer to the table “P2 - P8 Connector Pinout” on page 77 for the P4 and P6 cable pinouts.
JP7, MCBL057A, Drive Installed
Refer to the table “J18, MCBL057A, Drive Installed” on page 67 for the cable pinout.
JP8, MCBL057A, Drive Installed
Refer to the table “J19, MCBL057A, Drive Installed” on page 67 for the cable pinout.
J5, MCBL054A, RAID SCSI
Pin
Signal Pin Signal
1-16 Ground 50 Shell OK (Ground) 17 Term Power 51 Term Power 18 Term Power 52 Term Power 19 No Connect 53 No Connect 20-34 Ground 54 Fault Clock (Ground) 35 SCSI Data Bit 12 55 Attention 36 SCSI Data Bit 13 56 Fault Data 37 SCSI Data Bit 14 57 Busy 38 SCSI Data Bit 15 58 Acknowledge 39 SCSI Data Parity 1 59 Reset 40 SCSI Data Bit 0 60 Message 41 SCSI Data Bit 1 61 Select 42 SCSI Data Bit 2 62 Carrier Detect 43 SCSI Data Bit 3 63 Request 44 SCSI Data Bit 4 64 I/O 45 SCSI Data Bit 5 65 SCSI Data Bit 8 46 SCSI Data Bit 6 66 SCSI Data Bit 9 47 SCSI Data Bit 7 67 SCSI Data Bit 10 48 SCSI Data Parity 0 68 SCSI Data Bit 11 49 SWAP (Ground)
Page 93
J11, MCBL054A, RAID SCSI
This connector uses the same cable as J5 above.
J1, MCBL061A, LED Signals
Pin
Signal Pin Signal
1 Ground 8 Slot 2 Green 2 Slot 3 Amber 9 Ground 3 Ground 10 Slot 1 Amber 4 Slot 3 Green 11 Ground 5 Ground 12 Slot 1 Green 6 Slot 2 Amber 13 VCC 7 Ground 14 VCC
J3, MCBL055A, RAID Sensor
Refer to the table, “J13, MCBL055A, RAID Sensor” on page 67 for the cable pinout.
83
Cable Routing for InterServe 635, 645 Systems Using the MPCBD17 Board
From
Cable To
J12, MSMT323 MCBL050A MPCBD17, J3 J6, MSMT323 MCBL050A MPCBD17, J9 JP8, MSMT323 MCBL077A MPCBD17, J18 JP7, MSMT323 MCBL077A MPCBD17, J19 J5, MSMT323 MCBL054A CINF026, CH2 J11, MSMT323 MCBL061A MSMT321, J2 J1, MSMT321 MCBL061A MSMT322, J1 J3, MSMT321 MCBL055A MPCBD17,
NOTE MSMT323, MSMT322, and MSMT321 are individual boards on the internal RAID section.
Page 94
84

CD-ROM Drive

The following figure shows the back of the CD-ROM drive.
Audio Connector
Mode Select Header
u
The audio connector uses MCBLZ640 (with the Panasonic CD-ROM drive) or MCBLZ220 (with
Terminat or Sockets
SCSI Connector
Power Connector
the Sony CD-ROM drive) and connects to J22 of the system board. Refer to the table “J22, MCBLZ640 or MCBLZ220, Audio” on page 52 for the cable pinout.
u
The SCSI connector uses MCBL234A and connects to the SCSI connector on the riser card. Refer to the “Riser Card (MSMT463)” for the cable pinout.
u
Settings for mode select header, which sets SCSI ID, parity, and other drive functionality are printed on the CD-ROM drive.
u
Terminator resistors are installed in the terminator sockets only when active termination is required. By default, these sockets are emtpy since termination is provided by the SCSI cable.
u
The power connector uses the power cable as defined below:
InterServe 615, 615UW and 625UW (non RAID) uses P6 power supply cable from MPWS131. See the table “P2 - P7 Disk Drives” on page 78 the for pinout.
InterServe 615 and 625 (internal RAID) uses the P6 power supply cable from MPWS131. See the table “P2 - P7 Disk Drives” on page 78 the for pinout.
InterServe 635 and 645 uses power cable MCBL049A from the power distribution board. See the table “J11, MCBL049A, Auxiliary Power,” on page 69 the for pinout.
Page 95

Combo Drive (MESAM86)

The following figure shows the cable connectors on the combo drive.
85
Power Connector
J5 J4
J6 J3
u
The power connector uses the power cable as defined below:
Converter Connector
ISA Bus Connectors
Floppy Connector
J2
InterServe 615 and 615UW (non RAID) uses P9 power supply cable from MPWS131. See
the table “P9 Connector Pinout” on page 78 the for pinout.
InterServe 615 and 625 (internal RAID) uses the P9 power supply cable from MPWS131. See the table “P9 Connector Pinout” on page 78 the for pinout.
InterServe 635 and 645 uses power cable MCBL049A from the power distribution board. See the table “J11, MCBL049A, Auxiliary Power” on page 69 the for pinout.
u
The ISA bus connector J3 uses MCBL084A and connects to J32 on the system board. Refer to the table “J32, MCBLZ370, PCMCIA ISA Bus” on page 53 and for the cable pinout.
u
The ISA bus connector J6 uses MCBL084A and connects to J33 on the system board. Refer to the table “J33, MCBLZ370, PCMCIA ISA Bus” on page 53 and for the cable pinout.
Page 96
86
u

Disk Drives

The floppy connector uses cable MCBL067A and connects to J30 on the system board. Refer to
the table “J30, MCBL067A, Floppy” on page 53 for the cable pinout. The floppy connector also uses cable MCBLZ230 to connect to the converter connector J4 on the combo drive. The following table shows the pinout of MCBLZ230.
Pin
Signal Pin Signal Pin Signal
1 VCC 10 MTR1- 19 Ground 2 INDEX- 11 No connect 20 TRK0­3 VCC 12 DIR 21 Ground 4 DRV1- 13 No connect 22 WRPRT­5 VCC 14 STEP- 23 Ground 6 DSKCHG 15 Ground 24 RDATA­7 No connect 16 WDATA- 25 Ground 8 No connect 17 Ground 26 HDSEL 9 RPM 18 WGATE-
The following disk drives are used in the non-RAID InterServe systems. For information about the RAID drives used in systems with the internal RAID section, refer to the InterRAID documentation.
Part Number
Vendor Number Capacity
CDSK111 Seagate ST51080N 1 GB CDSK094 Seagate ST32155N 2 GB CDSK098 Conner CFP4207S 4 GB CDSK123 Seagate ST34371N 4 GB
SCSI ID selection is defined in the following table. Each disk drive has a connector which uses jumpers to set the SCSI ID. Where Seagate uses ID1, ID2, and ID4 to identify how to set the SCSI ID, Conner uses 0E1, 0E2, and 0E3.
SCSI ID
ID1/0E1 ID2/0E2 ID4/0E3
0 Off Off Off 1 On Off Off 2 Off On Off 3 On On Off 4 Off Off On 5 On Off On 6 Off On On
The disk drive SCSI connector uses MCBL234A and connects to the SCSI connector on the riser card. Refer to the “Riser Card (MSMT463)” for the cable pinout.
The disk drive power connector uses either of the P2 through P7 power supply cables from MPWS131. See the table “P2 - P7 Disk Drives” on page 78 the for cable pinout.
Page 97
CDSK111 1 GB
The following figure shows the jumper connector J8 on the back of the disk drive.
ID1 ID2 ID4
87
Pin 2 Pin 1
ooooooo oooooooooo ooooooooooooooooo
Parity Enable
Term Disable
J8
Term Power
SCSI ID selection uses the ID1, ID2, and ID4 jumpers on connector J8. To disable SCSI termination, install the Term Disable jumper and remove both Term Power jumpers from connector J8. To enable SCSI termination, remove the Term Disable jumper and install both Term Power jumpers onto J8.
CDSK094 2 GB
The following figure shows the jumper connectors J6 and J2 on the disk drive.
ID1 ID2
ID4
J6
SCSI
Connector
Pin 1
Power
J2
oooooooo oooooooo
TE
Connector
TP
SCSI ID selection uses the ID1, ID2, and ID4 jumpers on connector J6. To disable SCSI termination, remove the TE jumper from connector J2.
Page 98
88
CDSK098 4 GB
The following figure shows the jumper connector J5 and SCSI terminator sockets on the disk drive.
SCSI Terminat or Sockets
0E1
0E2
J5
0E3
Connectors 0E1 through 0E3 are also available on a jumper block near the SCSI terminator sockets; do not install jumpers on these connectors. To enable SCSI termination, install the proper resistors into both terminator sockets. To disable SCSI termination, remove both resistors from the sockets.
CDSK123 4 GB
The following figure shows the jumper connectors J6 and J2 on the disk drive.
ID1 ID2
ID4
J6
TE
J2
oooooooo oooooooo
SCSI
Connector
Pin 1
Power
Connector
SCSI ID selection uses the ID1, ID2, and ID4 jumpers on connector J6. To disable SCSI termination, remove the TE jumper from connector J2.
Page 99

System Fans

Option Board Fans (MCBLZ520 and MCBLY690)

The option board fans are one 119 mm (MCBLZ520) and two 80 mm (MCBLY690), attached to the fan housing. The fan power cable MCBLZ530 connects the fans to J68 on MSMT359. All InterServe systems use these fans.

Auxiliary Fan (CFAN111)

Only InterServe 615 and 625 systems with RAID use CFAN111 (92 mm), located under the power supply. The fan power cable connects to J12 on MSMT359. CFAN110 (fan guard) is installed over the opening in the power supply access panel. InterServe 615 systems without internal RAID do not use CFAN111.

System Disk Fan (MCBL172A)

Only non-RAID InterServe systems use MCBL172A, an 80 mm fan mounted to the power supply access panel. MCBLZ660 is used to connect MCBL172A to the system board.
89
Page 100
90
Loading...