Intergraph InterServe 6x0 Reference

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InterServe 600 Series

System Reference

October 1996 DHAF02030

Copyright



1996, Intergraph Corporation including this documentation, and any software and its file formats and audio-visual displays described herein; all rights reserved; may only be used pursuant to the applicable software license agreement; contains confidential and proprietary information of Intergraph and/or other third parties which is protected by copyright, trade secret and trademark law and may not be provided or otherwise made available without prior written authorization.

Power Input Rating

The product ID information is located on the back of the base unit. The unit rating and other power information for

the system is stated in “Fixed Power Supply MPWS131” or “Redundant Power Supplies MPWS138.”

FCC Statement

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy. If the equipment is not installed and used in accordance with the instruction manual, it may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

CDC Statement

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.

Cautions

Changes or modifications made to the system that are not approved by the party responsible for compliance could void the user’s authority to operate the equipment.

THIS PRODUCT CONFORMS TO THE APPLICABLE REQUIREMENTS OF 21 CFR SUBCHAPTER J AT DATE OF MANUFACTURE.

Read all safety and operating instructions before using the equipment. Keep these instructions for future reference. Follow all warnings on the equipment or in the operating instructions.

Warnings

To reduce the risk of electrical shock, do not attempt to open the equipment unless instructed. Do not use a tool for purposes other than instructed.

There are no user serviceable parts in the power supply. Refer all servicing of the power supply to qualified service personnel.

Hazardous energy levels exist in the system base unit due to the constant AC-supply design of the power supplies.

Introduction....................................................................................................................vii

Restrictions.......................................................................................................................vii

Updates and Feedback......................................................................................................vii

Conventions......................................................................................................................vii

Additional System Information........................................................................................viii

Operating System Information.........................................................................................viii

1 System Hardware Overview........................................................................................1

InterServe 610 (Non-RAID)...............................................................................................1

Major Assemblies.................................................................................................1

Functional Diagram Overview.............................................................................2

InterServe 610, 620 (Internal RAID)..................................................................................3

Major Assemblies.................................................................................................3

Functional Diagram Overview.............................................................................4

InterServe 630, 640 ............................................................................................................ 5

Major Assemblies.................................................................................................5

Functional Diagram Overview.............................................................................6

2 System Wiring Diagrams.............................................................................................7

AC Section (MESAN14).................................................................................................... 7

Keylock Switch.................................................................................................... 8

Alarm Silence Button........................................................................................... 8

Circuit Breaker.....................................................................................................9

Safety Interlock Switch........................................................................................ 9

Power Cables........................................................................................................9

Power Supply Cable Opening .............................................................................. 9

Power Distribution Board (MPCBD13) ...........................................................................10

Power Distribution Board (MPCBD17) ...........................................................................13

Side 1 ................................................................................................................. 13

Side 2 ................................................................................................................. 16

Fixed Power Supply (MPWS131) ....................................................................................19

DC Output Specifications................................................................................... 19

Cable Connectors ...............................................................................................20

P1 Riser Card Connector Pinout ........................................................................20

P2 - P8 Connector Pinout................................................................................... 21

P9 Connector Pinout ..........................................................................................21

Redundant Power Supplies (MPWS138).......................................................................... 21

Riser Card (MSMT280) ...................................................................................................23

InterServe 610 (Non RAID)............................................................................... 23

InterServe 610, 620 (Internal RAID) ) ...............................................................24

InterServe 630, 640)...........................................................................................25

System Board (MSMT313) ..............................................................................................27

Cabling Diagram and Pinouts.............................................................................27

Jumper Connectors.............................................................................................30

External Ports.....................................................................................................32

Internal RAID Section (MESAN15).................................................................................36

CD-ROM Drive (CDSK106)............................................................................................39

Combo Drive (MESAM86).............................................................................................. 40

Fixed Disk Drives............................................................................................................. 41

CDSK111 1 GB .................................................................................................41

CDSK094 2 GB .................................................................................................42

CDSK098 4 GB .................................................................................................42

CDSK123 4 GB .................................................................................................43

Option Board Fans............................................................................................................ 43

Auxiliary Fan (CFAN1110).............................................................................................. 43

System Disk Fan (MCBLY690)....................................................................................... 43

3 Accessing the System..................................................................................................45

Precautions .......................................................................................................................46

Top Cover and Side Panels............................................................................................... 46

Power Supply Access Panel..............................................................................................47

PCI Access Panel.............................................................................................................. 48

Riser Card Brace and PCI Board Guide ........................................................................... 49

Protecting Against Electrostatic Discharge ...................................................................... 51

Closing the System........................................................................................................... 52

4 Servicing System Parts...............................................................................................53

Internal SCSI Drives.........................................................................................................53

Combo Drive (MESAM86).............................................................................................. 55

Internal RAID Section (MESAN15).................................................................................56

Riser Card (MSMT280) ...................................................................................................58

Processor Module (MSMT310)........................................................................................58

P6 Bus Termination Card (MSMT311)............................................................................ 59

System Board (MSMT313) ..............................................................................................60

Fixed Power Supply (MPWS131) ....................................................................................62

Redundant Power Supply (MPWS138)............................................................................63

AC Section (MESAN14).................................................................................................. 64

Power Distribution Board (MPCBD13) ...........................................................................66

Power Distribution Board (MPCBD17) ...........................................................................66

InterSite Server Monitor Board (CINF029) .....................................................................67

SIMMs (FMEM13X) .......................................................................................................68

Option Board Fan Assembly ............................................................................................ 69

System Disk Fan (MCBLY690)....................................................................................... 70

Auxiliary Fan (CFAN1110).............................................................................................. 72

5 Upgrading the System................................................................................................73

Adding Processors............................................................................................................ 73

Single to Dual Upgrade...................................................................................... 73

Dual to Quad Upgrade .......................................................................................74

Adding Memory ...............................................................................................................75

Adding Internal SCSI Devices..........................................................................................77

Adding External SCSI Drives........................................................................................... 78

Adding Option Boards...................................................................................................... 79

PCI Boards......................................................................................................... 79

ISA and PnP Option Boards...............................................................................80

Using the System Configuration Utility............................................................................83

ISA Boards with a Configuration File................................................................83

ISA Boards without a Configuration File...........................................................83

Changing the System Boot Sequence............................................................................... 85

Introduction

The InterServe MP 600 Series System Reference provides technical, servicing, and upgrading information for InterServe 610, 620, 630 and 640 systems.

Restrictions

In the servicing instructions, heed all warnings and cautions. Some precedures may only be performed by trained Intergraph Field Service personnel. Personal injury and damage to equipment can occur if documented procedures are not followed.

WARNING For InterServe 630, and 640 systems, hazardous energy levels exist in the system base unit due

to the constant AC-supply design of the power supplies. Disconnect the power cord from the system before opening the base unit.

CAUTION Use an antistatic wrist strap for all servicing and upgrade procedures to avoid the possibility of

electrostatic discharge.

vii

Updates and Feedback

System Documentation updates this document as needed. Updates are posted to the System Documentation World Wide Web site (http://sysdocs.b11.ingr.com/). From the home page, select the System Documents link, and then the Field Service Documents link.

If you have questions about this document or suggestions for its improvement, visit the System Documentation World Wide Web site and select the Webmaster link on any page. Type in your questions or suggestions and submit them.

Conventions

Bold

Italic Variable values that you supply, or cross-references.

Monospace

SMALL CAPS Key names on the keyboard, such as D, ALT or F3. Names of files and

CTRL+D Press a key while simultaneously pressing another key; for example, press CTRL

Commands, words, or characters that you key in literally.

Output displayed on the screen.

directories. You can type filenames and directory names in the dialog boxes or the command line in lowercase unless directed otherwise.

and D simultaneously.

viii

Additional System Information

A System Setup is shipped with each system, and provides detailed information about:

Setting up the system.

Configuring the operating system and associated system software.

Using the system.

Using the AMIBIOS Setup program.

Installing system software.

A System Introduction is delivered with the system, and provides information about:

Intergraph Support

System hardware features

Available hardware options

Operating System Information

If you need more information on an aspect of the Windows NT operating system, refer to the printed and online Windows NT documentation from Microsoft:

For detailed information on installing and configuring Windows NT Server, refer to the Windows NT Server Installation Guide.

For detailed information on using the Windows NT Server operating system, refer to the online Windows NT Server System Guide, delivered on CD-ROM with the operating system, and to Windows NT Help.

Additional online Windows NT Server documentation is delivered on CD-ROM with the operating system.

1 System Hardware Overview

This chapter provides a graphical overview of the InterServe 610, 620, 630, and 640 systems. The

“Major Assemblies” sections show relative locations of components such as power supplies, peripherals, and boards. The “Functional Diagram Overview” sections provide an overview of the power and data signal paths between the major assemblies. The table after each wiring diagram figure leads you to pages in Chapter 2 for specific wiring diagrams, connector pinouts, and other information.

InterServe 610 (Non-RAID)

Major Assemblies

Disk Drive Bay

Power Supply

Riser Card

Syst em Board

CD-ROM Drive

Combo Drive

Option Board Fans

P6 Bus Termination Card

Functional Diagram Overview

AC In

CD-ROM Drive

Combo Drive

Processor Module

- or -

P6 Bus

Term i n at ion Card

Item Part Number

Fixed Power Supply MPWS131 19 CD-ROM Drive CDSK106 39 Combo Drive MESAM86 40 Fixed Disk Drives CDSK111, CDSK094,

Riser Card MSMT280 23 System Board MSMT313 27 Option Board Fans MCBLZ520,

System Disk Fan MCBLY690 43

Fixed Power

Supply

Riser

Card

System

Board

Memory

(SIMMs and

WRAM)

CDSK098, CDSK123

MCBLY690

Fixed Disk

Driv es

System Disk

Fan

Option Board

Fans

Chapter 2 Reference Page

InterServe 610, 620 (Internal RAID)

Major Assemblies

Internal RAID Section

Power Supply

Power Distribution Board

CD-ROM Drive

Combo Drive

Riser Card

System Boa r d

RAID Controller

Option Board Fans

P6 Bus Termination Card (Plugged onto System Board)

Functional Diagram Overview

PC Card

Modem

AC In

CD-ROM Drive

Combo Drive

Server Monitor

Card

Processor Module

- or -

P6 Bus

Term ination Card

Power

Distribution

Board

Riser

Card

System

Board

Memory

(SIMMs and

WRAM)

Fixed Power

Supply

Internal RAID

Section

RAID

Controller

Auxiliary

Fan

Option Board

Fans

Chapter 2

Item Part Number

Power Distribution Board

Fixed Power Supply MPWS131 19 CD-ROM Drive CDSK106 39 Combo Drive MESAM86 40 Internal RAID Section MESAN15 36 Riser Card MSMT280 23 System Board MSMT313 27 Option Board Fans MCBLZ520,

Auxiliary Fan CFAN1110 43

MPCBD13 10

MCBLY690

Reference Page

InterServe 630, 640

Major Assemblies

Redundant Power Supplies

AC Section

Internal RAID Section

CD-ROM Drive

Combo Drive

Power Distribution Board

Riser Card

Processor Module

System Board

Option Board Fans

RAID Controller Board

Functional Diagram Overview

AC In

AC Section with Safety

PC Card

Modem

Interlock

CD-ROM Drive

Combo Dri ve

Serv er M onitor

Card

Processor Module

or P6 Bus

Termination Card

Power

Distribution

Board

Riser

Card

System

Board

Memory

(SIMMs and

WRAM)

Power

Supply

Power

Supply

Internal RAID

Section

RAID

Controll er

Option Board

Fans

Chapter 2

Item Part Number

Reference Page

AC Section MESAN14 7 Power Distribution Board MPCBD17 13 Redundant Power Supplies MPWS138 21 CD-ROM Drive CDSK106 39 Combo Drive MESAM86 40 Internal RAID Section MESAN15 36 Riser Card MSMT280 23 System Board MSMT313 27 Option Board Fans MCBLZ520,

MCBLY690

2 System Wiring Diagrams

AC Section (MESAN14)

AC Section - MESAN14

Power Supply Keylock Switch

Power

Distribution

Board J2

AC In

NOTE The brown wires carry the AC line signal. The blue wires are neutral, and the green wires with yellow

stripe are safety ground.

AC Receptacle

- Line

- Ground

- Neutral

Circuit Br eaker

Power Supply Keylock Switch

Alarm Si lence Button

Top Cover

Safety Interl ock

Switch

Power

Distribution

Board J1

Power

Distribution

Board J17

The following figure shows the top view of the AC section.

Keylock Switch

Alarm Silence Button

Power Supply Cab le Opening

Circuit Breaker Reset Switch

Keylock Switch

To Safety Interlock Switch

Keylock Switch

The keylock switch performs two functions: it physically locks the power supply in the base unit (by rotating a blade into a slot on the power supply), and engages an AC switch that provides power input to each supply. The power supply will not come out of the base unit until the keylock switch is turned to the OFF position.

Alarm Silence Button

The alarm silence button allows you to temporarily disable the alarm when it is sounding.

Power Cable to

MPCBD17 J2 Power Cable to MPCBD17 J1

Circuit Breaker

The circuit breaker contains an external button to indicate power fault status. When the button is extended (white area showing), a fault has occurred. Do not reset the circuit breaker until after the fault has been removed. Reset the circuit breaker by pressing the button.

Safety Interlock Switch

The safety interlock switch, located in the top of the base unit, prevents the system from powering on if the top cover is not properly installed.

Power Cables

These two-wire cables provide the AC line and neutral signals to the power distribution board, which in turn drives the power supplies.

Power Supply Cable Opening

The main power cable from the power distribution board to the riser card passes through this opening. If servicing the AC section, be sure the plastic edging remains in the opening to protect the wires from damage.

Power Distribution Board (MPCBD13)

Power Distribut ion Board -

MPCBD13

Power On LED

Channel Mode LED

Auxiliary LED

RAID Section -

MESAN150

JP8 JP7

Alarm Button

Power Supply

MPWS131 (P8)

MCBLZ610

MCBL060A

MCBL057A

MCBL055A

MCBL056A

J16 J40 J20

J18

J19 J13

J17

J10

MCBLZ610 -- MPCBD13 J16 to power on LED

Signal Wire Color

1 Pwrgood Black 2 Ground Black

MCBL060A -- MPCBD13 J40 to channel mode LED

Signal Wire Color

1 Dskbad Black 2 Ground Black 3 Dskgood Orange

MCBL060A -- MPCBD13 J20, Auxiliary LED

1 Remote On/Off In 2 Remote On/Off Out 3 LED Ground

MCBL057A -- MPCBD13 J18 to MESAN150 JP8, drive installed

J18 - 1 Drive 1 Brown J18 - 2 Drive 2 Black J18 - 3 Drive 3 Red

MCBL057A -- MPCBD13 J19 to MESAN150 JP7, drive installed

J19 - 1 Drive 4 Brown J19 - 2 Drive 5 Black J19 - 3 Drive 6 Red

MCBL055A -- MPCBD13 J13 to MESAN150 J2, RAID sensor

1,2,3,4 +5.1V 26 Alarm Reset 6 Dskbad 30 Drive 1 Status 8 Dskgood 32 Drive 2 Status 10 Alarm 34 Drive 3 Status 12,14,28 No Connect 36 Drive 4 Status 16 Pwrbad 38 Drive 5 Status 22 Not used 40 Drive 6 Status 24 Not used Remaining Ground

Signal

Signal Wire Color

Signal Pin Signal

MCBL056A -- MPCBD13 J17 to alarm

1 Alarm reset Red 2 Ground Black

Signal Wire Color

The following figure shows the connectors on the power distribution board.

J10

J19

J13

J18 J20

J17 J40

J16

Power Distribution Board (MPCBD17)

Side 1

Power Distribut ion Board -

MPCBD17

Side 1

Power On Switch

Power On LED

Channel Mode LED

MCBL079A

MCBL080A

J12

J16

RAID Subsystem -

MESAN150

JP8 JP7 J12

CD-ROM Driv e

Combo Drive

ISM Board -

CINF029

J6 J3

MCBL077A

MCBL050A

MCBL055A

MCBL049A

MCBL078A

J19

J3 J9 J13

J11

J41

MCBL079A -- MPCBD17 J12 to power on switch

Signal Wire Color

1 Power Switch On Red 2 Ground Black 3 Power On Reset Brown

MCBL080A -- MPCBD17 J16 to power on LED and channel mode LED

1 Pwrgood Black 2 Ground Black 3 Pwrbad White 4 Dskbad Black 5 Ground Black 6 Dskgood Orange

MCBL077A -- MPCBD17 J19 to MESAN15 JP8/JP7, drive installed

1 Drive 1 Brown 2 Drive 2 Black 3 Drive 3 Red 4 Drive 4 Brown 5 Drive 5 Black 6 Drive 6 Red

MCBL050A -- MPCBD17 J3 to MESAN15 J12, RAID power

1 +12V Yellow 2 Ground Black 3 Ground Black 4 +5.1V Red

Signal Wire Color

MCBL050A -- MPCBD17 J9 to MESAN15 J6, RAID power

1 +12V Yellow 2 Ground Black 3 Ground Black 4 +5.1V Red

MCBL049A -- MPCBD17 J11 to CD-ROM Drive and Combo Drive, auxiliary power

1 +12V Yellow 2 Ground Black 3 Ground Black 4 +5.1V Red

Signal Wire Color

MCBL055A -- MPCBD17 J13 to MESAN15 J2, RAID sensor

Signal Pin Signal Pin Signal

1,2,3,4 +5.1V 22 Not used 34 Drive 3 Status 6 Dskbad 24 Not used 36 Drive 4 Status 8 Dskgood 26 Alarm Reset 38 Drive 5 Status 10 Alarm 30 Drive 1 Status 40 Drive 6 Status 12,14,28 No Connect 32 Drive 2 Status Remaining Ground 16 Pwrbad

MCBL078A -- MPCBD17 J41 to CINF029 J9, Server Monitor

Signal

1 +3.3 V 2 Ground 3 No Connect 4 Remote Power Off 5 LPOK 6 Remote Reset

The following figure shows the connector layout of MPCBD17 side 1.

J12

J19 J41

J13

J11

J16

Side 2

Power/Signal Distribution

Board - MPCBD17

Side 2

J6 J7

J8 J4

J1 J2

J17

J15

Power

Supply 1

Power

Supply 2

MCBL048A

MCBL064A

AC Section -

MESAN140

Keylock Swit ch Keylock Swit ch Alarm Silence

Button

Riser Card

MSMT280

System Board

MSMT313

J74

Connector J6:

1,3,5,8,10,12 +5.1V 2,4,6,7,9,11,14,16,18 Ground 13,15,17 +3.3V

Signal

Connector J7

1AC 2 No Connect 8 AC_GND 14 No Connect 3 -5.1V 9 Fan_OK_115CS 4 -12V 10 +3.3V_CS 16 DC_OK_1 5 +12V 11 +12V_CS 17 AC_OK_1 6 Ground 12 +5.1V 18 RMT_ON_OFF

Connector J8

1,3,5,8,10,12 +5.1V 2,4,6,7,9,11,14,16,18 Ground 13,15,17 +3.3V

Connector J4

1AC_Line_2 7 No Connect 13 AC_Neutral_2 2 No Connect 8 AC_Ground 14 No Connect 3 -5.1V 9 Fan_OK_215CS 4 -12V 10 +3.3V_CS 16 DC_OK_1 5 +12V 11 +12V_CS 17 AC_OK_1 6 Ground 12 +5.1V 18 RMT_ON_OFF

Signal Pin Signal Pin Signal

Line_1 7 No Connect 13 AC_Neutral_1

Signal

Signal Pin Signal Pin Signal

RTN

Connector J1 to MESAN140 Keylock Switch 1

1AC 2 No Connect 3AC

Connector J2 to MESAN140 Keylock Switch 2

1AC 2 No Connect 3AC

Signal Wire Color

Neutral_2 Blue

Line_2 Brown

Signal Wire Color

Neutral_1 Blue

Line_1 Brown

Connector J17 to MESAN140 Alarm Silence Button

Signal Wire Color

1 Alarm Reset Brown 2 No Connect Black

MCBL064A -- MPCBD17 J15 to MSMT313 J74, reset

Signal Wire Color

1 System Reset Brown 2 No Connect Black

MCBL048A -- MPCBD17 J5 to MSMT280 J3, main power

Signal Wire Color Pin Signal Wire Color

1 +3.3V Orange 13 +5V Red 2 +3.3V Orange 14 Ground Black 3 +3.3V Orange 15 Ground Black 4 Ground Black 16 +5V Red 5 Ground Black 17 Ground Black 6 Ground Black 18 -12V Blue 7 +3.3V Orange 19 +5V Red 8 +3.3V Orange 20 -5V Red 9 +5V Red 21 Ground Black 10 Ground Black 22 +12V Yellow 11 +5V Red 23 Ground Black 12 Ground Black 24 Power Good Green

NOTE The DC Power Good signal is a TTL-compatible signal that initiates an orderly start-up procedure under

normal input operating conditions. During power up, this signal should remain low (< 0.8 VDC) for at least 100 ms after the +5.1 VDC output has reached its minimum sense level of 4.75 VDC. The signal should then transition to high (> 2.4 VDC) to indicate a stable power source. The signal drives an LED on the back of the power supply to indicate the status (green is good, off is no signal).

NOTE The AC Power Good signal is a TTL-compatible signal that transitions to high to indicate that the AC

input voltage is within the 90 - 132 VAC or 180 - 264 VAC range. The signal drives an LED on the back of the power supply to indicate the status (green is good, off is no signal). Provided there is an AC input, this signal must be available to report whether the outputs are non-functional or functional.

The following figure shows the connector layout of MPCBD17 side 2.

J15

J17

Fixed Power Supply (MPWS131)

The power supply is a 539 watt autoranging supply, that switches between 90-132 VAC or 180-264 VAC, depending on the location. The input frequency is 47-63 Hz, single phase. At full load, the power supply has a minimum efficiency of 65 percent.

DC Output Specifications

The following table details the DC Output Specifications for the power supply.

Nominal Output Voltages

Continuous Load (Maximum.)

Continuous Load (Minimum.)

Noise and Ripple (PARD) (DC to 30 MHz)

Initial Setting Tolerance

Regulation Line/Load

1, 5

2, 5

Output #1

+3.3

3, 4

Output #2 Output #3 Output #4 Output #5 Unit

+5.1

3, 4

+12.0

−

12.0

−

5.0

0.5 0.5 ADC

VDC

06000ADC

50 50 100 250 100 mVp-p

Max

±3% ±3% ±5% ±10% ±10%

Max

Overshoot (Turn on/off)

Table notes:

1. Power supply meets or exceeds these specifications. For the noted specifications, the “Maximum”

values describe the smallest acceptable maximum load and the “Minimum” values describe the largest acceptable minimum load.

2. These outputs are measured at the user end of an unloaded peripheral cable.

3. +3.3 V and +5.1 V will never draw over 400 Watts combined.

4. Any combination of +3.3 V, +5.1 V, and +12 V do not exceed their maximum or 539 watts of total power.

5. The sum of Initial Setting Tolerance and Line/Load Regulation do not exceed 3% for the +3.3 V and +5.1 V outputs, 5% for the +12 V output, and 10% for the negative output voltages.

Cable Connectors

Output #1 Output #2 Output #3 Output #4 Output #5 Unit

5% 5% 10% 10% 10% Max

The following table shows the cable connectors from the power supply that connect to the riser card and to the devices in the server.

Connector

P1 Main Power (Riser Card) P2 CD-ROM Drive P3 Auxiliary Drive P4 Auxiliary Drive (or internal RAID subsystem) P5 Auxiliary Drive P6 Auxiliary Drive (or internal RAID subsystem) P7 Auxiliary Drive P8 Auxiliary Drive P9 Combo Drive

Device

P1 Riser Card Connector Pinout

Pin Signal Wire Color Pin Signal Wire Color

1 +3.3V Orange 13 +5V Red 2 +3.3V Orange 14 Ground Black 3 +3.3V Orange 15 Ground Black 4 Ground Black 16 +5V Red 5 Ground Black 17 Ground Black 6 Ground Black 18 -12V Blue 7 +3.3V Orange 19 +5V Red

Signal Wire Color Pin Signal Wire Color

8 +3.3V Orange 20 -5V Red 9 +5V Red 21 Ground Black 10 Ground Black 22 +12V Yellow 11 +5V Red 23 Ground Black 12 Ground Black 24 Power

P2 - P8 Connector Pinout

Pin Signal Wire Color

1 +12V Yellow 2 Return Black 3 Return Black 4 +5V Red

P9 Connector Pinout

Pin Signal Wire Color

1 +5V Red 1 Return Black 1 Return Black 4 +12V Yellow

Green

Good

Redundant Power Supplies (MPWS138)

The InterServe 630 and 640 servers use redundant 550 watt current-sharing power supplies. Each power supply has five outputs, is hot swappable, and is auto-ranging between 90 - 132 VAC and 180 264 VAC. The input frequency range for each power supply is 47 - 63 Hz, single phase. The power supply has the following DC output specifications:

Nominal Output Voltages

Continuous Load (Maximum.)

Continuous Load (Minimum.)

1, 3

Noise and Ripple (PARD) (DC to 30 MHz)

Initial Setting Tolerance

Output 1

4, 5

Output 2

+3.3 +5.1 +12.0 -12.0 -5.0 VDC

45 85 12 1 1 ADC

0.0 3.5 1.0 0.0 0.0 ADC

50 50 100 250 100 mVp-p

4, 5

Output 1

Output 2

3% 3% 5% 10% 10% Max

4, 5

Output 3 5Output 4 Output 5 Unit

4, 5

Output 3 5Output 4 Output 5 Unit

Max

Regulation Line/Load

Overshoot

2, 3

3% 3% 5% 10% 10% Max

< 5 < 5 < 10 < 10 < 10 Max

(Turn on/off)

Table notes:

1. The power supply meets or exceeds these specifications.

2. These outputs are measured at the user end of an unloaded peripheral cable.

3. The sum of the Initial Setting Tolerance and Line/Load Regulation does not exceed 3% for the +3.3 V and +5.1 V outputs, 5% for the +12 V output, and 10% for the negative output voltages.

4. Any combination of +3.3 V or +5.1 V do not exceed their maximum or 450 watts of total power.

5. Any combination of +3.3 V, +5.1 V, or +12 V do not exceed their maximum or 550 watts of total power.

Characteristics of the power supplies include the following:

Over-Current Protection is provided on +3.3 VDC and +5.1 VDC outputs. The Over-Current Protection disables the DC outputs and keeps them disabled until AC is cycled.

Over-Voltage Protection is provided on +3.3 VDC and +5.1 VDC. The Over-Voltage Protection disables the DC outputs when the output reaches 5.5 - 6.8 VDC for +5.1V DC or 3.7 - 4.4 VDC for +3.3 VDC. The DC outputs remain disabled until AC is cycled.

The current is equally shared (within +10%) by the two power supplies at maximum load. If one power supply fails, the remaining power supply takes over. +3.3 V, +5.1 V, +12 V, -5 V, and 12V power outputs have series-connected blocking diodes to prevent an output fault in one power supply from pulling down the outputs of the other power supply.

If one of the power supplies fails, an LED in that power supply either goes out or changes from green to amber, and the power on LED on the front of the base unit changes from green to amber. Look at the back of the base unit to see which power supply failed.

If a power supply is not supplying all of its DC voltage output levels correctly, an audible alarm sounds.

Riser Card (MSMT280)

InterServe 610 (Non RAID)

Riser Card - MSMT280

Side 1 Side 2

Power Supply

MPWS131 (P1)

MCBLW870

External SCSI

Port

Refer to “Power Supply MPWS131” for the P1 power connector pinout.

Refer to “SCSI” in the “External Ports” section for the SCSI connector pinout.

PCI Slots 1-6

ISA Slots 1 - 4

J15

System Board -

MSMT313

InterServe 610, 620 (Internal RAID)

Power Supply

MPWS131 (P1)

Riser Card - MSMT280

Side 1 Side 2

PCI Slots 1-6

MCBLW870

External SCSI

Port

ISA Slots 1 - 4

J15

System Board -

MSMT313

Refer to “Power Supply MPWS131” for the P1 power connector pinout.

Refer to “SCSI” in the “External Ports” section for the pinout of the SCSI connector.

InterServe 630, 640

Riser Card - MSMT280

Side 1 Side 2

MCBL048A

MPCBD17

MCBLW870

External SCSI

Port

PCI Slots 1-6

ISA Slots 1 - 4

J15

System Board -

MSMT313

Refer to the MCBL048A information in “Power Distribution Board MPCBD17” section for the pinout of the power connector.

Refer to “SCSI” in the “External Ports” section for the pinout of the SCSI connector.

The following figure shows the riser card used in all InterServe 610, 620, 630, and 640 servers.

PCI 1

PCI 2

PCI 3 PCI 4

PCI 5 PCI 6

ISA 1 ISA 2

ISA 3

Side 1

Side 2

ISA 4

System Board (MSMT313)

J51 - J58

Cabling Diagram and Pinouts

Riser Card - MSMT280

Speaker

MSMT310 MSMT311

Primary (Boot)

MPCBD17

CD-ROM

Drive

MCBLY520

CPU

Secondary

CPU

MCBL064A

J15

MCBLZ220

MCBL066A

J71

J27/J23

J65

J66

J74

J22 J43

J15

System Board -

MSMT313

External Ports

J68

J32 J33 J30

J17

J11

MCBLZ530

Memory

SIMMs

MCBLZ370

MCBL067A

MCBL038A

MCBLZ180

MMSA365

J3 J6 J2

MESAM86

External MIDI

Port

External AUI

Port

MCBLZ180 -- MSMT313 J11 to Ethernet AUI Port

Signal Pin Signal Pin Signal

1 Ground 6 Ground 11 Ground 2 CI+ - Collision

7 Reserved 12 DI– - Data in

detect

3 DO+ - Data out 8 Ground 13 +12V - 12 volts 4 Ground 9 CI– - Collision detect 14 Ground 5 DI+ - Data in 10 DO– - Data out 15 Reserved

MCBL038A -- MSMT313 J17 to MIDI Port, MIDI

1 +5V 6 Y-axis, joystick 1 11 X-axis, joystick 2 2 Fire button 0 7 Fire button 1 12 MIDI out 3 X-axis, joystick 1 8 +5V 13 Y-axis, joystick 2 4 Ground 9 +5V 14 Fire button 3 5 Ground 10 Fire button 2 15 MIDI in

MCBLZ220 -- MSMT313 J22 to CD-ROM drive, audio

1 Right Channel Red 2 Ground Black 3 Left Channel White 4 Ground Black

MCBL067A -- MSMT313 J30 to Combo Drive J2, floppy disk drive

2 RPM 14 DRV0- 26 TRK04 No connect 16 MTR1- 28 WRPRT6 DRATE0 18 DIR 30 RDATA8 INDEX- 20 STEP- 32 HDSEL 10 MTR0- 22 WDATA- 34 DSKCHG 12 DRV1- 24 WGATE- Odd Ground

Signal Pin Signal Pin Signal

Signal Wire Color

Signal Pin Signal Pin Signal

MCBLZ370 -- MSMT313 J32 to Combo drive J3, ISA bus

1 IRQ15 11 SD+(14) 21 SA+(17) 31 SA+(6) 2 IRQ14 12 SD+(15) 22 SA+(18) 32 SA+(7) 3 IRQ10 13 SD+(11) 23 SA+(21) 33 SA+(10) 4 IRQ3 14 SD+(10) 24 SA+(22) 34 SA+(11) 5 IRQ7 15 SD+(0) 25 SA+(1) 35 SA+(14) 6 IRQ9 16 SD+(1) 26 Ground 36 SA+(15) 7 IOCS16- 17 SD+(4) 27 SA+(3) 37 BALE 8 Ground 18 SD+(5) 28 Ground 38 IOR9 IOCHRDY+ 19 MEMW- 29 RSTDRV 39 D7BUFDIR 10 Ground 20 MEMR- 30 Ground 40 PWR_DWN

MCBLZ370 -- MSMT313 J33 to Combo drive J6, ISA bus

Signal Pin Signal Pin Signal Pin Signal

Pin Signal Pin Signal Pin Signal Pin Signal

1 Spare 11 SD+(13) 21 SA+(23) 31 SA+(8) 2 IRQ11 12 SD+(12) 22 SBHE- 32 SA+(9) 3 IRQ4 13 SD+(9) 23 SA+(0) 33 SA+(12) 4 IRQ5 14 SD+(8) 24 Ground 34 SA+(13) 5 0WS- 15 SD+(2) 25 SA+(2) 35 SA+(16) 6 Ground 16 SD+(3) 26 Ground 36 AEN 7 MEMCS16- 17 SD+(6) 27 ISA BCLK 37 IOW8 Ground 18 SD+(7) 28 Ground 38 Ground 9 SPKR- 19 SA+(19) 29 SA+(4) 39 LOBUFDIR 10 Ground 20 SA+(20) 30 SA+(5) 40 HIBUFDIR

The following figure shows the MSMT313 cable connectors.

J22

J11

J17

J43

J32

J33

J30

J27 J23

J71

J74

J68

Jumper Connectors

The following figure shows the MSMT313 jumper connectors.

Vibra 16S Sound Disable/Enable

CPU Frequency (Primary CPU)

CPU Frequency (Secondary CPU)

G95 VGA Mode Disable/Enable

CPU Frequency

Primary CPU

Jumper 150 MHz

(5/2x)

200 MHz (3x)

Secondary CPU

Jumper 150 MHz

(5/2x)

200 MHz (3x)

J60 IN IN J47 IN IN J61 OUT IN J48 IN OUT J62 IN IN J49 IN IN J63 IN OUT J50 OUT IN

CAUTION Do not change the jumper settings in an attempt to change CPU speed. The CPUs will only operate

properly when the jumpers are installed in their default settings.

The following figure shows the detail of the CPU frequency jumper connectors.

CPU

VRM

J63 J62 J61 J60

J49 J50 J48 J47

CPU

Jumpers for Primary CPU

Jumpers for Secondary CPU

G95 VGA Mode Disable/Enable - J26

Off (default) = VGA mode enabled On = VGA mode disabled

You must remove the PCI option boards and MSMT310 (or MSMT311) to access J26.

Vibra 16S Sound Disable/Enable - J24

On (Pins 2-3) (default) = Sound enabled Off (Pins 1-2) = Sound disabled

You must remove the ISA option boards to access J24.

External Ports

The following figures show the external ports in their proper orientation, when the base unit is in the upright position.

MIDI

Ethernet 10Base-T

Signal Pin Signal

1 +5V 9 +5V 2 Fire button 0 10 Fire button 2 3 X-axis, joystick 1 11 X-axis, joystick 2 4 Ground 12 MIDI out 5 Ground 13 Y-axis, joystick 2 6 Y-axis, joystick 1 14 Fire button 3 7 Fire button 1 15 MIDI in 8 +5V

Signal Pin Signal

1 TD+ - Transmit 5 Reserved 2 TD– - Transmit 6 RD– - Receive

3 RD+ - Receive 7 Reserved 4 Reserved 8 Reserved

Serial (COM)

Ethernet AUI

1 DCD - Data Carrier Detect 2 RD - Receive Data 3 TD - Transmit Data 4 DTR - Data Terminal Ready 5 Ground 6 DSR - Data Set Ready 7 RTS - Request to Send 8 CTS - Clear to Send 9 RI - Ring Indicator

Signal

1 Ground 2 CI+ - Collision detect 3 DO+ - Data out 4 Ground 5 DI+ - Data in 6 Ground 7 Reserved 8 Ground 9 CI– - Collision detect

10 DO– - Data out 11 Ground 12 DI– - Data in 13 +12V - 12 volts 14 Ground 15 Reserved

Signal

WARNING Do not connect a MIDI cable to the AUI

connector. This will short out the local area network on which the system resides.

SCSI

26 Command Data-0 27 Command Data-1 28 Command Data-2 29 Command Data-3 30 Command Data-4 31 Command Data-5 32 Command Data-6 33 Command Data-7 34 Command Data Parity 38 Terminator Power 41 Attention 43 Busy 44 Acknowledge 45 Reset 46 Message 47 Select 48 Command 49 Request 50 Input/Output

Signal

Note Pins 12, 13, 14, 37, and 39 are not connected; all

other pins not listed are connected to ground.

Mouse and Keyboard

2 4 6

Mouse

Pin Signal Pin Signal

1 MDATA 1 KDATA 2 Reserved 2 Reserved 3 Ground 3 Ground 4 Fused VCC -

5 MCLK 5 KCLK

1 3 5

6 Reserved 6 Reserved

+5V

Keyboard

4 Fused VCC -

+5V

Parallel

5 10 15

1 6 11

Signal Pin Signal

1 -Strobe 10 -ACK -

Acknowledge 2 Data 0 11 Busy 3 Data 1 12 PE - Paper Empty 4 Data 2 13 +Select 5 Data 3 14 -Auto FDXT -

Auto Feed 6 Data 4 15 -Error 7 Data 5 16 -Init - Start 8 Data 6 17 -SLCTIN - Select 9 Data 7 18-25 Ground

Video

Signal

1 R - Red 2 G - Green 3 B - Blue 4 MID2 - Monitor ID2 5, 6, 7, 8, 10 Ground 9 No Connect 11 MID0 - Monitor ID0 12 MID1 - Monitor ID1 13 HSYNC - Horizontal Sync 14 VSYNC - Vertical Sync 15 MID3 - Monitor ID3

Internal RAID Section (MESAN15)

RAID Section - MESAN15

(MSMT323)

J12

J5 J11

RAID Control ler

Board - CINF026

CHN2

CHN1 CHN0

To External Disk

Arrays

MCBL054A

MCBL061A

JP8 JP7

J2 J1

Power Distribution

Board

J13

MCBL055A

MESAN15

(MSMT321)

Slot 4 LED Slot 5 LED Slot 6 LED

MESAN15

(MSMT322)

Slot 3 LED Slot 2 LED Slot 1 LED

The following table shows the cables used with the RAID section with either power distribution board. Refer to the appropriate power distribution board section for the following cable pinouts.

MESAN150 J12

J6 JP8 JP7

MPCBD13 MPCBD17

MPWS131 MCBL050A J3 MPWS131 MCBL050A J9 MCBL057A J18 MCBL077A J18 MCBL057A J19 MCBL077A J19

MCBL054A -- MESAN150 J5 to CINF026 CHN 2

1-16 Ground 50 Shell OK (Ground) 17 Term Power 51 Term Power 18 Term Power 52 Term Power 19 No Connect 53 No Connect 20-34 Ground 54 Fault Clock (Ground) 35 SCSI Data Bit 12 55 Attention 36 SCSI Data Bit 13 56 Fault Data 37 SCSI Data Bit 14 57 Busy 38 SCSI Data Bit 15 58 Acknowledge 39 SCSI Data Parity 1 59 Reset 40 SCSI Data Bit 0 60 Message 41 SCSI Data Bit 1 61 Select 42 SCSI Data Bit 2 62 Carrier Detect 43 SCSI Data Bit 3 63 Request 44 SCSI Data Bit 4 64 I/O 45 SCSI Data Bit 5 65 SCSI Data Bit 8 46 SCSI Data Bit 6 66 SCSI Data Bit 9 47 SCSI Data Bit 7 67 SCSI Data Bit 10 48 SCSI Data Parity 0 68 SCSI Data Bit 11 49 SWAP (Ground)

Signal Pin Signal

The following figure shows the cable connections to the internal RAID section, MESAN15.

J12

J11

JP8

JP7

CD-ROM Drive (CDSK106)

Audio Connector (MCBLZ22Ato MSMT313 J22)

Mode Select Header

Settings for mode select header are printed on the CD-ROM drive.

Teminators should be removed. SCSI termination is provided by the SCSI cable.

Refer to “External Ports” for SCSI pinout.

Refer to “System Board MSMT313” for audio pinout. If the Panasonic CD-ROM drive is installed, the sound cable is MCBLZ64.

Terminat or Sockets

SCSI Connector (MCBL066A to MSMT313 J43)

Power Con nector

Refer to the appropriate section as listed below for the power cable pinout.

InterServe 610, 620 (Non RAID) - “Fixed Power Supply MPWS131” InterServe 610, 20 (Internal RAID) - “Fixed Power Supply MPWS131” InterServe 630, 640 - “Power Distribution Board MPCBD17” Table MCBL049A

Combo Drive (MESAM86)

Power Connector

Converter Connector

J5 J4

J6 J3

J3 ISA Bus Connector (MCBLZ37A to MSMT313 J32)

J6 ISA Bus Connector (MCBLZ37A to MSMT313 J33)

Floppy Connector (MCBL067A to MSMT313 J30) (MCBLZ230 to J4)

Refer to “System Board” for Floppy, ISA Bus J3, and ISA bus J6 pinouts.

Refer to the appropriate section for combo drive power cable pinout.

Fixed Disk Drives

The following disk drives are used in the InterServe 610 systems, without internal RAID.

Part Number

CDSK111 SeagateST51080N 1 GB CDSK094 Seagate ST32155N 2 GB CDSK098 Conner CFP4207S 4 GB CDSK123 Seagate ST34371N 4 GB

SCSI ID selection is defined in the following table. Each disk drive has a connector which uses jumpers to set the SCSI ID. Where Seagate uses ID1, ID2, and ID4 to identify how to set the SCSI ID, Conner uses 0E1, 0E2, and 0E3.

SCSI ID

0 Off Off Off 1 On Off Off 2 Off On Off 3 On On Off 4 Off Off On 5 On Off On 6 Off On On

CDSK111 1 GB

The following figure shows the jumper connector J8 on the back of the disk drive.

Vendor Number Capacity

ID1/0E1 ID2/0E2 ID4/0E3

ID1 ID2 ID4

Pin 2 Pin 1

SCSI ID selection uses the ID1, ID2, and ID4 jumpers on connector J8. To disable SCSI termination, install the Term Disable jumper and remove both Term Power jumpers from connector J8. To enable SCSI termination, remove the Term Disable jumper and install both Term Power jumpers onto J8.

ooooooo oooooooooo ooooooooooooooooo

Parity Enable

Term Disable

Term Power

CDSK094 2 GB

The following figure shows the jumper connectors J6 and J2 on the disk drive.

ID1 ID2

ID4

oooooooo oooooooo

SCSI

Connector

Pin 1

Power

Connector

SCSI ID selection uses the ID1, ID2, and ID4 jumpers on connector J6. To disable SCSI termination, remove the TE jumper from connector J2.

CDSK098 4 GB

The following figure shows the jumper connector J5 and SCSI terminator sockets on the disk drive.

0E1

0E2

0E3

SCSI Termin ator Sockets

Connectors 0E1 through 0E3 are also available on a jumper block near the SCSI terminator sockets; do not install jumpers on these connectors. To enable SCSI termination, install the proper resistors into both terminator sockets. To disable SCSI termination, remove both resistors from the sockets.

CDSK123 4 GB

The following figure shows the jumper connectors J6 and J2 on the disk drive.

ID1 ID2

ID4

SCSI ID selection uses the ID1, ID2, and ID4 jumpers on connector J6. To disable SCSI termination, remove the TE jumper from connector J2.

Option Board Fans

oooooooo oooooooo

SCSI

Connector

Pin 1

Power

Connector

The option board fans are one 119 mm (MCBLZ520) and two 80 mm (MCBLY690), attached to MMSA3650. The fan power cable MCBLZ530 connects the fans to J68 on MSMT313. All InterServe systems use these fans.

Auxiliary Fan (CFAN1110)

Only InterServe 610 and 620 systems with RAID use CFAN1110, located under the power supply. CFAN1110 is a 92 mm fan mounted to CFAB303F. The fan power cable connects to J12 on MSMT313. CFAN1100, fan guard, is installed over the opening in CFAB304F, power supply access panel. InterServe 610 systems without RAID do not use CFAN1110.

System Disk Fan (MCBLY690)

Only non-RAID InterServe 610 systems use MCBLY690, an 80 mm fan mounted to CFAB304F, power supply access panel. MCBLZ660 is used to connect MCBLY690 to J12 on MSMT313. InterServe 610 and 620 systems with RAID do not use MCBLY690 attached to CFAB304F.

3 Accessing the System

This section describes opening the system base unit to gain access to various field replaceable and upgradeable parts.

To Service

Internal SCSI drives Top cover, both side panels 53 Combo drive MESAM86 Top cover, both side panels 55 Internal RAID Section MESAN150 Top cover, both side panels 56 Riser card MSMT280 Top cover, left side panel, PCI access panel,

Processor module MSMT310 Top cover, left side panel, PCI access panel 58 P6 bus termination card MSMT311 Top cover, left side panel, PCI access panel 59 System board MSMT313 Top cover, left side panel, PCI access panel,

Fixed Power Supply MPWS131 Top cover 62 Redundant Power Supply MPWS138 n/a 63 AC section MESAN140 Top cover, both side panels 64 Power distribution board MPCBD13 Top cover, left side panels 66 Power distribution board MPCBD17 Top cover, both side panels 66 InterSite Server Monitor CINF029 Top cover, left side panel 67 SIMMs FMEM13X Top cover, left side panel, PCI access panel,

Option board fan assembly Top cover, left side panel, option board

System Drive Fan MCBLY690 Top cover 71 Auxiliary fan CFAN1110 Top cover, power supply access panel 72

Remove Page

riser card brace

option board bracket

PCI board guide

bracket

To Upgrade

Processors Top cover, left side panel 73 Memory Top cover, left side panel, PCI access panel,

Internal SCSI drives Top cover, both side panels 77 Option Boards Top cover, left side panel, PCI access panel 79

Remove Page

PCI board guide

Precautions

Before servicing or upgrading the system, heed the following:

WARNING Leave the AC power cord from the InterServe 610 and 620 base unit connected to the AC wall

outlet to maintain safety ground. If the AC power cord is disconnected, you could be injured or cause damage to the system.

WARNING Hazardous voltages exist inside the InterServe 630 and 640 base unit. Disconnect the AC power

cord from the base unit before servicing or upgrading the system. If the AC power cord remains connected, you could be injured or cause damage to the system.

CAUTION The parts inside the base unit are designed to fit within very tight tolerances; some force is required to

remove or insert parts. However, if you cannot remove or install a part properly, ensure that there are no obstructions hindering the part.

Top Cover and Side Panels

CAUTION Use caution when removing covers and panels to avoid injury.

NOTE The left and right side panels are identified when facing the front of the base unit.

1. Shut the system down; then turn the system power off.

2. Disconnect the AC power cord.

3. Remove the stabilizer feet.

4. Remove the screw on the back of the top cover; then pull the top cover back an inch and lift it off the base unit.

5. Remove the two screws at the top of each side panel; then pull the side panels up and away from the base unit. Refer to the following figure.

Right Side Panel Screws

Left Side Panel Screws

Top Cover

Power Supply Access Panel

NOTE Only InterServe 610 and 620 systems use the power supply access panel.

To remove the power supply access panel:

1. Remove the screws from around the power supply access panel as shown in the following figure.

Screws

Power Supply Access Panel

2. Slide the power supply access panel to the right and pull it out of the base unit.

PCI Access Panel

To remove the PCI access panel:

1. Remove the top cover and left side panel.

2. Lay the base unit on its right side.

3. Remove the two screws at the bottom of the unit and the screw behind the PCI access panel.

4. Slide the PCI access panel to the back of the base unit. Refer to the following figure.

Screws

Screw (Behind Panel)

PCI Access Panel

Riser Card Brace and PCI Board Guide

To remove the riser card brace:

1. Remove the PCI access panel.

2. Remove the RAID controller and other installed PCI option boards. Note the position of each PCI board. After servicing, you must replace each board into the same slot from which you removed it.

3. Remove the ISA I/O lock bracket as shown in the following figure.

Riser Card Brace

ISA I/O Lock Bracket

Riser Card

4. Remove the screw for the PCI board guide, and remove the board guide as shown in the following figure.

5. Loosen the screw and pivot the ISA board guide toward the fan assembly as shown in the following figure.

PCI Board Guide

Screw

ISA Board Guide

6. Note the position of and remove each ISA board. After servicing, you must replace each board into the same slot from which you removed it.

7. Remove the screws as shown in the following figure. Slide the riser card brace to the back of the base unit and remove the bracket.

Riser Card Brace

Protecting Against Electrostatic Discharge

Sensitive components inside the base unit can be damaged by static electricity. To protect against this possibility, take the following precautions when working with the internal components of the system.

Do not service the system on surfaces known to have high electrostatic buildup, such as rugs and carpets. Work on a static-safe surface instead.

Touch the bare metal of the base unit to ensure the base unit and your body are at the same electric potential.

Handle all printed circuit boards as little as possible and by the edges only. Leave new parts in their protective packaging until you install them.

Use a disposable or re-usable antistatic wrist strap when servicing or upgrading the system. A disposable wrist strap can only be used once.

A re-usable antistatic wrist strap can be attached to the ground loop above the ISA slots, as shown in the following figure, or to any other bare metal part of the base unit. The metal conductor bead in the elastic sleeve of re-usable antistatic straps must contact bare skin.

Ground Loop

Closing the System

CAUTION After servicing or upgrading the system, always replace the panels and covers that were removed. The

panels and covers ensure the system maintains proper air flow, so internal components do not overheat, causing failure. The panels and covers also ensure that electromagnetic interference (EMI) emissions remain below the standard requirements.

NOTE When securing panels with screws, ensure the screws are tight, but do not strip the screw heads.

To close the system:

1. Remove the antistatic wrist strap from the base unit.

2. Replace the PCI access panel if removed.

3. Set the base unit in the upright position.

4. Replace the left and right side panels if removed.

5. Replace the top cover if removed. Ensure the top cover is completely installed so the safety interlock switch engages. If the cover is not properly installed, the system will not start.

6. Replace the stabilizer feet.

7. Restart the system.

4 Servicing System Parts

Open the base unit and heed the antistatic precautions as described in Chapter3, “Accessing the System.” After servicing, close the base unit as also described in Chapter3.

WARNING Leave the AC power cord from the InterServe 610 and 620 base unit connected to the AC wall

outlet to maintain safety ground. If the AC power cord is disconnected, you could be injured or cause damage to the system.

WARNING Hazardous voltages exist inside the InterServe 630 and 640 base unit. Disconnect the AC power

cord from the base unit before servicing the system. If the AC power cord remains connected, you could be injured or cause damage to the system.

CAUTION The parts inside the base unit are designed to fit within very tight tolerances; some force is required to

remove or insert parts. However, if you cannot remove or install a part properly, ensure that there are no obstructions hindering the part.

Internal SCSI Drives

This section applies to CD-ROM drive, fixed disk drives, and tape drives.

To replace an internal SCSI drive:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Disconnect the power cable and SCSI cable from the drive. If removing the CD-ROM drive, also remove the audio cable. Refer to the following figure.

CD-ROM Drive

Audio Cable

Disk Drive

Screws

Power Cable

SCSI Cable

3. Remove the screws from both sides of the SCSI drive.

4. Slide the SCSI drive out of the front of the base unit.

5. If replacing a disk drive (located above the CD-ROM drive), remove the bracket from the drive. Refer to the following figure.

Screw

Slide Bracket

6. Disable SCSI termination and set the SCSI ID on the back of the drive to the same ID as the drive being replaced. If necessary, refer to the documentation delivered with the SCSI drive for instructions.

7. If installing a hard disk drive, attach the drive to the bracket.

8. Insert the new SCSI drive through the front panel.

9. Secure the SCSI drive using the screws removed previously.

10. Connect the SCSI cable, power cable, and audio cable (CD-ROM drive only). The SCSI cable red stripe (pin 1) must be adjacent to the power connector.

Note: If installing a non-Intergraph CD-ROM drive, use the audio cable delivered with the new CD-ROM drive.

11. Close the base unit.

Combo Drive (MESAM86)

To replace the combo drive:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Remove the CD-ROM drive as described in “Internal SCSI Drives” page 53.

3. Using a quarter-inch nutdriver, remove the screws from both sides of the combo drive as shown in the following figure. Then slide the drive out of the base unit.

Red Stripe

Screws

Floppy Cable

ISA Bus Cables

Power Cable

4. Disconnect the floppy cable, ISA bus cables, and power cable from the combo drive. Note the position of the red stripe on the floppy cable and ISA bus cables.

5. Remove the four screws from the support bracket as shown in the following figure.

Red Stripe

Support Bracket

Screws

6. Secure the replacement drive to the support bracket using the screws removed previously.

7. Connect the cables to the combo drive.

8. Install the drive into the base unit, and secure it using the screws removed previously.

9. Replace the CD-ROM drive and secure it to the chassis. Connect the cables to the drive.

10. Close the base unit.

Internal RAID Section (MESAN15)

To replace the internal RAID section:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Remove the CD-ROM drive as described in “Internal SCSI Drives.” Support the drive as you

remove it.

3. Remove the RAID disk drives from the slots and place the drives onto a flat antistatic surface.

4. Disconnect the cables (except the sensor cable) attached to the internal RAID subsystem. Refer to the following figure.

5. Remove the four screws from the top, and the two screws on either side, of the RAID subsystem. Refer to the following figure.

Power Cables

Screws (4)

Screw s (2 each side)

Sensor Cable

RAID SCSI Cable Drive Installed

Cable

6. Slide the RAID subsystem out of the base unit. Disconnect the sensor cable.

7. Connect the sensor cable to the new RAID subsystem. Slide the subsystem into the base unit.

8. Replace the eight screws removed previously.

9. Reconnect the internal cables.

NOTE The cable attached to J19 on the power distribution board connects to JP7 on the RAID subsystem,

and the cable attached to J18 connects to JP8. The P6 power cable attaches to connector J12 on the RAID subsystem, and the P4 power cable attaches to J6.

7. Replace the CD-ROM drive and reconnect its cables.

8. Close the base unit.

9. Install the RAID disk drives into the proper slots.

Riser Card (MSMT280)

To replace the riser card:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Disconnect the SCSI cable and main power cable from the top of the riser card.

3. Disengage the riser card from its system board slot, and remove the card from the base unit.

4. Insert the new riser card into its system board slot, pushing firmly over the center of the PCI connectors.

CAUTION Do not rock the riser card back and forth; pins inside the connector may be damaged as a result.

Press firmly so the card connector slides evenly into the slot.

5. Replace the option board bracket. Do not tighten the pivoting ISA board guide until the ISA boards have been installed.

6. Replace the option boards connected to the riser card. Connect any external cables attached to the boards. Replace the option boards in the same slots from which you removed them.

7. Replace the ISA I/O lock bracket and PCI access panel.

8. Connect the SCSI and power cables to the riser card.

9. Close the base unit.

Processor Module (MSMT310)

The module contains two CPUs and a Voltage Regulator Module (VRM) for each CPU.

To replace the processor module:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Lay the base unit on its right side.

3. Remove the installed PCI option boards.

4. Remove the screws from the perimeter of the processor module. Refer to the following figure.

Processor Module

6. Disengage the processor module from the system board connectors.

7. Align the new processor module over the connectors and firmly press it onto the connectors.

8. Secure the module using the screws removed previously.

9. Replace the option boards in the same slots from which you removed them.

10. Close the base unit.

P6 Bus Termination Card (MSMT311)

To replace the P6 bus termination card:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Ensure the AC power cable is disconnected and the antistatic strap is properly connected.

3. Lay the system on its right side.

4. Remove the installed PCI option boards.

5. Remove the screws that secure the termination card to the system board.

P6 Bus Termination Card

6. Carefully disengage the termination card from the connectors.

7. Install the new termination card. The connectors are keyed to ensure proper orientation. Carefully but firmly push the termination card into the connectors.

8. Secure the termination card with the screws removed previously.

9. Replace the option boards in the same slots from which you removed them.

10. Close the base unit.

System Board (MSMT313)

CAUTION The system board is extremely sensitive to static electricity. To prevent serious damage to the system

board, wear the antistatic wrist strap while performing the following steps. Do not open the antistatic bag containing the system board until instructed.

NOTE Before opening the base unit, run the AMIBIOS Setup program and record all the custom settings for

your system. After replacing the system board, you must run the System Configuration Utility for the ISA boards. Ensure you have the necessary ISA board configuration files on diskette before you begin.

To replace the system board:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Ensure the AC power cable is disconnected and the antistatic strap is properly connected.

3. Remove the riser card as described in “Riser Card MSMT280” on page 58.

4. Remove the processor module as described in “Processor Module MSMT310” (on page 58)or the P6 bus termination card as described in “P6 Bus Termination Card MSMT311” (on page 59).

5. Remove the option board fan assembly as described in “Option Board Fan Assembly MMSA356” on page 69.

6. Disconnect all cables attached to the system board. Refer to the following figure for cable connector locations.

Internal SCSI

Speaker Reset

Audio

MIDI

Fan Assembly Power

Ethernet AUI

Floppy Cable Connector

ISA Bus

7. Disconnect the cables from the external ports.

8. Using a three-sixteenth-inch nutdriver, remove the jackscrews from the video, parallel, and serial ports.

9. Using an 8 mm or five-sixteenth-inch nutdriver, remove the hex nuts from the audio jacks.

Audio Jacks

Serial Parallel Video Ports Port Port

10. Using a quarter-inch nutdriver, remove the eight grounding screws from the system board.

11. Slide the system board to the front of the base unit.

12. Lift the board and remove it from the base unit. Set the board on a flat antistatic surface.

13. Remove the new system board from the antistatic bag and place it on a flat antistatic surface.

14. Remove the SIMMs from the old system board and install them onto the new system board in the same configuration.

15. Remove the G95 WRAM module, if installed, and install it onto the new system board.

16. Lower the system board into the base unit. Ensure the standoffs line up with the holes in the chassis. Slide the system board so the external ports fit into the back panel.

17. Install the jackscrews onto the video, parallel, and serial ports.

18. Install the hex nuts onto the line out, line in, and microphone ports.

19. Install the eight ground screws.

20. Install the processor module (or P6 bus termination card).

21. Connect the game, audio, and Ethernet AUI cables to the system board.

CAUTION Do not connect a MIDI or game cable to the Ethernet AUI port. This could short out the local area

network on which the system resides.

22. Replace the option board fan assembly.

23. Replace the riser card, option board bracket, option boards, and SCSI and power cables.

24. Replace the PCI access panel.

25. Connect the external system cables to the external ports.

26. Close the base unit.

27. Run the AMIBIOS Setup utility and change the parameters to your required settings. Refer to the

System Setup.

28. If you have ISA option boards installed, run the System Configuration Utility. Refer to the System Setup.

Fixed Power Supply (MPWS131)

CAUTION Replacement power supplies should be purchased from Intergraph to ensure proper specifications are

met and to guarantee safety.

To replace the power supply:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Disconnect the power cables from the riser card, hard disk drives (or internal RAID subsystem and DC distribution board), CD-ROM drive, and combo drive.

3. Using a quarter-inch nutdriver, remove the screws securing the power supply to the back of the base unit. Refer to the following figure.

Screws

CAUTION Support the power supply with your hand as you remove the screws. Otherwise, the power supply will

fall onto the system hard disk drive or RAID disk drives fan assembly.

4. Push the power supply out the side of the base unit.

5. Place the new power supply in the base unit and slide the power cable bundle through the opening. Connect the main power cable to the riser card.

6. Connect the remaining power cables to the hard disk drives (or internal RAID subsystem and DC distribution board), CD-ROM drive, and combo drive.

7. Secure the power supply to the base unit using the screws removed previously.

8. Connect the AC power cord.

9. Close the base unit.

Redundant Power Supply (MPWS138)

To replace a redundant power supply:

1. Turn the keylock to the OFF position on the power supply being replaced. Refer to the following figure.

2. Disengage the power supply by pulling the release lever. Refer to the following figure.

Release Lever

Keylock

3. Install the new power supply into the base unit.

4. Turn the keylock switch to the ON position.

AC Section (MESAN14)

To replace the AC section:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Remove both power supplies as described in “Redundant Power Supplies MPWS138” on page 63.

3. Remove the power supply shelf as shown in the following figure. Six screws secure the shelf to the base unit.

4. Remove the two screws on the bottom of the AC section, on the left side of the base unit.

Interlock Switch Cables

Power Supply Shelf Screws (Both Sides)

AC Section

AC Section Screws

Power Supply Shelf Screws

Power Supply Shelf

6. Disconnect the AC section cables attached to the power distribution board. Note the placement of the cables so that you can install them in the proper locations on the new assembly.

7. Disconnect the interlock switch cables from the keylock switches.

8. Remove the AC section from the base unit.

9. Push the main power cable through the opening in the AC section.

10. On the new AC section, ensure the plastic edging is installed around the opening to protect the main power cable. Push the main power cable through the opening.

11. Install the new AC section and secure it with the screws removed previously.

12. Connect the main power cable to the power distribution board and the other cables to the AC section.

13. Connect the interlock switch cables to the keylock switches.

NOTE Refer to Chapter 2 if you need details about cable connections.

14. Install the cover plate and replace both power supplies.

15. Connect the AC power cord to the base unit.

16. Close the base unit.

Power Distribution Board (MPCBD13)

NOTE MPCBD13 is used only in InterServe 610 and 620 with an internal RAID section MESAN150.

To replace MPCBD13:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Remove the power supply as described in “Fixed Power Supply MPWS131” on page 62.

3. Disconnect the fan power cable from the system board.

4. Using a quarter-inch nutdriver, remove the screw (next to the power distribution board) securing the fan assembly to the base unit.

5. Push the fan assembly towards the internal RAID subsystem and lift the assembly out of the base unit.

6. Disconnect the cables from the power distribution board.

7. Using a No. 1 Phillips screwdriver, remove the screws securing the power distribution board to the base unit.

8. Remove the board from the base unit.

9. Attach the new power distribution board to the base unit.

10. Replace the fan assembly.

11. Connect the cables to the power distribution board.

Note Refer to Chapter 2 if you need details about cable connect ions.

12. Replace the power supply.

13. Close the base unit.

Power Distribution Board (MPCBD17)

NOTE MPCBD17 is used only in InterServe 630 and 640.

To replace MPCBD17:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Remove the AC section as described in “AC section MESAN140” on page 64.

3. Disconnect the two ground wires from the power distribution board.

4. Disconnect the power and signal cables from both sides of the power distribution board. Note the position of the cables so you can reconnect them properly when installing the new power distribution board.

5. Remove the screws securing the power distribution board to the base unit. These screws are located on either side of the board.

Screws (Both Sides)

Ground Wire (Both Sides)

6. Remove the power distribution board from the base unit.

7. Attach the new power distribution board to the base unit.

8. Attach the ground wires to the base unit.

WARNING You must attach both ground wires for safety purposes. Additionally, you must torque the

screws to 9.2 - 12.5 inch-lbs. using a calibrated torque wrench or screwdriver.

9. Connect the internal cables to the power distribution board.

Note Refer to Chapter 2 if you need details about cable connections.

10. Replace the AC section and power supplies.

12. Close the base unit.

InterSite Server Monitor Board (CINF029)

The InterSite Server Monitor (ISM) board is standard hardware for InterServe 630 and 640. It may be installed as an option in InterServe 610 and 620. The board is installed in ISA slot 4 by default.

To replace the ISM board:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Disconnect the external cables attached to the board.

3. Loosen the screw on the ISA board bracket (next to the fans) and pivot it out of the way of the ISM board.

4. Remove the ISA I/O lock bracket and disengage the ISM board from its slot connector.

5. Remove the board from the slot; then disconnect the cables from the temperature sensor and feature connectors on the ISM board. Refer to the following figure.

6. Disengage the release lever on the PC Card socket on the ISM board; then remove the PC Card modem from the board. Refer to the following figure.

7. Connect the battery cable to connector J1 on the new ISM board.

8. Install the modem card (label side up) into the PC Card socket on the new ISM board.

9. Connect the temperature sensor cable to connector J10 on the new ISM board.

10. Connect the feature cable to connector J9 on the new ISM board.

11. Install the board into ISA slot 4.

12. Replace the ISA I/O lock bracket, and pivot the ISA board bracket onto the ISM board edge.

13. Connect the external cables to the ISM board.

14. Close the base unit.

Refer to the InterSite Server Monitor Setup Guide for information on installing and configuring the ISM software.

SIMMs (FMEM13X)

To service the SIMMs:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Ensure the AC power cable is disconnected and the antistatic strap is properly connected.

3. Verify the SIMMs are installed properly, and that the same memory density SIMMs are used in all sockets.

4. Remove and re-install SIMMs, then restart the system to verify that all SIMMs function properly.

5. If the memory errors continue, replace the memory with new SIMMs.

The following tables show the location, number and density of SIMMs that are required for the supported memory for base configurations and upgrades. Each bank contains two sockets, and both sockets must be populated. Memory density must be the same in all populated sockets.

Base Configurations

Supported Memory

64 MB 2 x 32 MB 128 MB 2 x 64 MB 256 MB 2 x 128 MB

Bank 0 Bank 1 Bank 2 Bank 3

First Upgrade

Supported

Bank 0 Bank 1 Bank 2 Bank 3

Memory

128 MB 2 x 32 MB 2 x 32 MB 256 MB 2 x 64 MB 2 x 64 MB 512 MB 2 x 128 MB 2 x 128 MB

Second Upgrade

Supported

Bank 0 Bank 1 Bank 2 Bank 3

Memory

256 MB 2 x 32 MB 2 x 32 MB 2 x 32 MB 2 x 32 MB 512 MB 2 x 64 MB 2 x 64 MB 2 x 64 MB 2 x 64 MB 1 GB 2 x 128 MB 2 x 128 MB 2 x 128 MB 2 x 128 MB

The following figure shows the socket layout. The socket reference numbers are also printed on the system board.

Bank 0 J51 Bank 1 J52 Bank 2 J53 Bank 3 J54 Bank 0 J55 Bank 1 J56 Bank 2 J57 Bank 3 J58

Other SIMM specifications include the following:

Type -- 72-pin single- or double-sided DRAM SIMM, 36-bit, parity-style pinout

Speed -- 60 ns

Voltage -- 5 volts

Controller -- ECC

Interleaving -- 2-way (2 banks full) and 4-way (4 banks full)

SIMM Sizes Supported -- 32 MB, 64 MB, 128 MB

Option Board Fan Assembly

NOTE Replace the fan assembly as one unit. Do not remove individual fans.

To relace the option board fan assembly:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Remove the two fan assembly screws as shown in the following figure.[SB4]

3. Disconnect the fan assembly power cable from the system board.

Screws

Fan Assembly Power Cable

4. Remove the fan assembly from the base unit.

5. Install the new fan assembly into the chassis and connect the fan power cable to the system board connector J68.

6. Close the base unit.

System Disk Fan (MCBLY690)

For systems without the internal RAID subsystem, a fan in the power supply access panel provides cooling to the system hard disk drive.

To replace the system disk fan:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Remove the screws from the back cover as shown in the following figure. Pull on the side of the cover opposite the AC receptacle to disengage it.

Screws

Power Supply Access Panel

Screws

System Disk Fan

CAUTION Do not remove the two screws at the top of the chassis. The power supply will fall down, damaging the

system hard disk drive.

3. Disconnect the fan power cable from the system board J12.

4. Using a No. 1 Phillips screwdriver, remove the fan from the panel.

5. Attach the new fan to the back panel and connect the fan power cable to the system board.

6. Replace the back panel and close the base unit.

Auxiliary Fan (CFAN1110)

For systems with the internal RAID subsystem, a fan between the power supply and internal RAID section provides cooling to the RAID disk drives.

To replace the auxiliary fan:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Remove power supply as described in, “Fixed Power Supply MPWS 131” on page 62.

3. Disconnect the fan power cable from the system board connector J12.

4. Using a short No. 1 Phillips screwdriver, remove the screws securing the fan to the fan assembly.

5. Remove the fan assembly from the base unit, and remove the fan from the assembly.

6. Attach the new fan to the fan assembly.

7. Connect the fan power cable to the system board.

8. Replace the power supply.

5 Upgrading the System

You can upgrade your server by adding processors, memory, internal or external SCSI devices (such as disk drives and tape drives), and option boards. This chapter also describes how to use the System Configuration Utility (SCU) when adding ISA option boards, non-compliant PCI option boards, and PC Card devices.

WARNING Leave the AC power cord from the InterServe 610 and 620 base unit connected to the AC wall

outlet to maintain safety ground. If the AC power cord is disconnected, you could be injured or cause damage to the system.

WARNING Hazardous voltages exist inside the InterServe 630 and 640 base unit. Disconnect the AC power

cord from the base unit before upgrading the system. If the AC power cord remains connected, you could be injured or cause damage to the system.

CAUTION The parts inside the base unit are designed to fit within very tight tolerances; some force is required to

remove or insert parts. However, if you cannot remove or install a part properly, ensure that there are no obstructions hindering the part.

Adding Processors

Single to dual processor upgrade kits include a CPU with attached heat sink, Voltage Regultor Module (VRM), and a metal clip. Dual to quad upgrade kits contain two processors, two VRMS, two clips, a processor module (MSMT310), and screws.

Single to Dual Upgrade

To upgrade a single processor system:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

NOTE If full-length ISA option boards are installed, these must be removed to access the CPU sockets.

2. Find the empty processor socket (adjacent to the exisitng CPU) on the system board. Raise the lever on the empty socket to open the socket.

3. Install the new CPU into the socket. The CPU socket is keyed to ensure proper insertion.

4. Lower the lever to lock the CPU in the socket.

5. Attach the clip over the new CPU. Examine how the clip on the first CPU is installed to see how it should fit on the new CPU. Ensure each end of the clip fully engages the socket tabs.

6. Attach the VRM into the empty VRM socket. Ensure the release tabs in the VRM socket fully engage the VRM.

The following figure shows the finished upgrade with the send CPU and VRM installed.

CPU

VRM

Socket

Metal Clip

7. Replace the ISA option boards and close the base unit.

Dual to Quad Upgrade

To upgrade a dual processor system:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

NOTE If PCI option boards are installed, these must be removed to access the quad processor sockets.

2. Remove the P6 bus termination card. The processor module will be installed in this location.

3. On the processor module, raise the lever on the empty sockets to open the sockets.

4. Install the CPUs into the sockets. The CPU sockets are keyed to ensure proper insertion.

5. Lower the lever to lock the CPU in the socket.

6. Attach a clip over each CPU. Ensure each end of the clip fully engages the socket tabs.

7. Attach the VRM into the empty VRM sockets. Ensure the release tabs in the VRM socket fully engage the VRM.

The following figure shows the CPUs and VRMs installed on the processor module.

VRMs

Processor Module

CPUs (with Heat Sinks)

Clips

8. Align the processor module with the sockets that previously held the P6 bus termination card and carefully insert the module.

9. Press the processor module firmly into the sockets. Secure the module with screws supplied in the kit.

10. Replace the PCI option boards and close the base unit.

Adding Memory

You can expand the system memory up to double the base memory. The memory upgrade kit from Intergraph contains four SIMMs and a disposable antistatic wrist strap. If you purchase SIMMs from a source other than Intergraph, they must meet the following specifications:

Type -- 72-pin single- or double-sided DRAM SIMM, 36-bit, parity-style pinout

Speed -- 60 ns

Voltage -- 5 volts

Controller -- ECC

Interleaving -- 2-way (2 banks full) and 4-way (4 banks full)

SIMM Sizes Supported -- 32 MB, 64 MB, 128 MB

Memory style: industry-standard parity-style 72-pin SIMM SIMM width: 36 bit, single- or double-sided SIMM speed: 60 ns

To avoid damaging the SIMMs and voiding the warranty, take the following precautions.

Do not bend, twist, drop, or otherwise handle the SIMMs carelessly.

Do not expose the SIMMs to moisture or extreme temperatures.

Do not remove the SIMMs from the antistatic bag until installation.

The following table shows valid memory configurations. Each bank contains two sockets, and both sockets must be populated. Memory density must be the same in all populated sockets. NP designates not populated.

Supported Memory

Bank 0 Bank 1 Bank 2 Bank 3

64 MB 2 x 32 MB NP NP NP

128 MB 2 x 64 MB NP NP NP

2 x 32 MB 2 x 32 MB NP NP

Supported Memory

Bank 0 Bank 1 Bank 2 Bank 3

256 MB 2 x 128 MB NP NP NP

2 x 64 MB 2 x 64 MB NP NP 2 x 32 MB 2 x 32 MB 2 x 32 MB 2 x 32 MB

512 MB 2 x 128 MB 2 x 128 MB NP NP

2 x 64 MB 2 x 64 MB 2 x 64 MB 2 x 64 MB

1 GB 2 x 128 MB 2 x 128 MB 2 x 128 MB 2 x 128 MB

To install the memory upgrade:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Using a quarter-inch nutdriver, remove the graphics boards and other installed PCI option boards.

3. Remove the existing SIMMs from their sockets before adding new ones.

4. Remove the SIMMs from the static bag and install them in this order:

−

If the total number of installed SIMMs will be four, install the SIMMs in the Bank 1 sockets first, then in the Bank 0 sockets.

−

If the total number of installed SIMMs will be eight, install the first SIMM in socket J58. Install the remaining SIMMs in the next empty socket until socket J51 is the last socket populated.

5. The following figure shows the socket layout.

Bank 0 J51 Bank 1 J52 Bank 2 J53 Bank 3 J54 Bank 0 J55 Bank 1 J56 Bank 2 J57 Bank 3 J58

6. Position the SIMM in the next available socket so that the notch faces the back of the base unit.

7. Insert the SIMM at a 60 degree angle, pressing it firmly into the socket.

8. Push on the top edge of the SIMM until it snaps into the metal clips. The socket tabs must fit inside the mounting holes of the SIMM.

9. Repeat steps 7 through 9 for the remaining SIMMs.

10. Replace the graphics and PCI option boards and close the base unit.

11. Restart the system. The new memory is recognized automatically.

Adding Internal SCSI Devices

You can install internal SCSI devices such as hard disk drives, tape drives, and CD-ROM drives in the auxiliary drive bays of the server. However, a bracket must be removed from the destination bay prior to installation. The bays are designed to accommodate one-inch high devices. If the device is more than one inch high, then the bay underneath must be empty.

NOTE When installing a SCSI device, carefully follow the vendor’s instructions for setting the SCSI ID and

disabling the SCSI termination before installing the devices.

NOTE Systems with the internal RAID subsystem have one bay available for an option SCSI device. Systems

without internal RAID have five bays available.

To install an internal device in the auxiliary drive bay:

1. Open the base unit and remove the necessary parts as described in Chapter 3.

2. Select a bay to install the device and remove the blanking plate or other device from the destination bay.

3. Remove the screw that secures the disk drive slide bracket from the destination bay, and remove the bracket. Refer to the following figure.

Slide Bracket

Screw

4. Disable the device’s SCSI termination, and set the device’s SCSI ID to an unused number.

5. If installing a hard disk drive, mount the disk drive into the slide bracket using four screws.

Screw

NOTE Do not mount tape drives or CD-ROM drives to the slide bracket.

6. Slide the device into the drive bay and secure it to the metal chassis.

7. Connect the power cable and SCSI cable to the device.

8. Close the base unit.

9. Restart the system.

10. If necessary, install the device’s drivers and configure the device according to the vendor’s

instructions.

Slide Bracket

Adding External SCSI Drives

You can add up to seven external SCSI devices to the server. The total length of the external SCSI cables must not exceed 19.2 feet for Fast SCSI-2 devices.

NOTE The last device on the SCSI cable chain must supply active termination. All other external devices

must have SCSI termination disabled or removed.

To install an external SCSI device:

1. Set the device’s SCSI ID to an unused number and enable or disable the device’s SCSI termination according to the note above and the vendor’s instructions.

2. Connect one end of the SCSI cable to the Fast SCSI-2 port on the back of the base unit. If external devices are already installed, connect the SCSI cable to the available SCSI port on the last device on the SCSI cable chain.

3. Connect the device to the other end of the SCSI cable.

4. If necessary, install the device drivers and configure the device according to the vendor’s instructions.

Adding Option Boards

This section briefly describes the differences between Peripheral Component Interconnect (PCI), ISA, and Plug-n-Play (PnP) option boards. Instructions are also provided for installing option boards into the system.

Option boards are installed on the riser card. PCI boards connect to side one of the riser card, while ISA and PnP boards can be installed on side two. The following figure shows the slots on the riser card.

NOTE PCI slots 1 through 4 are on the secondary PCI bus. PCI slots 5 and 6 are on the primary PCI bus.

PCI Boards

PCI 1 PCI 2 PCI 3 PCI 4 PCI 5 PCI 6

ISA 1 ISA 2 ISA 3 ISA 4

Side One

Side Two

PCI boards do not require manual system configuration when installing the board. The system BIOS

detects the board’s presence during startup and reads information from the board’s configuration registers to assign the necessary system resources. Some PCI boards do not comply with the PCI specification, and must be configured as if they were ISA boards using the System Configuration Utility (SCU). Intergraph only provides PCI boards that comply with the specification.

NOTE PCI Slot 6 is not available in quad processor systems. If you plan to upgrade a dual-processor system

to four processors, the PCI card installed in PCI slot 6 will have to be moved.

CAUTION The system’s PCI slots are limited to 25 W power dissipation per the

Interconnect Specification

. Therefore, PCI boards must draw less than 25 watts of power.

Peripheral Component

To install PCI option boards:

1. Open the base unit and and remove the necessary parts as described in Chapter 3.

2. Using a quarter-inch nutdriver, remove the blanking plate from an available PCI slot. Refer to the following figure.

Blanking

Screw

Plate

3. Install the PCI board. Press firmly to ensure the board seats completely into the riser card slot.

4. Mount the board to the chassis using the screw removed previously.

5. Close the base unit.

6. Restart the system. The new PCI board is recognized and configured automatically during boot up.

ISA and PnP Option Boards

ISA boards are not designed with internal registers that define the board configuration to the system during startup. Therefore, you must run the SCU to define the board to the system. Run the SCU before installing an ISA board to reserve system resources for the board and to prevent conflicts with option boards already installed. Refer to “Using the System Configuration Utility” on page 83.

PnP boards are ISA boards that contain configuration registers like PCI boards. You do not have to run the SCU to define a PnP board. During startup, the system BIOS automatically detects the installed board and assigns the necessary system resources. Since PnP boards are ISA-based boards, they can be installed in the same slots as ISA boards.

To install ISA and PnP boards:

1. Open the base unit and and remove the necessary parts as described in Chapter 3.

2. Disconnect the power cable and SCSI cable from the riser card. Refer to the following figure.

SCSI Cable Power Cord

ISA I/O Panel

Riser Card

3. Remove the screw securing the ISA I/O lock bracket as shown in the following figure. Pull up the bracket to remove it. The internal cables have been omitted for clarity.

ISA I/O Panel

Lock Bracket

4. Loosen the screw to allow the pivoting ISA board guide to swing toward the system fans. Refer to the following figure.

Screw

ISA Board Guide

5. Install the option board into the first available slot from the system board. Press firmly to ensure the board seats completely in the slot.

6. Slide the pivoting board bracket over the edge of the ISA board; then tighten the screws.

7. Secure the ISA board to the chassis by installing the I/O lock bracket, which installs in only one orientation. Mount the bracket to the chassis using the screw removed previously.

8. Close the base unit.

9. Restart the system. If you installed an ISA board, the installation is complete. If you installed a PnP board, notice when the following message displays.

Hit DEL if you want to run SETUP

10. Press

DELETE to run AMIBIOS Setup.

11. When the main menu displays, select the Advanced Setup icon.

12. Click on the Boot to PnP Operating System parameter and select Enable in the Options menu. Press

ENTER.

13. Exit AMIBIOS Setup and restart the system.

Using the System Configuration Utility

The SCU is an MS-DOS utility that will not run in the Windows NT environment. Use the System Utilities (SYSUTIL) diskette delivered with your system to boot the system into MS-DOS. The system must be set to boot from the floppy disk drive (normally drive A) to use the SCU. If necessary, refer to

“Changing the System Boot Sequence” on page 85.

NOTE If installing a PC Card device or a non-compiant PCI card, which require specific system resources,

treat the device as if it were an ISA option board.

ISA Boards with a Configuration File

Some ISA boards are shipped with a diskette containing a configuration file. The configuration file can be loaded to the system so that the BIOS reads this file to assign resources during startup. If you install ISA boards that are shipped with a configuration diskette, follow this procedure.

NOTE If a configuration diskette is not delivered with the option board, refer to “ISA Boards without a

Configuration File” later in this chapter.

To define ISA boards with a configuration file:

1. Shut down and power off the system.

2. Insert the SYSUTIL diskette into the floppy diskette slot of the combo drive; then restart the system.

3. When the MS-DOS Startup menu displays, select option 1 to run the SCU.

4. Use the arrow keys or the mouse to select Step 2 from the SCU Main Menu. Then press add a board that was not detected or has not been installed.

A prompt displays requesting you to copy the configuration files needed to configure the system. The configuration file is on a diskette provided by the ISA board manufacturer.

5. Press

6. Select the slot where the board will be installed. Only slots 1 through 4 are valid for the server.

7. When prompted to insert the source disk, insert the diskette containing the configuration file and

8. When prompted to insert the destination disk, insert the SYSUTIL diskette and press

9. Press

10. Select Step 4 to save the configuration, and then select Step 6 to exit the SCU.

11. Remove the diskette from the combo drive and restart the system.

ENTER to accept A:\ as the path to the configuration file.

press

ENTER.

configuration file from the option board manufacturer will be installed to the system and to the SYSUTIL diskette.

ESC to return to the SCU Main Menu.

ISA Boards without a Configuration File

INSERT to

ENTER. The

Some ISA board vendors do not include configuration files with their boards. For these boards, you must use the SCU to define the ISA board to the system (that is, manually create a configuration file).

To define ISA boards without a configuration file:

1. Shut down and power off the system.

2. Insert the SYSUTIL diskette into the floppy diskette slot of the combo drive; then restart the system.

3. When the MS-DOS Startup menu displays, select option 1 to run the SCU.

4. From the SCU Main Menu, select Step 2, then press

F6. The ISA Board Definition Menu displays

as shown in the following figure.

ISA Board Definition

Board Name: Manufacturer: Board Type:

[Save - F10] [Load - F9] [New - F2] [Delete - F4] [Quit - ES]

( ) Video Board ( ) Multifunction Board ( ) Mass Storage Device

Slot Type:

( ) 16 Bit ( ) 8 Bit ( ) 8 or 16 Bit

MemoryPortsIRQDMA

5. Enter the data specified in the manufacturer’s configuration instructions.

NOTE Use the TAB and arrow keys to move the cursor from field to field. Once inside the DMA, IRQ, and

Ports fields, press ENTER to display the sub-fields for entering the information.

6. Press F10 to save the data to the system.

7. Press

8. Press

ENTER to return to the ISA Board Definition Menu. ESC to return to the SCU Main Menu.

9. Select Step 2. The Add and Remove Boards Menu displays.

10. Select the required slot number and press

11. Select

INSERT again to add the board. The ISA Board Database Menu displays.

12. Select the correct board name and press

INSERT.

ENTER.

13. When the Slot Selection Menu displays, select the required slot and press

14. Press

ESC to return to the SCU Main Menu.

15. Select Step 4 to save the configuration.

16. Select Step 6 to exit the SCU.

17. Remove the diskette from the combo drive; then restart the system.

ENTER.

Changing the System Boot Sequence

To change the system boot sequence:

1. Restart the system.

2. Press

DELETE when the following message displays:

Press DEL if you want to run Setup

The AMIBIOS Setup Main Menu displays.

3. In the Setup menu, click the Advanced icon. A list of parameters displays.

4. Click the System Boot Up Sequence parameter. The Options menu displays, with a choice of boot sequences. The default is C:, A:, which designates the system hard disk drive (C:) as the initial boot device, followed by the floppy disk drive (A:).

5. Click the A:, C: parameter to reverse the boot sequence; then press

ENTER.

6. Select Exit and Save to exit AMIBIOS Setup.

7. Restart the system.

Until the boot sequence is changed back to C:, A:, the system will check for a bootable diskette in the

floppy disk drive before attempting to boot from the system’s boot disk drive.

Index

1 GB fixed disk drive (CDSK111), 41

servicing, 53

2 GB fixed disk drive (CDSK094), 42

servicing, 53

4 GB fixed disk drive (CDSK098), 42

servicing, 53

4 GB fixed disk drive (CDSK123), 43

servicing, 53

AC section

MESAN14, 6

AC section (MESAN14), 7

servicing, 64

Accessing the system

PCI access panel, 48 power supply access panel, 47 precautions, 46 protecting against electrostatic

discharge, 51

riser card brace and PCI board

guide, 49

top cover and side panels, 46

Adding

external SCSI devices, 78 internal SCSI devices, 77 memory, 75 option boards, 79 processors, 73

Alarm silence button

AC section (MESAN14), 8

Auxiliary fan

CFAN1110, 4

Auxiliary fan (CFAN1110), 43

servicing, 72

CDSK106, 4, 6

CD-ROM drive (CDSK106), 39

servicing, 53

CDSK094 (2 GB fixed disk drive), 42

servicing, 53

CDSK098 (4 GB fixed disk drive), 42

servicing, 53

CDSK106

CD-ROM drive, 4, 6

CDSK106 (CD-ROM drive), 39

servicing, 53

CDSK111 (1 GB fixed disk drive), 41

servicing, 53

CDSK123 (4 GB fixed disk drive), 43

servicing, 53

CFAN1110

auxiliary fan, 4

CFAN1110 (auxiliary fan), 43

servicing, 72

Changing

system boot sequence, 85

CINF029 (InterSite Server Monitor

board)

servicing, 67

Circuit breaker

AC section (MESAN14), 9 Closing the system, 52 Combo drive

MESAM86, 4, 6 Combo drive (MESAM86), 40

servicing, 55

DC output specifications

fixed power supply (MPWS131),

Document

conventions, vii

restrictions, vii

updates and feedback, vii Dual-to-quad processor upgrade, 74

Cable connectors

fixed power supply (MPWS131),

CD-ROM drive

External SCSI devices

adding, 78

Fixed disk drives, 41

servicing, 53

Fixed power supply

MPWS131, 4

Fixed power supply (MPWS131), 19

servicing, 62

FMEM13X

SIMMs, 68

Industry Standard Architecture (ISA)

option boards, 80

Information

additional system, viii operating system, viii

Internal RAID section

MESAN15, 4, 6

Internal RAID section (MESAN15), 36

servicing, 56

Internal SCSI devices

adding, 77

Internal SCSI drives

servicing, 53

InterServe 610 (Non-RAID)

Functional diagram overview, 2 major assemblies, 1 riser card (MSMT280), 23

InterServe 610, 620 (Internal RAID)

functional diagram overview, 4 major assemblies, 3 riser card (MSMT280), 24

InterServe 630, 640

functional diagram overview, 6 major assemblies, 5 riser card (MSMT280), 25

InterSite Server Monitor board

(CINF029)

servicing, 67

Keylock switch

AC section (MESAN14), 8

Memory (SIMMs)

servicing, 68 MESAM86

combo drive, 4, 6 MESAM86 (combo drive), 40

servicing, 55 MESAN14

AC section, 6 MESAN14 (AC section), 7

servicing, 64 MESAN15

internal RAID section, 4, 6 MESAN15 (internal RAID section), 36

servicing, 56 MPCBD13

power distribution, 4 MPCBD13 (Power distribution board),

servicing, 66 MPCBD17

power distribution board, 6 MPCBD17 (Power distribution board),

servicing, 66 MPWS131

fixed power supply, 4 MPWS131 (fixed power supply), 19

servicing, 62 MPWS138

redundant power supplies, 6 MPWS138 (redundant power supply),

servicing, 63 MSMT280

riser card, 4, 6 MSMT280 (riser card), 23

servicing, 58 MSMT310 (processor module)

servicing, 58 MSMT311 (P6 bus termination card)

servicing, 59 MSMT313

system board, 4, 6 MSMT313 (system board), 27

servicing, 60

MCBLY690

option board fans, 4, 6

MCBLY690 (system disk fan), 43

servicing, 70

MCBLZ520

option board fans, 4, 6

Memory

adding, 75

Option board fan assembly

servicing, 69 Option board fans, 43

MCBLY690, 4, 6

MCBLZ520, 4, 6 Option boards, 79

adding, 79

using the SCU, 83

P1 riser card connector pinout

fixed power supply (MPWS131),

P2 - P8 connector pinout

fixed power supply (MPWS131),

P6 bus termination card (MSMT311)

servicing, 59

P9 connector pinout

fixed power supply (MPWS131),

PCI access panel

accessing the system, 48

Peripheral Component Interconnect

(PCI)

option boards, 79

Plug and play (PnP)

option boards, 80

Power cables

AC section (MESAN14), 9

Power distribution

MPCBD13, 4

Power distribution board

MPCBD17, 6

Power Distribution Board (MPCBD13),

servicing, 66

Power Distribution Board (MPCBD17),

servicing, 66

Power supply access panel

accessing the system, 47

Power supply cable opening

AC section (MESAN14), 9

Precautions

accessing the system, 46

Processor module (MSMT310)

servicing, 58

Processors

adding, 73 Protecting against electrostatic

discharge

accessing the system, 51

Redundant power supplies

MPWS138, 6 Redundant power supply (MPWS138),

servicing, 63 Riser card

MSMT280, 4, 6 Riser card (MSMT280), 23

InterServe 610), 23

InterServe 610, 620, 24

InterServe 630, 640, 25

servicing, 58 Riser card brace and PCI board guide

accessing the system, 49

Safety interlock switch

AC section (MESAN14), 9 SIMMs

servicing, 68 SIMMs (FMEM13X), 68 Single-to-dual processor upgrade, 73 System board

MSMT313, 4, 6 System board (MSMT313), 27

cabling diagram and pinouts, 27

external ports, 32

jumper connectors, 30

servicing, 60 System Configuration Utility (SCU), 79,

80, 83

System disk fan (MCBLY690), 43

servicing, 70

Top cover and side panels

accessing the system, 46

Intergraph InterServe 6x0 Reference

Specifications and Main Features

Frequently Asked Questions

User Manual

Copyright

Power Input Rating

FCC Statement

CDC Statement

Cautions

Warnings

Contents

Introduction

Restrictions

Updates and Feedback

Conventions

Additional System Information

Operating System Information

1 System Hardware Overview

InterServe 610 (Non-RAID)

Major Assemblies

Functional Diagram Overview

InterServe 610, 620 (Internal RAID)

Major Assemblies

Functional Diagram Overview

InterServe 630, 640

Major Assemblies

Functional Diagram Overview

2 System Wiring Diagrams

AC Section (MESAN14)

Keylock Switch

Alarm Silence Button

Circuit Breaker

Safety Interlock Switch

Power Cables

Power Supply Cable Opening

Power Distribution Board (MPCBD13)

Power Distribution Board (MPCBD17)

Side 1

Side 2

Fixed Power Supply (MPWS131)

DC Output Specifications

Cable Connectors

P1 Riser Card Connector Pinout

P2 - P8 Connector Pinout

P9 Connector Pinout

Redundant Power Supplies (MPWS138)

Riser Card (MSMT280)

InterServe 610 (Non RAID)

InterServe 610, 620 (Internal RAID)

InterServe 630, 640

System Board (MSMT313)

Cabling Diagram and Pinouts

Jumper Connectors

CPU Frequency

G95 VGA Mode Disable/Enable - J26

Vibra 16S Sound Disable/Enable - J24

External Ports

MIDI

Ethernet 10Base-T

Serial (COM)

Ethernet AUI

SCSI

Mouse and Keyboard

Parallel

Video

Internal RAID Section (MESAN15)

CD-ROM Drive (CDSK106)

Combo Drive (MESAM86)

Fixed Disk Drives

Option Board Fans

Auxiliary Fan (CFAN1110)

System Disk Fan (MCBLY690)

3 Accessing the System

Precautions

Top Cover and Side Panels

Power Supply Access Panel

PCI Access Panel

Riser Card Brace and PCI Board Guide

Protecting Against Electrostatic Discharge

Closing the System